CN108554956B - Seamless steel pipe automatic processing robot - Google Patents
Seamless steel pipe automatic processing robot Download PDFInfo
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- CN108554956B CN108554956B CN201810466957.3A CN201810466957A CN108554956B CN 108554956 B CN108554956 B CN 108554956B CN 201810466957 A CN201810466957 A CN 201810466957A CN 108554956 B CN108554956 B CN 108554956B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/049—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes having self-contained propelling means for moving the cleaning devices along the pipes, i.e. self-propelled
- B08B9/051—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes having self-contained propelling means for moving the cleaning devices along the pipes, i.e. self-propelled the cleaning devices having internal motors, e.g. turbines for powering cleaning tools
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- Cleaning In General (AREA)
Abstract
The invention relates to an automatic seamless steel pipe processing robot which comprises a bottom plate, an adjusting device and an inner wall cleaning device, wherein the adjusting device is installed on the bottom plate, the inner wall cleaning device is arranged at the right end of the adjusting device, the inner wall cleaning device is installed on the bottom plate and comprises a workbench, an adjusting mechanism and an auxiliary mechanism, the inner wall cleaning device comprises a moving mechanism and an inner wall cleaning mechanism, and the inner wall cleaning mechanism comprises a rotating motor, a rotating frame, a rotating branched chain, a fixing frame, an auxiliary sliding rail and a cleaning branched chain. The automatic cleaning device can solve the problems of high cleaning difficulty, incomplete cleaning, high labor cost, low working efficiency, poor adjustability and the like in the existing cleaning process of the inner wall of the waste seamless steel tube, can realize the function of automatically cleaning the inner wall of the waste seamless steel tube, and has the advantages of convenience in cleaning, good cleaning effect, low labor cost, high working efficiency, wide application range and the like.
Description
Technical Field
The invention relates to the technical field of seamless steel pipe processing, in particular to an automatic seamless steel pipe processing robot.
Background
The seamless steel pipe is a commonly used material in construction engineering, and when the seamless steel pipe is damaged and aged due to various reasons, the seamless steel pipe cannot be used continuously, and the waste seamless steel pipe can be recycled. China is a country with scarce iron ore resources, so that waste seamless steel tubes are recycled, and the situation of iron ore resource shortage in China is relieved. Before recycling the seamless steel pipe, the inside and outside of the seamless steel pipe need to be cleaned to remove impurities such as stains and iron rust inside and outside the seamless steel pipe. At present, when the inner wall of a seamless steel pipe is cleaned, cleaning solution is usually sprayed on the inner wall of the seamless steel pipe by using a common straight-through spray gun or spray head at an inlet of the seamless steel pipe by using manpower or machinery, the defects of high labor cost and high labor intensity exist when the seamless steel pipe is cleaned by using the manpower, after long-time work, the physical strength of workers is insufficient, the condition of incomplete cleaning can be caused, in addition, when the diameter of the seamless steel pipe is smaller and the length of the seamless steel pipe is larger, all parts of the inner wall of the seamless steel pipe are difficult to clean in place. When the machine is used for cleaning, the cleaning mechanism cannot be correspondingly adjusted according to the diameter of the seamless steel pipe, and the adjustability is poor. In order to solve the problems, the invention provides an automatic seamless steel tube processing robot.
Disclosure of Invention
In order to make up for the defects of the prior art, the invention provides an automatic seamless steel pipe processing robot which can solve the problems of high cleaning difficulty, incomplete cleaning, high labor cost, low working efficiency, poor adjustability and the like in the existing process of cleaning the inner wall of a waste seamless steel pipe, can realize the function of automatically cleaning the inner wall of the waste seamless steel pipe, and has the advantages of convenience in cleaning, good cleaning effect, low labor cost, high working efficiency, wide application range and the like.
The technical scheme adopted by the invention to solve the technical problem is as follows: an automatic seamless steel pipe processing robot comprises a bottom plate, an adjusting device and an inner wall cleaning device, wherein the adjusting device is installed on the bottom plate, the inner wall cleaning device is arranged at the right end of the adjusting device, and the inner wall cleaning device is installed on the bottom plate; wherein:
the adjusting device comprises a workbench, an adjusting mechanism and an auxiliary mechanism, the workbench is mounted on the bottom plate, the left end of the workbench is provided with a mounting opening, the adjusting mechanism is mounted in the mounting opening, and the auxiliary mechanism is mounted at the right end of the workbench; the seamless steel pipe to be treated is placed on the adjusting mechanism, under the auxiliary action of the auxiliary mechanism, the seamless steel pipe is adjusted to a proper angle through the adjusting mechanism, the seamless steel pipe can be cleaned, the seamless steel pipe is in an inclined state, dirt produced in the cleaning process can fall conveniently, the cleaning time is saved, and the working efficiency is improved.
