CN108526036A - A kind of bearing failure detector - Google Patents
A kind of bearing failure detector Download PDFInfo
- Publication number
- CN108526036A CN108526036A CN201810207935.5A CN201810207935A CN108526036A CN 108526036 A CN108526036 A CN 108526036A CN 201810207935 A CN201810207935 A CN 201810207935A CN 108526036 A CN108526036 A CN 108526036A
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- Prior art keywords
- cylinder
- failure detector
- bearing
- feed mechanism
- turn
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- 230000007306 turnover Effects 0.000 claims abstract description 48
- 239000000463 material Substances 0.000 claims abstract description 30
- 238000007689 inspection Methods 0.000 claims abstract description 11
- 239000002699 waste material Substances 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 238000001514 detection method Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000012216 screening Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000004441 surface measurement Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3416—Sorting according to other particular properties according to radiation transmissivity, e.g. for light, x-rays, particle radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
Landscapes
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
The present invention proposes a kind of bearing failure detector,Including rack,Arrange mechanism,Feed mechanism,Stock stop,Feed mechanism,Failure detector,Turnover device,First blanking cylinder and the second blanking cylinder,The arrangement mechanism tilts are mounted in rack,The low order end of the arrangement mechanism is equipped with stock stop,The stock stop is matched with feed mechanism,The slide is equipped with lower material frame,The feed mechanism is located at the side of arrangement mechanism,The feed mechanism is equipped with auxiliary gear frame,The both sides of the auxiliary gear frame are arranged with failure detector,Turnover device,The failure detector is equipped with lifting cylinder,Eddy current inspection module is connected on the telescopic rod of the lifting cylinder,The turnover device is equipped with swivel base,Turn-over component is equipped at the center of the swivel base,The top of the turn-over component is equipped with positioning component,Turn-over is carried out to bearing by turnover device,Carrying out flaw detection can be carried out to the two sides of bearing,Screening,Production efficiency can be improved.
Description
【Technical field】
The present invention relates to the field of Production of bearing equipment, especially a kind of bearing failure detector.
【Background technology】
Bearing is that component that is fixed and reducing load friction coefficient is played in mechanical transmission course, is in contemporary mechanical equipment
A kind of very important parts.Existing bearing is generally formed by by outer ring, inner ring, steel ball and retainer, is directed at present
The detection of bearing face is usually artificial visual inspection, and labor intensity is big, and testing result is unreliable, and positioning successively is merely capable of pair
One end face of bearing carries out carrying out flaw detection, and efficiency is low, it is proposed that a kind of bearing failure detector.
【Invention content】
The purpose of the present invention is exactly to solve the problems of the prior art, proposes a kind of bearing failure detector, is filled by overturning
It sets and turn-over is carried out to bearing, carrying out flaw detection can be carried out to the two sides of bearing, and screened using blanking cylinder, can improved
Production efficiency.
To achieve the above object, the present invention proposes a kind of bearing failure detector, including rack, arrangement mechanism, feeder
Structure, stock stop, feed mechanism, failure detector, turnover device, the first blanking cylinder and the second blanking cylinder, the arrangement machine
Structure is tiltedly mounted in rack, and the low order end of the arrangement mechanism is equipped with stock stop, the stock stop and feed mechanism phase
Cooperation, the rack are equipped with the first guide rail, and the lower section of the feed mechanism is equipped with slide, and the slide is movably arranged on first
On guide rail, the slide is equipped with lower material frame, and the feed mechanism is located at the side of arrangement mechanism, and the feed mechanism is equipped with
The lower section of auxiliary gear frame, the auxiliary gear frame is equipped with the second guide rail, and feeding bearing is movably installed on second guide rail, described
Lower material frame is matched with feeding bearing, and the both sides of the auxiliary gear frame are arranged with failure detector, turnover device, the flaw detection dress
It sets and is equipped with lifting cylinder, be connected with eddy current inspection module on the telescopic rod of the lifting cylinder, the turnover device is equipped with
Swivel base, turn-over component is equipped at the center of the swivel base, and the top of the turn-over component is equipped with positioning component, first blanking
Cylinder and the second blanking cylinder are sequentially arranged at the side of auxiliary gear frame, and the other side of the auxiliary gear frame is slipped equipped with finished product successively
Material frame and waste product slip material frame.
