CN109013582B - Automatic PVC pipe recovery system and automatic PVC pipe treatment process thereof - Google Patents
Automatic PVC pipe recovery system and automatic PVC pipe treatment process thereof Download PDFInfo
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- CN109013582B CN109013582B CN201810980708.6A CN201810980708A CN109013582B CN 109013582 B CN109013582 B CN 109013582B CN 201810980708 A CN201810980708 A CN 201810980708A CN 109013582 B CN109013582 B CN 109013582B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/043—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
- B08B9/045—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes the cleaning devices being rotated while moved, e.g. flexible rotating shaft or "snake"
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Abstract
The invention relates to an automatic PVC pipe recovery system and an automatic PVC pipe treatment process thereof, and the system comprises a bottom plate, a bearing seat, a limiting ring, a conveying device, a cleaning device and a collecting box, wherein the bearing seat is installed on the bottom plate, the collecting box is arranged at the lower end of the bearing seat, the lower end of the collecting box is tightly attached to the bottom plate, the limiting ring is installed on the bearing seat, round holes are uniformly formed in the side wall of the limiting ring along the circumferential direction of the limiting ring, the number of the round holes is four, the conveying device is arranged in the limiting ring, the cleaning device is arranged at the upper end of the conveying device, and the. The automatic PVC pipe recovery and cleaning device can solve the problems of high labor cost, high labor intensity, low working efficiency, poor operation continuity, dead cleaning angles and the like in the existing PVC pipe recovery and cleaning process, can realize the function of automatically recovering and cleaning PVC pipes, and has the advantages of low labor cost, low labor intensity, high working efficiency, good operation continuity, good cleaning effect and the like.
Description
Technical Field
The invention relates to the field of PVC pipe recovery processing equipment, in particular to an automatic PVC pipe recovery system and an automatic PVC pipe processing technology thereof.
Background
The demand of Chinese polyvinyl chloride (PVC) is increased by 10% every year, the recycling of PVC can solve the environmental protection problem and relieve the pressure of shortage of the resource, and particularly, the recycling of PVC has important significance at the present that the price of PVC raw materials is continuously increased. In the middle of the PVC goods, the PVC pipe has accounted for very big proportion, before retrieving the reprocessing to the PVC pipe, need clear up the PVC pipe, because the technique to PVC recovery processing is still not very mature at present, in some less factories of scale, often use the manual mode to clear up the PVC pipe, a workman can only once clear up a PVC pipe, treat the clearance and accomplish the back, carry out next step again, the cost of labor is high, the work continuity is poor and work efficiency is low, in addition, can't guarantee during manual cleaning that all positions of PVC inside pipe wall can both be by the clean up, the incomplete condition of clearance often can appear, the quality of the reclaimed materials of PVC pipe recovery reprocessing back system has been influenced.
Disclosure of Invention
In order to make up for the defects of the prior art, the invention provides an automatic PVC pipe recovery system and an automatic PVC pipe treatment process thereof, which can solve the problems of high labor cost, high labor intensity, low working efficiency, poor operation continuity, dead cleaning angle and the like in the existing PVC pipe recovery and cleaning process, can realize the function of automatically recovering and cleaning PVC pipes, and have the advantages of low labor cost, low labor intensity, high working efficiency, good operation continuity, good cleaning effect and the like.
The technical scheme adopted by the invention to solve the technical problem is as follows: an automatic PVC pipe recovery system comprises a bottom plate, a bearing seat, a limiting ring, a conveying device, a cleaning device and a collecting box, wherein the bearing seat is installed on the bottom plate, the collecting box is arranged at the lower end of the bearing seat, the lower end of the collecting box is tightly attached to the bottom plate, the limiting ring is installed on the bearing seat, round holes are uniformly formed in the side wall of the limiting ring along the circumferential direction of the limiting ring, the number of the round holes is four, the conveying device is arranged inside the limiting ring, the cleaning device is arranged at the upper end of the conveying device, and the conveying device and the cleaning device are; wherein:
the conveying device comprises a mounting plate, a material placing mechanism and a transposition mechanism, wherein the mounting plate is of a circular structure, adjusting grooves are uniformly formed in the side wall of the mounting plate along the circumferential direction of the mounting plate, the number of the adjusting grooves is four, the mounting plate is mounted on the inner wall of a limiting ring through a bearing, the material placing mechanism is mounted at the front end of the mounting plate, and the transposition mechanism is mounted at the rear end of the mounting plate; after the PVC pipe to be treated is placed in the material placing mechanism, the material placing mechanism is driven to rotate through the transposition mechanism, so that the PVC pipe can be recycled and cleaned.