The inner wall cleaning device comprises a moving mechanism and an inner wall cleaning mechanism, the moving mechanism is arranged on the bottom plate, and the inner wall cleaning mechanism is arranged at the upper end of the moving mechanism; after the working position is properly adjusted through the moving mechanism, the inner wall of the seamless steel tube is cleaned through the inner wall cleaning mechanism, manual cleaning is not needed, the defects that cleaning is not thorough and the working intensity is high when the inner wall is cleaned manually are overcome, the cleaning effect is guaranteed, and the labor intensity is reduced.
The adjusting mechanism comprises a rotating motor, a rotating plate, a bearing bracket, a brush barrel, bristles and a limiting branch chain, the rotating motor is installed on the side wall of the rear side of the workbench through a motor base, an output shaft of the rotating motor is connected with one end of the rotating plate, the other end of the rotating plate is installed on the side wall of the front side of the workbench through a bearing, round holes are uniformly formed in the rotating plate from front to back, the bearing bracket is installed at the lower end of the rotating plate, through holes are uniformly formed in the bearing bracket from front to back, the positions of the through holes correspond to the positions of the round holes one by one, the brush barrel is installed at the upper end of each through hole, the bristles are uniformly installed on the outer; the rotating plate is driven to rotate by the rotating motor, when the rotating plate rotates to a proper position, the position is limited by the limiting branched chain, so that the position cannot be changed in the working process, the brush barrel and the brush bristles on the bearing bracket are guaranteed in the outer wall cleaning process, the seamless steel pipe at the lower end of the rotating plate can be cleaned, the cleaning dead angle is avoided, and the cleaning effect is guaranteed.
The limiting branched chain comprises a limiting groove plate, a limiting electric push rod and a mounting plate, the limiting groove plate is mounted on the side wall of the front side of the workbench, limiting holes are uniformly formed in the limiting groove plate, the limiting electric push rod is arranged on the front side of the limiting groove plate, the bottom end of the limiting electric push rod is mounted on the mounting plate, and the mounting plate is mounted on the bottom plate; when rotating to suitable position, through spacing electric putter's concertina movement, spacing electric putter top stretches into spacing downthehole to guarantee that the rotor plate position can not take place to slide, strengthened the stability of working process, guaranteed the normal clear of work.
The auxiliary mechanism comprises a linear guide rail, an electric sliding plate, a telescopic adjusting plate and an auxiliary bearing plate, the linear guide rail is installed on the workbench, the electric sliding plate is installed on the linear guide rail in a sliding fit mode, the telescopic adjusting plate is installed at the upper end of the electric sliding plate, the auxiliary bearing plate is installed at the upper end of the telescopic adjusting plate, bearing grooves are uniformly formed in the auxiliary bearing plate from front to back, and the positions of the bearing grooves correspond to the positions of the round holes; drive flexible regulating plate through electric skateboard and slide on linear guide, again with flexible regulating plate altitude mixture control suitable for supplementary bearing board can carry out the bearing to different inclination's seamless steel pipe, in order to avoid taking place to rock the normal clear of influence work because of seamless steel pipe in clean process, has strengthened the stability of work.
The moving mechanism comprises two linear slide rails, an electric slide block and a support plate, the two linear slide rails are symmetrically arranged on the front side and the rear side of the bottom plate, the electric slide block is arranged at the upper end of each linear slide rail in a sliding fit mode, the support plate is arranged at the upper end of each electric slide block, and the inner wall cleaning mechanism is arranged between the two support plates; the supporting plate is driven to move on the linear sliding rail through the electric sliding block, so that the position of the inner wall cleaning mechanism is adjusted, the flexibility of work is enhanced, the position is not required to be adjusted manually, and the work efficiency is improved.
The inner wall cleaning mechanism comprises a rotating motor, a rotating frame, a rotating branched chain, a fixed frame, an auxiliary sliding rail and a cleaning branched chain, wherein the rotating motor is installed on the side wall of a supporting plate positioned on the front side of a bottom plate through a motor base, an output shaft of the rotating motor is connected with one end of the rotating frame, the other end of the rotating frame is installed on the side wall of the supporting plate positioned on the rear side of the bottom plate through a bearing, the rotating branched chain is uniformly installed on the rotating frame from front to back, the number of the rotating branched chain is the same as that of round holes, the fixed frame is arranged at the left end of the rotating branched chain, the lower end of the fixed frame is installed on the auxiliary sliding rail in a sliding fit mode, the auxiliary sliding rail is installed on the bottom plate; when the moving mechanism moves, the position of the fixing frame arranged on the auxiliary sliding rail is correspondingly changed at the same time, the rotating frame is driven by the rotating motor to rotate, and the position of the rotating branched chain arranged on the rotating frame is changed along with the position of the rotating branched chain, so that the inner wall of the seamless steel pipe is cleaned by driving the cleaning branched chain, manual cleaning is not needed, the cleaning difficulty is reduced, and the working efficiency is improved.
