CN109013795A - Angle regulating device for seat of vehicle rolling and torque detecting apparatus - Google Patents

Angle regulating device for seat of vehicle rolling and torque detecting apparatus Download PDF

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Publication number
CN109013795A
CN109013795A CN201810944109.9A CN201810944109A CN109013795A CN 109013795 A CN109013795 A CN 109013795A CN 201810944109 A CN201810944109 A CN 201810944109A CN 109013795 A CN109013795 A CN 109013795A
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cylinder
station
plate
car seat
detection
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CN109013795B (en
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林富雄
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Chongqing Lantian Juda Auto Parts Co ltd
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Kunshan Yingshenghua Automation Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D19/00Flanging or other edge treatment, e.g. of tubes
    • B21D19/08Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)

Abstract

本发明涉及汽车零件检测设备领域,公开了一种汽车座椅调角器滚边和扭矩检测设备,包括工作台、工作台上设有多个操作工位,其中包括检测工位,还包括输送带和设于工作台上的机械手,机械手包括水平运动机构、竖直运动机构和多个抓取机构,所述水平运动机构与竖直运动机构相连,所述水平运动机构的运动方向与输送带相平行,所述竖直运动机构带动水平运动机构做竖直线性运动,所述抓取机构设有多个且于操作工位相对应,所述抓取机构与水平运动机构相连。通过机械手的设置,操作人员只需要不断将汽车座椅调角器放置于工作台上即可,不需要在检测工位对汽车座椅调角器进行测时等待投料和取料,检测效率较高,自动化程度较高。

The invention relates to the field of auto parts detection equipment, and discloses a hemming and torque detection equipment for an automobile seat recliner, including a workbench, on which a plurality of operating stations are arranged, including a detection station, and a conveyor belt And the manipulator set on the workbench, the manipulator includes a horizontal movement mechanism, a vertical movement mechanism and a plurality of grasping mechanisms, the horizontal movement mechanism is connected with the vertical movement mechanism, and the movement direction of the horizontal movement mechanism is in line with the conveyor belt Parallel, the vertical movement mechanism drives the horizontal movement mechanism to perform vertical linear movement, and there are multiple grasping mechanisms corresponding to the operating stations, and the grasping mechanism is connected with the horizontal movement mechanism. Through the setting of the manipulator, the operator only needs to continuously place the car seat recliner on the workbench, and does not need to wait for feeding and taking out materials when testing the car seat recliner at the detection station, and the detection efficiency is relatively high. High, high degree of automation.

Description

汽车座椅调角器滚边和扭矩检测设备Car seat recliner hemming and torque testing equipment

技术领域technical field

本发明涉及汽车零件检测设备领域,特别涉及一种汽车座椅调角器滚边和扭矩检测设备。The invention relates to the field of detection equipment for automobile parts, in particular to a detection device for hemming and torque of an automobile seat recliner.

背景技术Background technique

汽车座椅调角器是用于调节汽车座椅角度的作用。为了适应不同体型驾驶者或乘客的驾乘需求与舒适度,汽车座椅必须能够在一定范围内进行角度调节。因此对于汽车来讲,汽车座椅调角器是必不可少的内饰件之一。The car seat recliner is used to adjust the angle of the car seat. In order to adapt to the driving needs and comfort of drivers or passengers of different sizes, the car seat must be able to adjust the angle within a certain range. Therefore, for a car, the car seat recliner is one of the essential interior accessories.

如,公开号为CN103507668A的中国专利公开的一种内啮合盘式座椅调角器核心装置,包括圆盘、扭簧、拨盘、圆齿盘和包壳;还包括小齿板和凸轮;小齿板和凸轮均安装在圆盘内。For example, the core device of an internal meshing disc seat recliner disclosed by the Chinese patent with the publication number CN103507668A includes a disc, a torsion spring, a dial, a ring disc and a cladding; it also includes a small tooth plate and a cam; Both the small tooth plate and the cam are installed in the disc.

圆盘外侧面上具有圆盘定位凸台,圆齿盘外侧面上具有多个圆齿盘定位凸台。凸轮安装在圆盘内侧面的中间,凸轮中间设置有凸轮方台,凸轮方台内设有方形孔。The outer surface of the disk has a disk positioning boss, and the outer surface of the scalloped disk has a plurality of scalloped disk positioning bosses. The cam is installed in the middle of the inner surface of the disc, a cam square platform is arranged in the middle of the cam, and a square hole is arranged in the cam square platform.

汽车座椅调角器加工完成后进行组装,组装最后一步是滚边,滚边的目的是将包壳的边缘进行挤压,将包壳的边缘压弯,形成包边将圆盘进行包裹,对圆盘进行固定,从而形成一个整体。组装完成后需要对汽车座椅调角器进行扭矩检测,以判断零件是否合格。After the car seat recliner is processed, it is assembled. The last step of assembly is hemming. The purpose of hemming is to squeeze the edge of the cladding, bend the edge of the cladding, and form a hemming to wrap the disc. The disk is fixed to form a whole. After the assembly is completed, it is necessary to perform a torque test on the car seat recliner to determine whether the parts are qualified.

目前,公开号为CN108168496A的中国专利公开一种汽车座椅调角器角度扭矩测量设备,包括工控系统、触摸屏和第一检测系统,第一检测系统对调角器的扭矩进行检测,工控系统接收及处理第一检测系统的检测数据,触摸屏与所述工控系统电连;因设置有第一检测系统,设置有扭矩传感器和角度编码器及竖向滑台驱动组件,第一检测系统通过工控系统的控制,对调角器进行检测可自动精准对调角器的尺寸,扭矩等进行检测,不需要人工操作,省时省力的同时效率高,测量精度准确。At present, the Chinese patent with the publication number CN108168496A discloses a device for measuring the angle and torque of a car seat recliner, including an industrial control system, a touch screen and a first detection system. The first detection system detects the torque of the recliner. The industrial control system receives and The detection data of the first detection system is processed, and the touch screen is electrically connected to the industrial control system; because the first detection system is provided with a torque sensor, an angle encoder and a vertical slide drive assembly, the first detection system passes through the industrial control system. Control, the detection of the recliner can automatically and accurately detect the size and torque of the recliner, without manual operation, saving time and effort, high efficiency and accurate measurement accuracy.

上述检测装置在使用时,等一个检测之后,需要操作人员取下该汽车座椅调角器并进行更换,检测效率较低。When the above detection device is in use, after a detection, the operator needs to take off the car seat recliner and replace it, and the detection efficiency is low.

发明内容Contents of the invention

本发明的目的是提供一种汽车座椅调角器滚边和扭矩检测设备,具有检测效率高的优点。The object of the present invention is to provide an automobile seat recliner hemming and torque detection device, which has the advantage of high detection efficiency.

本发明的上述技术目的是通过以下技术方案得以实现的:Above-mentioned technical purpose of the present invention is achieved through the following technical solutions:

一种汽车座椅调角器滚边和扭矩检测设备,包括工作台、工作台上设有多个操作工位,其中包括检测工位,还包括输送带和机械手,所述操作工位线性设置且与输送带位于同一条直线上;A car seat recliner hemming and torque detection equipment, including a workbench, a plurality of operation stations are arranged on the workbench, including detection stations, conveyor belts and manipulators, the operation stations are linearly arranged and Located on the same straight line as the conveyor belt;

机械手包括水平运动机构、竖直运动机构和多个抓取机构,所述水平运动机构与竖直运动机构相连,所述水平运动机构的运动方向与输送带相平行,所述竖直运动机构带动水平运动机构做竖直线性运动,所述抓取机构与操作工位相对应,所述抓取机构与水平运动机构相连,所述水平运动机构带动抓取机构做水平线性运动。The manipulator includes a horizontal movement mechanism, a vertical movement mechanism and a plurality of gripping mechanisms, the horizontal movement mechanism is connected with the vertical movement mechanism, the movement direction of the horizontal movement mechanism is parallel to the conveyor belt, and the vertical movement mechanism drives The horizontal movement mechanism performs vertical linear movement, the grasping mechanism corresponds to the operating station, the grasping mechanism is connected with the horizontal movement mechanism, and the horizontal movement mechanism drives the grasping mechanism to perform horizontal linear movement.

通过采用上述技术方案,使用时,操作人员将待检测的汽车座椅调角器放置于输送带上,输送带将汽车座椅调角器依次向前输送,机械手将输送带上的汽车座椅调角器进行抓取,并将汽车座椅调角器依次放置于操作工位上进行加工或检测,汽车座椅调角器移动至检测工位时开始检测,检测结束后,机械手将检测工位上的汽车座椅调角器取出。同时,机械手抓取上一操作工位上的汽车座椅调角器,并将其放入检测工位中进行检测。重复上述步骤,机械手对汽车座椅调角器进行搬运和运输,操作人员只需要不断将汽车座椅调角器放置于输送带上即可,不需要在检测工位对汽车座椅调角器进行测时等待投料和取料,检测效率较高,自动化程度较高。抓取机构与操作工位相对应依次将汽车座椅调角器向下一个操作工位搬运,机械化程度较高,检测效率较高。汽车座椅调角器运动至一定位置时,抓取机构夹紧对汽车座椅调角器进行夹持,竖直运动机构带动水平运动机构和抓取机构上升,水平运动机构带动抓取机构水平运动将汽车座椅调角器运动至其中一个操作工位上方,竖直运动机构带动水平运动机构和抓取机构下降,从而将汽车座椅调角器放置于工位上,抓取机构松开汽车座椅调角器,汽车座椅调角器放置于该操作工位上,机械手复位;汽车座椅调角器完成一次加工或检测后,机械手重复上述动作,依次将汽车座椅调角器向后方操作工位搬运,机械化程度较高,便于使用。By adopting the above-mentioned technical scheme, when in use, the operator places the car seat recliner to be detected on the conveyor belt, and the conveyor belt transports the car seat recliner forward sequentially, and the manipulator moves the car seat recliner on the conveyor belt The recliner is grasped, and the car seat recliner is placed on the operating station in sequence for processing or testing. When the car seat recliner moves to the testing station, it starts to detect. Remove the car seat recliner from the position. At the same time, the manipulator grabs the car seat recliner on the previous operation station and puts it into the inspection station for inspection. Repeat the above steps, the manipulator carries and transports the car seat recliner, the operator only needs to keep placing the car seat recliner on the conveyor belt, and does not need to check the car seat recliner at the inspection station Waiting for feeding and retrieving during the test, the detection efficiency is high and the degree of automation is high. The grabbing mechanism corresponds to the operating station and sequentially transports the car seat recliner to the next operating station, which has a high degree of mechanization and high detection efficiency. When the car seat recliner moves to a certain position, the grabbing mechanism clamps the car seat recliner, the vertical movement mechanism drives the horizontal movement mechanism and the grabbing mechanism to rise, and the horizontal movement mechanism drives the grabbing mechanism to level The movement moves the car seat recliner to one of the operating stations, the vertical movement mechanism drives the horizontal movement mechanism and the grabbing mechanism down, so that the car seat recliner is placed on the station, and the grabbing mechanism is released Car seat recliner, the car seat recliner is placed on the operating station, and the manipulator resets; after the car seat recliner completes a processing or inspection, the manipulator repeats the above actions, and the car seat recliner is sequentially It is transported to the rear operating station, which is highly mechanized and easy to use.

进一步的,所述竖直运动机构包括升降气缸和升降板,所述升降气缸的输出轴与升降板相连,所述水平运动机构与升降板相连;Further, the vertical movement mechanism includes a lifting cylinder and a lifting plate, the output shaft of the lifting cylinder is connected with the lifting plate, and the horizontal movement mechanism is connected with the lifting plate;

所述水平运动机构包括水平板和水平气缸,所述水平板水平滑动连接于升降板上,所述水平气缸固定于升降板上,所述水平气缸的输出轴与水平板固定相连,所述抓取机构固定于水平板上;The horizontal motion mechanism includes a horizontal plate and a horizontal cylinder, the horizontal plate is horizontally slidably connected to the lifting plate, the horizontal cylinder is fixed on the lifting plate, the output shaft of the horizontal cylinder is fixedly connected with the horizontal plate, and the grip The taking mechanism is fixed on the horizontal plate;

所述抓取机构包括抓取气缸,所述抓取气缸包括缸座和两根活塞杆分别为左杆和右杆,所述左杆固定连有左夹块,所述右杆固定有右夹块,所述左夹块和右夹块同步做相向或相背运动。The grabbing mechanism includes a grabbing cylinder, the grabbing cylinder includes a cylinder base and two piston rods are respectively a left rod and a right rod, the left rod is fixedly connected with a left clip, and the right rod is fixed with a right clip block, and the left clamping block and the right clamping block move towards or away from each other synchronously.

