CN111359895B - Hub bearing inner wheel demagnetizing, cleaning, measuring and flaw detecting integrated machine - Google Patents
Hub bearing inner wheel demagnetizing, cleaning, measuring and flaw detecting integrated machine Download PDFInfo
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- CN111359895B CN111359895B CN202010211650.6A CN202010211650A CN111359895B CN 111359895 B CN111359895 B CN 111359895B CN 202010211650 A CN202010211650 A CN 202010211650A CN 111359895 B CN111359895 B CN 111359895B
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- 238000004140 cleaning Methods 0.000 title claims abstract description 28
- 238000007599 discharging Methods 0.000 claims abstract description 40
- 239000000463 material Substances 0.000 claims abstract description 19
- 230000002950 deficient Effects 0.000 claims abstract description 13
- 230000000903 blocking effect Effects 0.000 claims description 27
- 238000013519 translation Methods 0.000 claims description 20
- 238000003825 pressing Methods 0.000 claims description 19
- 238000001514 detection method Methods 0.000 claims description 17
- 230000005540 biological transmission Effects 0.000 claims description 13
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 238000005192 partition Methods 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 238000012545 processing Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F13/00—Apparatus or processes for magnetising or demagnetising
- H01F13/006—Methods and devices for demagnetising of magnetic bodies, e.g. workpieces, sheet material
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
The invention relates to an integrated machine for demagnetizing, cleaning, measuring and detecting flaws in the inner wheel of a hub bearing, which comprises a machine body, a feeding demagnetizer and a discharging machine, wherein the feeding demagnetizer and the discharging machine are respectively arranged at two ends of the machine body, one side of the machine body is sequentially provided with a cleaning machine, an inner diameter measuring machine, an outer diameter measuring machine, a flaw detector and a defective material discharging machine, and the other side of the machine body is provided with a carrying machine.
Description
Technical field:
the invention relates to the technical field of automatic equipment, in particular to a hub bearing inner wheel demagnetizing, cleaning, measuring and flaw detecting integrated machine.
The background technology is as follows:
the hub bearing is a part which is applied to an automobile axle and used for bearing and providing accurate guide for rotation of a hub, bears axial load and radial load, is an important component of automobile loading and rotation, is finished by using corresponding machines by workers in the traditional processing process, and needs a single person to operate a demagnetizer, a cleaning machine, a measuring machine and a flaw detector respectively, so that the cost is high, the working efficiency is low, and the occupied area of a single machine is large and inconvenient.
The invention comprises the following steps:
aiming at the defects of the prior art, the invention provides the integrated machine for demagnetizing, cleaning, measuring and detecting the inner wheel of the hub bearing, which has low cost and high working efficiency and greatly saves working space.
The invention is realized by the following technical scheme: the integrated machine comprises a machine body, a feeding demagnetizer and a discharging machine, wherein the feeding demagnetizer and the discharging machine are respectively arranged at two ends of the machine body, one side of the machine body is sequentially provided with a cleaning machine, an inner diameter measuring machine, an outer diameter measuring machine, a flaw detector and a defective product discharging machine, the other side of the machine body is provided with a carrying machine,
the feeding demagnetizer comprises a conveyor belt, a blocking module, a demagnetizing module and a frame, wherein the conveyor belt, the blocking module and the demagnetizing module are all arranged on the frame, one end of the conveyor belt stretches into the blocking module, a plurality of blocking cylinders and partition blocks thereof are arranged on one side of the blocking module, the blocking module comprises an electric cylinder, a translation rail, a translation cylinder, a fixing frame thereof, a pushing block cylinder, a pushing block, a blocking cylinder and a blocking block thereof, the translation rail is arranged on the frame and is arranged on the other side of the conveyor belt and is parallel to the conveyor belt, the translation cylinder is arranged on the translation rail and can reciprocate along the translation rail under the driving of the electric cylinder, the pushing block cylinder is fixedly connected to the fixing frame and can drive the pushing block to lift, and the blocking cylinder can prop against the blocking block to stretch out of and retract into the conveyor belt; the demagnetizing module comprises a wear-resisting plate, a limiting plate and a demagnetizing machine, wherein the wear-resisting plate is propped against the conveyor belt, the limiting plate is arranged on the wear-resisting plate, and the demagnetizing machine is arranged on the frame and is positioned at the lower part of the wear-resisting plate.
