CN113680699A - Detection production line and detection method for flaw detection of composite stabilizer bar assembly - Google Patents
Detection production line and detection method for flaw detection of composite stabilizer bar assembly Download PDFInfo
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- CN113680699A CN113680699A CN202110987929.8A CN202110987929A CN113680699A CN 113680699 A CN113680699 A CN 113680699A CN 202110987929 A CN202110987929 A CN 202110987929A CN 113680699 A CN113680699 A CN 113680699A
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- 238000001514 detection method Methods 0.000 title claims abstract description 104
- 239000006084 composite stabilizer Substances 0.000 title claims abstract description 58
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000003780 insertion Methods 0.000 claims abstract description 49
- 230000037431 insertion Effects 0.000 claims abstract description 49
- 239000003381 stabilizer Substances 0.000 claims abstract description 26
- 239000000523 sample Substances 0.000 claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 10
- 230000008569 process Effects 0.000 claims abstract description 10
- 230000008901 benefit Effects 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 66
- 238000003825 pressing Methods 0.000 claims description 15
- 230000007306 turnover Effects 0.000 claims description 13
- 230000007547 defect Effects 0.000 claims description 7
- 150000001875 compounds Chemical class 0.000 claims description 6
- 230000002950 deficient Effects 0.000 claims description 6
- 239000011796 hollow space material Substances 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 230000001737 promoting effect Effects 0.000 claims description 2
- 238000007689 inspection Methods 0.000 claims 14
- 238000009434 installation Methods 0.000 claims 1
- 230000006641 stabilisation Effects 0.000 claims 1
- 238000011105 stabilization Methods 0.000 claims 1
- 238000007599 discharging Methods 0.000 abstract 1
- 238000012545 processing Methods 0.000 description 7
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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Abstract
The invention discloses a detection production line and a detection method for flaw detection of a composite stabilizer bar assembly, and the detection production line comprises a workbench, wherein two ends of the workbench are respectively provided with a movable insertion rod, an extension end of the insertion rod is provided with an endoscope probe, one side of the workbench is a feeding side, the other side frame is provided with an appearance detection workbench, a first circulating conveyor belt is arranged on the appearance detection workbench, a photographing detection system is erected right above the middle part of the first circulating conveyor belt, a turning receiving station is arranged at a discharging end of the first circulating conveyor belt, a turning rod mechanism for turning over a stabilizer bar is arranged on the turning receiving station, a second circulating conveyor belt is arranged below the turning rod mechanism, and a photographing detection system is also erected right above the middle part of the second circulating conveyor belt. The invention realizes the requirement of intelligent semi-automatic detection, avoids errors caused by artificial auxiliary detection in the detection process, and has the advantages of high detection efficiency, low artificial labor intensity, time and labor saving, convenient control of detection and high detection accuracy.
Description
The technical field is as follows:
the invention relates to the field of production and processing of composite stabilizer bars, and mainly relates to a detection production line for composite stabilizer bar assembly flaw detection and a detection method thereof.
Background art:
although the structure of the thrust rod and the stabilizer bar are combined to form the composite stabilizer bar in the prior art, the composite stabilizer bar is mostly formed by welding a torsion bar and leaf springs at two ends, and the transverse force and the longitudinal force are simultaneously borne, so the processing requirements and the surface requirements of the composite stabilizer bar in the processing process are strict, water, rust, oil stain, burrs and the like are not allowed on the welding surface during welding, cracks are not allowed in the surface and an inner hole of a product, therefore, after the product is formed, each product needs to be detected, the inner hole of the product is mostly manually detected at present, the appearance of the product is checked, the labor intensity of workers is high, the manual participation error is large, the working efficiency is low, and the requirement of batch processing production cannot be met.
The invention content is as follows:
the invention aims to make up for the defects of the prior art, provides a detection production line for flaw detection of a composite stabilizer bar assembly and a detection method thereof, and aims to solve the problems in the background art.
