CN108687061B - Stainless steel pipe treatment facility - Google Patents
Stainless steel pipe treatment facility Download PDFInfo
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- CN108687061B CN108687061B CN201810468676.1A CN201810468676A CN108687061B CN 108687061 B CN108687061 B CN 108687061B CN 201810468676 A CN201810468676 A CN 201810468676A CN 108687061 B CN108687061 B CN 108687061B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/023—Cleaning the external surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/043—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
- B08B9/0436—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes provided with mechanical cleaning tools, e.g. scrapers, with or without additional fluid jets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/043—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
- B08B9/045—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes the cleaning devices being rotated while moved, e.g. flexible rotating shaft or "snake"
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention relates to stainless steel pipe treatment equipment which comprises a bottom plate, an adjusting device, an inner wall cleaning device and an outer wall cleaning device, wherein the adjusting device is installed on the bottom plate, the inner wall cleaning device is arranged at the right end of the adjusting device, the outer wall cleaning device is arranged at the upper end of the adjusting device, the inner wall cleaning device and the outer wall cleaning device are both installed on the bottom plate, the adjusting device comprises a workbench, an adjusting mechanism and an auxiliary mechanism, the inner wall cleaning device comprises a moving mechanism and an inner wall cleaning mechanism, and the outer wall cleaning device comprises a telescopic installation frame, an angle adjusting mechanism and an outer wall cleaning mechanism. The automatic cleaning device can solve the problems of high cleaning difficulty, incomplete cleaning, high labor cost, low working efficiency, poor adjustability and the like in the existing cleaning process of the waste stainless steel pipes, can realize the function of automatically cleaning the waste stainless steel pipes, and has the advantages of convenience in cleaning, good cleaning effect, low labor cost, high working efficiency, wide application range and the like.
Description
Technical Field
The invention relates to the field of stainless steel pipe recovery equipment, in particular to stainless steel pipe treatment equipment.
Background
Stainless steel pipes are a material commonly used in construction engineering, and when the stainless steel pipes are damaged and aged due to various reasons, the stainless steel pipes cannot be used continuously, and the waste stainless steel pipes can be recycled. China is a country with scarce iron ore resources, so that waste stainless steel pipes are recycled, and the situation of iron ore resource shortage in China is relieved. Before the stainless steel pipe is recycled, the inside and outside of the stainless steel pipe need to be cleaned to remove impurities such as stains, iron rust and the like inside and outside the stainless steel pipe. At present, when the inner wall and the outer wall of a stainless steel pipe are cleaned, cleaning liquid is usually sprayed on the inner wall of the stainless steel pipe by a common straight-through spray gun or spray head at an inlet of the stainless steel pipe by manpower or machinery, the defects of high labor cost and high labor intensity exist when the stainless steel pipe is cleaned by the manpower, after the stainless steel pipe is worked for a long time, the physical strength of workers is insufficient, the condition of incomplete cleaning can be caused, in addition, when the stainless steel pipe is small in diameter and large in length, all parts of the stainless steel pipe are difficult to clean in place. When the cleaning machine is used for cleaning, the cleaning mechanism cannot be correspondingly adjusted according to the diameter of the stainless steel pipe, and the adjustability is poor. In order to solve the above problems, the present invention provides a stainless steel pipe treatment apparatus.
Disclosure of Invention
In order to make up for the defects of the prior art, the invention provides stainless steel pipe treatment equipment which can solve the problems of high cleaning difficulty, incomplete cleaning, high labor cost, low working efficiency, poor adjustability and the like in the existing waste stainless steel pipe cleaning process, can realize the function of automatically cleaning the waste stainless steel pipes, and has the advantages of convenience in cleaning, good cleaning effect, low labor cost, high working efficiency, wide application range and the like.
The technical scheme adopted by the invention to solve the technical problem is as follows: a stainless steel pipe treatment device comprises a bottom plate, an adjusting device, an inner wall cleaning device and an outer wall cleaning device, wherein the adjusting device is installed on the bottom plate, the inner wall cleaning device is arranged at the right end of the adjusting device, the outer wall cleaning device is arranged at the upper end of the adjusting device, and the inner wall cleaning device and the outer wall cleaning device are both installed on the bottom plate; wherein:
the adjusting device comprises a workbench, an adjusting mechanism and an auxiliary mechanism, the workbench is mounted on the bottom plate, the left end of the workbench is provided with a mounting opening, the adjusting mechanism is mounted in the mounting opening, and the auxiliary mechanism is mounted at the right end of the workbench; the stainless steel pipe to be treated is placed on the adjusting mechanism, under the auxiliary action of the auxiliary mechanism, the stainless steel pipe is adjusted to a proper angle through the adjusting mechanism, the stainless steel pipe can be cleaned, the stainless steel pipe is in an inclined state, dirt produced in the cleaning process can fall conveniently, the cleaning time is saved, and the working efficiency is improved.
The inner wall cleaning device comprises a moving mechanism and an inner wall cleaning mechanism, the moving mechanism is arranged on the bottom plate, and the inner wall cleaning mechanism is arranged at the upper end of the moving mechanism; after the working position is properly adjusted through the moving mechanism, the inner wall of the stainless steel pipe is cleaned through the inner wall cleaning mechanism, manual cleaning is not needed, the defects that cleaning is not thorough and the working intensity is high when the inner wall is cleaned manually are overcome, the cleaning effect is guaranteed, and the labor intensity is reduced.
The outer wall cleaning device comprises a telescopic mounting frame, an angle adjusting mechanism and an outer wall cleaning mechanism, wherein the telescopic mounting frame is mounted on the bottom plate, a sliding groove is formed in the telescopic mounting frame, the angle adjusting mechanism is mounted at the lower end of the telescopic mounting frame, and the lower end of the angle adjusting mechanism is connected with the outer wall cleaning mechanism; after the outer wall cleaning mechanism is properly adjusted in position through the telescopic mounting frame and the angle adjusting mechanism, the outer wall cleaning mechanism cleans the outer wall of the stainless steel pipe without manual cleaning, labor cost is reduced, and work efficiency is improved.