The cleaning device comprises a mounting frame, an adjusting frame, a connecting frame, connecting plates, a mounting sleeve, a screw, a rotating gear, a rotating motor, a fixing frame, a cleaning motor, a cleaning brush, a shielding frame, a connecting expansion plate, a supporting plate, a cleaning cylinder and a cleaning sponge, wherein the mounting frame is mounted on a bottom plate, the mounting frame is of an up-down telescopic structure, the adjusting frame is mounted at the lower end of the mounting frame and is of an up-down telescopic structure, the connecting frame is mounted at the lower end of the adjusting frame and is of a U-shaped structure, the connecting plates are arranged on the inner side of the connecting frame, the number of the connecting plates is two, the two connecting plates are symmetrically mounted at the left side and the right side of the adjusting frame, the mounting sleeve is mounted between the two connecting plates through a bearing, the mounting sleeve is of a hollow cylindrical structure, convex teeth are uniformly arranged on the outer, the other end of the rotating gear is connected with an output shaft of a rotating motor through a coupler, the rotating motor is arranged on the side wall of a connecting frame through a motor base, screw rods are symmetrically arranged at the left end and the right end of an installation sleeve in a threaded connection mode, the middle part of each screw rod is connected with the side wall of the connecting frame in a threaded connection mode, a fixing frame is arranged at the top end of each screw rod, each fixing frame comprises a supporting end and a fixing end, the supporting end is connected with the top end of each screw rod, the fixing end is arranged on the inner side of the supporting end, the side wall of each fixing end is of a cambered surface structure, a cleaning motor is arranged at the lower end of the connecting frame through the motor base, the output shaft of the cleaning motor is connected with one end of a cleaning brush through the coupler, the cleaning brush is, the cleaning brush is arranged on the side wall of the cleaning brush, the right end of the limiting ring is tightly attached with the shielding frame which is of a left-right telescopic structure, openings are formed in the upper end and the lower end of the shielding frame, cleaning holes are formed in the right end of the shielding frame, the shielding frame is arranged on the side wall of the supporting plate through connecting a telescopic plate, the supporting plate is arranged on the bottom plate, the middle of the supporting plate is connected with the bottom end of the cleaning air cylinder, cleaning sponge is arranged at the top end of the cleaning air cylinder, the cleaning sponge is of a cylindrical structure, and annular; after the height of the mounting frame is properly adjusted, the mounting sleeve rotates under the joint matching of the rotating motor, the rotating gear and the mounting sleeve, so that the position of a screw rod mounted in the mounting sleeve can be adjusted, when the fixed end of the mounting frame mounted at the top end of the screw rod is tightly attached to the outer wall of the PVC pipe, the rotating motor stops rotating, the cleaning brush is driven by the cleaning motor to rotate, in the rotating process, dirt attached to the inner wall of the PVC pipe can be scraped by the cleaning scraper, dust on the side wall of the PVC pipe can be removed by the brush hair, the cleaning effect is improved, under the action of the mounting frame, the PVC pipe cannot be driven to rotate in the rotating process of the cleaning brush, so that the cleaning brush can better clean the inner wall of the PVC pipe, under the elastic expansion effect of the adjusting frame, when the material placing mechanism drives the PVC pipe to move up and down, the adjusting frame can drive the cleaning brush to perform, avoid the cleaning brush lower extreme and the collision takes place on the lifting circular plate, the going on smoothly of cleaning work has been guaranteed, then transposition mechanism drives and puts ninety degrees clockwise rotation of PVC pipe in the material mechanism, make the PVC pipe mouth of pipe just to sheltering from the clean hole of offering on the frame lateral wall, the concertina movement through clean cylinder drives clean sponge and stretches into PVC intraductal linear motion that carries out synchronization this moment, under the limiting displacement who shelters from the frame, make clean sponge can strike off remaining filth on the PVC inside pipe wall, further improve clean effect, time has been saved for later carrying out follow-up recovery processing to the PVC pipe.
The material placing mechanism comprises a connecting column, a fixed circular plate, a regulating rod, a regulating plate, a convex column, a regulating motor, a lifting circular plate, a material placing frame, a working plate, a rotary rod, a rotary circular plate and a rotary motor, the connecting column is installed in the middle of the mounting plate, the fixed circular plate is installed at the front end of the connecting column, mounting grooves are uniformly formed in the side wall of the fixed circular plate along the circumferential direction of the fixed circular plate, the quantity of the mounting grooves is four, the regulating rod is installed in the mounting grooves in a sliding fit mode, the regulating plate is installed at the front end of the fixed circular plate through a bearing, the side wall of the regulating plate is connected with an output shaft of the regulating motor, the regulating motor is installed on the mounting plate through a motor base, the regulating plate is of a circular structure, regulating chutes are uniformly formed in, and the diameter of the convex column is smaller than the width of the adjusting chute, a lifting circular plate is installed at the top end of the adjusting rod, the lifting circular plate is installed on the inner wall of the material placing frame in a sliding fit mode, the material placing frame is of a hollow cylindrical structure with telescopic length, the top end of the material placing frame is of a cambered surface structure, the top end of the material placing frame is tightly attached to the inner wall of the limiting ring, a working plate is connected to the side wall of the material placing frame, the working plate is installed in the adjusting chute in a sliding fit mode, the lower end of the working plate is connected with one end of a rotary rod through a hinge, the other end of the rotary rod is installed on the side wall of; the first PVC pipe to be processed is manually put into the corresponding material placing frame from the round hole at the left end of the limiting ring, the rotating circular plate is driven to rotate by the rotating motor according to the difference of the actual length of the PVC pipe, the distance from the end, connected with the working plate, of the rotating circular plate to the circle center of the rotating circular plate is changed in the rotating process of the rotating circular plate, so that the working plate can be driven to slide in the adjusting groove, the length of the material placing frame is changed accordingly, when the PVC pipe is completely positioned in the material placing frame, the rotating motor stops rotating, then under the action of the transposition mechanism, the PVC pipe in the material placing frame rotates to be under the cleaning device, meanwhile, a worker puts the second PVC pipe into the corresponding material placing frame from the round hole at the left end of the limiting ring, and so on, when the cleaning brush cleans the inner wall of the PVC pipe, the adjusting plate is driven to synchronously rotate by the adjusting motor, in the rotating process of the adjusting plate, the projection slides in adjusting the spout, thereby it slides to drive the regulation pole in the mounting groove, make the lift plectane of adjusting pole top installation carry out linear motion on putting the stock frame inner wall, it carries out synchronous motion to drive the PVC pipe, guarantee that the cleaning brush can all clean up PVC inside pipe wall all positions, avoid appearing clean dead angle, clean sponge during operation is with the clearance, the back finishes in the clearance, under transposition mechanism's effect, the PVC pipe rotates directly over to the collecting box, under the thrust of lift plectane and the action of gravity of PVC pipe itself, the PVC pipe drops to in the collecting box, need not the manual work and collects, the labor cost is reduced, and the work efficiency is improved.