The rotary branched chain comprises a connecting rod, an auxiliary plate and an auxiliary shaft, the rotary frame is connected with one end of the connecting rod through a bearing, the auxiliary rod is arranged at the other end of the connecting rod through a bearing, the auxiliary plate is symmetrically arranged at the front end and the rear end of the auxiliary rod through bearings, the right end of the auxiliary plate is arranged on the auxiliary shaft through a bearing, and the auxiliary shaft is arranged between the two supporting plates; the connecting rod rotates around the rotating frame to drive the auxiliary plate to rotate around the auxiliary shaft, so that the cleaning branched chain is driven to synchronously move.
The cleaning branched chain comprises a push rod, a push block, a limiting cylinder, a push cylinder, a working shaft, a cam, a steering motor, a sliding column, a telescopic column, a cleaning brush and a working motor, wherein one end of the push rod is arranged at the left end of the connecting rod through a hinge, the other end of the push rod is provided with the push block through a hinge, the push block is arranged in the limiting cylinder through a sliding fit mode, the limiting cylinder is arranged in a connecting hole, the outer wall of the right end of the limiting cylinder is provided with an adjusting groove, the left end of the push block is provided with the push cylinder, the top end of the push cylinder is provided with the working motor through a motor base, the output shaft of the working motor is arranged on the side wall of the working cylinder, the inner wall of the working cylinder is connected with one end of the working shaft through a bearing, the other end of the working shaft is connected, the number of the cams is three, the difference of the installation angles of the adjacent cams is one hundred and twenty degrees, a sliding groove is formed in the side wall of each cam, a sliding column is installed in each sliding groove, the top end of each sliding column is connected with the inner wall of the cleaning brush, the inner wall of the cleaning brush is connected with one end of a telescopic column, the other end of the telescopic column is installed on the outer wall of the working barrel, and the cleaning brush is of a cambered surface structure; under the action of the rotary branched chain, the pushing rod drives the pushing block to do reciprocating linear motion in the limiting cylinder, the working motor drives the working cylinder to do reciprocating rotary motion, thereby leading the cleaning brush to clean the inner wall of the seamless steel pipe, leading the cleaning brush to carry out synchronous motion by the pushing cylinder, can ensure that all positions of the inner wall of the seamless steel tube can be cleaned without dead angles, and when the seamless steel tubes with different diameters need to be cleaned, the steering motor drives the cam on the working shaft to synchronously rotate, when the cam rotates, the sliding column slides in the sliding groove, the rotating angles are different, the distance from the top end of the sliding column to the outer wall of the limiting cylinder is different, the length of the telescopic column is changed along with the sliding column, therefore, the operation radius of the cleaning brush can be adjusted, the working requirements of seamless steel pipes with different diameters can be met, and the application range of the seamless steel pipe cleaning brush is expanded.
When the device works, a worker places a seamless steel pipe to be processed on a bearing bracket, the rotating plate is driven to rotate by rotating a motor, when the device rotates to a proper position, the position is limited by a limit branched chain, then the electric sliding plate drives a telescopic adjusting plate to slide on a linear guide rail, and then the height of the telescopic adjusting plate is properly adjusted, so that an auxiliary bearing plate can bear the seamless steel pipe with different inclination angles, then a support plate is driven to move on the linear guide rail by an electric sliding block, thereby realizing the adjustment of the position of an inner wall cleaning mechanism, when a moving mechanism moves, the position of a fixed frame arranged on an auxiliary slide rail is correspondingly changed at the same time, a rotating motor drives a rotating frame to rotate, the position of a rotating branched chain arranged on the rotating frame also changes, a connecting rod rotates around the rotating frame, and drives the auxiliary plate to rotate around an auxiliary shaft, under the action of the rotary branched chain, the push rod drives the push block to do reciprocating linear motion in the limiting cylinder, the working motor drives the working cylinder to do reciprocating rotary motion, so that the cleaning brush can clean the inner wall of the seamless steel pipe, the push cylinder drives the cleaning brush to do synchronous motion, all positions of the inner wall of the seamless steel pipe can be ensured to be cleaned without dead angles, when the seamless steel pipes with different diameters are required to be cleaned, the steering motor drives the cam on the working shaft to synchronously rotate, the sliding column slides in the sliding chute while the cam rotates, the rotating angles are different, the distances from the top end of the sliding column to the outer wall of the limiting cylinder are different, the length of the telescopic column is changed accordingly, the adjustment of the radius of the cleaning brush operation is realized, the working requirements of the seamless steel pipes with different diameters can be met, and dirt generated during cleaning falls out of the through hole, the automatic cleaning device can solve the problems of high cleaning difficulty, incomplete cleaning, high labor cost, low working efficiency, poor adjustability and the like in the existing cleaning process of the inner wall of the waste seamless steel tube, and can realize the function of automatically cleaning the inner wall of the waste seamless steel tube.