Preferably, the turnover device further includes driving box, the driving box controls swivel base by shaft and rotates, described
Turn-over component includes framework, pusher module, and one end of the framework is equipped with feed inlet, and the other end of the framework is equipped with pusher mould
Block, the pusher module are connected with pusher cylinder, and the end of the pusher module is equipped with locating slot, is opened up above the framework
It includes mounting bracket, assistant cylinder and clamping block to have several cavities, the positioning component, and the assistant cylinder is fixed on mounting bracket
On, the telescopic rod of the assistant cylinder is connected with driving plate, and the clamping block is mounted on driving plate by the second telescope support
Lower section, the clamping block are matched with the end face of bearing inner race, and the clamping block is symmetric.
Preferably, the failure detector further includes cabinet, installation crossbeam and turn-over feeding cylinder, it is equipped in the cabinet
Control system, the eddy current inspection module are connected with control system, and the control system is by picking material control unit respectively with the
One blanking cylinder and the second blanking cylinders are connected with crane, the eddy current inspection on the telescopic rod of the lifting cylinder
Module is mounted on the lower section of crane by several first telescope supports, and the telescopic rod of the turn-over feeding cylinder, which is connected with, to be pushed away
Block, the turn-over feeding cylinder are matched with turn-over feeding cylinder.
Preferably, it is described auxiliary gear frame side wall offer it is matched with the first blanking cylinder, the second blanking cylinder
Straight slot, the first blanking cylinder, the second blanking cylinder telescopic rod on be respectively connected with pushing block, the side wall of the pushing block offers
V words push away slot.
Preferably, the feed mechanism further includes striker plate and driving cylinder, the side of the lower material frame is equipped with backgauge
Plate, the striker plate are matched with the discharge port of the low order end of arrangement mechanism, and the driving cylinder is mounted on by supporting rack and is slided
On seat, the telescopic rod of the driving cylinder is connected with pushing block, and the side wall of the lower material frame offers auxiliary through slot, and the pushing block passes through
Auxiliary through slot is worn, the side wall of the pushing block offers V words and pushes away slot.
Preferably, the stock stop further includes backgauge cylinder, bogie and baffle, the backgauge cylinder is mounted on machine
The lower section of frame, sliding slot is offered in the rack, and the baffle runs through sliding slot, telescopic rod and the bogie phase of the backgauge cylinder
Even, the bogie driving baffle is moved along sliding slot vertical direction.
Beneficial effects of the present invention：The present invention by rack, arrangement mechanism, is sent by proposing a kind of bearing failure detector
Material mechanism, stock stop, feed mechanism, failure detector, turnover device, the first blanking cylinder and the second blanking cylinder etc. are matched
It closes, using arrangement, mechanism carries out arrangement feeding, carries out turn-over to bearing by turnover device, can be visited to the two sides of bearing
Triage is surveyed, and is screened using blanking cylinder, and production efficiency can be improved.
The feature and advantage of the present invention will be described in detail by embodiment combination attached drawing.
【Description of the drawings】
Fig. 1 is a kind of overlooking structure diagram of bearing failure detector of the present invention；
Fig. 2 is a kind of structural schematic diagram of the part body of bearing failure detector of the present invention；
Fig. 3 is a kind of structural schematic diagram of the feed mechanism of bearing failure detector of the present invention；
Fig. 4 is a kind of turnover device schematic diagram of bearing failure detector of the present invention；
Fig. 5 is a kind of top cross sectional view of the turnover device of bearing failure detector of the present invention；
Fig. 6 is a kind of schematic top plan view of the pushing block of bearing failure detector of the present invention.