The adjusting mechanism comprises a rotating motor, a rotating plate, a bearing bracket, a brush barrel, bristles and a limiting branch chain, the rotating motor is installed on the side wall of the rear side of the workbench through a motor base, an output shaft of the rotating motor is connected with one end of the rotating plate, the other end of the rotating plate is installed on the side wall of the front side of the workbench through a bearing, round holes are uniformly formed in the rotating plate from front to back, the bearing bracket is installed at the lower end of the rotating plate, through holes are uniformly formed in the bearing bracket from front to back, the positions of the through holes correspond to the positions of the round holes one by one, the brush barrel is installed at the upper end of each through hole, the bristles are uniformly installed on the outer; the rotating plate is driven to rotate by the rotating motor, when the rotating plate rotates to a proper position, the position is limited by the limiting branched chain, so that the position cannot be changed in the working process, the brush barrel and the brush bristles on the bearing bracket are guaranteed in the outer wall cleaning process, the stainless steel pipe at the lower end of the rotating plate can be cleaned, the cleaning dead angle is avoided, and the cleaning effect is guaranteed.
The limiting branched chain comprises a limiting groove plate, a limiting electric push rod and a mounting plate, the limiting groove plate is mounted on the side wall of the front side of the workbench, limiting holes are uniformly formed in the limiting groove plate, the limiting electric push rod is arranged on the front side of the limiting groove plate, the bottom end of the limiting electric push rod is mounted on the mounting plate, and the mounting plate is mounted on the bottom plate; when rotating to suitable position, through spacing electric putter's concertina movement, spacing electric putter top stretches into spacing downthehole to guarantee that the rotor plate position can not take place to slide, strengthened the stability of working process, guaranteed the normal clear of work.
The auxiliary mechanism comprises a linear guide rail, an electric sliding plate, a telescopic adjusting plate and an auxiliary bearing plate, the linear guide rail is installed on the workbench, the electric sliding plate is installed on the linear guide rail in a sliding fit mode, the telescopic adjusting plate is installed at the upper end of the electric sliding plate, the auxiliary bearing plate is installed at the upper end of the telescopic adjusting plate, bearing grooves are uniformly formed in the auxiliary bearing plate from front to back, and the positions of the bearing grooves correspond to the positions of the round holes; drive flexible regulating plate through electric skateboard and slide on linear guide, again with flexible regulating plate altitude mixture control suitable for supplementary bearing board can carry out the bearing to different inclination's nonrust steel pipe, in order to avoid taking place to rock and influence the normal clear of work because of nonrust steel pipe in clean process, has strengthened the stability of work.
The moving mechanism comprises two linear slide rails, an electric slide block and a support plate, the two linear slide rails are symmetrically arranged on the front side and the rear side of the bottom plate, the electric slide block is arranged at the upper end of each linear slide rail in a sliding fit mode, the support plate is arranged at the upper end of each electric slide block, and the inner wall cleaning mechanism is arranged between the two support plates; the supporting plate is driven to move on the linear sliding rail through the electric sliding block, so that the position of the inner wall cleaning mechanism is adjusted, the flexibility of work is enhanced, the position is not required to be adjusted manually, and the work efficiency is improved.
The inner wall cleaning mechanism comprises a rotating motor, a rotating frame, a rotating branched chain, a fixed frame, an auxiliary sliding rail and a cleaning branched chain, wherein the rotating motor is installed on the side wall of a supporting plate positioned on the front side of a bottom plate through a motor base, an output shaft of the rotating motor is connected with one end of the rotating frame, the other end of the rotating frame is installed on the side wall of the supporting plate positioned on the rear side of the bottom plate through a bearing, the rotating branched chain is uniformly installed on the rotating frame from front to back, the number of the rotating branched chain is the same as that of round holes, the fixed frame is arranged at the left end of the rotating branched chain, the lower end of the fixed frame is installed on the auxiliary sliding rail in a sliding fit mode, the auxiliary sliding rail is installed on the bottom plate; when the moving mechanism moves, the position of the fixing frame arranged on the auxiliary sliding rail is correspondingly changed at the same time, the rotating frame is driven by the rotating motor to rotate, and the position of the rotating branched chain arranged on the rotating frame is changed along with the position of the rotating branched chain, so that the inner wall of the stainless steel pipe is cleaned by driving the cleaning branched chain, manual cleaning is not needed, the cleaning difficulty is reduced, and the working efficiency is improved.
The rotary branched chain comprises a connecting rod, an auxiliary plate and an auxiliary shaft, the rotary frame is connected with one end of the connecting rod through a bearing, the auxiliary rod is arranged at the other end of the connecting rod through a bearing, the auxiliary plate is symmetrically arranged at the front end and the rear end of the auxiliary rod through bearings, the right end of the auxiliary plate is arranged on the auxiliary shaft through a bearing, and the auxiliary shaft is arranged between the two supporting plates; the connecting rod rotates around the rotating frame to drive the auxiliary plate to rotate around the auxiliary shaft, so that the cleaning branched chain is driven to synchronously move.