Compared with the prior art, the invention has the following advantages:
1. the automatic cleaning device can solve the problems of high cleaning difficulty, incomplete cleaning, high labor cost, low working efficiency, poor adjustability and the like in the existing cleaning process of the inner wall of the waste seamless steel tube, can realize the function of automatically cleaning the inner wall of the waste seamless steel tube, and has the advantages of convenience in cleaning, good cleaning effect, low labor cost, high working efficiency, wide application range and the like;
2. the inner wall cleaning device is arranged, manual cleaning is not needed, labor cost is reduced, working efficiency is improved, cleaning difficulty is reduced, the defects that cleaning is not thorough and working strength is high when the inner wall is cleaned manually are overcome, and cleaning effect is guaranteed;
3. the cleaning brush is provided with the cleaning branched chain, the cam on the working shaft is driven to synchronously rotate through the steering motor, the sliding column slides in the sliding groove while the cam rotates, the rotating angles are different, the distance from the top end of the sliding column to the outer wall of the limiting cylinder is different, and the length of the telescopic column is changed accordingly, so that the operation radius of the cleaning brush is adjusted, the working requirements of seamless steel pipes with different diameters can be met, and the application range of the cleaning brush is expanded.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of a first arrangement between the base plate and the adjustment device of the present invention;
FIG. 3 is a second schematic view of the present invention between the base plate and the adjustment device;
FIG. 4 is an enlarged view of a portion of FIG. 2 according to the present invention;
FIG. 5 is a perspective view of the bottom plate and the inner wall cleaning device of the present invention;
FIG. 6 is a schematic diagram of a three-dimensional structure of the present invention, which is a combination of a working cylinder, a steering motor, a sliding column, a telescopic column and a cleaning brush;
FIG. 7 is a schematic diagram of a three-dimensional structure of the present invention, which is a fit among a fixing frame, a pushing rod, a pushing block, a limiting cylinder, and a pushing cylinder;
fig. 8 is a schematic perspective view of the cooperation between the working barrel, the working shaft, the cam and the sliding column according to the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings.
As shown in fig. 1 to 8, an automatic seamless steel tube processing robot comprises a bottom plate 1, an adjusting device 2 and an inner wall cleaning device 3, wherein the adjusting device 2 is installed on the bottom plate 1, the inner wall cleaning device 3 is arranged at the right end of the adjusting device 2, and the inner wall cleaning device 3 is installed on the bottom plate 1; wherein:
the adjusting device 2 comprises a workbench 21, an adjusting mechanism 22 and an auxiliary mechanism 23, the workbench 21 is mounted on the bottom plate 1, the left end of the workbench 21 is provided with a mounting opening, the adjusting mechanism 22 is mounted in the mounting opening, and the right end of the workbench 21 is provided with the auxiliary mechanism 23; the seamless steel pipe to be treated is placed on the adjusting mechanism 22, under the auxiliary action of the auxiliary mechanism 23, the seamless steel pipe can be cleaned after being adjusted to a proper angle through the adjusting mechanism 22, the seamless steel pipe is in an inclined state, dirt generated in the cleaning process can fall conveniently, the cleaning time is saved, and the working efficiency is improved.
The inner wall cleaning device 3 comprises a moving mechanism 31 and an inner wall cleaning mechanism 32, the moving mechanism 31 is installed on the bottom plate 1, and the inner wall cleaning mechanism 32 is installed at the upper end of the moving mechanism 31; after the working position is properly adjusted through the moving mechanism 31, the inner wall of the seamless steel tube is cleaned through the inner wall cleaning mechanism 32, manual cleaning is not needed, the defects that cleaning is not thorough and the working intensity is high when the inner wall is cleaned manually are overcome, the cleaning effect is guaranteed, and the labor intensity is reduced.