The invention is realized by the following technical scheme:
a detection production line for flaw detection of a composite stabilizer bar assembly comprises a workbench for clamping a torsion bar to be detected, wherein two ends of the workbench are respectively provided with a movable insertion rod for detecting an inner hole of the torsion bar, an endoscope probe is arranged at an extending end of the insertion rod, one side of the workbench is a feeding side, the other side frame is provided with an appearance detection workbench, a first circulating conveyor belt is arranged on the appearance detection workbench, a photographing detection system is erected right above the middle part of the first circulating conveyor belt, a first unqualified circulating conveyor belt is erected at one side of the first circulating conveyor belt corresponding to the position, a material receiving frame is arranged at a discharge end of the first unqualified circulating conveyor belt, a turnover material receiving station is arranged at a discharge end of the first circulating conveyor belt, a turnover rod mechanism for turnover of the stabilizer bar is arranged on the turnover material receiving station, a second circulating conveyor belt is arranged below the turnover rod mechanism, and a photographing detection system is erected right above the middle part of the second circulating conveyor belt, a second unqualified product circulating conveyor belt is erected on one side of the second circulating conveyor belt corresponding to the position, and a material receiving frame is also arranged at the discharge end of the second unqualified product circulating conveyor belt.
The composite stabilizer bar fixing device is characterized in that supporting blocks which are used for supporting and clamping torsion bars in the middle of the composite stabilizer bar are distributed on the workbench at intervals, clamping grooves are respectively formed in the supporting blocks, cushion blocks which are used for clamping the supporting blocks are further distributed at two ends of the supporting blocks, and clamping grooves are respectively formed in the cushion blocks.
The guide rod is respectively erected below the screw rods, the insertion rods are fixedly connected with one side of the sliding seat, guide sleeves for guiding the insertion rods are distributed on the workbench, guide sleeves matched with inner holes of the torsion bars are sleeved at the front end parts of the insertion rods, and the rotation of the screw rods is driven by motors at the end parts of the screw rods.
Counter bores are distributed on the circumferential side wall of the guide sleeve, an elastic clamping seat is arranged in each counter bore in the corresponding guide clamping seat, a universal ball is fixedly mounted at the end of the front end of each elastic clamping seat in a clamping mode, and the elastic clamping seats are connected with the counter bores through springs.
The upper part of the middle part of the first circulating conveyer belt is provided with a cross beam, a lifting cylinder is installed on the cross beam, the extending end of a piston rod of the lifting cylinder is provided with a fixing seat, a photographing camera is installed in the fixing seat, the other side of the first circulating conveyer belt at a corresponding position of the unqualified circulating conveyer belt is provided with a push plate, and the push plate is driven by a pushing cylinder.
The rod turning mechanism comprises a hollow material receiving frame, a turning shaft is rotatably mounted in the middle of the material receiving frame, a material receiving plate is fixedly mounted on the turning shaft, a limiting plate is arranged at the front end of the material receiving plate, pressing plates which are driven by pressing cylinders and used for pressing leaf springs on two sides are erected above two sides of the material receiving plate respectively, the turning shaft is driven by the turning cylinders at the end parts of the turning shaft, and a circulating conveying belt II is erected below the material receiving frame.
The two sides of the material receiving plate are provided with limiting guide plates, the feeding ends of the limiting guide plates are respectively provided with turned-over edges which are turned over outwards and are beneficial for the composite stabilizer bar to enter, the pressing plate is fixedly arranged at the extending end of a piston rod of the pressing cylinder, the pressing plate can be replaced according to the specification requirements of different composite stabilizer bars, and the length of the pressing plate is matched with that of the leaf spring.
The shooting detection system above the middle part of the second circulating conveyer belt is the same as the shooting detection system on the first circulating conveyer belt in structure, a push plate is installed on the other side of the second circulating conveyer belt at the corresponding position of the unqualified circulating conveyer belt, and the push plate is driven to move through a pushing cylinder.