The cleaning branched chain comprises a push rod, a push block, a limiting cylinder, a push cylinder, a working shaft, a cam, a steering motor, a sliding column, a telescopic column and a cleaning brush, wherein one end of the push rod is arranged at the left end of the connecting rod through a hinge, the other end of the push rod is provided with the push block through a hinge, the push block is arranged in the limiting cylinder through a sliding fit mode, the limiting cylinder is arranged in a connecting hole, the outer wall of the right end of the limiting cylinder is provided with an adjusting groove, the left end of the push block is provided with the push cylinder, the top end of the push cylinder is provided with the working cylinder, the inner wall of the working cylinder is connected with one end of the working shaft through a bearing, the other end of the working shaft is connected with an output shaft of the steering motor, the output shaft of the steering motor is arranged on the outer wall of the working, a sliding groove is formed in the side wall of the cam, a sliding column is installed in the sliding groove, the top end of the sliding column is connected with the inner wall of the cleaning brush, the inner wall of the cleaning brush is connected with one end of a telescopic column, the other end of the telescopic column is installed on the outer wall of the working barrel, and the cleaning brush is of a cambered surface structure; under the action of the rotary branched chain, the pushing rod drives the pushing block to do reciprocating linear motion in the limiting cylinder, so that the cleaning brush can clean the inner wall of the stainless steel pipe, the pushing cylinder drives the cleaning brush to do synchronous motion, all positions of the inner wall of the stainless steel pipe can be guaranteed to be cleaned, dead corners can not be left, when the stainless steel pipes with different diameters need to be cleaned, the cam on the working shaft is driven to synchronously rotate through the steering motor, the sliding column slides in the sliding groove while the cam rotates, the rotating angles are different, the distances from the top end of the sliding column to the outer wall of the limiting cylinder are different, the length of the telescopic column is changed accordingly, the operation radius of the cleaning brush is adjusted, the work requirements of the stainless steel pipes with different diameters can be met, and the application range of the stainless steel pipe cleaning device is expanded.
The angle adjusting mechanism comprises an angle adjusting plate, guide rails, sliding blocks, a traction support plate, a traction cylinder and a fixed support plate, wherein the right end of the angle adjusting plate is mounted at the lower end of the telescopic mounting frame through a hinge, the guide rails are symmetrically mounted on the front side and the rear side of the angle adjusting plate, the sliding blocks are mounted on the guide rails in a sliding fit mode, the bottom edge of each sliding block is in a state of being low at the left side and high at the right side, the traction support plate is mounted at the upper end of each sliding block and located in a sliding groove, the traction cylinder is mounted on the side wall of the traction support plate, the bottom end; the sliding block at the lower end of the traction supporting plate is driven by the traction cylinder to slide on the guide rail, and the bottom edge of the sliding block is in a state of being low at the left and high at the right, so that the inclination angle of the angle adjusting plate is changed along with the change of the position of the sliding block, and the flexibility of work is enhanced.
The outer wall cleaning mechanism comprises a working frame, cleaning flat brushes, moving support plates and moving cylinders, wherein the working frame is arranged at the lower end of the angle adjusting plate, the cleaning flat brushes are symmetrically arranged at the left end and the right end of the working frame, the middle part of the working frame is provided with two moving grooves, the moving brushes are arranged in the moving grooves in a sliding fit mode, the moving support plates are arranged at the upper ends of the moving brushes, the moving cylinders are arranged on the side walls of the moving support plates, the bottom ends of the moving cylinders are arranged on the side walls of the working frame, and the mounting directions of the two moving cylinders; the movable brush is driven to carry out reciprocating linear motion through the movable cylinder, when the lower end of the movable brush is tightly attached to the outer wall of the stainless steel pipe, the stainless steel pipe rotates along with the movement of the movable brush under the action of friction force, so that the cleaning flat brush can comprehensively clean the outer wall of the stainless steel pipe, and the cleaning effect is guaranteed.
When the device works, a worker places a stainless steel pipe to be treated on a bearing bracket, the rotating plate is driven to rotate by rotating a motor, when the device rotates to a proper position, the position is limited by a limit branched chain, then the electric sliding plate drives a telescopic adjusting plate to slide on a linear guide rail, and then the height of the telescopic adjusting plate is properly adjusted, so that an auxiliary bearing plate can bear the stainless steel pipes with different inclination angles, then a supporting plate is driven by an electric sliding block to move on the linear guide rail, thereby realizing the adjustment of the position of an inner wall cleaning mechanism, when a moving mechanism moves, the position of a fixed frame arranged on an auxiliary sliding rail is correspondingly changed at the same time, a rotating motor drives a rotating frame to rotate, the position of a rotating branched chain arranged on the rotating frame also changes, a connecting rod rotates around the rotating frame, and drives the auxiliary plate to rotate around an auxiliary shaft, under the action of the rotary branched chain, the pushing rod drives the pushing block to do reciprocating linear motion in the limiting cylinder, so that the cleaning brush can clean the inner wall of the stainless steel pipe, the pushing cylinder drives the cleaning brush to do synchronous motion, all the positions of the inner wall of the stainless steel pipe can be ensured to be cleaned without dead angles, when the stainless steel pipes with different diameters need to be cleaned, the cam on the working shaft is driven to synchronously rotate through the steering motor, the sliding column slides in the sliding groove while the cam rotates, the rotating angles are different, the distances from the top end of the sliding column to the outer wall of the limiting cylinder are different, the length of the telescopic column is changed accordingly, the working radius of the cleaning brush is adjusted, the working requirements of the stainless steel pipes with different diameters can be met, dirt generated during cleaning falls out of the through hole, and meanwhile, after the position of the outer wall cleaning mechanism is properly adjusted through the telescopic mounting rack and the angle adjusting mechanism, the movable brush is driven to perform reciprocating linear motion through the movable cylinder, the lower end of the movable brush is tightly attached to the outer wall of the stainless steel pipe, and the stainless steel pipe rotates along with the movement of the movable brush under the action of friction force, so that the outer wall of the stainless steel pipe can be comprehensively cleaned by the flat cleaning brush, and the inner wall of the stainless steel pipe can also be comprehensively cleaned by the cleaning brush.