The cleaning machine is used for cleaning the hub bearing;
the inner diameter measuring machine is used for measuring the inner diameter of the hub bearing;
the outer diameter measuring machine is used for measuring the outer diameter of the hub bearing;
the flaw detector comprises a flaw detection frame, a rotating module, a pressing module and a sensor module, wherein the rotating module, the pressing module and the sensor module are all arranged on the flaw detection frame, the rotating module comprises a base, a servo motor and a transmission assembly, the base and the servo motor are fixedly connected to the flaw detection frame, a driven block in the middle of the base is in transmission connection with the servo motor through the transmission assembly, the pressing module comprises a lifting cylinder, a lifting guide rail, a pressing plate and an inner diameter positioning shaft, the lifting cylinder can drive the pressing plate to reciprocate up and down along the lifting guide rail, the inner diameter positioning shaft is fixedly connected to the lower part of the pressing plate and is positioned right above the driven block, the sensor module comprises a Y-axis moving assembly, an X-axis moving assembly, a sensor frame and a sensor, the Y-axis moving assembly is arranged on the flaw detection frame, the sensor frame is movably arranged on the X-axis moving assembly, one end of the sensor is fixedly connected to the sensor frame, and the other end of the sensor frame is opposite to the position of the driven block;
the defective product discharging machine comprises a discharging table and a storage bin, wherein the discharging table comprises a discharging support, an upper fixing plate, a lower fixing plate, a guide rod, an electric cylinder, a table top, a pushing cylinder and a pushing plate, the guide rod is arranged between the upper fixing plate and the lower fixing plate, the table top is arranged on the guide rod and can reciprocate along the guide rod under the driving of the electric cylinder, and the pushing cylinder and the pushing plate are both arranged on the table top; the bin comprises a fixing frame and a plurality of material guide plates, wherein the material guide plates are fixed on the fixing frame, one end of each material guide plate is provided with a material storage box, and the other end of each material guide plate corresponds to the position of each material pushing plate.
The carrier is used for carrying the hub bearing among the cleaning machine, the inner diameter measuring machine, the outer diameter measuring machine and the flaw detector.
The discharging machine is used for discharging.
In the above technical scheme, the conveyer, including handling frame, movable frame, vertical cylinder, slide, horizontal cylinder and transport board, it installs on the first slide rail of handling frame to remove the frame, vertical cylinder fixed connection is in handling frame, and its output shaft passes through connecting plate and removes frame fixed connection, the slide dress is on the second slide rail of removing the frame, horizontal cylinder fixed connection is on removing the frame, and its output and slide fixed connection, transport board fixed connection is on the slide, just be provided with a plurality of transport anchor clamps on the transport board.
In the technical scheme, the buffer is arranged on the connecting plate, the baffle corresponding to the buffer is arranged on the carrying rack, and the buffer is arranged at two ends of the sliding plate.
In the above technical scheme, still have the calibration module on the fault detector, the calibration module includes slider moving assembly, slider board, push pedal and stock platform, slider moving assembly dress is on the support, the slider board dress is on slider moving assembly, push pedal fixed connection is on slider moving assembly, stock platform fixed connection is on the support, and sets up relatively with the base.
In the above technical scheme, the Y-axis moving component is a Y-axis electric cylinder and a track thereof, and the X-axis moving component is an X-axis electric cylinder and a track thereof.
In the above technical scheme, the transmission assembly comprises a speed reducer and a coupler.
In the technical scheme, the inner diameter positioning shaft is also provided with two pinch roller bearings.
In the technical scheme, the sensor is obliquely arranged on the sensor frame, and an included angle of 0-90 degrees is formed between the sensor and the horizontal plane.
In the technical scheme, the feeding demagnetizer and the discharging machine are provided with a plurality of photoelectric sensors.