The transposition mechanism comprises a fixed support plate, a transposition circular plate, a transposition rotating frame, a rotating column, a driving motor and a vertical plate, wherein the fixed support plate is uniformly installed at the rear end of the installation plate along the circumferential direction of the installation plate, the rear end of the fixed support plate is connected with the front end of the transposition circular plate, a circular through hole is formed in the middle of the transposition circular plate, rotating grooves are uniformly formed in the outer side of each circular through hole along the circumferential direction of the circular through hole, the number of the rotating grooves is four, a stop block is arranged between every two adjacent rotating grooves, the stop block is installed on the side wall of the transposition circular plate, the inner wall of the stop block is of a cambered surface structure, the vertical plate is arranged at the rear side of the transposition circular plate, the driving motor is installed on the side wall of the vertical plate through a motor; drive transposition revolving rack through driving motor and carry out synchronous rotation, in the rotation process, when rotating the post and rotate to rotating the inslot, the transposition plectane rotates along with driving motor rotates, when rotating the post and not rotating the inslot, the transposition plectane does not rotate along with driving motor, thereby reach and drive and put the purpose that material mechanism intermittent type rotated ninety degrees, transposition mechanism is once driven and is put material mechanism and rotate, all can have a PVC pipe to be put into simultaneously and put the work or material rest, a PVC inside pipe wall is cleared up by the cleaning brush, a PVC inside pipe wall is cleared up by the cleaning sponge, a PVC pipe drops in the collecting box, work continuity is strong, work efficiency is high.
In addition, the invention also provides an automatic PVC pipe treatment process of the automatic PVC pipe recovery system, which comprises the following steps:
1. firstly, a first PVC pipe to be processed is manually placed into a corresponding material placing frame from a round hole at the left end of a limiting ring, a rotating circular plate is driven to rotate through a rotating motor according to the difference of the actual lengths of the PVC pipes, and the distance from the end, connected with a working plate, of a rotating rod to the circle center of the rotating circular plate is changed along with the rotation of the rotating circular plate, so that the working plate can be driven to slide in an adjusting groove, and the length of the material placing frame is changed along with the change of the distance;
2. when the PVC pipe is completely positioned in the material placing frame, the rotating motor stops rotating, the transposition rotating frame is driven by the driving motor to synchronously rotate, in the rotating process, when the rotating column rotates into the rotating groove, the transposition circular plate rotates along with the rotation of the driving motor, and when the rotating column is not in the rotating groove, the transposition circular plate does not rotate along with the driving motor, so that the purpose of driving the material placing mechanism to intermittently rotate by ninety degrees is achieved;
3. when a PVC pipe in the material placing frame rotates to a position right below the cleaning device, the height of the mounting frame is properly adjusted, then the mounting sleeve rotates under the cooperation of the rotating motor, the rotating gear and the mounting sleeve, so that the position of a screw rod mounted in the mounting sleeve can be adjusted, after the fixed end of a fixing frame mounted at the top end of the screw rod is tightly attached to the outer wall of the PVC pipe, the rotating motor stops rotating, the cleaning brush is driven to rotate by the cleaning motor, in the rotating process, dirt attached to the inner wall of the PVC pipe can be scraped by the cleaning scraper, and dust on the side wall of the PVC pipe can be removed by the bristles, so that the cleaning effect is improved;
4. under the action of the fixing frame, the PVC pipe cannot be driven to rotate in the rotation process of the cleaning brush, so that the cleaning brush can better clean the inner wall of PVC;
5. then the transposition mechanism drives the PVC pipe in the material placing mechanism to rotate ninety degrees clockwise, so that the pipe orifice of the PVC pipe is over against a cleaning hole formed in the side wall of the shielding frame, at the moment, the cleaning sponge is driven to extend into the PVC pipe for synchronous linear motion through the telescopic motion of the cleaning cylinder, and under the limiting action of the shielding frame, the cleaning sponge can scrape off dirt remained on the inner wall of the PVC pipe, so that the cleaning effect is further improved;
6. when the cleaning brush cleans the inner wall of the PVC pipe, the adjusting plate is driven to synchronously rotate by the adjusting motor, and in the rotating process of the adjusting plate, the convex column slides in the adjusting sliding groove, so that the adjusting rod is driven to slide in the mounting groove, the lifting circular plate mounted at the top end of the adjusting rod linearly moves on the inner wall of the material placing frame, the PVC pipe is driven to synchronously move, all positions of the inner wall of the PVC pipe can be cleaned by the cleaning brush, cleaning dead corners are avoided, and cleaning sponge works simultaneously.