【Specific implementation mode】
Refering to fig. 1 to a kind of bearing failure detector of Fig. 6 present invention, including rack 1, arrangement mechanism 2, feed mechanism 3, backgauge
Mechanism 4, feed mechanism 5, failure detector 6, turnover device 7, the first blanking cylinder 8 and the second blanking cylinder 9, the arrangement mechanism
2 are tiltedly mounted in rack 1, and the low order end of the arrangement mechanism 2 is equipped with stock stop 4, the stock stop 4 and feed mechanism
5 match, and the rack 1 is equipped with the first guide rail 11, and the lower section of the feed mechanism 5 is equipped with slide 53, and the slide 53 is lived
Dynamic to be mounted on the first guide rail 11, the slide 53 is equipped with lower material frame 51, and the feed mechanism 3 is located at the one of arrangement mechanism 2
Side, the feed mechanism 3 be equipped with auxiliary gear frame 31, it is described auxiliary gear frame 31 lower section be equipped with the second guide rail 32, described second
Feeding bearing 33 is movably installed on guide rail 32, the lower material frame 51 is matched with feeding bearing 33, the auxiliary gear frame 31
Both sides are arranged with failure detector 6, turnover device 7, and the failure detector 6 is equipped with lifting cylinder 63, the lifting cylinder 63
Telescopic rod on be connected with eddy current inspection module 64, the turnover device 7 is equipped with swivel base 72, is set at the center of the swivel base 72
There are turn-over component 73, the top of the turn-over component 73 to be equipped with positioning component 74, the first blanking cylinder 8 and the second blanking gas
Cylinder 9 is sequentially arranged at the side for assisting gear frame 31, and the other side of the auxiliary gear frame 31 slips material frame 14 equipped with finished product successively and gives up
Product slip material frame 13.The turnover device 7 further includes driving box 71, and the driving box 71 controls swivel base 72 by shaft and rotates, institute
It includes framework 731, pusher module 732 to state turn-over component 73, and one end of the framework 731 is equipped with feed inlet, the framework 731
The other end is equipped with pusher module 732, and the pusher module 732 is connected with pusher cylinder 7321, the end of the pusher module 732
Equipped with locating slot, the top of the framework 731 offers several cavities 7311, the positioning component 74 include mounting bracket 741,
Assistant cylinder 742 and clamping block 743, the assistant cylinder 742 are fixed on mounting bracket 741, and the assistant cylinder 742 stretches
Bar is connected with driving plate, and the clamping block 743 is mounted on the lower section of driving plate, the clamping block 743 by the second telescope support
It is matched with the end face of bearing inner race, the clamping block 743 is symmetric.The failure detector 6 further includes cabinet 61, installation
Crossbeam 62 and turn-over feeding cylinder 65, the cabinet 61 is interior to be equipped with control system, the eddy current inspection module 64 and control system
It is connected, the control system is connected with the first blanking cylinder 8 and the second blanking cylinder 9 respectively by picking material control unit, described
Crane is connected on the telescopic rod of lifting cylinder 63, the eddy current inspection module 64 passes through several the first telescope supports 631
Mounted on the lower section of crane, the telescopic rod of the turn-over feeding cylinder 65 is connected with pushing block, the turn-over feeding cylinder 65 with
Turn-over feeding cylinder 65 matches.The side wall of the auxiliary gear frame 31 offers and the first blanking cylinder 8, the second blanking cylinder 9
Matched straight slot, the first blanking cylinder 8, the second blanking cylinder 9 telescopic rod on be respectively connected with pushing block, the pushing block
Side wall offers V words and pushes away slot.The feed mechanism 5 further includes striker plate 52 and driving cylinder 54, the side of the lower material frame 51
Equipped with striker plate 52, the striker plate 52 is matched with the discharge port of the low order end of arrangement mechanism 2, and the driving cylinder 54 passes through
Supporting rack 531 is mounted on slide 53, and the telescopic rod of the driving cylinder 54 is connected with pushing block, and the side wall of the lower material frame 51 is opened
Equipped with auxiliary through slot 511, the pushing block runs through auxiliary through slot 511, and the side wall of the pushing block offers V words and pushes away slot.The backgauge
Mechanism 4 further includes backgauge cylinder 41, bogie 42 and baffle 43, and the backgauge cylinder 41 is mounted on the lower section of rack 1, the machine
Sliding slot 12 is offered on frame 1, the baffle 43 runs through sliding slot 12, and the telescopic rod of the backgauge cylinder 41 is connected with bogie 42,
The bogie 42 drives baffle 43 to be moved along 12 vertical direction of sliding slot.