The automatic detection production line after the composite stabilizer bar is molded comprises the following detection steps:
s1, firstly, detecting an inner hole of a torsion bar of a composite stabilizer bar assembly, manually clamping the composite stabilizer bar on a workbench, observing whether cracks exist in the inner hole or whether spraying is in place through an endoscope probe, wherein the endoscope probe is arranged at the end part of an insertion rod, the insertion rod is driven through a screw rod, and the stability of the endoscope probe in the advancing process is ensured by matching with the structure of a guide sleeve at the front end part of the insertion rod, so that the inner hole of the composite stabilizer bar is accurately measured, and one group of insertion rods or two groups of insertion rods can be selected to be used according to the specification of the composite stabilizer bar or whether the middle of the composite stabilizer bar is bent due to the fact that the insertion rods are respectively arranged at two ends of the workbench;
s2, if the inner hole is detected to be qualified, manually placing the inner hole stabilizer bar which is detected to be qualified on an appearance detection workbench for continuous detection, and during appearance detection, directly conveying the inner hole stabilizer bar through a first circulating conveying belt, then detecting the inner hole stabilizer bar through a photographing detection system, if the appearance surface is detected to be defective, pushing the inner hole stabilizer bar to a first unqualified product circulating conveying belt to an unqualified product receiving frame through a push plate, and if the appearance surface is detected to be non-defective, continuously conveying the inner hole stabilizer bar to an overturning receiving station for continuous detection;
s3, the conveyed composite stabilizer bar is directly overturned through the overturning material receiving station, the material is directly dropped onto a second circulating conveying belt after overturning, the material is conveyed to a photographing detection system through the second circulating conveying belt, the other side of the material is detected, if the surface of the material is detected to have defects, the material is pushed into a second unqualified product circulating conveying belt to an unqualified product material receiving frame through a push plate, if the surface of the material is detected to have defects, the material is qualified, and the material is manually taken and placed on a finished product frame.
The principle is as follows: the detection production line can meet the detection requirement of the formed composite stabilizer bar, adopts a special detection production line structure, is matched with manual operation, can realize semi-automation of detection, provides production efficiency, and ensures the stability of the insertion rod in the detection process by automatically centering, inserting, guiding and moving the insertion rod with an endoscope probe during the detection of the inner hole, thereby detecting the stability of the detection, manually placing the insertion rod on the first circulating conveyer belt after the detection of the inner hole, carrying out photo detection on the insertion rod by a photo detection system, then conveying the insertion rod to the turning material receiving station for turning, then blanking the insertion rod on the second circulating conveyer belt, carrying out photo detection on the other surface of the insertion rod by the photo detection system, manually placing the insertion rod on a corresponding placing rack in the whole process, and realizing the requirement of intelligent semi-automation detection in the whole process, the error that artifical supplementary detection brought in the testing process has been avoided, and detection efficiency is high, and artifical intensity of labour is little, labour saving and time saving detects convenient control, and the degree of accuracy that detects moreover is high, has satisfied batch processing production's requirement.
The invention has the advantages that:
the invention has reasonable structural design, realizes the requirement of intelligent semi-automatic detection, avoids errors caused by artificial auxiliary detection in the detection process, has high detection efficiency, low artificial labor intensity, time and labor saving, convenient detection control and high detection accuracy, and meets the requirement of batch processing production.
Description of the drawings:
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the photographing detection system.
Fig. 3 is a schematic structural view of the guide sleeve.
Fig. 4 is a schematic structural view of the turnover mechanism.
Reference numerals:
1. a work table; 2. an insertion rod; 3. an endoscopic probe; 4. an appearance detection workbench; 5. a first circulating conveyor belt; 6. a photo detection system; 7. a first unqualified product circulating conveyor belt; 8. a rod-turning mechanism; 9. a second circulating conveyor belt; 10. a second unqualified product circulating conveyor belt; 11. a support block; 12. cushion blocks; 13. a screw rod; 14. a slide base; 15. an insertion rod; 16. a guide sleeve; 17. a guide sleeve; 18. a counter bore; 19. an elastic card holder; 20. a universal ball; 21. a spring; 22. a cross beam; 23. a lifting cylinder; 24. a fixed seat; 25. pushing the plate; 26. a material receiving frame; 27. a turning shaft; 28. a material receiving plate; 29. a limiting plate; 30. a pressing plate 31 and a limiting guide plate; 32. and a pressing cylinder.
The specific implementation mode is as follows:
see the drawings.