通过采用上述技术方案,升降气缸启动推动升降板上下运动,升降板带动水平板和水平气缸同步上下运动,水平气缸启动推动水平板水平运动,带动抓取气缸运动;抓取气缸启动,左杆向右运动,右杆向左运动,左夹块和右夹块,左夹块和右夹块向中间靠拢进行抓取动作,左杆向右,右杆向左,左夹块和右夹块张开进行张开动作,整体结构简单,操作方便便于控制,而且气缸运行速度较快,行程可通过活塞杆进行控制,精度较高。By adopting the above technical scheme, the lifting cylinder starts to push the lifting plate to move up and down, the lifting plate drives the horizontal plate and the horizontal cylinder to move up and down synchronously, the horizontal cylinder starts to push the horizontal plate to move horizontally, and drives the grasping cylinder to move; Movement to the right, right rod to the left, left clamping block and right clamping block, left clamping block and right clamping block move closer to the middle for grabbing action, left rod to the right, right rod to the left, left clamping block and right clamping block to open The opening action is performed, the overall structure is simple, the operation is convenient and easy to control, and the cylinder runs at a fast speed, and the stroke can be controlled by the piston rod with high precision.

进一步的,所述竖直运动机构包括两个升降气缸和升降板,所述水平板滑动连接于两个升降板之间。Further, the vertical movement mechanism includes two lifting cylinders and a lifting plate, and the horizontal plate is slidably connected between the two lifting plates.

通过采用上述技术方案,设有两个升降气缸和升降板从水平板的两端对水平板的竖直运动进行控制,保证水平板运动的平稳性,保证水平板的水平性,防止水平板倾斜。By adopting the above technical scheme, there are two lifting cylinders and lifting plates to control the vertical movement of the horizontal plate from both ends of the horizontal plate to ensure the stability of the horizontal plate movement, ensure the levelness of the horizontal plate, and prevent the horizontal plate from tilting .

进一步的,所述竖直运动机构还包括支撑台和同步控制机构,所述支撑台设有两个分别对两个升降气缸进行支撑,Further, the vertical movement mechanism also includes a support platform and a synchronous control mechanism, and the support platform is provided with two lifting cylinders respectively,

同步控制机构包括转动轴、控制块和控制轴,所述转动轴转动连接于两支撑台之间,所述控制块设有两块分别位于转动轴的两端,控制块一端与转动轴固定相连,另一端开设有控制槽,所述控制轴设有两个分别与两个升降板相连,所述控制轴一端与升降板相连,另一端滑动连接于控制槽内。The synchronous control mechanism includes a rotating shaft, a control block and a control shaft. The rotating shaft is connected between the two support platforms in rotation. The control block is provided with two pieces respectively located at both ends of the rotating shaft. One end of the control block is fixedly connected to the rotating shaft. , the other end is provided with a control groove, and the control shaft is provided with two connected with the two lifting plates, one end of the control shaft is connected with the lifting plate, and the other end is slidably connected in the control groove.

通过采用上述技术方案,支撑台对升降气缸进行支撑,两个升降气缸同时启动,带动升降板向上运动,升降板带动控制轴向上运动,控制轴的端部在控制槽内滑动并对控制槽施加向上的推力,控制块受力绕转动轴转动。控制块、转动轴和控制轴对两个升降气缸运动的同步性进行控制,当两个升降气缸同步运动时,转动轴可正常转动。当两个升降气缸要进行不同步运动时,两个控制块的转动角度会发生偏差,即转动轴两端转动的角度会不同。而转动轴是刚性的,不易扭转,其中一个控制块会通过转动轴改变另一控制块的转动角度,从而迫使两个升降气缸同步运动。同步控制机构控制两个升降气缸同步运动,从而保证水平板的水平性,提高精度。By adopting the above-mentioned technical scheme, the support platform supports the lifting cylinder, and the two lifting cylinders are started simultaneously, driving the lifting plate to move upward, and the lifting plate drives the control shaft to move upward, and the end of the control shaft slides in the control groove and moves to the control groove. When an upward thrust is applied, the control block is forced to rotate around the axis of rotation. The control block, the rotating shaft and the control shaft control the synchronization of the movement of the two lifting cylinders. When the two lifting cylinders move synchronously, the rotating shaft can rotate normally. When the two lifting cylinders are going to move asynchronously, the rotation angles of the two control blocks will deviate, that is, the rotation angles at the two ends of the rotating shaft will be different. And the rotating shaft is rigid, not easy to twist, and one of the control blocks can change the rotation angle of the other control block through the rotating shaft, thereby forcing the two lifting cylinders to move synchronously. The synchronous control mechanism controls the synchronous movement of the two lifting cylinders, so as to ensure the levelness of the horizontal plate and improve the precision.

进一步的,所述操作工位包括位于输送带端部的防呆工位,Further, the operation station includes a fool-proof station at the end of the conveyor belt,

所述防呆工位包括推动气缸、定位座、防呆气缸、防呆板、位移传感器、防呆台和防呆顶针,所述推动气缸固定于工作台上位于输送带的端部,所述定位座与推动气缸的输出轴相连,所述防呆气缸设于定位座的正上方,所述防呆板固定于防呆气缸的下端,所述防呆顶针与防呆板固定连接,所述防呆台滑动连接于防呆顶针上,所述防呆台与防呆板之间设有防呆弹簧,所述位移传感器固定于防呆板上并指向防呆台。The anti-fooling station includes a push cylinder, a positioning seat, a fool-proof cylinder, a fool-proof plate, a displacement sensor, a fool-proof table and a fool-proof thimble. The seat is connected with the output shaft of the push cylinder, the foolproof cylinder is arranged directly above the positioning seat, the foolproof plate is fixed at the lower end of the foolproof cylinder, the foolproof thimble is fixedly connected with the foolproof plate, and the foolproof platform Slidingly connected to the fool-proof thimble, a fool-proof spring is arranged between the fool-proof platform and the fool-proof plate, and the displacement sensor is fixed on the fool-proof plate and points to the fool-proof platform.

通过采用上述技术方案,汽车座椅调角器具有正面和反面两面,为防止汽车座椅调角器放置时方向放反,需要对汽车座椅调角器的放置方向进行检测,防呆工位对汽车座椅调角器的放置方向进行检测。放置汽车座椅调角器时,汽车座椅调角器的圆盘朝上,即凸轮方台朝上,圆齿盘朝下。推动气缸收缩,定位座下降,使定位座与输送带齐平以便汽车座椅调角器的输送。汽车座椅调角器从输送带的端部移处输送至定位座上,防呆气缸的输出轴下降推动防呆板下降,防呆台和防呆顶针跟着下降。防呆顶针逐渐插入汽车座椅调角器的方形孔内,汽车座椅调角器的圆盘朝上时,防呆顶针在下降过程中,防呆台会与凸轮方台抵触,此时,防呆顶针和防呆板继续下降,而防呆台受限无法下移,此时,防呆弹簧被挤压,防呆台上升,防呆台与防呆板之间发生相对位移,防呆台与防呆板之间的间隙变小,位移传感器对防呆台的运动进行检测,检测到防呆台运动时,说明汽车座椅调角器的放置方向正确;若未检测到防呆台运动,说明汽车座椅调角器放反。By adopting the above technical scheme, the car seat recliner has two sides, the front and the back. In order to prevent the direction of the car seat recliner from being placed in reverse, it is necessary to detect the placement direction of the car seat recliner, and the fool-proof station Detect the placement direction of the car seat recliner. When placing the car seat recliner, the disc of the car seat recliner faces upwards, that is, the cam square faces upwards, and the circular tooth plate faces downwards. Push the cylinder to shrink, and the positioning seat is lowered, so that the positioning seat is flush with the conveyor belt for the transportation of the car seat recliner. The car seat recliner is moved from the end of the conveyor belt to the positioning seat, the output shaft of the anti-fooling cylinder descends to push the anti-fooling plate down, and the anti-fooling table and the anti-fooling thimble descend accordingly. The anti-fooling thimble is gradually inserted into the square hole of the car seat recliner. When the disc of the car seat recliner is facing upwards, the anti-fooling thimble is in the process of descending, and the anti-fooling platform will conflict with the cam square platform. At this time, The anti-fool thimble and anti-fool board continue to descend, but the anti-fool table is limited and cannot move down. At this time, the anti-fool spring is squeezed, and the anti-fool table rises. The gap between the anti-fooling boards becomes smaller, and the displacement sensor detects the movement of the anti-fooling table. When the movement of the anti-fooling table is detected, it means that the seat recliner is placed in the correct direction; if no movement of the anti-fooling table is detected, it means The car seat recliner is reversed.

进一步的,所述检测工位包括检测架,检测架上设有检测气缸、检测工装、检测四方轴、扭矩电机和扭矩传感器一,所述检测工装包括检测台和检测盘,所述检测盘设于检测台内,所述检测盘上开设有若干与圆齿盘定位凸台相配合的定位槽;Further, the detection station includes a detection frame, and the detection frame is provided with a detection cylinder, a detection tool, a detection square shaft, a torque motor and a torque sensor. In the detection platform, the detection disc is provided with a number of positioning grooves that match with the positioning bosses of the circular tooth disc;

所述检测架上设有滑移架,所述检测气缸的输出轴与滑移架相连,所述扭矩电机安装于滑移架上,所述检测四方轴通过联轴器与扭矩电机的输出轴相连,所述扭矩传感器一与扭矩电机的输出轴相连。The detection frame is provided with a sliding frame, the output shaft of the detection cylinder is connected with the sliding frame, the torque motor is installed on the sliding frame, and the detection square shaft is connected to the output shaft of the torque motor through a coupling connected, and the first torque sensor is connected to the output shaft of the torque motor.

通过采用上述技术方案,汽车座椅调角器下表面的圆齿盘定位凸台嵌于定位槽内,汽车座椅调角器被固定无法与检测盘发生相对转动。此时,检测气缸推动检测架下降,检测四方轴插入汽车座椅调角器的方形孔内,汽车座椅调角器被限位无法转动。此时扭矩电机启动,带动检测盘和汽车座椅调角器转动,扭矩传感器一对汽车座椅调角器扭簧的解锁力进行检测。通过定位槽和检测四方轴的设置,定位槽和汽车座椅调角器上的圆齿盘定位凸台相配合对汽车座椅调角器进行固定,检测四方轴与汽车座椅调角器的方形孔相配合对汽车座椅调角器件固定,然后通过扭矩电机和扭矩传感器对一汽车座椅调角器的扭矩进行检测,通过机械的方式对汽车座椅调角器进行检测,检测效率较高。By adopting the above technical solution, the positioning boss of the circular tooth plate on the lower surface of the car seat recliner is embedded in the positioning groove, and the car seat recliner is fixed and cannot rotate relative to the detection disc. At this time, the detection cylinder pushes the detection frame down, and the detection square shaft is inserted into the square hole of the car seat recliner, and the car seat recliner is limited and cannot rotate. At this time, the torque motor is started to drive the detection disc and the car seat recliner to rotate, and the torque sensor detects the unlocking force of the torsion spring of the car seat recliner. Through the setting of the positioning groove and the detection square shaft, the positioning groove and the positioning boss of the car seat recliner cooperate to fix the car seat recliner, and detect the alignment between the square shaft and the car seat recliner The square hole is matched to fix the car seat recliner, and then the torque of a car seat recliner is detected by a torque motor and a torque sensor, and the car seat recliner is detected by a mechanical method, and the detection efficiency is relatively high. high.

进一步的,所述操作工位包括位于输送带与检测工位之间的滚边工位,所述滚边工位包括滚边承台、滚边压头、滚边电机和滚边气缸,Further, the operation station includes a hemming station located between the conveyor belt and the detection station, and the hemming station includes a hemming platform, a hemming pressure head, a hemming motor and a hemming cylinder,

所述滚边承台上端面开设有用于放置汽车座椅调角器的预变形凹腔;A pre-deformed cavity for placing a car seat recliner is opened on the upper end surface of the rolling edge cap;

所述滚边压头包括导向板和导向筒,所述导向筒设于导向板上,所述滚边气缸设于导向板上方并与导向板相连,所述滚边电机设于导向板上并与导向筒相连,导向筒内腔中心处设有压紧轴,导向筒的侧壁上转动连接有多个滚边轮。The hemming press head includes a guide plate and a guide cylinder, the guide cylinder is arranged on the guide plate, the hemming cylinder is arranged above the guide plate and connected with the guide plate, the hemming motor is arranged on the guide plate and connected with the guide cylinder The center of the inner chamber of the guide cylinder is provided with a pressing shaft, and the side wall of the guide cylinder is rotatably connected with a plurality of hemming wheels.

通过采用上述技术方案,扭矩检测的上一道工序是滚边,现有的检测设备都只是单纯的进行检测,与加工过程进行分离。这样在检测时,需要将滚边后的汽车座椅调角器移运至检测设备处进行检测,生产效率较低。而,滚边与检测之所以难以进行结合,是因为滚边与检测之间进行传输时,精度要求较高,产生偏差时容易导致检测失败。本发明由于具有机械手,通过三个独立的执行构件对汽车座椅调角器进行搬运,具有较高的精度,保证传输的稳定与精度,从而提高生产效率。By adopting the above technical solution, the previous process of torque detection is hemming, and the existing detection equipment is only for simple detection, which is separated from the processing process. In this way, when testing, it is necessary to move the trimmed car seat recliner to the testing equipment for testing, and the production efficiency is relatively low. However, the reason why it is difficult to combine hemming and detection is because the transmission between hemming and detection requires high precision, and when deviation occurs, it is easy to cause detection failure. Because the present invention has a manipulator, the car seat recliner is transported through three independent executive components, has high precision, ensures the stability and precision of transmission, and thus improves production efficiency.

