CN108560245A - 一种平纹织物的染整前处理方法 - Google Patents

一种平纹织物的染整前处理方法 Download PDF

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CN108560245A
CN108560245A CN201810574748.0A CN201810574748A CN108560245A CN 108560245 A CN108560245 A CN 108560245A CN 201810574748 A CN201810574748 A CN 201810574748A CN 108560245 A CN108560245 A CN 108560245A
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谈杰
章磊
汪健东
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Anhui Looking Treasure Textile Technology Co Ltd
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Abstract

本发明公开了一种平纹织物的染整前处理方法，包括以下步骤：步骤（1），烧毛，将面料进行烧毛，除去面料上的毛边；步骤（2），清洗，清洗烧毛后的面料；步骤（3），退浆，去除面料上的浆料，使其变软；步骤（4），煮炼，将面料进行煮炼，煮炼温度为120‑160℃；步骤（5），氧漂，将织物浸渍氧漂液，经100‑103℃汽蒸25‑30min，90‑95℃水洗3‑4道；氧漂液中含有煮练剂6‑10g/L、H2O23‑6.5g/L和稳定剂2‑5g/L；步骤（6），皂洗，将织物加90‑95℃皂洗液，皂洗2‑3min；步骤（7），预定形，对面料进行预定形。与现有技术相比，本发明的技术效果为：通过对各个工序工艺配方的调整，使得半成品的毛效优良、退浆干净。