The adjusting mechanism 22 comprises a rotating motor 221, a rotating plate 222, a supporting bracket 223, a brush barrel 224, bristles 225 and a limiting branched chain 226, the rotating motor 221 is mounted on the rear side wall of the workbench 21 through a motor base, an output shaft of the rotating motor 221 is connected with one end of the rotating plate 222, the other end of the rotating plate 222 is mounted on the front side wall of the workbench 21 through a bearing, round holes are uniformly formed in the rotating plate 222 from front to back, the supporting bracket 223 is mounted at the lower end of the rotating plate 222, through holes are uniformly formed in the supporting bracket 223 from front to back, the positions of the through holes correspond to the positions of the round holes one by one, the brush barrel 224 is mounted at the upper end of the through holes, the bristles 225 are uniformly mounted on the outer wall of the brush barrel 224 along the circumferential direction; the rotating plate 222 is driven to rotate by the rotating motor 221, when the rotating plate rotates to a proper position, the position is limited by the limiting branched chain 226, so that the position cannot be changed in the working process, the brush barrel 224 and the brush bristles 225 on the support bracket 223 ensure that a seamless steel pipe at the lower end of the rotating plate 222 can be cleaned in the outer wall cleaning process, the cleaning dead angle is avoided, and the cleaning effect is ensured.
The limiting branched chain 226 comprises a limiting groove plate 2261, a limiting electric push rod 2262 and a mounting plate 2263, the limiting groove plate 2261 is mounted on the side wall of the front side of the workbench 21, limiting holes are uniformly formed in the limiting groove plate 2261, the limiting electric push rod 2262 is arranged on the front side of the limiting groove plate 2261, the bottom end of the limiting electric push rod 2262 is mounted on the mounting plate 2263, and the mounting plate 2263 is mounted on the bottom plate 1; when the rotating plate rotates to a proper position, the top end of the limiting electric push rod 2262 extends into the limiting hole through the telescopic motion of the limiting electric push rod 2262, so that the rotating plate 222 is prevented from sliding, the stability of the working process is enhanced, and the normal operation of the working process is ensured.
The auxiliary mechanism 23 comprises a linear guide rail 231, an electric sliding plate 232, a telescopic adjusting plate 233 and an auxiliary bearing plate 234, the linear guide rail 231 is installed on the workbench 21, the electric sliding plate 232 is installed on the linear guide rail 231 in a sliding fit manner, the telescopic adjusting plate 233 is installed at the upper end of the electric sliding plate 232, the auxiliary bearing plate 234 is installed at the upper end of the telescopic adjusting plate 233, bearing grooves are uniformly formed in the auxiliary bearing plate 234 from front to back, and the positions of the bearing grooves correspond to the positions of the circular holes; drive flexible regulating plate 233 through electric skateboard 232 and slide on linear guide 231, again with flexible regulating plate 233 altitude mixture control suitable for supplementary bearing board 234 can bear the seamless steel pipe of different inclination, in order to avoid taking place to rock and influence the normal clear of work because of seamless steel pipe in clean process, has strengthened the stability of work.
The moving mechanism 31 comprises two linear slide rails 311, electric slide blocks 312 and support plates 313, the two linear slide rails 311 are symmetrically arranged on the front side and the rear side of the bottom plate 1, the electric slide blocks 312 are arranged at the upper ends of the linear slide rails 311 in a sliding fit manner, the support plates 313 are arranged at the upper ends of the electric slide blocks 312, and the inner wall cleaning mechanism 32 is arranged between the two support plates 313; the electric sliding block 312 drives the supporting plate 313 to move on the linear sliding rail 311, so that the position of the inner wall cleaning mechanism 32 is adjusted, the flexibility of work is enhanced, the position is not required to be adjusted manually, and the work efficiency is improved.
The inner wall cleaning mechanism 32 comprises a rotary motor 321, a rotary frame 322, rotary branched chains 323, a fixed frame 324, auxiliary sliding rails 325 and cleaning branched chains 326, the rotary motor 321 is arranged on the side wall of a supporting plate 313 positioned on the front side of the bottom plate 1 through a motor base, the output shaft of the rotary motor 321 is connected with one end of the rotary frame 322, the other end of the rotary frame 322 is arranged on the side wall of the supporting plate 313 positioned on the rear side of the bottom plate 1 through a bearing, the rotary branched chains 323 are uniformly arranged on the rotary frame 322 from front to back, the number of the rotary branched chains 323 is the same as that of the round holes, the fixed frame 324 is arranged at the left end of the rotary branched chains 323, the lower end of the fixed frame 324 is arranged on the auxiliary sliding rails 325 in a sliding fit manner, the auxiliary sliding rails 325 are arranged on the bottom plate, the right end of the cleaning branched chain 326 is connected with the rotating branched chain 323; when the moving mechanism 31 moves, the position of the fixing frame 324 mounted on the auxiliary sliding rail 325 is correspondingly changed at the same time, the rotating motor 321 drives the rotating frame 322 to rotate, and the position of the rotating branched chain 323 mounted on the rotating frame 322 is changed accordingly, so that the cleaning branched chain 326 is driven to clean the inner wall of the seamless steel pipe, manual cleaning is not needed, the cleaning difficulty is reduced, and the working efficiency is improved.