汽车座椅调角器运动至滚边工位时,汽车座椅调角器放置于滚边承台上,汽车座椅调角器嵌于预变形凹腔内。滚边电机带动导向筒转动,滚边气缸推动导向筒下降,导向筒将汽车座椅调角器罩设在内腔中。压紧轴对圆盘进行压紧固定,防止圆盘转动。导向筒带动滚边轮转动,滚边轮对汽车座椅调角器上的包壳进行滚边,包壳的侧壁受挤压后形成包边对圆盘进行包裹。When the car seat recliner moves to the hemming station, the car seat recliner is placed on the hemming platform, and the car seat recliner is embedded in the pre-deformed cavity. The hemming motor drives the guide cylinder to rotate, the hemming cylinder pushes the guide cylinder to descend, and the guide cylinder sets the car seat recliner cover in the inner cavity. The pressing shaft compresses and fixes the disc to prevent the disc from rotating. The guide cylinder drives the hemming wheel to rotate, and the hemming wheel hems the cladding on the car seat recliner, and the side wall of the cladding is squeezed to form a hemming to wrap the disc.

进一步的,所述预变形凹腔中心开设有竖直的滑移腔,所述滑移腔内滑动连接有顶杆,所述顶杆上端伸出滑移腔位于预变形凹腔内,所述工作台上开设有与顶杆相对应的穿杆孔,所述顶杆的下端滑动连接于穿杆孔内,所述顶杆上固定有限位环,所述限位环与工作台之间设有回位弹簧,所述工作台下方在穿杆孔处设有光电开关,所述光电开关与滚边气缸电连接。Further, the center of the pre-deformation cavity is provided with a vertical sliding cavity, and a push rod is slidably connected to the slip cavity, and the upper end of the push rod extends out of the slip cavity and is located in the pre-deformation cavity. There is a rod hole corresponding to the ejector rod on the workbench, the lower end of the ejector rod is slidably connected in the rod hole, the limit ring is fixed on the ejector rod, and a stop ring is set between the limit ring and the workbench. There is a return spring, and a photoelectric switch is arranged at the hole through the rod under the workbench, and the photoelectric switch is electrically connected with the hemming cylinder.

通过采用上述技术方案,汽车座椅调角器放置于滚边承台上,汽车座椅调角器对顶杆进行挤压,顶杆在滑移腔内下降,限位环对回位弹簧挤压,顶杆的下端从穿杆孔内穿出对光电开关进行触发。光电开关检测到顶杆下降时,说明滚边承台上有汽车座椅调角器,此时,滚边气缸可下降对汽车座椅调角器进行滚边。当滚边承台上没有汽车座椅调角器时,顶杆在回位弹簧的支撑下缩于滑移腔内,光电开关检测不到顶杆,此时,滚边气缸被关闭,无法下降。通过光电开关和顶杆的设置,滚边承台上是否汽车座椅调角器得到检测,防止滚边承台上空载时,滚边气缸推动导向筒下降对滚边承台造成破坏。By adopting the above technical scheme, the car seat recliner is placed on the rolling edge cap, the car seat recliner squeezes the ejector rod, the ejector rod descends in the sliding cavity, and the limit ring squeezes the return spring , the lower end of the push rod passes through the rod hole to trigger the photoelectric switch. When the photoelectric switch detects that the ejector rod is lowered, it means that there is a car seat recliner on the hemming cap, and at this moment, the hemming cylinder can descend to hem the car seat recliner. When there is no car seat recliner on the hemming platform, the ejector rod is retracted in the sliding cavity under the support of the return spring, and the photoelectric switch cannot detect the ejector rod. At this time, the hemming cylinder is closed and cannot be lowered. Through the setting of the photoelectric switch and the ejector rod, whether the car seat recliner is detected on the hemming platform can prevent the hemming cylinder from pushing the guide cylinder down and causing damage to the hemming platform when there is no load on the hemming platform.

进一步的,所述操作工位包括位于滚边工位和检测工位之间的过渡工位,Further, the operation station includes a transition station between the hemming station and the detection station,

所述过渡工位包括过渡承台,所述过渡承台上开设有用于放置汽车座椅调角器的过渡腔。The transition station includes a transition platform, and a transition cavity for placing the recliner of the car seat is opened on the transition platform.

通过采用上述技术方案,滚边工位和检测工位之间的距离较长,机械手的运动行较长,导致设备占用空间较大,设有过渡承台后缩短机械手的运动行程,减小设备的占用空间。By adopting the above technical scheme, the distance between the hemming station and the detection station is longer, and the movement line of the manipulator is longer, resulting in a larger space occupied by the equipment. After the transition bearing platform is provided, the movement stroke of the manipulator is shortened, and the equipment is reduced. take up space.

进一步的,所述操作工位包括分料工位,所述分料工位与检测工位电连接,Further, the operation station includes a material distribution station, and the material distribution station is electrically connected to the detection station,

所述分料工位包括支架、分料气缸、合格品输送板、次品输送板和翻转板,所述支架上设有支撑杆,所述翻转板的一端与支撑杆铰接,另一端与分料气缸的输出端铰接,合格品输送板和次品输送板倾斜设于翻转板的两端,所述合格品输送板和不合格输送板靠近翻转板的一端高于另一端。The material distributing station includes a bracket, a material distributing cylinder, a conveying plate for qualified products, a conveying plate for defective products and a turning plate. A support rod is arranged on the support, and one end of the turning plate is hinged with the supporting rod, and the other end is connected with the dividing plate. The output end of the material cylinder is hinged, and the qualified product conveying plate and the defective product conveying plate are obliquely arranged at both ends of the turning plate, and the end of the qualified product conveying plate and the unqualified conveying plate close to the turning plate is higher than the other end.

通过采用上述技术方案,检测工位对汽车座椅调角器检测完成后,机械手抓取汽车座椅调角器将汽车座椅调角器放入分料工位中,分料工位根据汽车座椅调角器的检测结果对汽车座椅调角器进行分类排出。汽车座椅调角器合格时,分料气缸收缩,翻转板向合格品输送板倾斜,并与合格品输送板位于同一条直线上,机械手抓取汽车座椅调角器将汽车座椅调角器放入翻转板上,汽车座椅调角器沿翻转板以及合格品输送板排出。汽车座椅调角器不合格时,分料气缸受到检测工位发出的信号,输出轴伸出,翻转板向次品输送板倾斜,并与次品输送板位于同一条直线上,机械手抓取汽车座椅调角器将汽车座椅调角器放入翻转板上,汽车座椅调角器沿翻转板以及次品输送板排出。By adopting the above-mentioned technical scheme, after the detection station completes the detection of the car seat recliner, the manipulator grabs the car seat recliner and puts the car seat recliner into the distributing station. The test results of the seat recliner classify and discharge the car seat recliner. When the car seat recliner is qualified, the distribution cylinder shrinks, the flip plate tilts to the qualified product conveying plate, and is on the same straight line as the qualified product conveying plate, and the manipulator grabs the car seat recliner to adjust the angle of the car seat The recliner is placed on the turning plate, and the car seat recliner is discharged along the turning plate and the qualified product conveying plate. When the car seat recliner is unqualified, the material distribution cylinder receives the signal from the detection station, the output shaft extends, the flip plate tilts to the defective product conveying plate, and is located on the same straight line as the defective product conveying plate, and the manipulator grabs it The car seat recliner puts the car seat recliner into the turning plate, and the car seat recliner is discharged along the turning plate and the defective conveying plate.

综上所述,本发明具有以下有益效果:In summary, the present invention has the following beneficial effects:

1.通过机械手的设置,操作人员只需要不断将汽车座椅调角器放置于输送带上即可,不需要在检测工位对汽车座椅调角器进行测时等待投料和取料,检测效率较高,自动化程度较高;1. Through the setting of the manipulator, the operator only needs to continuously place the car seat recliner on the conveyor belt, and does not need to wait for feeding and retrieving when testing the car seat recliner at the testing station. High efficiency and high degree of automation;

2.通过滚边工位的设置,滚边工位和检测工位相结合,滚边之后通过机械手将汽车座椅调角器从滚边工位搬运至检测工位上,省去人工搬运过程,生产效率较高;2. Through the setting of the hemming station, the hemming station and the inspection station are combined, and after the hemming, the car seat recliner is transported from the hemming station to the inspection station by the manipulator, which saves the manual handling process and has high production efficiency ;

3.通过分料工位的设置,分料工位对汽车座椅调角器按照检测结果进行分类,将合格品与不合格品进行区分,使用方便。3. Through the setting of the material distribution station, the material distribution station classifies the car seat recliner according to the test results, and distinguishes qualified products from unqualified products, which is convenient to use.

附图说明Description of drawings

图1是实施例的结构示意图;Fig. 1 is the structural representation of embodiment;

图2是实施例中输送带的结构示意图;Fig. 2 is the structural representation of conveyor belt in the embodiment;

图3是实施例中调节板与连接板的连接示意图;Fig. 3 is the schematic diagram of the connection between the adjusting plate and the connecting plate in the embodiment;

图4是实施例中机械手的结构示意图;Fig. 4 is the structural representation of manipulator in the embodiment;

图5是实施例中操作工位的结构示意图;Fig. 5 is the structural representation of operating station in the embodiment;

图6是实施例中防呆工位的结构示意图;Fig. 6 is a schematic structural view of the fool-proof station in the embodiment;

图7是实施例中滚边工位的结构示意图;Fig. 7 is the schematic structural view of the hemming station in the embodiment;

图8是实施例中滚边承台与工作台的连接示意图;Fig. 8 is a schematic diagram of the connection between the rolling cap and the workbench in the embodiment;

图9是实施例中导向筒的结构示意图;Fig. 9 is a schematic structural view of the guide cylinder in the embodiment;

图10是实施例中检测工位的结构示意图;Fig. 10 is a schematic structural view of the detection station in the embodiment;

图11是实施例中检测工装的结构示意图;Fig. 11 is a schematic structural view of the detection tooling in the embodiment;

图12是实施例中检测四方轴与扭矩电机的连接示意图;Fig. 12 is a schematic diagram of the connection between the detection square shaft and the torque motor in the embodiment;

图13是实施例中分料工位的结构示意图。Fig. 13 is a schematic structural view of the material distribution station in the embodiment.

图中,1、工作台;11、穿杆孔;12、支撑板;2、输送带;211、连接板;2111、调节槽;212、主动辊;213、从动辊;214、皮带;215、输送电机;216、挡料板;217、拦高架;221、调节板;222、防动块;223、螺母座;224、调节螺栓;225、调节螺孔;226、调节螺杆;3、机械手;31、水平运动机构;311、水平板;312、水平气缸;32、竖直运动机构;321、升降气缸;322、升降板;323、支撑台;324、限位板;325、第一缓冲块;326、第二缓冲块;33、抓取机构;331、抓取气缸;3311、缸座;3312、活塞杆;33121、左杆;33122、右杆;3313、左夹块;3314、右夹块;34、同步控制机构;341、转动轴;342、控制块;343、控制轴;344、控制槽;4、操作工位;41、防呆工位;411、推动气缸;412、定位座;4121、挡板;4122、拦板;413、防呆气缸;414、防呆板;415、位移传感器;416、防呆台;417、防呆顶针;418、防呆弹簧;419、防呆架;42、滚边工位;420、载机台;421、滚边承台;4211、预变形凹腔;4212、滑移腔;422、滚边压头;4221、导向板;4222、导向筒;4223、压紧轴;4224、滚边轮;423、滚边电机;424、滚边气缸;425、顶杆;426、限位环;427、回位弹簧;428、光电开关;429、滚边承台座;43、过渡工位;431、过渡承台;432、过度腔;44、检测工位;441、检测架;4411、滑轨;4421、检测气缸;4422、检测四方轴;44221、插孔;44222、限位块;4423、扭矩电机;4424、扭矩传感器一;4425、四方轴气缸;4426、推动板;44261、转动孔;44262、轴承;4427、固定弹簧;443、检测工装;4431、检测台;4432、检测盘;44321、定位槽;444、滑移架;33、摩擦力电机;4434、扭力传感器二;4435、支撑盘;4436、防护沿;4437、缺口;45、分料工位;451、支架;452、分料气缸;453、合格品输送板;454、次品输送板;455、翻转板;456、支撑杆。In the figure, 1, workbench; 11, rod hole; 12, support plate; 2, conveyor belt; 211, connecting plate; 2111, adjustment groove; 212, driving roller; 213, driven roller; 214, belt; 215 , conveying motor; 216, retaining plate; 217, blocking shelf; 221, adjusting plate; 222, anti-moving block; 223, nut seat; 224, adjusting bolt; 225, adjusting screw hole; ; 31, horizontal movement mechanism; 311, horizontal plate; 312, horizontal cylinder; 32, vertical movement mechanism; 321, lifting cylinder; Block; 326, the second buffer block; 33, grab mechanism; 331, grab cylinder; 3311, cylinder seat; 3312, piston rod; 33121, left rod; 33122, right rod; 3313, left clip block; 3314, right Clamp block; 34, synchronous control mechanism; 341, rotating shaft; 342, control block; 343, control shaft; 344, control groove; 4, operating station; Seat; 4121, baffle; 4122, baffle; 413, anti-fool cylinder; 414, anti-fool board; 415, displacement sensor; 416, anti-fool platform; 417, anti-fool thimble; 418, anti-fool spring; 419, anti-fool Frame; 42, hemming station; 420, carrier platform; 421, hemming cap; 4211, pre-deformed cavity; 4212, sliding cavity; 422, hemming pressure head; 4221, guide plate; 4222, guide cylinder; 4223 , pressing shaft; 4224, hemming wheel; 423, hemming motor; 424, hemming cylinder; 425, ejector rod; 426, limit ring; 427, return spring; 428, photoelectric switch; 429, hemming bearing seat; 43, Transition station; 431, transition bearing platform; 432, transition cavity; 44, detection station; 441, detection frame; 4411, slide rail; 4421, detection cylinder; 4422, detection square shaft; 44221, socket; Bit block; 4423, torque motor; 4424, torque sensor one; 4425, square shaft cylinder; 4426, push plate; 44261, rotating hole; 44262, bearing; 4427, fixed spring; 443, detection tooling; , detection plate; 44321, positioning groove; 444, sliding frame; 33, friction motor; 4434, torque sensor two; 4435, support plate; 4436, protective edge; 4437, gap; 45, material distribution station; Support; 452, material distribution cylinder; 453, qualified product conveying plate; 454, defective product conveying plate; 455, turnover plate; 456, support rod.