Compared with the prior art, the invention has the following advantages:
1. the automatic cleaning device can solve the problems of high cleaning difficulty, incomplete cleaning, high labor cost, low working efficiency, poor adjustability and the like in the existing cleaning process of the waste stainless steel pipes, can realize the function of automatically cleaning the waste stainless steel pipes, and has the advantages of convenience in cleaning, good cleaning effect, low labor cost, high working efficiency, wide application range and the like;
2. the inner wall cleaning device is arranged, manual cleaning is not needed, the cleaning difficulty is reduced, the defects of incomplete cleaning and high working intensity in manual inner wall cleaning are overcome, the cleaning effect is ensured, and the labor intensity is reduced;
3. the outer wall cleaning device is arranged, so that manual cleaning is not needed, the labor cost is reduced, and the working efficiency is improved;
4. the cleaning brush is provided with the cleaning branched chain, the cam on the working shaft is driven to synchronously rotate through the steering motor, the sliding column slides in the sliding groove while the cam rotates, the rotating angles are different, the distance from the top end of the sliding column to the outer wall of the limiting cylinder is different, and the length of the telescopic column is changed accordingly, so that the operation radius of the cleaning brush is adjusted, the working requirements of stainless steel pipes with different diameters can be met, and the application range of the cleaning brush is expanded.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of a first arrangement between the base plate and the adjustment device of the present invention;
FIG. 3 is a second schematic view of the present invention between the base plate and the adjustment device;
FIG. 4 is an enlarged view of a portion of FIG. 2 according to the present invention;
FIG. 5 is a perspective view of the bottom plate and the inner wall cleaning device of the present invention;
FIG. 6 is a schematic diagram of a three-dimensional structure of the present invention, which is a combination of a working cylinder, a steering motor, a sliding column, a telescopic column and a cleaning brush;
FIG. 7 is a schematic diagram of a three-dimensional structure of the present invention, which is a fit among a fixing frame, a pushing rod, a pushing block, a limiting cylinder, and a pushing cylinder;
FIG. 8 is a perspective view of the engagement between the working barrel, the working shaft, the cam and the sliding post of the present invention;
FIG. 9 is a perspective view of the engagement between the base plate and the outer wall cleaning apparatus of the present invention;
fig. 10 is a perspective view of the outer wall cleaning mechanism of the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings.
As shown in fig. 1 to 10, a stainless steel pipe processing apparatus comprises a bottom plate 1, an adjusting device 2, an inner wall cleaning device 3 and an outer wall cleaning device 4, wherein the adjusting device 2 is installed on the bottom plate 1, the inner wall cleaning device 3 is arranged at the right end of the adjusting device 2, the outer wall cleaning device 4 is arranged at the upper end of the adjusting device 2, and the inner wall cleaning device 3 and the outer wall cleaning device 4 are both installed on the bottom plate 1; wherein:
the adjusting device 2 comprises a workbench 21, an adjusting mechanism 22 and an auxiliary mechanism 23, the workbench 21 is mounted on the bottom plate 1, the left end of the workbench 21 is provided with a mounting opening, the adjusting mechanism 22 is mounted in the mounting opening, and the right end of the workbench 21 is provided with the auxiliary mechanism 23; the stainless steel pipe to be treated is placed on the adjusting mechanism 22, under the auxiliary action of the auxiliary mechanism 23, the stainless steel pipe can be cleaned after being adjusted to a proper angle through the adjusting mechanism 22, the stainless steel pipe is in an inclined state, dirt produced in the cleaning process can fall conveniently, the cleaning time is saved, and the working efficiency is improved.
The inner wall cleaning device 3 comprises a moving mechanism 31 and an inner wall cleaning mechanism 32, the moving mechanism 31 is installed on the bottom plate 1, and the inner wall cleaning mechanism 32 is installed at the upper end of the moving mechanism 31; after the working position is properly adjusted through the moving mechanism 31, the inner wall of the stainless steel pipe is cleaned through the inner wall cleaning mechanism 32, manual cleaning is not needed, the defects that cleaning is not thorough and the working intensity is high when the inner wall is cleaned manually are overcome, the cleaning effect is guaranteed, and the labor intensity is reduced.
The outer wall cleaning device 4 comprises a telescopic mounting frame 41, an angle adjusting mechanism 42 and an outer wall cleaning mechanism 43, wherein the telescopic mounting frame 41 is mounted on the bottom plate 1, a sliding groove is formed in the telescopic mounting frame 41, the angle adjusting mechanism 42 is mounted at the lower end of the telescopic mounting frame 41, and the lower end of the angle adjusting mechanism 42 is connected with the outer wall cleaning mechanism 43; after the outer wall cleaning mechanism 43 is properly adjusted in position through the telescopic mounting frame 41 and the angle adjusting mechanism 42, the outer wall cleaning mechanism 43 cleans the outer wall of the stainless steel pipe without manual cleaning, labor cost is reduced, and working efficiency is improved.
The adjusting mechanism 22 comprises a rotating motor 221, a rotating plate 222, a supporting bracket 223, a brush barrel 224, bristles 225 and a limiting branched chain 226, the rotating motor 221 is mounted on the rear side wall of the workbench 21 through a motor base, an output shaft of the rotating motor 221 is connected with one end of the rotating plate 222, the other end of the rotating plate 222 is mounted on the front side wall of the workbench 21 through a bearing, round holes are uniformly formed in the rotating plate 222 from front to back, the supporting bracket 223 is mounted at the lower end of the rotating plate 222, through holes are uniformly formed in the supporting bracket 223 from front to back, the positions of the through holes correspond to the positions of the round holes one by one, the brush barrel 224 is mounted at the upper end of the through holes, the bristles 225 are uniformly mounted on the outer wall of the brush barrel 224 along the circumferential direction; the rotating plate 222 is driven to rotate by the rotating motor 221, when the rotating plate rotates to a proper position, the position is limited by the limiting branched chain 226, so that the position cannot be changed in the working process, the brush drum 224 and the bristles 225 on the support bracket 223 ensure that the stainless steel pipe at the lower end of the rotating plate 222 can be cleaned in the outer wall cleaning process, the cleaning dead angle is avoided, and the cleaning effect is ensured.