The rotary branched chain 323 comprises a connecting rod 3231, an auxiliary rod 3232, an auxiliary plate 3233 and an auxiliary shaft 3234, the rotary frame 322 is connected with one end of the connecting rod 3231 through a bearing, the other end of the connecting rod 3231 is provided with the auxiliary rod 3232 through a bearing, the front end and the rear end of the auxiliary rod 3232 are symmetrically provided with the auxiliary plate 3233 through a bearing, the right end of the auxiliary plate 3233 is arranged on the auxiliary shaft 3234 through a bearing, and the auxiliary shaft 3234 is arranged between the two supporting plates 313; the connecting rod 3231 rotates around the rotating frame 322, and drives the auxiliary plate 3233 to rotate around the auxiliary shaft 3234, so as to drive the cleaning branches 326 to move synchronously.
The cleaning branched chain 326 comprises a pushing rod 3261, a pushing block 3262, a limiting cylinder 3263, a pushing cylinder 3264, a working cylinder 3265, a working shaft 3266, a cam 3267, a steering motor 3268, a sliding column 3269, a telescopic column 3270, a cleaning brush 3271 and a working motor 3272, one end of the pushing rod 3261 is mounted at the left end of a connecting rod 3231 through a hinge, the other end of the pushing rod 3261 is provided with the pushing block 3262 through a hinge, the pushing block 3262 is mounted in the limiting cylinder 3263 through a sliding fit mode, the limiting cylinder 3263 is mounted in a connecting hole, an adjusting groove is formed in the outer wall of the right end of the limiting cylinder 3263, the left end of the pushing block 3262 is provided with the pushing cylinder 3264, the top end of the pushing cylinder 3264 is provided with the working motor 3272 through a motor base, an output shaft of the working motor 3272 is mounted on the side wall of the working cylinder 3265, the inner wall of the working cylinder 3265 is connected with one end of the, an output shaft of a steering motor 3268 is mounted on the outer wall of the working barrel 3265 through a motor base, cams 3267 are uniformly mounted on the working shaft 3266 from left to right, the number of the cams 3267 is three, the mounting angles of adjacent cams 3267 are different by one hundred twenty degrees, sliding grooves are formed in the side wall of each cam 3267, sliding columns 3269 are mounted in the sliding grooves, the top ends of the sliding columns 3269 are connected with the inner wall of a cleaning brush 3271, the inner wall of the cleaning brush 3271 is connected with one end of a telescopic column 3270, the other end of the telescopic column 3270 is mounted on the outer wall of the working barrel 3265, and the cleaning brush; under the action of the rotary branched chain 323, the push rod 3261 drives the push block 3262 to perform reciprocating linear motion in the limiting cylinder 3263, the working motor 3272 drives the working cylinder 3265 to perform reciprocating rotary motion, so that the cleaning brush 3271 can clean the inner wall of the seamless steel tube, the push cylinder 3264 drives the cleaning brush 3271 to perform synchronous motion, all positions of the inner wall of the seamless steel tube can be cleaned without dead corners, when the seamless steel tubes with different diameters need to be cleaned, the steering motor 3268 drives the cam 3267 on the working shaft 3266 to synchronously rotate, the sliding column 3269 slides in the sliding groove while the cam 3267 rotates, the rotating angles are different, the distance from the top end of the sliding column 3269 to the outer wall of the limiting cylinder 3263 is different, the length of the telescopic column 3270 is changed along with the rotation, so that the operation radius of the cleaning brush 3271 can be adjusted, and the operation requirements of the seamless steel tubes with different diameters can be met, the application range of the invention is expanded.