Compared with the prior art, the invention has the following advantages:
1. the automatic PVC pipe recovery and cleaning machine can solve the problems of high labor cost, high labor intensity, low working efficiency, poor operation continuity, dead cleaning angles and the like in the existing PVC pipe recovery and cleaning process, can realize the function of automatically recovering and cleaning PVC pipes, and has the advantages of low labor cost, low labor intensity, high working efficiency, good operation continuity, good cleaning effect and the like;
2. the PVC pipe recycling and cleaning device is provided with a conveying device, and after a PVC pipe to be treated is placed in the material placing mechanism, the material placing mechanism is driven to rotate through the transposition mechanism so as to recycle and clean the PVC pipe;
3. the cleaning device is arranged, the cleaning scraper can scrape off dirt attached to the inner wall of the PVC pipe in the rotating process of the cleaning brush, the bristles can remove dust on the side wall of the PVC pipe, and then the cleaning sponge is driven to extend into the PVC pipe to perform synchronous linear motion through the telescopic motion of the cleaning cylinder, so that the cleaning sponge can scrape off the dirt remaining on the inner wall of the PVC pipe, and the cleaning effect is further improved;
4. the invention is provided with the transposition mechanism, the material placing mechanism can be driven to rotate ninety degrees intermittently, and when the transposition mechanism drives the material placing mechanism to rotate once, one PVC pipe is placed in the material placing frame, one inner wall of the PVC pipe is cleaned by the cleaning brush, one inner wall of the PVC pipe is cleaned by the cleaning sponge, and one PVC pipe falls in the collection box, so that the work continuity is strong, and the work efficiency is high.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic diagram of a three-dimensional structure of the invention, which is a fit between a limiting ring, a fixed circular plate, a material placing frame and a working plate;
FIG. 3 is a schematic diagram showing a three-dimensional structure of the coupling between the limiting ring, the mounting plate, the working and rotating rods, the rotating circular plate and the rotating motor according to the present invention;
FIG. 4 is a schematic diagram of a three-dimensional structure of the bottom plate, the supporting base, the limiting ring, the mounting plate and the shifting mechanism;
FIG. 5 is a schematic view of a three-dimensional structure of the present invention, showing the fit between the mounting frame, the adjusting frame, the connecting frame, the screw, the rotary gear, the rotary motor, the fixing frame, the cleaning motor and the cleaning brush;
FIG. 6 is a schematic view of the structure of the plane of the mounting frame, the adjusting frame, the connecting plate, the mounting sleeve, the screw, the fixing frame, the cleaning motor and the cleaning brush of the present invention;
FIG. 7 is a schematic diagram of a three-dimensional structure of the bottom plate, the shielding frame, the connecting expansion plate, the supporting plate, the cleaning cylinder and the cleaning sponge;
FIG. 8 is a cross-sectional view between the lifting disk and the material rack of the present invention;
FIG. 9 is an enlarged partial view of the S-direction of FIG. 2 in accordance with the present invention;
FIG. 10 is an enlarged view of a portion of FIG. 4 taken in the direction of N according to the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings.
As shown in fig. 1 to 10, an automatic recovery system for PVC pipes comprises a bottom plate 1, a bearing seat 2, a limiting ring 3, a conveying device 4, a cleaning device 5 and a collection box 6, wherein the bearing seat 2 is installed on the bottom plate 1, the collection box 6 is arranged at the lower end of the bearing seat 2, the lower end of the collection box 6 is tightly attached to the bottom plate 1, the limiting ring 3 is installed on the bearing seat 2, round holes are uniformly formed in the side wall of the limiting ring 3 along the circumferential direction of the limiting ring, the number of the round holes is four, the conveying device 4 is arranged in the limiting ring 3, the cleaning device 5 is arranged at the upper end of the conveying device 4, and the conveying device 4 and the cleaning device 5; wherein:
the conveying device 4 comprises a mounting plate 41, a material placing mechanism and a transposition mechanism 43, wherein the mounting plate 41 is of a circular structure, adjusting grooves are uniformly formed in the side wall of the mounting plate 41 along the circumferential direction of the mounting plate, the number of the adjusting grooves is four, the mounting plate 41 is mounted on the inner wall of the limiting ring 3 through a bearing, the material placing mechanism is mounted at the front end of the mounting plate 41, and the transposition mechanism 43 is mounted at the rear end of the mounting plate 41; after the PVC pipe to be treated is placed in the material placing mechanism, the material placing mechanism is driven to rotate through the transposition mechanism 43, so that the PVC pipe can be recycled and cleaned.
The cleaning device 5 comprises a mounting frame 51, an adjusting frame 52, a connecting frame 53, a connecting plate 54, a mounting sleeve 55, a screw 56, a rotating gear 57, a rotating motor 58, a fixing frame 59, a cleaning motor 510, a cleaning brush 511, a shielding frame 512, a connecting expansion plate 513, a supporting plate 514, a cleaning cylinder 515 and a cleaning sponge 516, wherein the mounting frame 51 is mounted on the bottom plate 1, the mounting frame 51 is of an up-down telescopic structure, the adjusting frame 52 is mounted at the lower end of the mounting frame 51, the adjusting frame 52 is of an up-down telescopic structure, the connecting frame 53 is mounted at the lower end of the adjusting frame 52, the connecting frame 53 is of a U-shaped structure, the connecting plates 54 are arranged on the inner side of the connecting frame 53, the number of the connecting plates 54 is two, the two connecting plates 54 are symmetrically mounted on the left side and the right side of the adjusting frame 52, the mounting sleeve 55 is mounted between, the convex teeth are engaged with a rotating gear 57, one end of the rotating gear 57 is arranged on the side wall of the connecting frame 53 through a bearing, the other end of the rotating gear 57 is connected with an output shaft of a rotating motor 58 through a coupler, the rotating motor 58 is arranged on the side wall of the connecting frame 53 through a motor base, screw rods 56 are symmetrically arranged at the left end and the right end of the mounting sleeve 55 through a threaded connection mode, the middle part of each screw rod 56 is connected with the side wall of the connecting frame 53 through a threaded connection mode, a fixing frame 59 is arranged at the top end of each screw rod 56, each fixing frame 59 comprises a supporting end and a fixing end, the supporting end is connected with the top end of each screw rod 56, the fixing end is arranged on the inner side of the supporting end, the side wall of the fixing end is of an arc-surface structure, a cleaning motor 510 is arranged at the lower end, the cleaning scrapers are of an L-shaped structure, the