The limiting branched chain 226 comprises a limiting groove plate 2261, a limiting electric push rod 2262 and a mounting plate 2263, the limiting groove plate 2261 is mounted on the side wall of the front side of the workbench 21, limiting holes are uniformly formed in the limiting groove plate 2261, the limiting electric push rod 2262 is arranged on the front side of the limiting groove plate 2261, the bottom end of the limiting electric push rod 2262 is mounted on the mounting plate 2263, and the mounting plate 2263 is mounted on the bottom plate 1; when the rotating plate rotates to a proper position, the top end of the limiting electric push rod 2262 extends into the limiting hole through the telescopic motion of the limiting electric push rod 2262, so that the rotating plate 222 is prevented from sliding, the stability of the working process is enhanced, and the normal operation of the working process is ensured.
The auxiliary mechanism 23 comprises a linear guide rail 231, an electric sliding plate 232, a telescopic adjusting plate 233 and an auxiliary bearing plate 234, the linear guide rail 231 is installed on the workbench 21, the electric sliding plate 232 is installed on the linear guide rail 231 in a sliding fit manner, the telescopic adjusting plate 233 is installed at the upper end of the electric sliding plate 232, the auxiliary bearing plate 234 is installed at the upper end of the telescopic adjusting plate 233, bearing grooves are uniformly formed in the auxiliary bearing plate 234 from front to back, and the positions of the bearing grooves correspond to the positions of the circular holes; drive flexible regulating plate 233 through electric skateboard 232 and slide on linear guide 231, again with flexible regulating plate 233 altitude mixture control suitable for supplementary bearing board 234 can bear the nonrust steel pipe of different inclination, in order to avoid taking place to rock and influence the normal clear of work because of nonrust steel pipe in clean process, has strengthened the stability of work.
The moving mechanism 31 comprises two linear slide rails 311, electric slide blocks 312 and support plates 313, the two linear slide rails 311 are symmetrically arranged on the front side and the rear side of the bottom plate 1, the electric slide blocks 312 are arranged at the upper ends of the linear slide rails 311 in a sliding fit manner, the support plates 313 are arranged at the upper ends of the electric slide blocks 312, and the inner wall cleaning mechanism 32 is arranged between the two support plates 313; the electric sliding block 312 drives the supporting plate 313 to move on the linear sliding rail 311, so that the position of the inner wall cleaning mechanism 32 is adjusted, the flexibility of work is enhanced, the position is not required to be adjusted manually, and the work efficiency is improved.
The inner wall cleaning mechanism 32 comprises a rotary motor 321, a rotary frame 322, rotary branched chains 323, a fixed frame 324, auxiliary sliding rails 325 and cleaning branched chains 326, the rotary motor 321 is arranged on the side wall of a supporting plate 313 positioned on the front side of the bottom plate 1 through a motor base, the output shaft of the rotary motor 321 is connected with one end of the rotary frame 322, the other end of the rotary frame 322 is arranged on the side wall of the supporting plate 313 positioned on the rear side of the bottom plate 1 through a bearing, the rotary branched chains 323 are uniformly arranged on the rotary frame 322 from front to back, the number of the rotary branched chains 323 is the same as that of the round holes, the fixed frame 324 is arranged at the left end of the rotary branched chains 323, the lower end of the fixed frame 324 is arranged on the auxiliary sliding rails 325 in a sliding fit manner, the auxiliary sliding rails 325 are arranged on the bottom plate, the right end of the cleaning branched chain 326 is connected with the rotating branched chain 323; when the moving mechanism 31 moves, the position of the fixing frame 324 mounted on the auxiliary sliding rail 325 is correspondingly changed at the same time, the rotating motor 321 drives the rotating frame 322 to rotate, and the position of the rotating branched chain 323 mounted on the rotating frame 322 is changed accordingly, so that the cleaning branched chain 326 is driven to clean the inner wall of the stainless steel pipe, manual cleaning is not needed, the cleaning difficulty is reduced, and the working efficiency is improved.
The rotary branched chain 323 comprises a connecting rod 3231, an auxiliary rod 3232, an auxiliary plate 3233 and an auxiliary shaft 3234, the rotary frame 322 is connected with one end of the connecting rod 3231 through a bearing, the other end of the connecting rod 3231 is provided with the auxiliary rod 3232 through a bearing, the front end and the rear end of the auxiliary rod 3232 are symmetrically provided with the auxiliary plate 3233 through a bearing, the right end of the auxiliary plate 3233 is arranged on the auxiliary shaft 3234 through a bearing, and the auxiliary shaft 3234 is arranged between the two supporting plates 313; the connecting rod 3231 rotates around the rotating frame 322, and drives the auxiliary plate 3233 to rotate around the auxiliary shaft 3234, so as to drive the cleaning branches 326 to move synchronously.
The cleaning branched chain 326 comprises a pushing rod 3261, a pushing block 3262, a limiting cylinder 3263, a pushing cylinder 3264, a working cylinder 3265, a working shaft 3266, a cam 3267, a steering motor 3268, a sliding column 3269, a telescopic column 3270 and a cleaning brush 3271, one end of the pushing rod 3261 is mounted at the left end of the connecting rod 3231 through a hinge, the other end of the pushing rod 3261 is mounted with the pushing block 3262 through a hinge, the pushing block 3262 is mounted in the limiting cylinder 3263 through a sliding fit mode, the limiting cylinder 3263 is mounted in a connecting hole, an adjusting groove is formed in the outer wall of the right end of the limiting cylinder 3263, the pushing cylinder 3264 is mounted at the left end of the pushing cylinder 3264, the working cylinder 3265 is mounted at the top end of the pushing cylinder 3264, one end of the working shaft 3266 is connected with the inner wall of the working cylinder 3265 through a bearing, the other end of the working shaft 3266 is connected with an output shaft of the steering motor 3268, an output shaft of the steering motor 3268 is mounted, the number of the cams 3267 is three, the installation angles of the adjacent cams 3267 are different by one hundred twenty degrees, sliding grooves are formed in the side walls of the cams 3267, sliding columns 3269 are installed in the sliding grooves, the top ends of the sliding columns 3269 are connected with the inner wall of a cleaning brush 3271, the inner wall of the cleaning brush 3271 is connected with one end of a telescopic column 3270, the other end of the telescopic column 3270 is installed on the outer wall of a working barrel 3265, and the cleaning brush 3271 is of an arc-shaped structure; under the action of the rotary branched chain 323, the pushing rod 3261 drives the pushing block 3262 to perform reciprocating linear motion in the limiting cylinder 3263, so that the cleaning brush 3271 can clean the inner wall of the stainless steel tube, the pushing cylinder 3264 drives the cleaning brush 3271 to move synchronously, can ensure that all positions of the inner wall of the stainless steel pipe can be cleaned without dead angles, when the stainless steel pipes with different diameters need to be cleaned, the cam 3267 on the working shaft 3266 is driven by the steering motor 3268 to rotate synchronously, when the cam 3267 rotates, the sliding column 3269 slides in the sliding slot, the rotating angle is different, the distance from the top end of the sliding column 3269 to the outer wall of the limiting cylinder 3263 is different, the length of the telescopic column 3270 is changed accordingly, therefore, the working radius of the cleaning brush 3271 can be adjusted, the working requirements of stainless steel pipes with different diameters can be met, and the application range of the stainless steel pipe cleaning device is expanded.