具体实施方式Detailed ways

以下结合附图对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.

其中相同的零部件用相同的附图标记表示。需要说明的是,下面描述中使用的词语“前”、“后”、“左”、“右”、“上”和“下”指的是附图中的方向,词语“底面”和“顶面”、“内”和“外”分别指的是朝向或远离特定部件几何中心的方向。Wherein the same components are denoted by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the words "bottom" and "top "Face", "inner" and "outer" refer to directions toward or away from, respectively, the geometric center of a particular component.

实施例:Example:

一种汽车座椅调角器滚边和扭矩检测设备,如图1,包括工作台1,工作台1上设有输送带2、操作工位4和机械手3。操作工位4和机械手3相对设置于工作台1的两侧。A car seat recliner hemming and torque detection equipment, as shown in Figure 1, includes a workbench 1 on which a conveyor belt 2, an operating station 4 and a manipulator 3 are arranged. The operating station 4 and the manipulator 3 are relatively arranged on both sides of the workbench 1 .

如图1,操作工位4设有五个,依次为:防呆工位41、滚边工位42、过渡工位43、检测工位44和分料工位45。五个操作工位4处于一条直线上并且与输送带2位于同一条直线上,便于汽车座椅调角器的运输。As shown in Fig. 1, there are five operating stations 4, which are followed by: anti-fooling station 41, hemming station 42, transition station 43, detection station 44 and material distribution station 45. The five operating stations 4 are on a straight line and are on the same straight line as the conveyor belt 2, which facilitates the transportation of the car seat recliner.

如图1,机械手3与前个操作工位4相对应,对汽车座椅调角器进行搬运,将相应的操作工位4上的汽车座椅调角器搬运至下位操作工位4中。通过机械化的方式对汽车座椅调角器进行传输,机械化程度较高,效率较高。As shown in Fig. 1, the manipulator 3 corresponds to the previous operation station 4, and carries the car seat recliner, and transports the car seat recliner on the corresponding operation station 4 to the lower operation station 4. The car seat recliner is transmitted in a mechanized way, with a high degree of mechanization and high efficiency.

如图2,输送带2包括连接板211、主动辊212、从动辊213、皮带214和输送电机215。连接板211设于皮带214的两侧。主动辊212和从动辊213设于皮带214的两端,输送电机215与主动辊212相连。As shown in FIG. 2 , the conveyor belt 2 includes a connecting plate 211 , a driving roller 212 , a driven roller 213 , a belt 214 and a conveying motor 215 . The connecting plate 211 is disposed on two sides of the belt 214 . The driving roller 212 and the driven roller 213 are arranged at both ends of the belt 214 , and the conveying motor 215 is connected with the driving roller 212 .

如图2,连接板211上表面在皮带214的两侧设有倾斜设置的挡料板216,挡料板216的上端朝远离皮带214方向倾斜,便于操作人员放入汽车座椅调角器,同时挡料板216对汽车座椅调角器进行遮挡防止汽车座椅调角器从皮带214上脱落。As shown in Figure 2, the upper surface of the connecting plate 211 is provided with a slanted material stopper 216 on both sides of the belt 214, and the upper end of the material stopper 216 is inclined towards the direction away from the belt 214, which is convenient for the operator to put into the car seat recliner. At the same time, the baffle plate 216 blocks the car seat recliner to prevent the car seat recliner from falling off from the belt 214 .

如图2和图3,连接板211上开设有两条相互平行的调节槽2111,连接板211的两端滑动连接有调节板221和防动块222。调节板221共有四块,两两为一组分别位于连接板211的两端。主动辊212和从动辊213的两端分别与两块相对应的调节板221转动连接。输送电机215固定于与主动辊212相连的调节板221上。调节板221沿调节槽2111滑动,从而带动从动辊213或主动辊212运动,对皮带214的松紧度进行调节。As shown in FIG. 2 and FIG. 3 , two parallel adjusting grooves 2111 are opened on the connecting plate 211 , and the two ends of the connecting plate 211 are slidably connected with an adjusting plate 221 and an anti-movement block 222 . There are four adjusting boards 221 , two of which form a group and are located at both ends of the connecting board 211 respectively. Both ends of the driving roller 212 and the driven roller 213 are respectively rotatably connected to two corresponding adjustment plates 221 . The conveying motor 215 is fixed on the adjusting plate 221 connected with the driving roller 212 . The adjusting plate 221 slides along the adjusting groove 2111 , thereby driving the driven roller 213 or the driving roller 212 to move, and adjusting the tightness of the belt 214 .

如图3,调节槽2111设为“T”字形,调节槽2111内安装有“T”字形的螺母座223。调节板221上穿设有若干调节螺栓224,调节螺栓224穿过调节板221与螺母座223螺纹连接。调节螺栓224转动,螺母座223朝向或远离调节板221运动。螺母座223朝上调节板221运动,螺母座223与调节板221将连接板211夹紧,从而对调节板221进行夹持固定;螺母座223远离调节板221运动,螺母座223与连接板211之间产生间隙,调节板221可沿调节槽2111滑动。As shown in Fig. 3, the adjusting groove 2111 is set in a "T" shape, and a "T"-shaped nut seat 223 is installed in the adjusting groove 2111. Several adjusting bolts 224 are pierced on the adjusting plate 221 , and the adjusting bolts 224 pass through the adjusting plate 221 and are threadedly connected with the nut seat 223 . The adjusting bolt 224 rotates, and the nut seat 223 moves toward or away from the adjusting plate 221 . The nut seat 223 moves upward to the adjustment plate 221, and the nut seat 223 and the adjustment plate 221 clamp the connection plate 211, thereby clamping and fixing the adjustment plate 221; the nut seat 223 moves away from the adjustment plate 221, and the nut seat 223 and the connection plate 211 There is a gap between them, and the adjustment plate 221 can slide along the adjustment groove 2111 .

如图2,防动块222与连接板211的连接方式和调节板221与连接板211的连接方式相同。防动块222上开设有调节螺孔225,调节螺孔225内螺纹连接有调节螺杆226,调节螺杆226的端部与调节板221的端部抵触。松开调节板221上的调节螺栓224,转动调节螺杆226,调节螺杆226推动调节板221运动,对调节板221进行调节。防止皮带214过紧,调节板221回缩。As shown in FIG. 2 , the connection mode between the anti-movement block 222 and the connection plate 211 is the same as the connection mode between the adjustment plate 221 and the connection plate 211 . The anti-movement block 222 is provided with an adjusting screw hole 225 , and the adjusting screw hole 225 is internally threaded with an adjusting screw 226 , and the end of the adjusting screw 226 conflicts with the end of the adjusting plate 221 . Loosen the adjusting bolt 224 on the adjusting plate 221, turn the adjusting screw 226, the adjusting screw 226 pushes the adjusting plate 221 to move, and adjusts the adjusting plate 221. To prevent the belt 214 from being too tight, the regulating plate 221 is retracted.

如图1和图2,防呆工位41设于输送带2的端部,输送带2靠近防呆工位41的端部的上方架设有拦高架217,防止汽车座椅调角器在输送带2上堆叠导致高度过高从皮带上掉落。As shown in Fig. 1 and Fig. 2, the fool-proof station 41 is located at the end of the conveyor belt 2, and the conveyor belt 2 is set up with an elevated frame 217 near the end of the fool-proof station 41 to prevent the car seat recliner from being conveyed. Stacking on belt 2 caused the height to fall off the belt.

如图1,汽车座椅调角器从输送带2上输出后落入防呆工位41中,机械手3将汽车座椅调角器依次向后一操作工位4进行搬运。As shown in Fig. 1, the car seat recliner falls into the fool-proof station 41 after being output from the conveyor belt 2, and the manipulator 3 carries the car seat recliner to the next operation station 4 successively.

如图4,机械手3包括水平运动机构31、竖直运动机构32和四个抓取机构33,四个抓取机构33与前四个操作工位4(见图1)相对应。抓取机构33对汽车座椅调角器进行夹持放开,竖直运动机构32将汽车座椅调角器放置于操作工位4(见图1)或从操作工位4(见图1)上拿出,水平运动机构31将汽车座椅调角器向下一操作工位4(见图1)搬运。水平运动机构31带动抓取机构33水平运动,运动方向与输送带2所在直线相平行,保证运输精度。As shown in Fig. 4, the manipulator 3 includes a horizontal movement mechanism 31, a vertical movement mechanism 32 and four gripping mechanisms 33, and the four gripping mechanisms 33 correspond to the first four operating stations 4 (see Fig. 1). The grab mechanism 33 clamps and releases the car seat recliner, and the vertical movement mechanism 32 places the car seat recliner on the operating station 4 (see Figure 1) or from the operating station 4 (see Figure 1). ), the horizontal motion mechanism 31 carries the car seat recliner to the next operating station 4 (seeing Fig. 1). The horizontal movement mechanism 31 drives the grasping mechanism 33 to move horizontally, and the movement direction is parallel to the straight line where the conveyor belt 2 is located, so as to ensure the transportation accuracy.

如图4,竖直运动机构32包括升降气缸321和升降板322。工作台1(见图1)上设有两个支撑台323,升降气缸321和升降板322设有两个,分别设置于两个支撑台323上。升降板322设为7形,升降气缸321的输出轴穿过支撑台323的顶部与升降板322上端部的下表面固定相连。升降气缸321的输出轴上下运动带动升降板322上下运动。水平运动机构31和抓取机构33与升降板322相连。As shown in FIG. 4 , the vertical movement mechanism 32 includes a lifting cylinder 321 and a lifting plate 322 . There are two supporting platforms 323 on the workbench 1 (see FIG. 1 ), and there are two lifting cylinders 321 and two lifting plates 322 , which are respectively arranged on the two supporting platforms 323 . The lifting plate 322 is set as a 7-shape, and the output shaft of the lifting cylinder 321 passes through the top of the supporting platform 323 and is fixedly connected with the lower surface of the upper end of the lifting plate 322 . The output shaft of the lifting cylinder 321 moves up and down to drive the lifting plate 322 to move up and down. The horizontal movement mechanism 31 and the grasping mechanism 33 are connected with the lifting plate 322 .

如图4,支撑台323的上端通过两根竖直的限位柱固定有一块水平的限位板324。升降气缸321的输出轴伸出,升降板322的上端与限位板324抵触时,升降板322无法继续上升,限位板324对升降板322的运动高度进行限定,提高设备的精度。As shown in FIG. 4 , a horizontal limiting plate 324 is fixed on the upper end of the support platform 323 through two vertical limiting columns. The output shaft of lifting cylinder 321 stretches out, and when the upper end of lifting plate 322 conflicts with limiting plate 324, lifting plate 322 cannot continue to rise, and limiting plate 324 limits the motion height of lifting plate 322, improves the precision of equipment.