top ends of the cleaning scrapers are of a blade-shaped structure, bristles are uniformly arranged between the adjacent cleaning scrapers, the bristles are arranged on the side wall of the cleaning brush 511, the right end of the limiting ring 3 is tightly attached with a shielding frame 512, the shielding frame 512 is of a left-right telescopic structure, openings are formed in the upper end and the lower end of the shielding frame 512, a cleaning hole is formed in the right end of the shielding frame 512, the shielding frame 512 is arranged on the side wall of the supporting plate 514 through a connecting telescopic plate 513, the supporting plate 514 is arranged on the bottom plate 1, the middle of the supporting plate 514 is connected with the bottom end of the cleaning cylinder 515, the top end of the cleaning cylinder 515 is provided with a cleaning; after the height of the mounting frame 51 is properly adjusted, the mounting sleeve 55 rotates under the joint cooperation of the rotating motor 58, the rotating gear 57 and the mounting sleeve 55, so that the position of the screw rod 56 mounted in the mounting sleeve 55 can be adjusted, when the fixed end of the fixing frame 59 mounted at the top end of the screw rod 56 is tightly attached to the outer wall of the PVC pipe, the rotating motor 58 stops rotating, at the moment, the cleaning motor 510 drives the cleaning brush 511 to rotate, in the rotating process, the cleaning scraper can scrape off dirt attached to the inner wall of the PVC pipe, and the bristles can remove dust on the side wall of the PVC pipe, so that the cleaning effect is improved, under the action of the fixing frame 59, the cleaning brush 511 cannot drive the PVC pipe to rotate in the rotating process, so that the cleaning brush 511 can better clean the inner wall of the PVC pipe, under the elastic expansion action of the adjusting frame 52, when the material placing mechanism drives the PVC pipe to move up and down, the alignment jig 52 can drive the cleaning brush 511 to carry out corresponding regulation, avoid the cleaning brush 511 lower extreme and go up and down the plectane 427 upper end and bump, guaranteed going on smoothly of cleaning, then transposition mechanism 43 drives PVC pipe clockwise rotation ninety degrees in putting the material mechanism, make the PVC pipe mouth of pipe just to sheltering from the clean hole of offering on the frame 512 lateral wall, the concertina movement through clean cylinder 515 drives clean sponge 516 and stretches into the PVC intraductal linear motion that carries out synchronization this moment, under the limiting displacement who shelters from frame 512, make clean sponge 516 can strike off remaining filth on the PVC inside pipe wall, further improved clean effect, time has been saved for later carrying out follow-up recovery processing to the PVC pipe.
The material placing mechanism comprises a connecting column 421, a fixed circular plate 422, an adjusting rod 423, an adjusting plate 424, a convex column 425, an adjusting motor 426, a lifting circular plate 427, a material placing frame 428, a working plate 429, a rotary rod 4210, a rotary circular plate 4211 and a rotary motor 4212, wherein the connecting column 421 is installed in the middle of the installing plate 41, the fixed circular plate 422 is installed at the front end of the connecting column 421, installing grooves are uniformly formed in the side wall of the fixed circular plate 422 along the circumferential direction, the number of the installing grooves is four, the adjusting rod 423 is installed in the installing grooves in a sliding fit mode, the adjusting plate 424 is installed at the front end of the fixed circular plate 422 through a bearing, the side wall of the adjusting plate 424 is connected with an output shaft of the adjusting motor 426, the adjusting motor 426 is installed on the installing plate 41 through a motor base, the adjusting plate, the adjusting sliding groove is connected with the side wall of the convex column 425 in a sliding fit way, the convex column 425 is arranged on the adjusting rod 423, the diameter of the convex column 425 is smaller than the width of the adjusting chute, a lifting circular plate 427 is arranged at the top end of the adjusting rod 423, the lifting circular plate 427 is arranged on the inner wall of the material placing frame 428 in a sliding fit mode, the material placing frame 428 is of a hollow cylindrical structure with telescopic length, the top end of the material placing frame 428 is of an arc surface structure, the top end of the material placing frame 428 is tightly attached to the inner wall of the limiting ring 3, the side wall of the material placing frame 428 is connected with a working plate 429, the working plate 429 is installed in the adjusting groove in a sliding fit mode, the lower end of the working plate 429 is connected with one end of a rotating rod 4210 through a hinge, the other end of the rotating rod 4210 is installed on the side wall of a rotating circular plate 4211 through a hinge, the rear end of the rotating circular plate 4211 is connected with an output shaft of a rotating motor 4212, and the rotating motor 4212 is installed on the side wall of the installing; a first PVC pipe to be processed is manually placed into the corresponding material placing frame 428 from the circular hole at the left end of the limiting ring 3, the rotating circular plate 4211 is driven to rotate through the rotating motor 4212 according to the difference of the actual lengths of the PVC pipes, the distance from one end, connected with the working plate 429, of the rotating rod 4210 to the circle center of the rotating circular plate 4211 is changed in the rotating process of the rotating circular plate 4211, so that the working plate 429 can be driven to slide in the adjusting groove, the length of the material placing frame 428 is changed accordingly, when the PVC pipe is completely positioned in the material placing frame 428, the rotating motor 4212 stops rotating, then under the action of the transposition mechanism 43, the PVC pipe in the material placing frame 428 rotates to be under the cleaning device 5, meanwhile, a worker places a second PVC pipe into the corresponding material placing frame 428 from the circular hole at the left end of the limiting ring 3, and so on the like, when the cleaning brush 511 cleans the inner wall of the PVC pipe, the adjusting plate 424 is driven to synchronously rotate through the adjusting motor 426, in the rotation process of the adjusting plate 424, the convex column 425 slides in the adjusting sliding groove, so that the adjusting rod 423 is driven to slide in the mounting groove, the lifting circular plate 427 installed at the top end of the adjusting rod 423 is enabled to move linearly on the inner wall of the material placing frame 428, the PVC pipe is driven to move synchronously, the cleaning brush 511 is enabled to clean all positions of the inner wall of the PVC pipe completely, cleaning dead corners are avoided, the cleaning sponge 516 works simultaneously, after cleaning is finished, the PVC pipe rotates to the position right above the collecting box 6 under the action of the transposition mechanism 43, the PVC pipe drops into the collecting box 6 under the thrust of the lifting circular plate 427 and the gravity of the PVC pipe, manual collection is not needed, labor cost is reduced, and working efficiency is improved.