A detection production line for flaw detection of a composite stabilizer bar assembly comprises a workbench 1 for clamping a torsion bar to be detected, wherein two ends of the workbench 1 are respectively provided with a movable insertion rod 2 for detecting an inner hole of the torsion bar, an extension end of the insertion rod 2 is provided with an endoscope probe 3, one side of the workbench 1 is a feeding side, the other side frame is provided with an appearance detection workbench 4, the appearance detection workbench 4 is provided with a first circulating conveyer belt 5, a photographing detection system 6 is erected right above the middle part of the first circulating conveyer belt 5, one side of the first circulating conveyer belt 5 corresponding to the position is provided with a first unqualified product circulating conveyer belt 7, the discharge end of the first unqualified product circulating conveyer belt 7 is provided with a material receiving frame, the discharge end of the first circulating conveyer belt 5 is provided with an overturning material receiving station, the overturning material receiving station is provided with a rod overturning mechanism 8 for overturning the stabilizer bar, and a second circulating conveyer belt 9 is arranged below the overturning rod mechanism 8, a photographing detection system is erected right above the middle part of the second circulating conveyor belt 9, a second unqualified product circulating conveyor belt 10 is erected on one side of the second circulating conveyor belt 9 corresponding to the position, and a receiving frame is also arranged at the discharge end of the second unqualified product circulating conveyor belt 10.
Further, supporting blocks 11 which are used for supporting and clamping torsion bars in the middle of the composite stabilizer bar and are arranged at intervals are distributed on the workbench 1, clamping grooves are respectively formed in the supporting blocks 11, cushion blocks 12 which are used for clamping the supporting blocks are further distributed at two ends of the supporting blocks 11, and clamping grooves are respectively formed in the cushion blocks 12. Through the structure of supporting shoe and cushion, conveniently clamp fixedly to compound stabilizer bar, do benefit to artifical card and put labour saving and time saving.
Further, lead screws 13 are mounted at two ends of the workbench 1 through mounting supports, sliding seats 14 are screwed on the lead screws 13 respectively, insertion rods 15 are fixedly mounted on the sliding seats 14 respectively, guide rods are erected below the lead screws 13 respectively, the insertion rods 15 are fixedly connected with one sides of the sliding seats 14, guide sleeves 16 for guiding the insertion rods 2 are distributed on the workbench 1, guide sleeves 17 matched with inner holes of torsion bars are sleeved at the front end portions of the insertion rods 15, and the lead screws 13 are driven by motors at the end portions of the lead screws. The motor rotates, drives the lead screw and rotates, thereby the lead screw rotates and drives the slide and remove to realized the removal of inserted bar, the inserted bar realizes the detection to the compound stabilizer bar hole, and the inserted bar is when the cooperation of compound stabilizer bar hole, further leads through the uide bushing moreover, and its stability is good. Counter bores 18 are distributed on the circumferential side wall of the guide sleeve 17, an elastic clamping seat 19 is arranged in the counter bore 18, a universal ball 20 is fixedly clamped at the front end of the elastic clamping seat 19, and the elastic clamping seat 19 is connected with the counter bores 18 through springs 21. Through the structure of the universal ball of the elastic clamping seat on the circumferential side wall of the guide sleeve, the inner hole of the composite stabilizer bar is matched with the inner hole in a rolling guide mode, and the stability of the insertion bar is guaranteed while the stability of the insertion bar is guaranteed.
Further, crossbeam 22 has been erect to the middle part top of endless conveyor belt 5, installs lift cylinder 23 on the crossbeam 22, and the piston rod of lift cylinder 23 stretches out the end and installs fixing base 24, installs the camera of shooing in the fixing base 24, and the push pedal 25 is installed to the opposite side of endless conveyor belt 5 that unqualified product endless conveyor belt 7 corresponds the position, and the removal of push pedal 25 is through promoting the cylinder drive. The fixing base is driven to move through the lifting cylinder, so that the photographing camera is driven to move, the height of the photographing camera can be adjusted as required, the best photographing position of the composite stabilizer bars of different specifications is achieved, and the detection preparation rate can be guaranteed.