The beneficial effects of the invention are as follows: according to the invention, the original scattered cleaning machine, the inner diameter measuring machine, the outer diameter measuring machine and the flaw detector are integrated, after the hub bearing enters from the feeding demagnetizer, the hub bearing sequentially passes through the cleaning machine, the inner diameter measuring machine, the outer diameter measuring machine and the flaw detector under the carrying of the carrying machine, relevant data are obtained and compared by the control system, whether the hub bearing is qualified or not is determined according to the fed back information, if the hub bearing is unqualified, the hub bearing is discharged through the defective product discharging machine, if the hub bearing is qualified, the hub bearing is normally discharged through the working area of the defective product discharging machine and then is discharged through the discharging machine, and compared with the conventional multi-person multi-machine processing mode, the cost is saved, the working efficiency is greatly improved, and the working space is saved.
Description of the drawings:
FIG. 1 is a schematic perspective view of the present invention with a housing;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is an exploded view of the present invention;
FIG. 4 is a schematic perspective view of a feed demagnetizer in accordance with the present invention;
FIG. 5 is a perspective view of the frame of FIG. 4 with the frame removed;
FIG. 6 is an enlarged view of a portion of FIG. 5;
FIG. 7 is a schematic perspective view of a flaw detector according to the present invention;
FIG. 8 is a schematic perspective view of FIG. 7 with the sensor module and compression module removed;
FIG. 9 is a schematic perspective view of a defective product discharge machine according to the present invention;
FIG. 10 is a schematic perspective view of a carrier according to the present invention;
fig. 11 is a schematic perspective view of the other direction of fig. 10.
The labels are as follows: a bed 100; a feed demagnetizer 200; a conveyor belt 210; a block cylinder 211; spacer particles 212; a blocking module 220; an electric cylinder 221; translating the track 222; a translation cylinder 223; a fixing frame 224; a push block cylinder 225; a push block 226; a material blocking cylinder 227; a stop 228; a demagnetizing module 230; a wear plate 231; a limiting plate 232; a demagnetizer 233; a frame 240; a discharging machine 300; a cleaning machine 400; an inner diameter measuring machine 500; an outer diameter measuring machine 600; a flaw detector 700; a flaw detection rack 710; a rotation module 720; a base 721; a servo motor 722; a transmission assembly 723; a driven block 724; a compaction module 730; lifting cylinder 731; a lift rail 732; a pressing plate 733; an inner diameter positioning shaft 734; pinch roller bearing 735; a sensor module 740; a Y-axis moving assembly 741; an X-axis moving component 742; a sensor holder 743; a sensor 744; a slider moving assembly 751; a slider plate 752; a push plate 753; a stock station 754; a defective product discharging machine 800; a discharge table 810; a silo 820; a discharge table 810; a discharge bracket 811; an upper fixing plate 812; a lower fixing plate 813; a guide 814; an electric cylinder 815; a mesa 816; a pushing cylinder 817; a pusher plate 818; a carrier 900; a handling frame 910; a first slide rail 911; a moving rack 920; a second slide rail 921; a longitudinal cylinder 930; a sled 940; a transverse cylinder 950; a carrying plate 960; a handling jig 961; a buffer 970.
The specific embodiment is as follows:
the preferred embodiments of the present invention will be described in detail below with reference to the attached drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making clear and defining the scope of the present invention.
As shown in fig. 1 to 3, an integrated machine for demagnetizing, cleaning, measuring and inspecting the inner wheel of a hub bearing comprises a machine body 100, a feeding demagnetizer 200 and a discharging machine 300, wherein the feeding demagnetizer 200 and the discharging machine 300 are respectively arranged at two ends of the machine body 100, one side of the machine body 100 is sequentially provided with a cleaning machine 400, an inner diameter measuring machine 500, an outer diameter measuring machine 600, an inspection machine 700 and a defective material discharging machine 800, the other side of the machine body 100 is provided with a carrying machine 900,
as shown in fig. 4 to 6, the feeding demagnetizer 200 comprises a conveyor belt 210, a blocking module 220, a demagnetizing module 230 and a frame 240, wherein the conveyor belt 210, the blocking module 220 and the demagnetizing module 230 are all arranged on the frame 240, one end of the conveyor belt 210 extends into the blocking module 220, one side of the conveyor belt is provided with a plurality of blocking cylinders 211 and partition blocks 212 thereof, the blocking module 220 comprises an electric cylinder 221, a translation rail 222, a translation cylinder 223 and a fixing frame 224 thereof, a push block cylinder 225 and a push block 226 thereof, a blocking cylinder 227 and a stop block 228 thereof, the translation rail 222 is arranged on the frame 240, the translation rail 222 is arranged on the other side of the conveyor belt 210 and is parallel to the conveyor belt 210, the translation cylinder 223 is arranged on the translation rail 222 and can reciprocate along the translation rail 222 under the driving of the electric cylinder 221, the push block cylinder 225 is fixedly connected to the fixing frame 224 and can drive the push block 226 to lift, and the blocking cylinder 227 can prop up and retract into the conveyor belt 210; the demagnetizing module 230 comprises a wear-resisting plate 231, a limiting plate 232 and a demagnetizing machine 233, wherein the wear-resisting plate 231 is propped against the conveyor belt 211, the limiting plate 232 is arranged on the wear-resisting plate 231, and the demagnetizing machine 233 is arranged on the frame 240 and is positioned at the lower part of the wear-resisting plate 231.