When the device works, a worker places a seamless steel pipe to be processed on the supporting bracket 223, the rotating motor 221 drives the rotating plate 222 to rotate, when the device rotates to a proper position, the position is limited through the limiting branched chain 226, the electric sliding plate 232 drives the telescopic adjusting plate 233 to slide on the linear guide rail 231, the height of the telescopic adjusting plate 233 is adjusted properly, so that the auxiliary supporting plate 234 can support seamless steel pipes with different inclination angles, then the electric sliding block 312 drives the supporting plate 313 to move on the linear guide rail 311, so that the position of the inner wall cleaning mechanism 32 is adjusted, when the moving mechanism 31 moves, the positions of the fixing frames 324 arranged on the auxiliary sliding rail 325 are correspondingly changed at the same time, the rotating motor 321 drives the rotating frame 322 to rotate, and the positions of the rotating branched chains 323 arranged on the rotating frame 322 are changed accordingly, the connecting rod 3231 rotates around the rotating frame 322 to drive the auxiliary plate 3233 to rotate around the auxiliary shaft 3234, under the action of the rotating branched chain 323, the pushing rod 3261 drives the pushing block 3262 to perform reciprocating linear motion in the limiting cylinder 3263, the working motor 3272 drives the working cylinder 3265 to perform reciprocating rotary motion, so that the cleaning brush 3271 can clean the inner wall of the seamless steel tube, the pushing cylinder 3264 drives the cleaning brush 3271 to perform synchronous motion, all positions of the inner wall of the seamless steel tube can be ensured to be cleaned without dead angles, when seamless steel tubes with different diameters need to be cleaned, the steering motor 3268 drives the cam 3267 on the working shaft 3266 to perform synchronous rotation, the sliding column 3269 slides in the sliding groove while the cam 3267 rotates, the rotating angles are different, the distances from the top end of the sliding column 3269 to the outer wall of the limiting cylinder 3263 are different, and the length of the telescopic column 3270 is also changed, the cleaning brush 3271 can adjust the working radius, the working requirements of seamless steel pipes with different diameters can be met, and dirt generated in cleaning can fall out of the through hole.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. The utility model provides a seamless steel pipe automatic processing robot, includes bottom plate (1), adjusting device (2) and inner wall cleaning device (3), its characterized in that: the inner wall cleaning device is characterized in that an adjusting device (2) is mounted on the bottom plate (1), an inner wall cleaning device (3) is arranged at the right end of the adjusting device (2), and the inner wall cleaning device (3) is mounted on the bottom plate (1); wherein:
the adjusting device (2) comprises a workbench (21), an adjusting mechanism (22) and an auxiliary mechanism (23), the workbench (21) is installed on the bottom plate (1), the left end of the workbench (21) is provided with an installation opening, the adjusting mechanism (22) is installed in the installation opening, and the auxiliary mechanism (23) is installed at the right end of the workbench (21);
the inner wall cleaning device (3) comprises a moving mechanism (31) and an inner wall cleaning mechanism (32), the moving mechanism (31) is installed on the bottom plate (1), and the inner wall cleaning mechanism (32) is installed at the upper end of the moving mechanism (31);
the adjusting mechanism (22) comprises a rotating motor (221), a rotating plate (222), a supporting bracket (223), a brush barrel (224), bristles (225) and a limiting branched chain (226), the rotating motor (221) is installed on the rear side wall of the workbench (21) through a motor base, an output shaft of the rotating motor (221) is connected with one end of the rotating plate (222), the other end of the rotating plate (222) is installed on the front side wall of the workbench (21) through a bearing, round holes are uniformly formed in the rotating plate (222) from front to back, the supporting bracket (223) is installed at the lower end of the rotating plate (222), through holes are uniformly formed in the supporting bracket (223) from front to back, the positions of the through holes correspond to the positions of the round holes one by one, brush cylinders (224) are installed at the upper ends of the through holes, bristles (225) are evenly installed on the outer walls of the brush cylinders (224) along the circumferential direction of the brush cylinders, and limiting branched chains (226) are installed on the side walls of the front side of the workbench (21);
the inner wall cleaning mechanism (32) comprises a rotating motor (321), a rotating frame (322), a rotating branched chain (323), a fixed frame (324), an auxiliary sliding rail (325) and a cleaning branched chain (326), wherein the rotating motor (321) is installed on the side wall of a supporting plate (313) positioned on the front side of the bottom plate (1) through a motor base, an output shaft of the rotating motor (321) is connected with one end of the rotating frame (322), the other end of the rotating frame (322) is installed on the side wall of the supporting plate (313) positioned on the rear side of the bottom plate (1) through a bearing, the rotating branched chain (323) is evenly installed on the rotating frame (322) from front to back, the number of the rotating branched chain (323) is the same as that of the round holes, the fixed frame (324) is arranged at the left end of the rotating branched chain (323), the lower end of the fixed frame (324) is, connecting holes are uniformly formed in the fixed frame (324) from front to back, the number of the connecting holes is the same as that of the rotating branched chains (323), cleaning branched chains (326) are arranged in the connecting holes, and the right ends of the cleaning branched chains (326) are connected with the rotating branched chains (323); the rotary branched chain (323) comprises a connecting rod (3231), an auxiliary rod (3232), an auxiliary plate (3233) and an auxiliary shaft (3234), the rotary frame (322) is connected with one end of the connecting rod (3231) through a bearing, the auxiliary rod (3232) is installed at the other end of the connecting rod (3231) through a bearing, the auxiliary plate (3233) is symmetrically installed at the front end and the rear end of the auxiliary rod (3232) through bearings, the right end of the auxiliary plate (3233) is installed on the auxiliary shaft (3234) through a bearing, and the auxiliary shaft (3234) is installed between the two supporting plates (313).