The transposition mechanism 43 comprises a fixed support plate 431, a transposition circular plate 432, a transposition rotating frame 433, a rotating column 434, a driving motor 435 and a vertical plate 436, the fixed support plate 431 is uniformly installed at the rear end of the installation plate 41 along the circumferential direction, the rear end of the fixed support plate 431 is connected with the front end of the transposition circular plate 432, a circular through hole is formed in the middle of the transposition circular plate 432, rotating grooves are uniformly formed in the outer side of the circular through hole along the circumferential direction, the number of the rotating grooves is four, a stopper is arranged between adjacent rotating grooves, the stopper is mounted on the side wall of the transposition circular plate 432, the inner wall of the stopper is of a cambered surface structure, a vertical plate 436 is arranged on the rear side of the transposition circular plate 432, a driving motor 435 is mounted on the side wall of the vertical plate 436 through a motor base, the output shaft of the driving motor 435 is connected with the side wall of a transposition rotating frame 433, the upper end of the transposition rotating frame 433 is of a cambered surface structure, a rotating column 434 is mounted on the inner side of the lower end of the transposition rotating frame 433, and the diameter of the rotating; the drive motor 435 drives the transposition rotating frame 433 to synchronously rotate, in the rotating process, when the rotating column 434 rotates into the rotating groove, the transposition circular plate 432 rotates along with the rotation of the drive motor 435, when the rotating column 434 is not in the rotating groove, the transposition circular plate 432 does not rotate along with the drive motor 435, so that the purpose of driving the material placing mechanism to intermittently rotate by ninety degrees is achieved, when the transposition mechanism 43 drives the material placing mechanism to rotate once, one PVC pipe is placed into the material placing frame 428, one inner wall of the PVC pipe is cleaned by the cleaning brush 511, one inner wall of the PVC pipe is cleaned by the cleaning sponge 516, and one PVC pipe falls into the collection box 6.
In addition, the invention also provides an automatic PVC pipe treatment process of the automatic PVC pipe recovery system, which comprises the following steps:
1. firstly, a first PVC pipe to be processed is manually placed into the corresponding material placing frame 428 from a circular hole at the left end of the limiting ring 3, a rotating circular plate 4211 is driven to rotate through a rotating motor 4212 according to different actual lengths of the PVC pipes, and in the rotating process of the rotating circular plate 4211, the distance from one end, connected with a working plate 429, of a rotating rod 4210 to the circle center of the rotating circular plate 4211 is changed along with the rotation, so that the working plate 429 can be driven to slide in an adjusting groove, and the length of the material placing frame 428 is changed along with the rotation;
2. when the PVC pipe is completely positioned in the material placing frame 428, the rotating motor 4212 stops rotating, the driving motor 435 drives the transposition rotating frame 433 to synchronously rotate, in the rotating process, when the rotating column 434 rotates into the rotating groove, the transposition circular plate 432 rotates along with the rotation of the driving motor 435, and when the rotating column 434 is not in the rotating groove, the transposition circular plate 432 does not rotate along with the driving motor 435, so that the purpose of driving the material placing mechanism to intermittently rotate by ninety degrees is achieved;
3. when the PVC pipe in the material placing frame 428 rotates to a position right below the cleaning device 5, firstly, the height of the mounting frame 51 is properly adjusted, then, under the cooperation of the rotating motor 58, the rotating gear 57 and the mounting sleeve 55, the mounting sleeve 55 rotates, so that the position of the screw rod 56 mounted in the mounting sleeve 55 can be adjusted, after the fixed end of the fixing frame 59 mounted at the top end of the screw rod 56 is tightly attached to the outer wall of the PVC pipe, the rotating motor 58 stops rotating, at the moment, the cleaning motor 510 drives the cleaning brush 511 to rotate, in the rotating process, the cleaning scraper can scrape off dirt attached to the inner wall of the PVC pipe, and the bristles can remove dust on the side wall of the PVC pipe, so that the cleaning effect is improved;
4. under the action of the fixing frame 59, the cleaning brush 511 cannot drive the PVC pipe to rotate in the rotating process, so that the cleaning brush 511 can better clean the inner wall of PVC, under the elastic stretching action of the adjusting frame 52, when the material placing mechanism drives the PVC pipe to move up and down, the adjusting frame 52 can drive the cleaning brush 511 to perform corresponding adjustment, the collision between the lower end of the cleaning brush 511 and the upper end of the lifting circular plate 427 is avoided, and the smooth proceeding of cleaning work is ensured;