As shown in fig. 2 and 3, the cleaning machine 400 is used for cleaning a hub bearing, the inner diameter measuring machine 500 is used for measuring the inner diameter of the hub bearing, the outer diameter measuring machine 600 is used for measuring the outer diameter of the hub bearing, and the cleaning machine 400, the inner diameter measuring machine 500 and the outer diameter measuring machine 600 are all mechanical devices commonly known in the prior art.
As shown in fig. 7 and 8, the flaw detector 700 comprises a flaw detection frame 710, a rotation module 720, a pressing module 730 and a sensor module 740, wherein the rotation module 720, the pressing module 730 and the sensor module 740 are all arranged on the flaw detection frame 710, the rotation module 720 comprises a base 721, a servo motor 722 and a transmission assembly 723, the base 721 and the servo motor 722 are fixedly connected to the flaw detection frame 710, a driven block 724 in the middle of the base 721 is in transmission connection with the servo motor 722 through the transmission assembly 723, the pressing module 730 comprises a lifting cylinder 731, a lifting guide 732, a pressing plate 733 and an inner diameter positioning shaft 734, the lifting cylinder 731 can drive the pressing plate 733 to reciprocate up and down along the lifting guide 732, the inner diameter positioning shaft 734 is fixedly connected to the lower part of the pressing plate 733 and is positioned right above the driven block 724, the sensor module 740 comprises a Y-axis moving assembly 741, an X-axis moving assembly 742, a sensor frame 743 and a sensor 744, the Y-axis moving assembly 741 is arranged on the flaw detection frame 710, the X-axis moving assembly 742 is movably arranged on the Y-axis moving assembly 741, the sensor frame 743 is movably arranged on the sensor frame 743, and the other end of the sensor frame 743 is fixedly connected to one end of the sensor frame 743;
as shown in fig. 9, the defective product discharging machine 800 comprises a discharging platform 810 and a stock bin 820, wherein the discharging platform 810 comprises a discharging bracket 811, an upper fixing plate 812, a lower fixing plate 813, a guide rod 814, an electric cylinder 815, a table top 816, a pushing cylinder 817 and a pushing plate 818, the guide rod 814 is arranged between the upper fixing plate 812 and the lower fixing plate 813, the table top 816 is arranged on the guide rod 814, and can reciprocate along the guide rod 814 under the driving of the electric cylinder 815, and the pushing cylinder 817 and the pushing plate 818 are both arranged on the table top 816; the stock bin 820 comprises a fixed frame 821 and a plurality of material guiding plates 822, wherein the material guiding plates 822 are fixed on the fixed frame 821, one end of each stock bin 823 is arranged on the stock bin, and the other end of each material guiding plate 822 corresponds to the material pushing plate 818.
As shown in fig. 10 and 11, the carrier 900 is used for carrying the hub bearings among the washer 400, the inside diameter measuring machine 500, the outside diameter measuring machine 600, and the flaw detector 700, and the inside diameter measuring machine 500, the outside diameter measuring machine 600, and the flaw detector 700.
As shown in fig. 1 to 3, the discharging machine 300 is used for discharging, and the discharging machine 300 is mainly composed of a discharging conveyor belt and a photoelectric sensor.