The course of work of the present invention：
A kind of bearing failure detector of the present invention, during use, manually by bearing 10 from 2 high order end water of arrangement mechanism
It keeps flat into bearing 10 is moved down into low order end along arrangement chamber, and stock stop 4 acts, and backgauge cylinder 41 drives baffle 43 along cunning
Slot 14 moves straight down, and bearing enters in lower material frame 51 after opening discharge port, and bearing 10 enters in lower material frame 51, blanking
After sensing unit on frame 51 receives signal, feed mechanism 5 acts, and slide 53 is moved along the first guide rail 11 to feeding station,
Assist during this side wall of gear frame that can be blocked to the discharge port of lower material frame 51, until the discharge port of lower material frame 51 with it is upper
Expect the flush of feeding bearing 33 on station, then cylinder 54 is driven to act, bearing 10 is pushed in feeding bearing 33 by pushing block
After reset, then feeding bearing 33 is moved to detection station along the second guide rail 32, and lifting cylinder 63 drives eddy current inspection module 64
It is moved down into detection station, bearing below is detected, lifting cylinder 63 resets after completing detection, then on turn-over
Expect that cylinder 65 acts, bearing is pushed in framework 731, after being positioned to bearing by positioning component 74, swivel base 72 rotates
180 degree carries out turn-over to bearing, and then clamping block 743 moves up reset, and bearing is sent back to feeding again by pusher module 732
Another end face of bearing is detected in bearing 33, wherein testing result twice is fed back to by control system picks material control
Unit processed, one of end surface measurement is unqualified, and feeding bearing is moved to waste product discharging area, passes through the second blanking cylinder drive shaft
It holds from waste product and slips material frame discharge, finished product discharging area is moved to if qualified, the first blanking cylinder driving bearing slips material frame from finished product
Discharge.
Above-described embodiment is the description of the invention, is not limitation of the invention, it is any to simple transformation of the present invention after
Scheme all belong to the scope of protection of the present invention.
Claims (6)
1. a kind of bearing failure detector, it is characterised in that：Including rack (1), arrangement mechanism (2), feed mechanism (3), backgauge machine
Structure (4), feed mechanism (5), failure detector (6), turnover device (7), the first blanking cylinder (8) and the second blanking cylinder (9), institute
It states arrangement mechanism (2) to be tiltedly mounted in rack (1), the low order end of the arrangement mechanism (2) is equipped with stock stop (4), described
Stock stop (4) is matched with feed mechanism (5), and the rack (1) is equipped with the first guide rail (11), the feed mechanism (5)
Lower section be equipped with slide (53), the slide (53) is movably arranged on the first guide rail (11), and the slide (53) is equipped with down
Material frame (51), the feed mechanism (3) are located at the side of arrangement mechanism (2), and the feed mechanism (3) is equipped with auxiliary gear frame
(31), the lower section of the auxiliary gear frame (31) is equipped with the second guide rail (32), and feeding is movably installed on second guide rail (32)
Bearing (33), the lower material frame (51) match with feeding bearing (33), and the both sides of the auxiliary gear frame (31) are arranged with spy
Hinder device (6), turnover device (7), the failure detector (6) is equipped with lifting cylinder (63), and lifting cylinder (63) are stretched
Eddy current inspection module (64) is connected on contracting bar, the turnover device (7) is equipped with swivel base (72), the center of the swivel base (72)
Place is equipped with turn-over component (73), and the top of the turn-over component (73) is equipped with positioning component (74), the first blanking cylinder (8)
The side of auxiliary gear frame (31) is sequentially arranged at the second blanking cylinder (9), the other side of the auxiliary gear frame (31) is set successively
Have that finished product slips material frame (14) and waste product slips material frame (13).
2. a kind of bearing failure detector as described in claim 1, it is characterised in that：The turnover device (7) further includes driving
Case (71), the driving box (71) by shaft control swivel base (72) rotate, the turn-over component (73) include framework (731),
One end of pusher module (732), the framework (731) is equipped with feed inlet, and the other end of the framework (731) is equipped with pusher module
(732), the pusher module (732) is connected with pusher cylinder (7321), and the end of the pusher module (732) is equipped with positioning
Slot, offers several cavities (7311) above the framework (731), the positioning component (74) include mounting bracket (741),
Assistant cylinder (742) and clamping block (743), the assistant cylinder (742) are fixed on mounting bracket (741), the assistant cylinder
(742) telescopic rod is connected with driving plate, and the clamping block (743) is mounted on the lower section of driving plate by the second telescope support,
The clamping block (743) matches with the end face of bearing inner race, and the clamping block (743) is symmetric.