如图4,限位板324的下表面设有第一缓冲块325,支撑台323的上表面设有第二缓冲块326。升降板322上升与第一缓冲块325抵触,升降板322下降与第二缓冲块326抵触。第一缓冲块325和第二缓冲块326对升降板322进行缓冲保护,提高使用寿命。As shown in FIG. 4 , the lower surface of the limiting plate 324 is provided with a first buffer block 325 , and the upper surface of the supporting platform 323 is provided with a second buffer block 326 . The lifting plate 322 rises and collides with the first buffer block 325 , and the lifting plate 322 descends and collides with the second buffer block 326 . The first buffer block 325 and the second buffer block 326 buffer and protect the lifting plate 322 to improve the service life.

如图4,其中,升降气缸321并不是唯一的驱动方式,作为其他实施方式,丝杠以及齿轮齿条也可对升降板322的运动进行控制。As shown in FIG. 4 , the lifting cylinder 321 is not the only driving method. As other embodiments, the lead screw and rack and pinion can also control the movement of the lifting plate 322 .

如图4,两台支撑台323之间设有同步控制机构34,同步控制机构34对两个升降气缸321的伸缩长度进行控制,保证两者一致,提高设备的精度。As shown in Fig. 4, a synchronous control mechanism 34 is provided between the two support platforms 323, and the synchronous control mechanism 34 controls the telescopic length of the two lifting cylinders 321 to ensure that the two are consistent and improve the accuracy of the equipment.

如图4,同步控制机构34包括转动轴341、控制块342和控制轴343。转动轴341转动连接于两支撑台323之间。控制块342设有两块分别位于转动轴341的两端,控制块342一端与转动轴341固定相连,另一端与升降板322相连。控制块342远离转动轴341的端部开设有控制槽344,控制轴343设有两个分别与两个升降板322相连,控制轴343一端与升降板322相连,另一端滑动连接于控制槽344内。As shown in FIG. 4 , the synchronous control mechanism 34 includes a rotating shaft 341 , a control block 342 and a control shaft 343 . The rotating shaft 341 is rotatably connected between the two supporting platforms 323 . The control block 342 has two pieces respectively located at the two ends of the rotating shaft 341 , one end of the control block 342 is fixedly connected with the rotating shaft 341 , and the other end is connected with the lifting plate 322 . The end of the control block 342 away from the rotating shaft 341 is provided with a control groove 344, and the control shaft 343 is provided with two connected with the two lifting plates 322, one end of the control shaft 343 is connected with the lifting plate 322, and the other end is slidingly connected to the control groove 344 Inside.

如图4,两个升降气缸321同时启动,带动升降板322向上运动,升降板322带动控制轴343向上运动,控制轴343的端部在控制槽344内滑动并对控制槽344施加向上的推力,控制块342受力绕转动轴341转动。控制块342、转动轴341和控制轴343对两个升降气缸321运动的同步性进行控制,当两个升降气缸321同步运动时,转动轴341可正常转动。当两个升降气缸321要进行不同步运动时,两个控制块342的转动角度会发生偏差,即转动轴341两端转动的角度会不同。而转动轴341是刚性的,不易扭转,其中一个控制块342会通过转动轴341改变另一控制块342的转动角度,从而迫使两个升降气缸321同步运动。同步控制机构34控制两个升降气缸321同步运动,从而保证水平板311的水平性,提高精度。As shown in Figure 4, the two lifting cylinders 321 start at the same time, driving the lifting plate 322 to move upward, the lifting plate 322 drives the control shaft 343 to move upward, and the end of the control shaft 343 slides in the control groove 344 and exerts an upward thrust on the control groove 344 , the control block 342 is forced to rotate around the rotation axis 341 . The control block 342, the rotating shaft 341 and the control shaft 343 control the synchronization of the two lifting cylinders 321. When the two lifting cylinders 321 move synchronously, the rotating shaft 341 can rotate normally. When the two lifting cylinders 321 are about to move asynchronously, the rotation angles of the two control blocks 342 will deviate, that is, the rotation angles at both ends of the rotating shaft 341 will be different. The rotating shaft 341 is rigid and difficult to twist. One of the control blocks 342 will change the rotation angle of the other control block 342 through the rotating shaft 341, thereby forcing the two lifting cylinders 321 to move synchronously. The synchronous control mechanism 34 controls the synchronous movement of the two lifting cylinders 321, so as to ensure the levelness of the horizontal plate 311 and improve the precision.

如图4,升降板322带动水平运动机构31上下运动。水平运动机构31包括水平板311和水平气缸312,水平板311水平滑动连接于两块升降板322上,水平气缸312固定于其中一块升降板322上。水平气缸312的输出轴与水平板311固定相连。抓取机构33设于水平板311上并且朝向操作工位4(见图1)。As shown in Fig. 4, the lifting plate 322 drives the horizontal movement mechanism 31 to move up and down. The horizontal motion mechanism 31 includes a horizontal plate 311 and a horizontal cylinder 312 , the horizontal plate 311 is horizontally slidably connected to two lifting plates 322 , and the horizontal cylinder 312 is fixed on one of the lifting plates 322 . The output shaft of the horizontal cylinder 312 is fixedly connected with the horizontal plate 311 . The grabbing mechanism 33 is arranged on the horizontal plate 311 and faces the operating station 4 (see FIG. 1 ).

如图4,水平气缸312的输出轴伸缩推动水平板311沿水平方向运动,从而带动抓取机构33水平移动,将汽车座椅调角器移动至下一工位,放置结束后,水平气缸312控制抓取机构33复位,以便对下一个汽车座椅调角器进行抓取。As shown in Figure 4, the output shaft of the horizontal cylinder 312 stretches and pushes the horizontal plate 311 to move in the horizontal direction, thereby driving the grasping mechanism 33 to move horizontally, and the car seat recliner is moved to the next station. After placing, the horizontal cylinder 312 Control the catch mechanism 33 to reset, so that the next car seat recliner is caught.

如图4,作为其他实施方式,水平运动机构31也可为水平丝杠、水平电机和水平板311,水平电机固定于升降板322上,水平丝杠与水平电机相连,水平板311通过丝母座与水平丝杠相连。As shown in Figure 4, as other embodiments, the horizontal motion mechanism 31 can also be a horizontal lead screw, a horizontal motor and a horizontal plate 311, the horizontal motor is fixed on the lifting plate 322, the horizontal lead screw is connected with the horizontal motor, and the horizontal plate 311 passes through the nut The seat is connected with the horizontal lead screw.

如图4,抓取机构33包括抓取气缸331,抓取气缸331包括缸座3311、两根活塞杆3312、左夹块3313和右夹块3314。缸座3311固定于水平板311朝向操作工位4的表面上。活塞杆3312分为左杆33121和右杆33122,左夹块3313与左杆33121的端部相连,右夹块3314与右杆33122的端部相连。左夹块3313和右夹块3314同步做相向或相背运动。As shown in Figure 4, the grabbing mechanism 33 includes a grabbing cylinder 331, and the grabbing cylinder 331 includes a cylinder seat 3311, two piston rods 3312, a left clamping block 3313 and a right clamping block 3314. The cylinder base 3311 is fixed on the surface of the horizontal plate 311 facing the operating station 4 . The piston rod 3312 is divided into a left rod 33121 and a right rod 33122, the left clamping block 3313 is connected with the end of the left rod 33121, and the right clamping block 3314 is connected with the end of the right rod 33122. The left clamping block 3313 and the right clamping block 3314 move toward or away from each other synchronously.

如图4,左夹块3313和右夹块3314做相向运动时,抓取机构33做抓取动作对汽车座椅调角器进行夹持;左夹块3313和右夹块3314做相背运动时,抓取机构33做松开动作对汽车座椅调角器进行放开。As shown in Figure 4, when the left clamping block 3313 and the right clamping block 3314 move toward each other, the grabbing mechanism 33 performs a grabbing action to clamp the car seat recliner; the left clamping block 3313 and the right clamping block 3314 move in opposite directions , the grabbing mechanism 33 releases the car seat recliner.

如图4,机械手3运动过程:升降气缸321处于收缩状态,水平气缸312处于伸出状态,抓取气缸331处于松开状态,此时,机械手3为初始状态。汽车座椅调角器完成一次操作后,抓取气缸331做抓取动作对汽车座椅调角器进行夹持;然后升降气缸321的输出轴伸出,带动汽车座椅调角器上升,汽车座椅调角器与操作工位4(见图1)脱离;水平气缸312收缩,汽车座椅调角器向后移动一个操作工位4(见图1)的长度;升降气缸321下降,汽车座椅调角器与操作工位4(见图1)抵触,抓取气缸331做松开动作,汽车座椅调角器被放置于操作工位4(见图1)上。然后,升降气缸321的输出轴伸出,水平气缸312的输出轴伸出,升降气缸321的输出轴收缩,机械手3恢复至初始状态。As shown in Fig. 4, the movement process of the manipulator 3: the lift cylinder 321 is in the retracted state, the horizontal cylinder 312 is in the extended state, and the grasping cylinder 331 is in the released state. At this time, the manipulator 3 is in the initial state. After the car seat recliner completes an operation, grab the cylinder 331 to do a grabbing action to clamp the car seat recliner; then the output shaft of the lifting cylinder 321 stretches out, driving the car seat recliner to rise, and the car seat recliner The seat recliner is separated from the operating station 4 (see Figure 1); the horizontal cylinder 312 shrinks, and the car seat recliner moves backward by the length of the operating station 4 (see Figure 1); the lifting cylinder 321 descends, and the car The seat recliner conflicts with the operating station 4 (see Figure 1), and the cylinder 331 is grabbed for release, and the car seat recliner is placed on the operating station 4 (see Figure 1). Then, the output shaft of the lifting cylinder 321 stretches out, the output shaft of the horizontal cylinder 312 stretches out, the output shaft of the lifting cylinder 321 shrinks, and the manipulator 3 returns to the initial state.

如图5,机械手3(见图4)对汽车座椅调角器进行搬运,将汽车座椅调角器依次从各个操作工位4向后移动直至排出。第一个操作工位4为防呆工位41,防呆工位41对汽车座椅调角器的放置方向进行检测,防止汽车座椅调角器放反影响后续的滚边和检测。As shown in Fig. 5, the manipulator 3 (see Fig. 4) carries the car seat recliner, and moves the car seat recliner from each operating station 4 in turn until it is discharged. The first operating station 4 is the anti-fooling station 41, which detects the placement direction of the car seat recliner to prevent the car seat recliner from being reversed and affect subsequent hemming and detection.

如图6,防呆工位41包括防呆架419、推动气缸411、定位座412、防呆气缸413、防呆板414、位移传感器415、防呆台416和防呆顶针417。防呆架419固定于工作台1上位于输送带2(见图1)的端部。推动气缸411设于防呆架419的底部,定位座412设置于推动气缸411的上端。推动气缸411处于收缩状态时,定位座412与输送带2(见图1)平齐,对汽车座椅调角器进行承接。防呆工位41检测到汽车座椅调角器放置正确时,推动气缸411上升将汽车座椅调角器插入左夹块3313和右夹块3314之间,以便抓取气缸331抓取。As shown in Figure 6, the foolproof station 41 includes a foolproof frame 419, a push cylinder 411, a positioning seat 412, a foolproof cylinder 413, a foolproof plate 414, a displacement sensor 415, a foolproof platform 416 and a foolproof thimble 417. The fool-proof frame 419 is fixed on the workbench 1 at the end of the conveyor belt 2 (see FIG. 1 ). The push cylinder 411 is arranged at the bottom of the fool-proof frame 419 , and the positioning seat 412 is arranged at the upper end of the push cylinder 411 . When the push cylinder 411 is in the retracted state, the positioning seat 412 is flush with the conveyor belt 2 (see FIG. 1 ), and carries out the recliner of the car seat. When the fool-proof station 41 detects that the car seat recliner is placed correctly, the cylinder 411 is promoted to rise and the car seat recliner is inserted between the left clamping block 3313 and the right clamping block 3314, so that the cylinder 331 is grasped.

如图6,定位座412远离输送带2(见图1)的一侧设有两块挡板4121,挡板4121对汽车座椅调角器进行遮挡,防止汽车座椅调角器从定位座412内脱出。As shown in Figure 6, two baffles 4121 are provided on the side of the positioning seat 412 away from the conveyor belt 2 (see Figure 1), and the baffles 4121 block the car seat recliner to prevent the car seat recliner from the positioning seat. 412 out.

如图6,定位座412朝向输送带2(见图1)的端部设有竖直向下的拦板4122,定位座412上升时,拦板4122与输送带2(见图1)的端部抵触,对汽车座椅调角器进行遮挡,防止汽车座椅调角器掉落。As shown in Figure 6, the positioning seat 412 is provided with a vertically downward barrier 4122 towards the end of the conveyor belt 2 (see Figure 1). When the positioning seat 412 rises, the barrier 4122 and the end of the conveyor belt 2 (see Figure 1) If there is internal conflict, cover the car seat recliner to prevent the car seat recliner from falling.