As shown in fig. 10 and 11, the carrier 900 includes a carrier frame 910, a moving frame 920, a longitudinal cylinder 930, a sliding plate 940, a transverse cylinder 950 and a carrier plate 960, wherein the moving frame 920 is mounted on a first sliding rail 911 of the carrier frame 910, the longitudinal cylinder 930 is fixedly connected to the carrier frame 910, an output shaft thereof is fixedly connected to the moving frame 920 through a connecting plate 931, the sliding plate 940 is mounted on a second sliding rail 921 of the moving frame 920, the transverse cylinder 950 is fixedly connected to the moving frame 920, an output end thereof is fixedly connected to the sliding plate 940, the carrier plate 960 is fixedly connected to the sliding plate 940, and a plurality of carrier clamps 961 are provided on the carrier plate 960.
The buffer 970 is mounted on the connecting plate 931, and the baffle 912 corresponding to the buffer 970 is mounted on the carrying frame 910, and both ends of the sliding plate 940 are mounted with the buffer 970.
As shown in fig. 7 and 8, the flaw detector 700 further includes a calibration module 750, wherein the calibration module 750 includes a slide moving member 751, a slide plate 752, a push plate 753, and a stock table 754, the slide moving member 751 is mounted on the frame 710, the slide plate 752 is mounted on the slide moving member 751, the push plate 753 is fixedly connected to the slide moving member 751, and the stock table 754 is fixedly connected to the frame 710 and is disposed opposite to the base 721.
The Y-axis moving unit 741 is a Y-axis electric cylinder and its rail, the X-axis moving unit 742 is an X-axis electric cylinder and its rail, and the transmission unit 723 includes a speed reducer and a coupling.
The inner diameter positioning shaft 734 is also provided with two pinch roller bearings 735, the hub bearings need to rotate along with the driven block 724 during detection, and the pinch roller bearings 735 can press the outer edges of the upper parts of the hub bearings and simultaneously facilitate the rotation of the hub bearings.
The sensor 744 is obliquely arranged on the sensor frame 743, and the sensor 744 forms an included angle of 0-90 degrees with the horizontal plane, so that the sensor 744 can be more close to the hub bearing for detection compared with the vertical sensor 440.
A plurality of photoelectric sensors are arranged on the feeding demagnetizer 200 and the discharging machine 300.
When the invention is used, a control system is additionally arranged, the hub bearing enters from the feeding demagnetizer 200, and is sequentially conveyed by the conveyor 900 to pass through the cleaning machine 400, the inner diameter measuring machine 500, the outer diameter measuring machine 600 and the flaw detector 700, so that relevant data are obtained and are compared by the control system, whether the hub bearing is qualified or not is determined according to the fed-back information, if the hub bearing is unqualified, the hub bearing is discharged through the defective product discharger 800, and if the hub bearing is qualified, the hub bearing is normally discharged through the working area of the defective product discharger 800 and then is discharged through the discharger.
In addition, in the description of embodiments of the present invention, unless explicitly stated and limited otherwise, the terms "mounted," "connected," "configured," "provided," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
In the description of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," "side," and the like indicate an orientation or a positional relationship based on that shown in the drawings, merely for convenience of description and to simplify the description, and do not indicate or imply that the apparatus or elements to be referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Finally, it should be noted that: the above examples are only specific embodiments of the present invention for illustrating the technical solution of the present invention, but not for limiting the scope of the present invention, and although the present invention has been described in detail with reference to the foregoing examples, it will be understood by those skilled in the art that the present invention is not limited thereto: any person skilled in the art may modify or easily conceive of the technical solution described in the foregoing embodiments, or perform equivalent substitution of some of the technical features, while remaining within the technical scope of the present disclosure; such modifications, changes or substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention, and are intended to be included in the scope of the present invention.
Therefore, the protection scope of the invention is subject to the protection scope of the claims.