Description

一种平纹织物的染整前处理方法
技术领域
本发明涉及纺织技术领域，特别是一种平纹织物的染整前处理方法。
背景技术
未经染整加工的织物统称为原布或坯布。印染前处理的目的为，在使坯布受损很小的条件下，除去织物上的各类杂质，使坯布成为洁白、柔软并有良好润湿性能的印染半制品。印染前处理是印染加工的准备工序，也称为练漂，对于平纹织物的前处理有准备、烧毛、退浆、煮练、漂白、丝光等工序。现有的一些印染工艺的前处理液，由于染料基团与纤维的偶合速率低，染料分子在纤维上的吸附率低、稳定性差，导致上染速度慢、上染不均匀，对纤维的膨化和均染效果差。
发明内容
本发明的目的是提供一种平纹织物的染整前处理方法，以解决现有技术中的技术问题。
本发明提供了一种平纹织物的染整前处理方法，包括以下步骤：
步骤（1），烧毛，采用烧毛机对所述纺织面料进行烧毛，烧毛机的车速150m/min，烧毛时的火焰温度为1200～1300℃，烧毛级数为6级；
步骤（2），煮练，清洗烧毛后的面料，煮练剂包括2-5份氯化铵，2-5份亚硫酸钠，2-5份六亚甲基四胺，3-9份聚氨酯树脂，4-10份醋酸乙酯，3-7份顺丁烯二酸酐，5-8份聚乙烯醇，2-8份羟甲基纤维素，200-900份水；
步骤（3），退浆，将3份脂肪醇聚氧乙烯醚羧酸盐、2份十二烷基磺酸钠、15份淀粉分解酶、1份苯并三氮唑、8份聚丙烯酸钠依次投入80份去离子水中，搅拌均匀；再依次投入5份甲基丙烯酸甲酯、1份嵌段聚氧乙烯-聚氧丙烯醚、4份碱木质素、3份纳他霉素，继续搅拌，至充分混合均匀，制得退浆液；将织物在退浆液中浸轧处理，取出后水洗并晾干；
步骤（4），煮炼，将面料进行煮炼，煮炼温度为120-160℃；
步骤（5），氧漂，将织物浸渍氧漂液，经100-103℃汽蒸25-30min，90-
95℃水洗3-4道；氧漂液中含有10-20份硫酸钡，1-5份六亚甲基四胺，4-5份聚氨酯树脂，2-7份醋酸乙酯，5-8份过硫酸镁，5-8份乙二胺二邻苯基乙酸钠，1-2份聚丙烯酰胺，5-10份醇胺，5-8份硼酸，1-10份柠檬酸钠，3-6份镁无机盐，3-5份分散剂，4-10份脂肪醇聚氧乙烯醚及蒸馏水。
步骤（6），皂洗，将织物加90-95℃皂洗液，皂洗2-3min；皂洗液中含有皂洗剂8-10g/L；
步骤（7），预定形，对面料进行预定形。
如上所述的平纹织物的染整前处理方法，其中，优选的是，氧漂液中含有10份硫酸钡，1份六亚甲基四胺，4份聚氨酯树脂，2份醋酸乙酯，5份过硫酸镁，5份乙二胺二邻苯基乙酸钠，1份聚丙烯酰胺，5份醇胺，5份硼酸，1份柠檬酸钠，3份镁无机盐，3份分散剂，4份脂肪醇聚氧乙烯醚及蒸馏水。
如上所述的平纹织物的染整前处理方法，其中，优选的是，氧漂液中含有20份硫酸钡，5份六亚甲基四胺，5份聚氨酯树脂，7份醋酸乙酯，8份过硫酸镁，8份乙二胺二邻苯基乙酸钠，2份聚丙烯酰胺，10份醇胺，8份硼酸，10份柠檬酸钠，6份镁无机盐，5份分散剂，10份脂肪醇聚氧乙烯醚及蒸馏水。
如上所述的平纹织物的染整前处理方法，其中，优选的是，煮练剂包括2份氯化铵，2份亚硫酸钠，2份六亚甲基四胺，3份聚氨酯树脂，4份醋酸乙酯，3份顺丁烯二酸酐，5份聚乙烯醇，2份羟甲基纤维素，200份水。
如上所述的平纹织物的染整前处理方法，其中，优选的是，煮练剂包括5份氯化铵，5份亚硫酸钠，5份六亚甲基四胺，9份聚氨酯树脂，10份醋酸乙酯，7份顺丁烯二酸酐，8份聚乙烯醇，8份羟甲基纤维素，900份水。
如上所述的平纹织物的染整前处理方法，其中，优选的是，煮炼时间为20分钟。
与现有技术相比，本发明的技术效果为：通过对各个工序工艺配方的调整，使得平纹织物的毛效优良、退浆干净，并且能达到后道生产加工的要求，为后道的工序提供了保证。
具体实施方式
实施例一：
一种平纹织物的染整前处理方法，包括以下步骤：
步骤（1），烧毛，采用烧毛机对所述纺织面料进行烧毛，烧毛机的车速150m/min，烧毛时的火焰温度为1200℃，烧毛级数为6级；
步骤（2），煮练，清洗烧毛后的面料，煮练剂包括2份氯化铵，2份亚硫酸钠，2份六亚甲基四胺，3份聚氨酯树脂，4份醋酸乙酯，3份顺丁烯二酸酐，5份聚乙烯醇，2份羟甲基纤维素，200份水；
步骤（3），退浆，将3份脂肪醇聚氧乙烯醚羧酸盐、2份十二烷基磺酸钠、15份淀粉分解酶、1份苯并三氮唑、8份聚丙烯酸钠依次投入80份去离子水中，搅拌均匀；再依次投入5份甲基丙烯酸甲酯、1份嵌段聚氧乙烯-聚氧丙烯醚、4份碱木质素、3份纳他霉素，继续搅拌，至充分混合均匀，制得退浆液；将织物在退浆液中浸轧处理，取出后水洗并晾干；
步骤（4），煮炼，将面料进行煮炼，煮炼温度为120℃；
步骤（5），氧漂，将织物浸渍氧漂液，经100℃汽蒸25-30min，90℃水洗3道；氧漂液中含有10份硫酸钡，1份六亚甲基四胺，4份聚氨酯树脂，2-7份醋酸乙酯，5份过硫酸镁，5份乙二胺二邻苯基乙酸钠，1份聚丙烯酰胺，5份醇胺，5份硼酸，1份柠檬酸钠，3份镁无机盐，3份分散剂，4份脂肪醇聚氧乙烯醚及蒸馏水。
步骤（6），皂洗，将织物加90℃皂洗液，皂洗2min；皂洗液中含有皂洗剂8g/L；
步骤（7），预定形，对面料进行预定形。
实施例二：
一种平纹织物的染整前处理方法，包括以下步骤：
步骤（1），烧毛，采用烧毛机对所述纺织面料进行烧毛，烧毛机的车速150m/min，烧毛时的火焰温度为1300℃，烧毛级数为6级；
步骤（2），煮练，清洗烧毛后的面料，煮练剂包括5份氯化铵， 5份亚硫酸钠， 5份六亚甲基四胺，9份聚氨酯树脂， 10份醋酸乙酯， 7份顺丁烯二酸酐，8份聚乙烯醇，8份羟甲基纤维素， 900份水；
步骤（3），退浆，将3份脂肪醇聚氧乙烯醚羧酸盐、2份十二烷基磺酸钠、15份淀粉分解酶、1份苯并三氮唑、8份聚丙烯酸钠依次投入80份去离子水中，搅拌均匀；再依次投入5份甲基丙烯酸甲酯、1份嵌段聚氧乙烯-聚氧丙烯醚、4份碱木质素、3份纳他霉素，继续搅拌，至充分混合均匀，制得退浆液；将织物在退浆液中浸轧处理，取出后水洗并晾干；
步骤（4），煮炼，将面料进行煮炼，煮炼温度为160℃；
步骤（5），氧漂，将织物浸渍氧漂液，经103℃汽蒸30min，95℃水洗4道；氧漂液中含有20份硫酸钡， 5份六亚甲基四胺， 5份聚氨酯树脂， 7份醋酸乙酯， 8份过硫酸镁， 8份乙二胺二邻苯基乙酸钠， 2份聚丙烯酰胺， 10份醇胺， 8份硼酸， 10份柠檬酸钠， 6份镁无机盐，5份分散剂， 10份脂肪醇聚氧乙烯醚及蒸馏水。
步骤（6），皂洗，将织物加90-95℃皂洗液，皂洗2-3min；皂洗液中含有皂洗剂10g/L；
步骤（7），预定形，对面料进行预定形。