如图6,防呆气缸413设于防呆架419的上端,防呆气缸413的输出轴竖直向下与定位座412正对。防呆板414固定于防呆气缸413的输出轴的端部,防呆顶针417竖直固定连接于防呆板414的下表面的中心处。防呆台416滑动连接于防呆顶针417上,防呆台416与防呆顶针417之间通过防呆弹簧418进行连接。位移传感器415竖直设置于防呆板414上,并穿过防呆板414指向防呆台416对防呆台416的位移进行检测。As shown in FIG. 6 , the fool-proof cylinder 413 is arranged on the upper end of the fool-proof frame 419 , and the output shaft of the fool-proof cylinder 413 faces the positioning seat 412 vertically downward. The anti-fooling plate 414 is fixed on the end of the output shaft of the anti-fooling cylinder 413, and the anti-fooling thimble 417 is vertically fixedly connected to the center of the lower surface of the anti-fooling plate 414. The foolproof platform 416 is slidingly connected to the foolproof thimble 417 , and the foolproof platform 416 and the foolproof thimble 417 are connected by a foolproof spring 418 . The displacement sensor 415 is vertically arranged on the foolproof plate 414 and passes through the foolproof plate 414 to point to the foolproof platform 416 to detect the displacement of the foolproof platform 416 .

如图6,放置汽车座椅调角器时,需要汽车座椅调角器的圆盘朝上,即凸轮方台朝上,圆齿盘朝下。推动气缸411收缩,定位座412下降,使定位座412与输送带2(见图1)齐平以便汽车座椅调角器的输送。汽车座椅调角器从输送带2(见图1)的端部移处输送至定位座412上,防呆气缸413的输出轴下降推动防呆板414下降,防呆台416和防呆顶针417跟着下降。防呆顶针417逐渐插入汽车座椅调角器的方形孔内,汽车座椅调角器的圆盘朝上时,防呆顶针417在下降过程中,防呆台416会与凸轮方台抵触,此时,防呆顶针417和防呆板414继续下降,而防呆台416受限无法下移,此时,防呆弹簧418被挤压,防呆台416上升,防呆台416与防呆板414之间发生相对位移,防呆台416与防呆板414之间的间隙变小,位移传感器415对防呆台416的运动进行检测,检测到防呆台416运动时,说明汽车座椅调角器的放置方向正确;若未检测到防呆台416运动,说明汽车座椅调角器放反。As shown in Figure 6, when placing the car seat recliner, the disc of the car seat recliner needs to face up, that is, the cam square platform faces up, and the conical disc faces down. Push the cylinder 411 to shrink, and the positioning seat 412 descends, so that the positioning seat 412 is flush with the conveyor belt 2 (see FIG. 1 ) to facilitate the transportation of the car seat recliner. The car seat recliner is moved from the end of the conveyor belt 2 (see Figure 1) to the positioning seat 412, the output shaft of the foolproof cylinder 413 descends to push the foolproof plate 414 down, the foolproof table 416 and the foolproof thimble 417 Followed down. The anti-fooling thimble 417 is gradually inserted into the square hole of the car seat recliner. When the disc of the car seat recliner faces upwards, the anti-fooling thimble 417 is in the process of descending, and the anti-fooling platform 416 will conflict with the cam square platform. Now, the fool-proof thimble 417 and the fool-proof plate 414 continue to descend, and the fool-proof platform 416 is limited and cannot move down. There is a relative displacement between them, the gap between the fool-proof table 416 and the fool-proof board 414 becomes smaller, and the displacement sensor 415 detects the motion of the fool-proof table 416. The placement direction of the car seat recliner is correct; if the movement of the anti-fooling platform 416 is not detected, it means that the car seat recliner is placed backwards.

如图1,汽车座椅调角器位置放置正确,机械手3将汽车座椅调角器抓取放入下一操作工位4即滚边工位42中。滚边工位42对汽车座椅调角器进行滚边,从而将汽车座椅调角器形成一个整体。本设备通过机械手3克服传输精度的问题将滚边工位42与检测工位44相结合提高生产效率。As shown in Fig. 1, the position of the car seat recliner is placed correctly, and the manipulator 3 grabs the car seat recliner and puts it into the next operation station 4, namely the hemming station 42. The hemming station 42 hemmes the car seat recliner, thereby forming the car seat recliner as a whole. This equipment overcomes the problem of transmission accuracy through the manipulator 3 and combines the hemming station 42 with the detection station 44 to improve production efficiency.

如图7,滚边工位42包括滚边承台座429、滚边承台421、滚边压头422、滚边电机423和滚边气缸424。滚边承台421对汽车座椅调角器进行支撑,滚边压头422对汽车座椅调角器进行滚边。As shown in FIG. 7 , the hemming station 42 includes a hemming platform seat 429 , a hemming platform 421 , a hemming pressure head 422 , a hemming motor 423 and a hemming cylinder 424 . The hemming platform 421 supports the car seat recliner, and the hemming pressure head 422 hems the car seat recliner.

如图8,滚边承台座429通过四根立柱固定于工作台1上,滚边承台421固定于滚边承台421板上。滚边承台421上端面开设有预变形凹腔4211,用于放置汽车座椅调角器。预变形凹腔4211中心开设有竖直的滑移腔4212,工作台1上开设有与滑移腔4212正对的穿杆孔11。滑移腔4212内滑动连接有顶杆425,顶杆425穿过穿杆孔11。顶杆425位于承台座下方的部分固定有限位环426,顶杆425上套设有回位弹簧427,回位弹簧427的上端与限位环426抵触,下端与工作台1抵触。As shown in FIG. 8 , the hemming platform seat 429 is fixed on the workbench 1 through four columns, and the hemming platform 421 is fixed on the hemming platform 421 plate. A pre-deformed concave cavity 4211 is opened on the upper end surface of the rolling edge platform 421 for placing the recliner of the car seat. A vertical sliding cavity 4212 is opened in the center of the pre-deformation cavity 4211 , and a rod-through hole 11 facing the sliding cavity 4212 is opened on the workbench 1 . A push rod 425 is slidably connected in the sliding cavity 4212 , and the push rod 425 passes through the rod passing hole 11 . The push rod 425 is positioned at the part below the cap seat to fix the limit ring 426, the push rod 425 is covered with a return spring 427, the upper end of the return spring 427 conflicts with the limit ring 426, and the lower end conflicts with the workbench 1.

如图8,工作台1下方在穿杆孔11处固定有支撑板12,支撑板12上设有光电开关428。光电开关428为激光对射型光电开关(激光对射型光电开关选用HUAJIN牌E3F-20C1型激光对射型光电开关),光电开关428的接收端和发射端分别位于安装孔两侧,两者相对设置。光电开关428带有常开触点,常开触点与滚边气缸424串联。As shown in FIG. 8 , a support plate 12 is fixed at the rod-through hole 11 under the workbench 1 , and a photoelectric switch 428 is provided on the support plate 12 . The photoelectric switch 428 is a laser through-beam photoelectric switch (the laser through-beam photoelectric switch adopts the HUAJIN E3F-20C1 laser through-beam photoelectric switch). The receiving end and the transmitting end of the photoelectric switch 428 are respectively located on both sides of the installation hole. relative settings. The photoelectric switch 428 has a normally open contact, and the normally open contact is connected in series with the hemming cylinder 424 .

如图7和图8,汽车座椅调角器放置于滚边承台421上,汽车座椅调角器对顶杆425进行挤压,顶杆425在滑移腔4212内下降,限位环426对回位弹簧427挤压,顶杆425的下端从穿杆孔11内穿出对光电开关428进行触发。光电开关428检测到顶杆425下降时,说明滚边承台421上有汽车座椅调角器,此时,滚边气缸424可下降对汽车座椅调角器进行滚边。当滚边承台421上没有汽车座椅调角器时,顶杆425在回位弹簧427的支撑下缩于滑移腔4212内,光电开关428检测不到顶杆425,此时,滚边气缸424被关闭,无法下降。As shown in Fig. 7 and Fig. 8, the car seat recliner is placed on the rolling edge platform 421, the car seat recliner squeezes the push rod 425, the push rod 425 descends in the sliding cavity 4212, and the limit ring 426 Squeeze the return spring 427, and the lower end of the push rod 425 passes through the rod hole 11 to trigger the photoelectric switch 428. When the photoelectric switch 428 detects that the push rod 425 descends, it indicates that there is a car seat recliner on the hemming platform 421. At this moment, the hemming cylinder 424 can descend to hemm the car seat recliner. When there is no car seat recliner on the hemming platform 421, the push rod 425 is retracted in the sliding cavity 4212 under the support of the return spring 427, and the photoelectric switch 428 cannot detect the push rod 425. At this time, the hemming cylinder 424 is Closed, unable to descend.

如图7,滚边气缸424通过载机台420固定在工作台1上。滚边气缸424与滚边承台421正对。滚边气缸424的下端固定有导向板4221。As shown in FIG. 7 , the hemming cylinder 424 is fixed on the workbench 1 through the machine platform 420 . The hemming cylinder 424 is opposite to the hemming platform 421 . The lower end of the hemming cylinder 424 is fixed with a guide plate 4221 .

如图7和图9,滚边压头422包括导向板4221和导向筒4222。滚边电机423固定于导向板4221上,滚边电机423通过传送带与导向筒4222相连并对导向筒4222的转动进行控制。导向筒4222内腔中心处设有压紧轴4223,导向筒4222的侧壁上转动连接有三个滚边轮4224。As shown in FIG. 7 and FIG. 9 , the hemming press head 422 includes a guide plate 4221 and a guide cylinder 4222 . The hemming motor 423 is fixed on the guide plate 4221, and the hemming motor 423 is connected with the guide cylinder 4222 through the conveyor belt and controls the rotation of the guide cylinder 4222. A pressing shaft 4223 is provided at the center of the inner cavity of the guide cylinder 4222, and three hemming wheels 4224 are rotatably connected to the side wall of the guide cylinder 4222.

如图7和图9,汽车座椅调角器放置于滚边承台421上,汽车座椅调角器嵌于预变形凹腔4211内。滚边电机423带动导向筒4222转动,滚边气缸424推动导向筒4222下降,导向筒4222将汽车座椅调角器罩设在内腔中。压紧轴4223对圆盘进行压紧固定,防止圆盘转动。导向筒4222带动滚边轮4224转动,滚边轮4224对汽车座椅调角器上的包壳进行滚边,包壳的侧壁受挤压后形成包边对圆盘进行包裹。滚边完成。As shown in FIG. 7 and FIG. 9 , the car seat recliner is placed on the piping platform 421 , and the car seat recliner is embedded in the pre-deformed cavity 4211 . The hemming motor 423 drives the guide cylinder 4222 to rotate, and the hemming cylinder 424 promotes the guide cylinder 4222 to descend, and the guide cylinder 4222 sets the car seat recliner cover in the inner chamber. The compression shaft 4223 compresses and fixes the disc to prevent the disc from rotating. The guide cylinder 4222 drives the hemming wheel 4224 to rotate, and the hemming wheel 4224 hems the cladding on the car seat recliner, and the side wall of the cladding is squeezed to form a hemming to wrap the disc. Piping is done.

如图5,过渡工位43起到过渡作用,减少机械手3的运动行程,降低整个设备的占用空间。As shown in FIG. 5 , the transition station 43 plays a transition role, reducing the movement stroke of the manipulator 3 and reducing the occupied space of the entire device.

如图5,过渡工位43包括过渡承台431,所述过渡承台431上开设有用于放置汽车座椅调角器的过渡腔。As shown in FIG. 5 , the transition station 43 includes a transition platform 431 , and the transition platform 431 is provided with a transition cavity for placing the seat recliner.

如图5,过渡工位43之后是检测工位44,检测工位44对汽车座椅调角器的扭矩进行检测。As shown in Fig. 5, the transition station 43 is followed by a detection station 44, and the detection station 44 detects the torque of the car seat recliner.

如图10和图11,检测工位44包括检测架1,检测架1上设有检测气缸21、检测工装3、检测四方轴22、扭矩电机23和扭矩传感器一24。As shown in Figures 10 and 11 , the detection station 44 includes a detection frame 1 on which a detection cylinder 21 , a detection tool 3 , a detection square shaft 22 , a torque motor 23 and a torque sensor 1 24 are arranged.

如图10,检测气缸4421设于检测架441的顶部,检测架441上设有滑轨4411,滑轨4411上滑动连接有滑移架444,检测气缸4421的输出轴与滑移架444相连。滑轨4411的稳定性和导向性较好,保证检测精度。As shown in Figure 10, the detection cylinder 4421 is arranged on the top of the detection frame 441, the detection frame 441 is provided with a slide rail 4411, the slide rail 4411 is slidably connected with a slide frame 444, and the output shaft of the detection cylinder 4421 is connected with the slide frame 444. The stability and guidance of the slide rail 4411 are good, ensuring the detection accuracy.