Claims (5)
1. The utility model provides a wheel hub bearing inner wheel demagnetizes, washs, measures, detects a flaw all-in-one which characterized in that: the machine comprises a machine body (100), a feeding demagnetizer (200) and a discharging machine (300), wherein the feeding demagnetizer (200) and the discharging machine (300) are respectively arranged at two ends of the machine body (100), a cleaning machine (400), an inner diameter measuring machine (500), an outer diameter measuring machine (600), a flaw detector (700) and a defective material discharging machine (800) are sequentially arranged on one side of the machine body (100), and a carrying machine (900) is arranged on the other side of the machine body (100);
the feeding demagnetizer (200) comprises a conveyor belt (210), a blocking module (220), a demagnetizing module (230) and a frame (240), wherein the conveyor belt (210), the blocking module (220) and the demagnetizing module (230) are all arranged on the frame (240), one end of the conveyor belt (210) stretches into the blocking module (220), a plurality of blocking cylinders (211) and partition blocks (212) thereof are arranged on one side of the blocking module, the blocking module (220) comprises a first electric cylinder (221), a translation rail (222), a translation cylinder (223) and a first fixing frame (224) thereof, a pushing block cylinder and a pushing block thereof, a blocking cylinder (227) and a blocking block (228) thereof, the translation rail (222) is arranged on the frame (240), is arranged on the other side of the conveyor belt (210) and is parallel to the conveyor belt (210), the translation cylinder (223) is arranged on the translation rail (222) and can reciprocate along the translation rail (222) under the driving of the first electric cylinder (221), and the pushing block is fixedly connected to the first fixing frame (224) and can push the pushing block (227) and push the lifting block (228) to stretch out and push the conveyor belt; the demagnetizing module (230) comprises a wear-resisting plate (231), a limiting plate (232) and a demagnetizing machine (233), wherein the wear-resisting plate (231) is propped against the conveyor belt (210), the limiting plate (232) is arranged on the wear-resisting plate (231), and the demagnetizing machine (233) is arranged on the frame (240) and is positioned at the lower part of the wear-resisting plate (231);
the cleaning machine (400) is used for cleaning the hub bearing;
the inner diameter measuring machine (500) is used for measuring the inner diameter of the hub bearing;
the outer diameter measuring machine (600) is used for measuring the outer diameter of the hub bearing;
the flaw detector (700) comprises a flaw detection frame (710), a rotating module (720), a pressing module (730) and a sensor module (740), wherein the rotating module (720), the pressing module (730) and the sensor module (740) are all arranged on the flaw detection frame (710), the rotating module (720) comprises a base (721), a servo motor (722) and a transmission assembly (723), the base (721) and the servo motor (722) are fixedly connected to the flaw detection frame (710), a driven block (724) in the middle of the base (721) is in transmission connection with the servo motor (722) through a transmission assembly (723), the pressing module (730) comprises a lifting cylinder (731), a lifting guide rail (732), a pressing plate (733) and an inner diameter positioning shaft (734), the lifting cylinder (731) can drive the pressing plate (733) to reciprocate up and down along the lifting guide rail (732), the inner diameter positioning shaft (734) is fixedly connected to the lower part of the pressing plate (734) and is positioned right above the driven block (724), the sensor module (740) comprises a Y-axis moving assembly (741), a Y-axis moving assembly (741) and a Y-axis moving assembly (741) are arranged on the flaw detection frame (741) and a sensor assembly (744), the X-axis moving assembly (742) is movably arranged on the Y-axis moving assembly (741), the sensor frame (743) is movably arranged on the X-axis moving assembly (742), one end of the sensor (744) is fixedly connected to the sensor frame (743), and the other end is opposite to the driven block (724);
the defective product discharging machine (800) comprises a discharging table (810) and a storage bin (820), wherein the discharging table (810) comprises a discharging bracket (811), an upper fixing plate (812), a lower fixing plate (813), a guide rod (814), a second electric cylinder (815), a table top (816), a pushing cylinder (817) and a pushing plate (818), the guide rod (814) is arranged between the upper fixing plate (812) and the lower fixing plate (813), the table top (816) is arranged on the guide rod (814), and can reciprocate along the guide rod (814) under the driving of the second electric cylinder (815), and the pushing cylinder (817) and the pushing plate (818) are arranged on the table top (816); the bin (820) comprises a second fixing frame (821) and a plurality of material guide plates (822), the material guide plates (822) are fixed on the second fixing frame (821), one end of each bin is provided with a material storage box (823), and the other ends of the material guide plates (822) correspond to the material pushing plates (818);