Claims (7)

1.一种平纹织物的染整前处理方法，其特征在于，包括以下步骤：
步骤（1），烧毛，采用烧毛机对所述纺织面料进行烧毛，烧毛机的车速150m/min，烧毛时的火焰温度为1200～1300℃，烧毛级数为6级；
步骤（2），煮练，清洗烧毛后的面料，煮练剂包括2-5份氯化铵，2-5份亚硫酸钠，2-5份六亚甲基四胺，3-9份聚氨酯树脂，4-10份醋酸乙酯，3-7份顺丁烯二酸酐，5-8份聚乙烯醇，2-8份羟甲基纤维素，200-900份水；
步骤（3），退浆，将3份脂肪醇聚氧乙烯醚羧酸盐、2份十二烷基磺酸钠、15份淀粉分解酶、1份苯并三氮唑、8份聚丙烯酸钠依次投入80份去离子水中，搅拌均匀；再依次投入5份甲基丙烯酸甲酯、1份嵌段聚氧乙烯-聚氧丙烯醚、4份碱木质素、3份纳他霉素，继续搅拌，至充分混合均匀，制得退浆液；将织物在退浆液中浸轧处理，取出后水洗并晾干；
步骤（4），煮炼，将面料进行煮炼，煮炼温度为120-160℃；
步骤（5），氧漂，将织物浸渍氧漂液，经100-103℃汽蒸25-30min，90-
95℃水洗3-4道；氧漂液中含有10-20份硫酸钡，1-5份六亚甲基四胺，4-5份聚氨酯树脂，2-7份醋酸乙酯，5-8份过硫酸镁，5-8份乙二胺二邻苯基乙酸钠，1-2份聚丙烯酰胺，5-10份醇胺，5-8份硼酸，1-10份柠檬酸钠，3-6份镁无机盐，3-5份分散剂，4-10份脂肪醇聚氧乙烯醚及蒸馏水。
2.步骤（6），皂洗，将织物加90-95℃皂洗液，皂洗2-3min；皂洗液中含有皂洗剂8-10g/L；
步骤（7），预定形，对面料进行预定形。
3.根据权利要求1所述的平纹织物的染整前处理方法，其特征在于：氧漂液中含有10份硫酸钡，1份六亚甲基四胺，4份聚氨酯树脂，2份醋酸乙酯，5份过硫酸镁，5份乙二胺二邻苯基乙酸钠，1份聚丙烯酰胺，5份醇胺，5份硼酸，1份柠檬酸钠，3份镁无机盐，3份分散剂，4份脂肪醇聚氧乙烯醚及蒸馏水。
4.根据权利要求1所述的平纹织物的染整前处理方法，其特征在于：氧漂液中含有20份硫酸钡，5份六亚甲基四胺，5份聚氨酯树脂，7份醋酸乙酯，8份过硫酸镁，8份乙二胺二邻苯基乙酸钠，2份聚丙烯酰胺，10份醇胺，8份硼酸，10份柠檬酸钠，6份镁无机盐，5份分散剂，10份脂肪醇聚氧乙烯醚及蒸馏水。
5.根据权利要求1所述的平纹织物的染整前处理方法，其特征在于：煮练剂包括2份氯化铵，2份亚硫酸钠，2份六亚甲基四胺，3份聚氨酯树脂，4份醋酸乙酯，3份顺丁烯二酸酐，5份聚乙烯醇，2份羟甲基纤维素，200份水。
6.根据权利要求1所述的平纹织物的染整前处理方法，其特征在于：煮练剂包括5份氯化铵，5份亚硫酸钠，5份六亚甲基四胺，9份聚氨酯树脂，10份醋酸乙酯，7份顺丁烯二酸酐，8份聚乙烯醇，8份羟甲基纤维素，900份水。
7.根据权利要求1所述的平纹织物的染整前处理方法，其特征在于：煮炼时间为20分钟。
CN201810574748.0A 2018-06-06 2018-06-06 一种平纹织物的染整前处理方法 Withdrawn CN108560245A (zh)

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Publication number Priority date Publication date Assignee Title
CN111214058A (zh) * 2020-01-09 2020-06-02 江西省优典实业有限公司 一种婴幼儿乳胶枕

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111214058A (zh) * 2020-01-09 2020-06-02 江西省优典实业有限公司 一种婴幼儿乳胶枕

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