2. The robot for automatically processing the seamless steel tube according to claim 1, wherein: the limiting branched chain (226) comprises a limiting groove plate (2261), a limiting electric push rod (2262) and a mounting plate (2263), the limiting groove plate (2261) is mounted on the side wall of the front side of the workbench (21), limiting holes are uniformly formed in the limiting groove plate (2261), the limiting electric push rod (2262) is arranged on the front side of the limiting groove plate (2261), the bottom end of the limiting electric push rod (2262) is mounted on the mounting plate (2263), and the mounting plate (2263) is mounted on the base plate (1).
3. The robot for automatically processing the seamless steel tube according to claim 1, wherein: the auxiliary mechanism (23) comprises a linear guide rail (231), an electric sliding plate (232), a telescopic adjusting plate (233) and an auxiliary bearing plate (234), the linear guide rail (231) is installed on the workbench (21), the electric sliding plate (232) is installed on the linear guide rail (231) in a sliding fit mode, the telescopic adjusting plate (233) is installed at the upper end of the electric sliding plate (232), the auxiliary bearing plate (234) is installed at the upper end of the telescopic adjusting plate (233), a bearing groove is uniformly formed in the auxiliary bearing plate (234) from the front to the back, and the bearing groove position corresponds to the round hole position.
4. The robot for automatically processing the seamless steel tube according to claim 1, wherein: the moving mechanism (31) comprises two linear sliding rails (311), electric sliding blocks (312) and supporting plates (313), the number of the linear sliding rails (311) is two, the two linear sliding rails (311) are symmetrically arranged on the front side and the rear side of the bottom plate (1), the electric sliding blocks (312) are arranged at the upper ends of the linear sliding rails (311) in a sliding fit mode, the supporting plates (313) are arranged at the upper ends of the electric sliding blocks (312), and an inner wall cleaning mechanism (32) is arranged between the two supporting plates (313).
5. The robot for automatically processing the seamless steel tube according to claim 1, wherein: the cleaning branched chain (326) comprises a pushing rod (3261), a pushing block (3262), a limiting cylinder (3263), a pushing cylinder (3264), a working cylinder (3265), a working shaft (3266), a cam (3267), a steering motor (3268), a sliding column (3269), a telescopic column (3270), a cleaning brush (3271) and a working motor (3272), one end of the pushing rod (3261) is installed at the left end of a connecting rod (3231) through a hinge, the other end of the pushing rod (3261) is provided with the pushing block (3262) through a hinge, the pushing block (3262) is installed in the limiting cylinder (3263) through a sliding fit mode, the limiting cylinder (3263) is installed in a connecting hole, an adjusting groove is formed in the outer wall of the right end of the limiting cylinder (3263), the left end of the pushing block (3262) is provided with the pushing cylinder (3264), the top end of the pushing cylinder (3264) is provided with the working motor (3272) through a motor seat, and an output shaft of the working motor (3272, the inner wall of a working barrel (3265) is connected with one end of a working shaft (3266) through a bearing, the other end of the working shaft (3266) is connected with an output shaft of a steering motor (3268), the output shaft of the steering motor (3268) is installed on the outer wall of the working barrel (3265) through a motor base, cams (3267) are evenly installed on the working shaft (3266) from left to right, the number of the cams (3267) is three, the difference of installation angles of the adjacent cams (3267) is one hundred twenty degrees, sliding grooves are formed in the side wall of each cam (3267), sliding columns (3269) are installed in the sliding grooves, the top ends of the sliding columns (3269) are connected with the inner wall of a cleaning brush (3271), the inner wall of the cleaning brush (3271) is connected with one end of a telescopic column (3270), the other ends of the telescopic columns (3270) are installed on the outer.
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| CN109078950B (en) * | 2018-09-25 | 2021-06-18 | 江西省琪琪医疗器械有限公司 | Environment-friendly automatic cleaning robot for medicament bottles |
| CN109332302B (en) * | 2018-10-20 | 2021-06-04 | 柳州五菱柳机铸造有限公司 | Automobile engine cylinder block jar hole refabrication processor |
| CN111571398B (en) * | 2020-05-27 | 2021-12-10 | 浙江利源重工科技有限公司 | Surface treatment method for formed die steel |
| CN117696559B (en) * | 2024-02-06 | 2024-04-30 | 临沂金正阳管业有限公司 | Seamless steel pipe inner wall cleaning device |
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Effective date of registration: 20200528 Address after: 226600 No.88, Qianyi Road, Binhai New Area, laobagang, Haian City, Nantong City, Jiangsu Province Applicant after: NANTONG SHENGLIDE METAL MATERIAL TECHNOLOGY Co.,Ltd. Address before: 312500 Shaoxing, Xinchang, Zhejiang province Xinchang County town of Huang Qiu village, Hou ban No. Applicant before: Wang Lanlan |
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