如图10,扭矩电机4423竖直设置于滑移架444的上方,滑移架444在扭矩电机4423的下方滑动连接有推动板4426,推动板4426与扭矩电机4423的输出轴正对。扭矩传感一24与扭矩电机4423的输出轴相连并且位于推动板4426的上方。推动板4426上开设有转动孔44261,转动孔44261内设有轴承44262,扭矩电机4423的输出轴穿过转动孔44261,并与轴承44262内圈相抵触。As shown in Figure 10, the torque motor 4423 is vertically arranged above the sliding frame 444, and the sliding frame 444 is slidingly connected with a push plate 4426 below the torque motor 4423, and the pushing plate 4426 is facing the output shaft of the torque motor 4423. The torque sensor one 24 is connected with the output shaft of the torque motor 4423 and is located above the push plate 4426 . A turning hole 44261 is opened on the pushing plate 4426, and a bearing 44262 is arranged in the turning hole 44261. The output shaft of the torque motor 4423 passes through the turning hole 44261, and conflicts with the inner ring of the bearing 44262.

如图10,检测四方轴4422与扭矩电机4423的输出轴的下端相连。检测气缸4421的输出轴伸出,滑移架444下降带动检测四方轴4422下降,检测四方轴4422插入汽车座椅调角器的方形孔内对汽车座椅调角器进行固定。扭矩电机4423转动,扭矩传感器一4424对汽车座椅调角器进行扭矩检测。As shown in FIG. 10 , the detection square shaft 4422 is connected to the lower end of the output shaft of the torque motor 4423 . The output shaft of the detection cylinder 4421 stretches out, the sliding frame 444 descends to drive the detection square shaft 4422 to descend, and the detection square shaft 4422 is inserted into the square hole of the car seat recliner to fix the car seat recliner. The torque motor 4423 rotates, and the torque sensor 1 4424 detects the torque of the car seat recliner.

如图11,检测工装443设于检测架441的下端与检测四方轴4422(见图10)正对。检测工装443包括中空的检测台4431和检测盘4432。检测盘4432和检测台4431对汽车座椅调角器进行支撑与检测四方轴4422(见图10)相配合,实现对汽车座椅调角器的检测。As shown in FIG. 11 , the detection tool 443 is arranged at the lower end of the detection frame 441 and directly faces the detection square axis 4422 (see FIG. 10 ). The detection tool 443 includes a hollow detection table 4431 and a detection disc 4432 . The detection disc 4432 and the detection table 4431 support the recliner of the car seat and cooperate with the detection square shaft 4422 (see FIG. 10 ) to realize the detection of the recliner of the car seat.

如图11,检测台4431的四周设有竖直向上的防护沿4436。防护沿4436对汽车座椅调角器的位置进行遮挡和防护,防止汽车座椅调角器从检测台4431上掉落。As shown in FIG. 11 , a vertical upward protective edge 4436 is provided around the detection platform 4431 . The position of the car seat recliner is shielded and protected along the protective edge 4436 to prevent the car seat recliner from falling from the detection platform 4431.

如图11,防护沿4436上对称开设有两个缺口4437,操作人员可从缺口4437处对汽车座椅调角器进行拿取,使用方便。As shown in Fig. 11, two notches 4437 are symmetrically opened on the protective edge 4436, and the operator can take the car seat recliner from the notches 4437, which is convenient to use.

如图11,检测盘4432的下方通过螺栓固定连接有支撑盘4435,检测台4431的下方固定有摩擦力电机4433,摩擦力电机4433的输出轴与支撑盘4435同轴固定相连。摩擦力电机4433启动带动支撑盘4435和检测盘4432转动,摩擦力电机4433的输出轴上设置有扭力传感器二4434。扭力传感器二4434对汽车座椅调角器的摩擦力检测。As shown in Fig. 11 , the support plate 4435 is fixedly connected with the support plate 4435 by bolts under the detection plate 4432, and the friction motor 4433 is fixed under the detection table 4431, and the output shaft of the friction force motor 4433 is fixedly connected with the support plate 4435 coaxially. The friction motor 4433 starts to drive the support disc 4435 and the detection disc 4432 to rotate, and the output shaft of the friction motor 4433 is provided with a torque sensor 2 4434. Torque sensor 2 4434 detects the friction of the car seat recliner.

汽车座椅调角器在使用时,扭簧的扭力只是汽车座椅调角器的解锁力,当扭力大于解锁力之后,圆盘与圆齿盘才能进行相对转动。圆盘与圆齿盘之间如果摩擦力较大,那么在使用时就难以转动。因此为了提高汽车座椅调角器的合格率,需要对圆盘与圆齿盘之间的摩擦力进行检测。When the car seat recliner is in use, the torsion force of the torsion spring is only the unlocking force of the car seat recliner. When the torque is greater than the unlocking force, the disc and the circular tooth disc can rotate relative to each other. If the frictional force between the disk and the circular toothed disk is large, it will be difficult to rotate during use. Therefore, in order to improve the qualification rate of the car seat recliner, it is necessary to detect the friction force between the disc and the ring disc.

如图10和图11,检测盘4432上开设有若干与圆齿盘定位凸台相配合的定位槽44321。汽车座椅调角器下表面的圆齿盘定位凸台嵌于定位槽44321内,汽车座椅调角器被固定无法与检测盘4432发生相对转动。此时,检测气缸4421推动检测台4431下降,检测四方轴4422插入汽车座椅调角器的方形孔内,汽车座椅调角器被限位无法转动。此时扭矩电机4423启动,扭矩传感器一4424对汽车座椅调角器的扭矩进行检测,并对汽车座椅调角器施加解锁力。As shown in Fig. 10 and Fig. 11 , a plurality of positioning grooves 44321 are provided on the detection plate 4432 to cooperate with the positioning bosses of the scalloped plate. The car seat recliner's lower surface's positioning boss is embedded in the positioning groove 44321, and the car seat recliner is fixed so that it cannot rotate relative to the detection disc 4432. At this time, the detection cylinder 4421 pushes the detection table 4431 down, and the detection square shaft 4422 is inserted into the square hole of the car seat recliner, and the car seat recliner is limited and cannot rotate. At this time, the torque motor 4423 starts, and the torque sensor one 4424 detects the torque of the car seat recliner, and applies an unlocking force to the car seat recliner.

如图10和图11,汽车座椅调角器被解锁后,扭矩电机4423停止转动。摩擦力电机4433启动,带动检测盘4432转动,从而带动圆齿盘转动,圆齿盘克服圆齿盘与圆盘之间的摩擦力发生转动。扭矩传感器二34对摩擦力进行检测。As shown in Fig. 10 and Fig. 11, after the car seat recliner is unlocked, the torque motor 4423 stops rotating. The friction motor 4433 starts to drive the detection disc 4432 to rotate, thereby driving the scalloped disk to rotate, and the scalloped disk overcomes the friction between the scalloped disk and the disc to rotate. The second torque sensor 34 detects the frictional force.

如图10和图12,滑移架44上固定有四方轴气缸4425,四方轴气缸4425的输出轴与推动板4426相连。扭矩电机23的输出轴的下端开设有方形的插孔44221,检测四方轴4422滑动连接于插孔44221内。检测四方轴4422的外壁固定有限位块44222,限位块44222与扭矩电机4423的输出轴之间设置有固定弹簧4427。As shown in Fig. 10 and Fig. 12, a square shaft cylinder 4425 is fixed on the sliding frame 44, and the output shaft of the square shaft cylinder 4425 is connected with a push plate 4426. The lower end of the output shaft of the torque motor 23 is provided with a square socket 44221 , and the detection square shaft 4422 is slidably connected in the socket 44221 . The outer wall of the detection square shaft 4422 is fixed with a limit block 44222 , and a fixed spring 4427 is arranged between the limit block 44222 and the output shaft of the torque motor 4423 .

如图11和图12,汽车座椅调角器放置于检测盘4432上,圆齿盘定位凸台与定位槽44321错开,检测四方轴4422下降与凸轮方台抵触,固定弹簧4427收缩,检测四方轴4422与凸轮方台之间柔性抵触。摩擦力电机4433缓慢启动带动检测盘4432转动,汽车座椅调角器受限无法转动,直至圆齿盘定位凸台嵌于定位槽44321内,检测盘4432继续缓慢转动并带动汽车座椅调角器转动,直至检测四方轴4422方向与方形孔一致,检测四方轴4422插入方形孔内。此时,四方轴气缸4425(见图10)输出轴伸出,带动推动板4426(见图10)下降,推动板4426(见图10)将检测四方轴4422压入方形孔内,提高稳定性。As shown in Figure 11 and Figure 12, the car seat recliner is placed on the detection disc 4432, the positioning boss of the circular tooth disc is staggered from the positioning groove 44321, the detection square shaft 4422 falls and the cam square platform conflicts, the fixed spring 4427 shrinks, and the detection square There is flexible interference between the shaft 4422 and the cam square. The friction motor 4433 starts slowly to drive the detection disc 4432 to rotate, the car seat recliner is limited and cannot rotate until the positioning boss of the circular tooth disc is embedded in the positioning groove 44321, the detection disc 4432 continues to rotate slowly and drives the car seat angle adjustment The device rotates until the direction of the detection square shaft 4422 is consistent with the square hole, and the detection square shaft 4422 is inserted into the square hole. At this time, the output shaft of the square shaft cylinder 4425 (see Figure 10) extends out, driving the push plate 4426 (see Figure 10) to descend, and the push plate 4426 (see Figure 10) presses the detection square shaft 4422 into the square hole to improve stability .

检测过程:汽车座椅调角器放置于检测盘4432上,检测气缸4421输出轴伸出,滑移架444带动扭矩电机4423和检测四方轴4422下降,此时四方轴气缸4425的输出轴处于收缩状态。检测四方轴4422与凸轮方台抵触时,固定弹簧4427收缩。摩擦力电机4433缓慢转动,直至汽车座椅调节器的圆齿盘定位凸台卡嵌于定位槽44321内。摩擦力电机4433继续转动,直至检测四方轴4422方向与方形孔一致,检测四方轴4422插入方形孔内。此时,四方轴气缸4425的输出轴伸出,检测四方轴4422插入方形孔内。此时扭矩电机4423启动,检测四方轴4422对汽车座椅调角器施加解锁力,扭矩传感器一4424对汽车座椅调角器扭簧的扭矩进行检测。Detection process: the car seat recliner is placed on the detection plate 4432, the output shaft of the detection cylinder 4421 is stretched out, the sliding frame 444 drives the torque motor 4423 and the detection square shaft 4422 to descend, and at this time the output shaft of the square shaft cylinder 4425 is in contraction state. When detecting that the quadrilateral shaft 4422 conflicts with the cam square platform, the fixed spring 4427 shrinks. The friction motor 4433 rotates slowly until the positioning boss of the car seat adjuster is engaged in the positioning groove 44321. The friction motor 4433 continues to rotate until the direction of the detection square shaft 4422 is consistent with the square hole, and the detection square shaft 4422 is inserted into the square hole. At this time, the output shaft of the square shaft cylinder 4425 stretches out, and the detection square shaft 4422 is inserted into the square hole. At this time, the torque motor 4423 is started, the detection square shaft 4422 applies an unlocking force to the car seat recliner, and the torque sensor 1 4424 detects the torque of the torsion spring of the car seat recliner.

扭簧被解锁后,扭矩电机4423停止转动。此时摩擦力电机4433启动,带动检测盘4432和汽车座椅调角器转动,扭矩传感器二34对汽车座椅调角器的摩擦力进行检测。After the torsion spring was unlocked, the torque motor 4423 stopped rotating. At this time, the friction motor 4433 starts, which drives the detection disc 4432 and the car seat recliner to rotate, and the torque sensor 2 34 detects the friction of the car seat recliner.

如图13,最后一个操作工位4(见图1)为分料工位45,分料工位45根据检测工位44的检测结果对汽车座椅调角器进行分类:合格与不合格。分料工位45包括支架451、分料气缸452、合格品输送板453、次品输送板454和翻转板455,支架451上设有支撑杆456,翻转板455的一端与支撑杆456铰接,另一端与分料气缸452的输出端铰接,合格品输送板453和次品输送板454倾斜设于翻转板455的两端,合格品输送板453和不合格输送板靠近翻转板455的一端高于另一端。分料气缸452通过控制器与扭矩传感器一4424(见图10)电连接。As shown in Fig. 13, the last operating station 4 (see Fig. 1) is the distributing station 45, and the distributing station 45 classifies the car seat recliner according to the test results of the testing station 44: qualified or unqualified. The material distribution station 45 comprises a support 451, a material distribution cylinder 452, a qualified product conveying plate 453, a defective product conveying plate 454 and a turning plate 455, the support 451 is provided with a support rod 456, and one end of the turning plate 455 is hinged with the supporting rod 456, The other end is hinged with the output end of the material distribution cylinder 452, and the qualified product conveying plate 453 and the defective product conveying plate 454 are obliquely arranged at the two ends of the turning plate 455, and the qualified product conveying plate 453 and the unqualified conveying plate are close to the end of the turning plate 455. at the other end. The distribution cylinder 452 is electrically connected with the torque sensor one 4424 (see FIG. 10 ) through the controller.