5. then the transposition mechanism 43 drives the PVC pipe in the material placing mechanism to rotate ninety degrees clockwise, so that the pipe orifice of the PVC pipe is opposite to a cleaning hole formed in the side wall of the shielding frame 512, at the moment, the cleaning sponge 516 is driven to extend into the PVC pipe for synchronous linear motion through the telescopic motion of the cleaning cylinder 515, under the limiting action of the shielding frame 512, the cleaning sponge 516 can scrape off the residual dirt on the inner wall of the PVC pipe, and the cleaning effect is further improved;
6. when the cleaning brush 511 cleans the inner wall of the PVC pipe, the adjusting plate 424 is driven to synchronously rotate by the adjusting motor 426, and in the rotating process of the adjusting plate 424, the convex column 425 slides in the adjusting sliding groove, so that the adjusting rod 423 is driven to slide in the mounting groove, and the lifting circular plate 427 mounted at the top end of the adjusting rod 423 linearly moves on the inner wall of the material placing frame 428 to drive the PVC pipe to synchronously move, so that the cleaning brush 511 can clean all positions of the inner wall of the PVC pipe completely, and clean dead corners are avoided.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides an automatic recovery system of PVC pipe, includes bottom plate (1), bearing seat (2), spacing ring (3), conveyer (4), cleaning device (5) and collecting box (6), its characterized in that: the cleaning device is characterized in that a bearing seat (2) is installed on the bottom plate (1), a collecting box (6) is arranged at the lower end of the bearing seat (2), the lower end of the collecting box (6) is tightly attached to the bottom plate (1), a limiting ring (3) is installed on the bearing seat (2), round holes are uniformly formed in the side wall of the limiting ring (3) along the circumferential direction of the limiting ring, the number of the round holes is four, a conveying device (4) is arranged inside the limiting ring (3), a cleaning device (5) is arranged at the upper end of the conveying device (4), and the conveying device (4) and the cleaning device (5) are both installed on the; wherein:
the conveying device (4) comprises a mounting plate (41), a material placing mechanism and a transposition mechanism (43), the mounting plate (41) is of a circular structure, adjusting grooves are uniformly formed in the side wall of the mounting plate (41) along the circumferential direction of the mounting plate, the number of the adjusting grooves is four, the mounting plate (41) is mounted on the inner wall of the limiting ring (3) through a bearing, the material placing mechanism is mounted at the front end of the mounting plate (41), and the transposition mechanism (43) is mounted at the rear end of the mounting plate (41);
the cleaning device (5) comprises an installation frame (51), an adjusting frame (52), a connecting frame (53), connecting plates (54), an installation sleeve (55), a screw rod (56), a rotating gear (57), a rotating motor (58), a fixing frame (59), a cleaning motor (510), a cleaning brush (511), a shielding frame (512), a connecting expansion plate (513), a supporting plate (514), a cleaning cylinder (515) and a cleaning sponge (516), wherein the installation frame (51) is installed on the bottom plate (1), the installation frame (51) is of an up-down telescopic structure, the adjusting frame (52) is installed at the lower end of the installation frame (51), the connecting frame (53) is installed at the lower end of the adjusting frame (52), the connecting frame (53) is of a U-shaped structure, the connecting plates (54) are arranged on the inner side of the connecting frame (53), the number of the connecting plates (54) is two, and the two connecting plates (, the mounting sleeve (55) is mounted between the two connecting plates (54) through a bearing, the mounting sleeve (55) is of a hollow cylindrical structure, convex teeth are uniformly arranged on the outer wall of the mounting sleeve (55) along the circumferential direction of the mounting sleeve, rotating gears (57) are meshed on the convex teeth, one ends of the rotating gears (57) are mounted on the side wall of the connecting frame (53) through the bearing, the other ends of the rotating gears (57) are connected with an output shaft of a rotating motor (58) through a coupler, the rotating motor (58) is mounted on the side wall of the connecting frame (53) through a motor base, screw rods (56) are symmetrically mounted at the left end and the right end of the mounting sleeve (55) through a threaded connection mode, the middle parts of the screw rods (56) are connected with the side wall of the connecting frame (53) through the threaded connection mode, a fixing frame (59) is mounted, cleaning motor (510) output shaft is connected with cleaning brush (511) one end through the shaft coupling, spacing ring (3) right-hand member is hugged closely and has been kept off frame (512), keep off frame (512) and be left and right extending structure, both ends have seted up the opening about keeping off frame (512), keep off frame (512) right-hand member and seted up clean hole, keep off frame (512) and install on backup pad (514) lateral wall through connecting expansion plate (513), install on bottom plate (1) backup pad (514), backup pad (514) middle part is connected with clean cylinder (515) bottom, clean sponge (516) are installed on clean cylinder (515) top, clean sponge (516) are cylindrical structure, and go up from a left side to turn right on clean sponge (516) lateral wall and evenly seted up the annular groove.