the conveyor (900) is used for conveying the hub bearing among the cleaning machine (400), the inner diameter measuring machine (500), the outer diameter measuring machine (600) and the flaw detector (700);
the discharging machine (300) is used for discharging;
the carrier (900) comprises a carrier frame (910), a movable frame (920), a longitudinal air cylinder (930), a sliding plate (940), a transverse air cylinder (950) and a carrier plate (960), wherein the movable frame (920) is arranged on a first sliding rail (911) of the carrier frame (910), the longitudinal air cylinder (930) is fixedly connected to the carrier frame (910), an output shaft of the longitudinal air cylinder is fixedly connected with the movable frame (920) through a connecting plate (931), the sliding plate (940) is arranged on a second sliding rail (921) of the movable frame (920), the transverse air cylinder (950) is fixedly connected to the movable frame (920), an output end of the transverse air cylinder is fixedly connected with the sliding plate (940), the carrier plate (960) is fixedly connected to the sliding plate (940), and a plurality of carrier clamps (961) are arranged on the carrier plate (960);
the buffer (970) is arranged on the connecting plate (931), the baffle plate (912) corresponding to the carrying frame (910) is arranged on the carrying frame, and the buffer (970) is arranged at two ends of the sliding plate (940);
the flaw detector (700) is further provided with a calibration module (750), the calibration module (750) comprises a sliding block moving assembly (751), a sliding block plate (752), a pushing plate (753) and a stock table (754), the sliding block moving assembly (751) is arranged on the flaw detection frame (710), the sliding block plate (752) is arranged on the sliding block moving assembly (751), the pushing plate (753) is fixedly connected to the sliding block moving assembly (751), and the stock table (754) is fixedly connected to the flaw detection frame (710) and is arranged opposite to the base (721);
the sensor (744) is obliquely arranged on the sensor frame (743), and an included angle of 0-90 degrees is formed between the sensor (744) and the horizontal plane.
2. The hub bearing inner wheel demagnetizing, cleaning, measuring and flaw detecting integrated machine according to claim 1, characterized in that: the Y-axis moving component (741) is a Y-axis electric cylinder and a track thereof, and the X-axis moving component (742) is an X-axis electric cylinder and a track thereof.
3. The hub bearing inner wheel demagnetizing, cleaning, measuring and flaw detecting integrated machine according to claim 1, characterized in that: the transmission assembly (723) includes a speed reducer and a coupling.
4. The hub bearing inner wheel demagnetizing, cleaning, measuring and flaw detecting integrated machine according to claim 1, characterized in that: two pinch roller bearings (735) are also mounted on the inner diameter positioning shaft (734).
5. The hub bearing inner wheel demagnetizing, cleaning, measuring and flaw detecting integrated machine according to claim 1, characterized in that: and a plurality of photoelectric sensors are arranged on the feeding demagnetizer (200) and the discharging machine (300).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010211650.6A CN111359895B (en) | 2020-03-24 | 2020-03-24 | Hub bearing inner wheel demagnetizing, cleaning, measuring and flaw detecting integrated machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010211650.6A CN111359895B (en) | 2020-03-24 | 2020-03-24 | Hub bearing inner wheel demagnetizing, cleaning, measuring and flaw detecting integrated machine |
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| CN111359895A CN111359895A (en) | 2020-07-03 |
| CN111359895B true CN111359895B (en) | 2024-04-09 |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112349474B (en) * | 2020-10-27 | 2022-05-31 | 白城中一精锻股份有限公司 | Connecting rod demagnetization water remover for automobile engine |
| CN113798204A (en) * | 2021-09-07 | 2021-12-17 | 韦士肯(厦门)智能科技有限公司 | Bearing detection device |
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| CN108526036A (en) * | 2018-03-14 | 2018-09-14 | 朱春伟 | A kind of bearing failure detector |
| KR101910634B1 (en) * | 2018-04-10 | 2018-12-28 | 정규성 | Automatic inspection device of clutch hub |
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| CN212821186U (en) * | 2020-03-24 | 2021-03-30 | 常州光洋轴承股份有限公司 | Wheel hub bearing inner wheel demagnetization, cleaning, measuring and flaw detection integrated machine |
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| CN108526036A (en) * | 2018-03-14 | 2018-09-14 | 朱春伟 | A kind of bearing failure detector |
| KR101910634B1 (en) * | 2018-04-10 | 2018-12-28 | 정규성 | Automatic inspection device of clutch hub |
| CN208442165U (en) * | 2018-05-28 | 2019-01-29 | 衢州金沃精工机械有限公司 | A kind of bearing ring defect detecting test, cleaning, oiling process equipment |
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