如图13,汽车座椅调角器合格时,扭矩传感器一4424(见图10)发送信号给控制器,控制器控制分料气缸452收缩,翻转板455向合格品输送板453倾斜,并与合格品输送板453位于同一条直线上,机械手3抓取汽车座椅调角器将汽车座椅调角器放入翻转板455上,汽车座椅调角器沿翻转板455以及合格品输送板453排出。汽车座椅调角器不合格时,扭矩传感器一4424(见图10)发送信号给控制器,控制器控制分料气缸452伸出,翻转板455向次品输送板454倾斜,并与次品输送板454位于同一条直线上,机械手3抓取汽车座椅调角器将汽车座椅调角器放入翻转板455上,汽车座椅调角器沿翻转板455以及次品输送板454排出。As shown in Figure 13, when the car seat recliner is qualified, the torque sensor 1 4424 (see Figure 10) sends a signal to the controller, and the controller controls the distribution cylinder 452 to shrink, and the turning plate 455 tilts to the qualified product conveying plate 453, and The qualified product conveying plate 453 is located on the same straight line, the manipulator 3 grabs the car seat recliner and puts the car seat recliner on the flip plate 455, and the car seat recliner moves along the flip plate 455 and the qualified product conveying plate 453 discharge. When the recliner of the car seat is unqualified, the torque sensor 1 4424 (see Figure 10) sends a signal to the controller, and the controller controls the material distribution cylinder 452 to extend out, and the turning plate 455 tilts to the defective product conveying plate 454, and is connected to the defective product conveying plate 454. The conveying plate 454 is located on the same straight line, the manipulator 3 grabs the car seat recliner and puts the car seat recliner on the turning plate 455, and the car seat reclining device is discharged along the turning plate 455 and the defective conveying plate 454 .

具体实施过程:操作人员将汽车座椅调角器依次放置于皮带214上,圆盘朝上。皮带214将汽车座椅调角器输送至防呆工位41上,防呆工位41对汽车座椅调角器进行检测。合格后,推动气缸411推动汽车座椅调角器上升,机械手3对汽车座椅调角器进行夹持,并将汽车座椅调角器运送至滚边工位42上。滚边工位42对汽车座椅调角器进滚边,滚边完成后,机械手3对汽车座椅调角器进行夹持并将汽车座椅调角器运送至过渡工位43上。机械手3在将汽车座椅调角器从过渡工位43上运输至检测工位44上,检测工位44对汽车座椅调角器进行检测,检测结束后,机械手3抓取汽车座椅调角器运输至分料工位45最终排出。The specific implementation process: the operator places the car seat recliner on the belt 214 in sequence, with the disk facing upward. The belt 214 transports the car seat recliner to the fool-proof station 41, and the fool-proof station 41 detects the car seat recliner. After being qualified, push the cylinder 411 to push the car seat recliner up, and the manipulator 3 clamps the car seat recliner, and transports the car seat recliner to the hemming station 42 . The hemming station 42 carries out hemming to the car seat recliner, and after the hemming is completed, the manipulator 3 clamps the car seat recliner and transports the car seat recliner to the transition station 43. The manipulator 3 transports the car seat recliner from the transition station 43 to the detection station 44, and the detection station 44 detects the car seat recliner. After the detection, the manipulator 3 grabs the car seat recliner. The corner parts are transported to the material distribution station 45 for final discharge.

本具体实施例仅仅是对本发明的解释,其并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. Those skilled in the art can make modifications to this embodiment without creative contribution as required after reading this specification, but as long as they are within the rights of the present invention All claims are protected by patent law.

Claims (10)

1. a kind of angle regulating device for seat of vehicle rolling and torque detecting apparatus, including workbench (1), workbench (1) are equipped with multiple Operation position (4), including detection station (44), it is characterised in that: further include conveyer belt (2) and manipulator (3), the behaviour Make station (4) to be linearly arranged and be located on the same line with conveyer belt (2);
Manipulator (3) includes horicontal motion mechanism (31), vertical motion mechanism (32) and multiple grasping mechanisms (33), the level Movement mechanism (31) is connected with vertical motion mechanism (32), the direction of motion of the horicontal motion mechanism (31) and conveyer belt (2) Parallel, the vertical motion mechanism (32) drives horicontal motion mechanism (31) to do vertical linearity movement, the grasping mechanism (33) corresponding with operation position (4), the grasping mechanism (33) is connected with horicontal motion mechanism (31), the horizontal motion machine Structure (31) drives grasping mechanism (33) to do horizontal linear displacement.
2. a kind of angle regulating device for seat of vehicle rolling according to claim 1 and torque detecting apparatus, it is characterised in that:
The vertical motion mechanism (32) includes lifting cylinder (321) and lifter plate (322), the lifting cylinder (321) it is defeated Shaft is connected with lifter plate (322), and the horicontal motion mechanism (31) is connected with lifter plate (322);
The horicontal motion mechanism (31) includes level board (311) and horizontal air cylinder (312), and the level board (311) is horizontal sliding Dynamic to be connected on lifter plate (322), the horizontal air cylinder (312) is fixed on lifter plate (322), the horizontal air cylinder (312) Output shaft be fixedly linked with level board (311), the grasping mechanism (33) is fixed on level board (311);
The grasping mechanism (33) includes crawl cylinder (331), and the crawl cylinder (331) includes cylinder seat (3311) and two work Stopper rod (3312), two piston rods (3312) are respectively left bar (33121) and right bar (33122), and the left bar (33121) is fixed It is connected with left fixture block (3313), the right bar (33122) is fixed with right fixture block (3314), the left fixture block (3313) and right fixture block (3314) it synchronizes and does towards or away from movement.
3. a kind of angle regulating device for seat of vehicle rolling according to claim 2 and torque detecting apparatus, it is characterised in that: described Vertical motion mechanism (32) includes two lifting cylinders (321) and lifter plate (322), and the level board (311) is slidably connected to Between two lifter plates (322).
4. a kind of angle regulating device for seat of vehicle rolling according to claim 3 and torque detecting apparatus, it is characterised in that: described Vertical motion mechanism (32) further includes supporting table (323) and synchronizing control (34), the supporting table (323) set there are two point It is other that two lifting cylinders (321) are supported,
Synchronizing control (34) includes rotation axis (341), control block (342) and control shaft (343), the rotation axis (341) It being rotationally connected between two supporting tables (323), the control block (342) is equipped with two pieces of both ends for being located at rotation axis (341), Control block (342) one end is fixedly linked with rotation axis (341), and the other end offers control flume (344), the control shaft (343) If described control shaft (343) one end is connected with lifter plate (322), the other end there are two being connected respectively with two lifter plates (322) It is slidably connected in control flume (344).
5. a kind of angle regulating device for seat of vehicle rolling according to claim 1 and torque detecting apparatus, it is characterised in that: described Operation position (4) includes the fool proof station (41) positioned at conveyer belt (2) end,
The fool proof station (41) include pusher cylinder (411), positioning seat (412), fool proof cylinder (413), prevent stiff (414), Displacement sensor (415), fool proof platform (416) and fool proof thimble (417), the pusher cylinder (411) are fixed on workbench (1) Positioned at the end of conveyer belt (2), the positioning seat (412) is connected with the output shaft of pusher cylinder (411), the fool proof cylinder (413) it is set to the surface of positioning seat (412), the lower end prevented stiff (414) and be fixed on fool proof cylinder (413) is described anti- Slow-witted thimble (417) are fixedly connected with stiff (414) are prevented, the fool proof platform (416) is slidably connected on fool proof thimble (417), institute It states fool proof platform (416) and prevents being equipped with fool proof spring (418) between stiff (414), institute's displacement sensors (415) are fixed on fool proof On plate (414) and it is directed toward fool proof platform (416).
6. a kind of angle regulating device for seat of vehicle rolling according to claim 1 and torque detecting apparatus, it is characterised in that: described Detection station (44) includes testing stand (441), and testing stand (441) is equipped with detection cylinder (4421), detecting tool (443), inspection Square axis (4422), torque motor (4423) and torque sensor one (4424) are surveyed, the detecting tool (443) includes monitor station (4431) it is set in monitor station (4431), is opened on the detection plate (4432) with detection plate (4432), the detection plate (4432) Equipped with several locating slots (44321) matched with circular tooth disk positioning convex platform;
The testing stand (441) is equipped with sliding rack (444), the output shaft of detection cylinder (4421) and sliding rack (444) It is connected, the torque motor (4423) is installed on sliding rack (444), and the detection square axis (4422) is by shaft coupling and turns round The output shaft of torque motor (4423) is connected, and the torque sensor one (4424) is connected with the output shaft of torque motor (4423).
7. a kind of angle regulating device for seat of vehicle rolling according to claim 1 and torque detecting apparatus, it is characterised in that: described Operation position (4) includes the rolling station (42) between conveyer belt (2) and detection station (44), the rolling station (42) Including rolling cushion cap (421), rolling pressure head (422), rolling motor (423) and rolling cylinder (424),
Rolling cushion cap (421) upper surface offers the predeformation cavity (4211) for holding vehicles seat angle adjustor;
The rolling pressure head (422) includes guide plate (4221) and guide cylinder (4222), and the guide cylinder (4222) is set to guiding On plate (4221), the rolling cylinder (424) is set to above guide plate (4221) and is connected with guide plate (4221), the rolling Motor (423) is set on guide plate (4221) and is connected with guide cylinder (4222), and pressure is equipped at guide cylinder (4222) lumen centers Mandrel (4223) is rotatably connected to multiple rolling wheels (4224) on the side wall of guide cylinder (4222).
8. a kind of angle regulating device for seat of vehicle rolling according to claim 7 and torque detecting apparatus, it is characterised in that: described Predeformation cavity (4211) center offers vertical slid chamber (4212), slidably connects mandril in the slid chamber (4212) (425), mandril (425) upper end is stretched out slid chamber (4212) and is located in predeformation cavity (4211), on the workbench (1) Pole perforating hole (11) corresponding with mandril (425) is offered, the lower end of the mandril (425) is slidably connected to pole perforating hole (11) It is interior, it is fixed restraining position ring block (426) on the mandril (425), return bullet is equipped between the stop collar (426) and workbench (1) Spring (427) is equipped with optoelectronic switch (428) at pole perforating hole (11) below the workbench (1), the optoelectronic switch (428) with Rolling cylinder (424) electrical connection.
9. a kind of angle regulating device for seat of vehicle rolling according to claim 7 and torque detecting apparatus, it is characterised in that: described Operation position (4) includes the transition station (43) between rolling station (42) and detection station (44),
The transition station (43) includes transition cushion cap (431), is offered on the transition cushion cap (431) for holding vehicles seat The adapter cavity (432) of chair angle adjustor.
10. a kind of angle regulating device for seat of vehicle rolling according to claim 1 and torque detecting apparatus, it is characterised in that: institute Stating operation position (4) includes sub-material station (45), and the sub-material station (45) is electrically connected with detection station (44),
The sub-material station (45) includes bracket (451), material splitting cylinder (452), qualified product delivery board (453), substandard products delivery board (454) and returning face plate (455), the bracket (451) are equipped with support rod (456), one end of the returning face plate (455) and support Hingedly, the other end and the output end of material splitting cylinder (452) are hinged for bar (456), qualified product delivery board (453) and substandard products delivery board (454) inclination is set to the both ends of returning face plate (455), and the qualified product delivery board (453) and unqualified delivery board (454) are close to be turned over One end of rotating plate (455) is higher than the other end.
CN201810944109.9A 2018-08-18 2018-08-18 Automobile seat angle adjuster binding and torque detection equipment Active CN109013795B (en)

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CN109731804A (en) * 2018-12-29 2019-05-10 上海工程技术大学 Torque and dimension detection device for vehicle torsion spring
CN110302977A (en) * 2019-07-11 2019-10-08 南京信息职业技术学院 Appearance detection equipment
CN111085856A (en) * 2019-12-30 2020-05-01 南京思来机器人有限公司 Automatic assembling mechanism for small teeth of core piece of automobile angle adjuster
CN113909127A (en) * 2021-09-18 2022-01-11 重庆溯联汽车零部件有限公司 New energy automobile cooling joint automatic sorting mistake proofing mechanism
CN116735188A (en) * 2023-08-09 2023-09-12 常州市旭腾塑业科技有限公司 Ball valve switch torque detection equipment, manufacturing method and detection method
CN117451340A (en) * 2023-12-26 2024-01-26 苏州托克斯冲压设备有限公司 Function test equipment of automobile seat angle adjuster

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CN113909127A (en) * 2021-09-18 2022-01-11 重庆溯联汽车零部件有限公司 New energy automobile cooling joint automatic sorting mistake proofing mechanism
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CN117451340B (en) * 2023-12-26 2024-04-12 苏州托克斯冲压设备有限公司 Function test equipment of automobile seat angle adjuster

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Address after: 401133 226 temporary Yuguan Avenue, Yuzui Town, Jiangbei District, Chongqing

Patentee after: Chongqing Lantian Juda Auto Parts Co.,Ltd.

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Address before: Room 1, No. 2088, Shuixiu Road, Yushan Town, Kunshan, Suzhou City, Jiangsu Province, 215000

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