2. The automatic PVC pipe recycling system of claim 1, wherein: the material placing mechanism comprises a connecting column (421), a fixed circular plate (422), an adjusting rod (423), an adjusting plate (424), a convex column (425), an adjusting motor (426), a lifting circular plate (427), a material placing frame (428), a working plate (429), a rotary rod (4210), a rotary circular plate (4211) and a rotary motor (4212), wherein the connecting column (421) is installed in the middle of the installing plate (41), the fixed circular plate (422) is installed at the front end of the connecting column (421), installing grooves are evenly formed in the side wall of the fixed circular plate (422) along the circumferential direction of the fixed circular plate, the number of the installing grooves is four, the adjusting rod (423) is installed in the installing grooves in a sliding fit mode, the adjusting plate (424) is installed at the front end of the fixed circular plate (422) through a bearing, the side wall of the adjusting plate (424) is, the adjusting plate (424) is of a circular structure, adjusting sliding grooves are uniformly formed in the side wall of the adjusting plate (424) along the circumferential direction of the adjusting plate, the positions of the adjusting sliding grooves correspond to the positions of the mounting grooves one by one, the adjusting sliding grooves are connected with the side wall of the convex column (425) in a sliding fit mode, the convex column (425) is installed on the adjusting rod (423), the diameter of the convex column (425) is smaller than the width of the adjusting sliding grooves, a lifting circular plate (427) is installed at the top end of the adjusting rod (423), the lifting circular plate (427) is installed on the inner wall of the material placing frame (428) in a sliding fit mode, the material placing frame (428) is of a hollow cylindrical structure with a telescopic length, the top end of the material placing frame (428) is of a cambered surface structure, the top end of the material placing frame (428) is tightly attached to the inner wall of the limiting ring, the lower end of the working plate (429) is connected with one end of a rotating rod (4210) through a hinge, the other end of the rotating rod (4210) is installed on the side wall of a rotating circular plate (4211) through the hinge, the rear end of the rotating circular plate (4211) is connected with an output shaft of a rotating motor (4212), and the rotating motor (4212) is installed on the side wall of the installation plate (41) through a motor base.
3. The automatic PVC pipe recycling system of claim 1, wherein: the transposition mechanism (43) comprises a fixed support plate (431), transposition circular plates (432), a transposition rotating frame (433), a rotating column (434), a driving motor (435) and a vertical plate (436), the fixed support plate (431) is uniformly installed at the rear end of the mounting plate (41) along the circumferential direction of the mounting plate, the rear end of the fixed support plate (431) is connected with the front end of the transposition circular plate (432), a circular through hole is formed in the middle of the transposition circular plate (432), rotating grooves are uniformly formed in the outer side of the circular through hole along the circumferential direction of the circular through hole, four rotating grooves are formed, a stop block is arranged between every two adjacent rotating grooves, the stop block is installed on the side wall of the transposition circular plate (432), the inner wall of the stop block is of a cambered surface structure, the vertical plate (436) is arranged on the rear side of the transposition circular plate (432), the driving motor (435) is installed, the upper end of the transposition rotating frame (433) is of a cambered surface structure, a rotating column (434) is installed on the inner side of the lower end of the transposition rotating frame (433), and the diameter of the rotating column (434) is smaller than the width of the rotating groove.
4. The automatic PVC pipe recycling system of claim 1, wherein: the adjusting frame (52) is of an up-down telescopic structure.
5. The automatic PVC pipe recycling system of claim 1, wherein: the fixing frame (59) comprises a supporting end and a fixing end, the supporting end is connected with the top end of the screw rod (56), the fixing end is installed on the inner side of the supporting end, and the side wall of the fixing end is of an arc surface structure.
6. The automatic PVC pipe recycling system of claim 1, wherein: cleaning brush (511) are cylindrical structure, evenly are provided with cleaning blade along its circumferential direction on cleaning brush (511) outer wall, and cleaning blade is L type structure, and cleaning blade top is blade column structure, evenly is provided with the brush hair between the adjacent cleaning blade, and the brush hair is installed on cleaning brush (511) lateral wall.
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| CN201810980708.6A CN109013582B (en) | 2018-08-27 | 2018-08-27 | Automatic PVC pipe recovery system and automatic PVC pipe treatment process thereof |
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| CN201810980708.6A CN109013582B (en) | 2018-08-27 | 2018-08-27 | Automatic PVC pipe recovery system and automatic PVC pipe treatment process thereof |
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| CN112871897A (en) * | 2020-12-26 | 2021-06-01 | 胡崇刚 | Rotary type brushing device for cleaning exhaust pipelines of range hoods with different calibers |
| CN112974805B (en) * | 2021-02-05 | 2023-06-23 | 深圳市信德缘珠宝首饰有限公司 | Noble metal and precious stone combination process |
| CN113124262A (en) * | 2021-04-17 | 2021-07-16 | 哈尔滨艾拓普科技有限公司 | Pipeline inspection robot |
| CN117000708B (en) * | 2023-09-22 | 2023-12-19 | 烟台星辉劳斯堡液压机械有限公司 | Cylinder barrel cleaning device of oil cylinder |
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| US7530363B2 (en) * | 2001-03-16 | 2009-05-12 | Garman Daniel T | High pressure tube cleaning apparatus |
| CN207222502U (en) * | 2017-08-07 | 2018-04-13 | 上海卓亚医疗科技有限公司 | A kind of device for accelerating tube dredging cleaning |
| CN207463760U (en) * | 2017-11-08 | 2018-06-08 | 徐龙芳 | A kind of clinical laboratory's test tube cleaning machine |
| CN108339813B (en) * | 2018-02-02 | 2020-08-28 | 临沂矿业集团有限责任公司 | Mine drainage pipe inner wall cleaning device |
| CN108262284A (en) * | 2018-03-27 | 2018-07-10 | 杭州爵沸网络科技有限公司 | A kind of intelligent cleaning equipment that waterproof cloth is blocked for building site construction material |
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Effective date of registration: 20210108 Address after: 414600 Xiangyin Industrial Park, Yueyang City, Hunan Province Applicant after: HUNAN SHENGSU PIPE INDUSTRY Co.,Ltd. Address before: 246600 No.10 Huanglong Formation, Pingjing village, Maojianshan Township, Yuexi County, Anqing City, Anhui Province Applicant before: Liu Hehua |
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