3. a kind of bearing failure detector as described in claim 1, it is characterised in that：The failure detector (6) further includes cabinet
(61), installation crossbeam (62) and turn-over feeding cylinder (65), the cabinet (61) is interior to be equipped with control system, the eddy current inspection mould
Block (64) is connected with control system, the control system by pick material control unit respectively with the first blanking cylinder (8) and second
Blanking cylinder (9) is connected, and crane is connected on the telescopic rod of the lifting cylinder (63), and the eddy current inspection module (64) is logical
Cross the lower section that several first telescope supports (631) are mounted on crane, the telescopic rod connection of the turn-over feeding cylinder (65)
There are pushing block, the turn-over feeding cylinder (65) to be matched with turn-over feeding cylinder (65).
4. a kind of bearing failure detector as described in claim 1, it is characterised in that：The side wall of the auxiliary gear frame (31) opens up
Have and the first blanking cylinder (8), second blanking cylinder (9) matched straight slot, the first blanking cylinder (8), the second blanking
Pushing block is respectively connected on the telescopic rod of cylinder (9), the side wall of the pushing block offers V words and pushes away slot.
5. a kind of bearing failure detector as described in claim 1, it is characterised in that：The feed mechanism (5) further includes backgauge
The side of plate (52) and driving cylinder (54), the lower material frame (51) is equipped with striker plate (52), the striker plate (52) and arrangement
The discharge port of the low order end of mechanism (2) matches, and the driving cylinder (54) is mounted on slide (53) by supporting rack (531)
On, the telescopic rod of the driving cylinder (54) is connected with pushing block, and the side wall of the lower material frame (51) offers auxiliary through slot
(511), the pushing block runs through auxiliary through slot (511), and the side wall of the pushing block offers V words and pushes away slot.
6. a kind of bearing failure detector as described in claim 1, it is characterised in that：The stock stop (4) further includes backgauge
Cylinder (41), bogie (42) and baffle (43), the backgauge cylinder (41) are mounted on the lower section of rack (1), the rack (1)
On offer sliding slot (12), the baffle (43) runs through sliding slot (12), the telescopic rod and bogie of the backgauge cylinder (41)
(42) it is connected, bogie (42) the driving baffle (43) is moved along sliding slot (12) vertical direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810207935.5A CN108526036A (en) | 2018-03-14 | 2018-03-14 | A kind of bearing failure detector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810207935.5A CN108526036A (en) | 2018-03-14 | 2018-03-14 | A kind of bearing failure detector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108526036A true CN108526036A (en) | 2018-09-14 |
Family
ID=63483823
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810207935.5A Pending CN108526036A (en) | 2018-03-14 | 2018-03-14 | A kind of bearing failure detector |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108526036A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109622413A (en) * | 2018-12-26 | 2019-04-16 | 上海福赛特机器人有限公司 | A kind of fool-proof mechanism and detection method of filter core central tube |
| CN111359895A (en) * | 2020-03-24 | 2020-07-03 | 常州光洋轴承股份有限公司 | Wheel hub bearing inner wheel demagnetization, cleaning, measuring and flaw detection integrated machine |
| CN113369157A (en) * | 2021-06-03 | 2021-09-10 | 安徽天大铜业有限公司 | Transmission device for flaw detection of copper rod |
| CN113680699A (en) * | 2021-08-26 | 2021-11-23 | 安庆汇通汽车部件股份有限公司 | Detection production line and detection method for flaw detection of composite stabilizer bar assembly |
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| CN111359895A (en) * | 2020-03-24 | 2020-07-03 | 常州光洋轴承股份有限公司 | Wheel hub bearing inner wheel demagnetization, cleaning, measuring and flaw detection integrated machine |
| CN111359895B (en) * | 2020-03-24 | 2024-04-09 | 常州光洋轴承股份有限公司 | Hub bearing inner wheel demagnetizing, cleaning, measuring and flaw detecting integrated machine |
| CN113369157A (en) * | 2021-06-03 | 2021-09-10 | 安徽天大铜业有限公司 | Transmission device for flaw detection of copper rod |
| CN113369157B (en) * | 2021-06-03 | 2023-12-05 | 安徽天大铜业有限公司 | Transmission device for producing copper rod flaw detection |
| CN113680699A (en) * | 2021-08-26 | 2021-11-23 | 安庆汇通汽车部件股份有限公司 | Detection production line and detection method for flaw detection of composite stabilizer bar assembly |
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Application publication date: 20180914 |
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