The angle adjusting mechanism 42 comprises an angle adjusting plate 421, a guide rail 422, a sliding block 423, a traction support plate 424, a traction cylinder 425 and a fixed support plate 426, the right end of the angle adjusting plate 421 is mounted at the lower end of the telescopic mounting frame 41 through a hinge, the front side and the rear side of the angle adjusting plate 421 are symmetrically provided with the guide rails 422, the sliding block 423 is mounted on the guide rails 422 in a sliding fit manner, the bottom edge of the sliding block 423 is in a state of being low at the left and high at the right, the traction support plate 424 is mounted at the upper end of the sliding block 423, the traction support plate 424 is located in a sliding groove, the traction cylinder 425 is mounted on the side wall of the traction support plate 424; the sliding block 423 at the lower end of the traction support plate 424 is driven to slide on the guide rail 422 through the traction cylinder 425, and the bottom edge of the sliding block 423 is in a state of being low at the left and high at the right, so that the inclination angle of the angle adjusting plate 421 is changed along with the change of the position of the sliding block 423, and the working flexibility is enhanced.
The outer wall cleaning mechanism 43 comprises a working frame 431, cleaning flat brushes 432, moving brushes 433, moving support plates 434 and moving cylinders 435, wherein the working frame 431 is arranged at the lower end of the angle adjusting plate 421, the cleaning flat brushes 432 are symmetrically arranged at the left end and the right end of the working frame 431, the middle part of the working frame 431 is provided with two moving grooves, the moving brushes 433 are arranged in the moving grooves in a sliding fit mode, the moving support plates 434 are arranged at the upper ends of the moving brushes 433, the moving cylinders 435 are arranged on the side walls of the moving support plates 434, the bottom ends of the moving cylinders 435 are arranged on the side walls of the working frame 431, and the installation directions of the two moving cylinders; drive through the traveling cylinder 435 and remove brush 433 and carry out reciprocating linear motion, when removing brush 433 lower extreme hugged closely on nonrust steel pipe outer wall, under the effect of frictional force, along with the removal of removing brush 433, nonrust steel pipe rotates for clean flat brush 432 can carry out comprehensive cleanness to nonrust steel pipe outer wall, has guaranteed clean effect.
When the device works, a worker places a stainless steel pipe to be treated on the supporting bracket 223, the rotating motor 221 drives the rotating plate 222 to rotate, when the stainless steel pipe is rotated to a proper position, the position is limited through the limiting branched chain 226, the electric sliding plate 232 drives the telescopic adjusting plate 233 to slide on the linear guide rail 231, the height of the telescopic adjusting plate 233 is adjusted properly, so that the auxiliary supporting plate 234 can support the stainless steel pipes with different inclination angles, then the electric sliding block 312 drives the supporting plate 313 to move on the linear guide rail 311, so that the position of the inner wall cleaning mechanism 32 is adjusted, when the moving mechanism 31 moves, the positions of the fixing frames 324 arranged on the auxiliary guide rail 325 are correspondingly changed at the same time, the rotating motor 321 drives the rotating frame 322 to rotate, and the positions of the rotating branched chains 323 arranged on the rotating frame 322 are changed accordingly, the connecting rod 3231 rotates around the rotating frame 322 to drive the auxiliary plate 3233 to rotate around the auxiliary shaft 3234, under the action of the rotating branched chain 323, the pushing rod 3261 drives the pushing block 3262 to perform reciprocating linear motion in the limiting cylinder 3263, so that the cleaning brush 3271 can clean the inner wall of the stainless steel tube, the pushing cylinder 3264 drives the cleaning brush 3271 to perform synchronous motion, all positions of the inner wall of the stainless steel tube can be ensured to be cleaned without dead corners, when stainless steel tubes with different diameters need to be cleaned, the steering motor 3268 drives the cam 3267 on the working shaft 3266 to perform synchronous rotation, the sliding column 3269 slides in the sliding groove while the cam 3267 rotates, the rotating angles are different, the distances from the top end of the sliding column 3269 to the outer wall of the limiting cylinder 3263 are different, the length of the telescopic column 3270 is changed along with the change, and the adjustment of the working radius of the cleaning brush 3271 is realized, can meet the working requirements of stainless steel pipes with different diameters, the dirt generated during cleaning falls out from the through hole, and simultaneously, after the outer wall cleaning mechanism 43 is properly adjusted by the telescopic mounting frame 41 and the angle adjusting mechanism 42, the movable brush 433 is driven to do reciprocating linear motion by the movable cylinder 435, because the lower end of the movable brush 433 is tightly attached to the outer wall of the stainless steel pipe, under the action of friction force, the stainless steel pipe rotates along with the movement of the movable brush 433, so that the cleaning flat brush 432 can comprehensively clean the outer wall of the stainless steel pipe, and the cleaning brush 3271 can also comprehensively clean the inner wall of the stainless steel pipe.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides a nonrust steel pipe treatment facility, includes bottom plate (1), adjusting device (2), inner wall cleaning device (3) and outer wall cleaning device (4), its characterized in that: the inner wall cleaning device is characterized in that an adjusting device (2) is mounted on the bottom plate (1), an inner wall cleaning device (3) is arranged at the right end of the adjusting device (2), an outer wall cleaning device (4) is arranged at the upper end of the adjusting device (2), and the inner wall cleaning device (3) and the outer wall cleaning device (4) are both mounted on the bottom plate (1); wherein:
the adjusting device (2) comprises a workbench (21), an adjusting mechanism (22) and an auxiliary mechanism (23), the workbench (21) is installed on the bottom plate (1), the left end of the workbench (21) is provided with an installation opening, the adjusting mechanism (22) is installed in the installation opening, and the auxiliary mechanism (23) is installed at the right end of the workbench (21);
the inner wall cleaning device (3) comprises a moving mechanism (31) and an inner wall cleaning mechanism (32), the moving mechanism (31) is installed on the bottom plate (1), and the inner wall cleaning mechanism (32) is installed at the upper end of the moving mechanism (31); the inner wall cleaning mechanism (32) comprises a rotating motor (321), a rotating frame (322), a rotating branched chain (323), a fixed frame (324), an auxiliary sliding rail (325) and a cleaning branched chain (326), wherein the rotating motor (321) is installed on the side wall of a supporting plate (313) positioned on the front side of the bottom plate (1) through a motor base, an output shaft of the rotating motor (321) is connected with one end of the rotating frame (322), the other end of the rotating frame (322) is installed on the side wall of the supporting plate (313) positioned on the rear side of the bottom plate (1) through a bearing, the rotating branched chain (323) is evenly installed on the rotating frame (322) from front to back, the number of the rotating branched chain (323) is the same as that of the round holes, the fixed frame (324) is arranged at the left end of the rotating branched chain (323), the lower end of the fixed frame (324) is, connecting holes are uniformly formed in the fixed frame (324) from front to back, the number of the connecting holes is the same as that of the rotating branched chains (323), cleaning branched chains (326) are arranged in the connecting holes, and the right ends of the cleaning branched chains (326) are connected with the rotating branched chains (323);
the rotary branched chain (323) comprises a connecting rod (3231), an auxiliary rod (3232), an auxiliary plate (3233) and an auxiliary shaft (3234), the rotary frame (322) is connected with one end of the connecting rod (3231) through a bearing, the other end of the connecting rod (3231) is provided with the auxiliary rod (3232) through a bearing, the front end and the rear end of the auxiliary rod (3232) are symmetrically provided with the auxiliary plate (3233) through bearings, the right end of the auxiliary plate (3233) is arranged on the auxiliary shaft (3234) through a bearing, and the auxiliary shaft (3234) is arranged between the two supporting plates (313);
the cleaning branched chain (326) comprises a pushing rod (3261), a pushing block (3262), a limiting cylinder (3263), a pushing cylinder (3264), a working cylinder (3265), a working shaft (3266), a cam (3267), a steering motor (3268), a sliding column (3269), a telescopic column (3270) and a cleaning brush (3271), wherein one end of the pushing rod (3261) is installed at the left end of the connecting rod (3231) through a hinge, the other end of the pushing rod (3261) is provided with the pushing block (3262) through a hinge, the pushing block (3262) is installed in the limiting cylinder (3263) through a sliding fit mode, the limiting cylinder (3263) is installed in the connecting hole, the outer wall of the right end of the limiting cylinder (3263) is provided with an adjusting groove, the left end of the pushing block (3262) is provided with the pushing cylinder (3264), the top end of the pushing cylinder (3265) is provided with the working cylinder (3266), and the inner wall of the working cylinder (3265) is connected with, the other end of the working shaft (3266) is connected with an output shaft of a steering motor (3268), the output shaft of the steering motor (3268) is installed on the outer wall of the working barrel (3265) through a motor base, cams (3267) are evenly installed on the working shaft (3266) from left to right, the number of the cams (3267) is three, the installation angle difference of every two adjacent cams (3267) is one hundred twenty degrees, a sliding groove is formed in the side wall of each cam (3267), a sliding column (3269) is installed in the sliding groove, the top end of each sliding column (3269) is connected with the inner wall of a cleaning brush (3271), the inner wall of each cleaning brush (3271) is connected with one end of a telescopic column (3270), the other end of each telescopic column (3270) is installed on the outer wall of the working barrel (;
outer wall cleaning device (4) are including flexible mounting bracket (41), angle modulation mechanism (42) and outer wall cleaning mechanism (43), and flexible mounting bracket (41) is installed on bottom plate (1), has seted up the sliding tray on flexible mounting bracket (41), and angle modulation mechanism (42) are installed to flexible mounting bracket (41) lower extreme, and angle modulation mechanism (42) lower extreme is connected with outer wall cleaning mechanism (43).
2. The stainless steel pipe processing apparatus according to claim 1, wherein: the adjusting mechanism (22) comprises a rotating motor (221), a rotating plate (222), a supporting bracket (223), a brush barrel (224), bristles (225) and a limiting branched chain (226), the rotating motor (221) is installed on the rear side wall of the workbench (21) through a motor base, an output shaft of the rotating motor (221) is connected with one end of the rotating plate (222), the other end of the rotating plate (222) is installed on the front side wall of the workbench (21) through a bearing, round holes are uniformly formed in the rotating plate (222) from front to back, the supporting bracket (223) is installed at the lower end of the rotating plate (222), through holes are uniformly formed in the supporting bracket (223) from front to back, the positions of the through holes correspond to the positions of the round holes one by one, brush cylinders (224) are installed at the upper ends of the through holes, bristles (225) are evenly installed on the outer walls of the brush cylinders (224) along the circumferential direction of the brush cylinders, and limiting branched chains (226) are installed on the side walls of the front side of the workbench (21);
the limiting branched chain (226) comprises a limiting groove plate (2261), a limiting electric push rod (2262) and a mounting plate (2263), the limiting groove plate (2261) is mounted on the side wall of the front side of the workbench (21), limiting holes are uniformly formed in the limiting groove plate (2261), the limiting electric push rod (2262) is arranged on the front side of the limiting groove plate (2261), the bottom end of the limiting electric push rod (2262) is mounted on the mounting plate (2263), and the mounting plate (2263) is mounted on the base plate (1).
3. The stainless steel pipe processing apparatus according to claim 1, wherein: the auxiliary mechanism (23) comprises a linear guide rail (231), an electric sliding plate (232), a telescopic adjusting plate (233) and an auxiliary bearing plate (234), the linear guide rail (231) is installed on the workbench (21), the electric sliding plate (232) is installed on the linear guide rail (231) in a sliding fit mode, the telescopic adjusting plate (233) is installed at the upper end of the electric sliding plate (232), the auxiliary bearing plate (234) is installed at the upper end of the telescopic adjusting plate (233), a bearing groove is uniformly formed in the auxiliary bearing plate (234) from the front to the back, and the bearing groove position corresponds to the round hole position.
4. The stainless steel pipe processing apparatus according to claim 1, wherein: the moving mechanism (31) comprises two linear sliding rails (311), electric sliding blocks (312) and supporting plates (313), the number of the linear sliding rails (311) is two, the two linear sliding rails (311) are symmetrically arranged on the front side and the rear side of the bottom plate (1), the electric sliding blocks (312) are arranged at the upper ends of the linear sliding rails (311) in a sliding fit mode, the supporting plates (313) are arranged at the upper ends of the electric sliding blocks (312), and an inner wall cleaning mechanism (32) is arranged between the two supporting plates (313).
5. The stainless steel pipe processing apparatus according to claim 1, wherein: angle modulation mechanism (42) are including transferring angle board (421), guide rail (422), sliding block (423), pull extension board (424), pull cylinder (425) and fixed extension board (426), angle modulation board (421) right-hand member passes through the hinge mount at flexible mounting bracket (41) lower extreme, transfer angle board (421) front and back bilateral symmetry and install guide rail (422), install sliding block (423) through sliding fit mode on guide rail (422), sliding block (423) base is the low right side high state in a left side, sliding block (423) upper end is installed and is pulled extension board (424), it is located the sliding tray to pull extension board (424), it pulls cylinder (425) to install on traction extension board (424) lateral wall, it installs on fixed extension board (426) lateral wall to pull cylinder (425) bottom, fixed extension board (426) are installed on flexible mounting bracket (41).
6. The stainless steel pipe processing apparatus according to claim 1, wherein: outer wall cleaning mechanism (43) are including work frame (431), clean flat brush (432), remove brush (433), remove extension board (434) and moving cylinder (435), install at accent angle board (421) lower extreme work frame (431), clean flat brush (432) are installed to both ends symmetry about work frame (431), the shifting chute has been seted up at work frame (431) middle part, shifting chute quantity is two, moving brush (433) are installed through sliding fit mode in the shifting chute, moving extension board (434) are installed to moving brush (433) upper end, install moving cylinder (435) on moving extension board (434) the lateral wall, moving cylinder (435) bottom is installed on work frame (431) lateral wall, and two moving cylinder (435) installation opposite direction.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810468676.1A CN108687061B (en) | 2018-05-16 | 2018-05-16 | Stainless steel pipe treatment facility |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810468676.1A CN108687061B (en) | 2018-05-16 | 2018-05-16 | Stainless steel pipe treatment facility |
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| CN108687061A CN108687061A (en) | 2018-10-23 |
| CN108687061B true CN108687061B (en) | 2020-04-17 |
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| CN111571398B (en) * | 2020-05-27 | 2021-12-10 | 浙江利源重工科技有限公司 | Surface treatment method for formed die steel |
| CN111871975B (en) * | 2020-08-04 | 2021-10-26 | 诸暨华匠工程设计咨询有限公司 | Energy-concerving and environment-protective belt cleaning device for pipeline production |
| CN114289362B (en) * | 2022-01-05 | 2023-06-20 | 重庆市科诚电机制造有限公司 | Motor housing's inside and outside wall cleaning device |
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| CN203330072U (en) * | 2013-07-02 | 2013-12-11 | 山东墨龙石油机械股份有限公司 | Device for removing graphite on inner surface of seamless pipe |
| CN107413790A (en) * | 2017-07-28 | 2017-12-01 | 倪飞 | A kind of gas cylinder cleaning device |
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|---|---|---|---|---|
| CN203330072U (en) * | 2013-07-02 | 2013-12-11 | 山东墨龙石油机械股份有限公司 | Device for removing graphite on inner surface of seamless pipe |
| CN206701343U (en) * | 2017-05-02 | 2017-12-05 | 朱胜原 | A kind of chemical experiment rack for test tube |
| CN107413790A (en) * | 2017-07-28 | 2017-12-01 | 倪飞 | A kind of gas cylinder cleaning device |
| CN107900049A (en) * | 2017-10-24 | 2018-04-13 | 合肥工业大学 | The Cleaning by High Pressure Water Jet transfer matic of wide-mouth barrel containers |
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Effective date of registration: 20200325 Address after: Two industrial park, 266300 West Jiao Town, Qingdao, Shandong, Jiaozhou Applicant after: QINGDAO ZHANGSHI MACHINERY Co.,Ltd. Address before: 312500 Shaoxing, Xinchang, Zhejiang province Xinchang County town of Huang Qiu village, Hou ban No. Applicant before: Wang Lanlan |
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