Further, the turning rod mechanism 8 comprises a hollow material receiving frame 26, a turning shaft 27 is rotatably mounted in the middle of the material receiving frame 26, a material receiving plate 28 is fixedly mounted on the turning shaft 27, a limiting plate 29 is arranged at the front end of the material receiving plate 28, pressing plates 30 driven by pressing cylinders and used for pressing leaf springs on two sides are erected above two sides of the material receiving plate 28 respectively, the turning shaft 27 is driven by the turning cylinders at the ends of the turning shaft, and a second circulating conveying belt 9 is erected below the material receiving frame 26. The composite stabilizer bar is conveyed to the material receiving frame through the conveying of the first circulating conveying belt, the first circulating conveying belt is hung for conveying, the limiting plate is used for limiting the torsion bar part, the composite stabilizer bar can be ensured to completely reach the material receiving frame, the leaf springs on two sides are compressed through the compression plates on two sides, the leaf springs are turned over through the turning shaft after being compressed, the compression plates are loosened after being completely turned over, the torsion bar part of the composite stabilizer bar firstly drops onto the second circulating conveying belt, the leaf springs leave the compression plates along with the conveying of the second circulating conveying belt, the leaf springs enter a detection station on a second surface after being completely separated, whether the second surface of the composite stabilizer bar is qualified or not is detected through photographing detection, the turning shaft drives the material receiving plate to turn over and reset at the moment, the material receiving of the next product is carried out, the continuous and repeated operation is carried out, and the automatic detection of the upper surface and the lower surface of the composite stabilizer bar can be realized, the automatic intensity is high, labour saving and time saving has satisfied the operation requirement. Connect the both sides of flitch 28 to be equipped with spacing deflector 31, the feed end of spacing deflector 31 is equipped with respectively and turns over the turn-ups 31 that do benefit to the entering of composite stabilizer bar of turning over outward, and pressure strip 30 fixed mounting is in the piston rod of compressing tightly cylinder 32 end that stretches out, and pressure strip 30 can change according to the specification requirement of the composite stabilizer bar of difference, and the length of pressure strip 30 cooperates with the length of leaf spring. Through the structure of spacing deflector, can strengthen the entering that the river crossing stabilizer bar was carried, the specification of pressure strip can be changed according to the product requirement of difference moreover, has satisfied the processing requirement of different products.
Further, the photographing detection system above the middle of the second circulating conveyor belt 9 is identical to the photographing detection system on the first circulating conveyor belt 5 in structure, a push plate is installed on the other side of the second circulating conveyor belt 9 at the position corresponding to the second unqualified product circulating conveyor belt 10, and the push plate moves and is driven by a push cylinder. Through the structure of the second circulating conveying device, automatic material receiving of the composite stabilizer bar after overturning can be achieved, the composite stabilizer bar is conveyed after material receiving, automatic detection can be directly carried out, and therefore the using requirements are met.
The automatic detection production line after the composite stabilizer bar is molded comprises the following detection steps:
s1, firstly, detecting an inner hole of a torsion bar of a composite stabilizer bar assembly, manually clamping the composite stabilizer bar on a workbench, observing whether cracks exist in the inner hole or whether spraying is in place through an endoscope probe, wherein the endoscope probe is arranged at the end part of an insertion rod, the insertion rod is driven through a screw rod, and the stability of the endoscope probe in the advancing process is ensured by matching with the structure of a guide sleeve at the front end part of the insertion rod, so that the inner hole of the composite stabilizer bar is accurately measured, and one group of insertion rods or two groups of insertion rods can be selected to be used according to the specification of the composite stabilizer bar or whether the middle of the composite stabilizer bar is bent due to the fact that the insertion rods are respectively arranged at two ends of the workbench;
s2, if the inner hole is detected to be qualified, manually placing the inner hole stabilizer bar which is detected to be qualified on an appearance detection workbench for continuous detection, and during appearance detection, directly conveying the inner hole stabilizer bar through a first circulating conveying belt, then detecting the inner hole stabilizer bar through a photographing detection system, if the appearance surface is detected to be defective, pushing the inner hole stabilizer bar to a first unqualified product circulating conveying belt to an unqualified product receiving frame through a push plate, and if the appearance surface is detected to be non-defective, continuously conveying the inner hole stabilizer bar to an overturning receiving station for continuous detection;
s3, the conveyed composite stabilizer bar is directly overturned through the overturning material receiving station, the material is directly dropped onto a second circulating conveying belt after overturning, the material is conveyed to a photographing detection system through the second circulating conveying belt, the other side of the material is detected, if the surface of the material is detected to have defects, the material is pushed into a second unqualified product circulating conveying belt to an unqualified product material receiving frame through a push plate, if the surface of the material is detected to have defects, the material is qualified, and the material is manually taken and placed on a finished product frame.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (9)
1. The utility model provides a detection production line that compound stabilizer bar assembly was detected a flaw which characterized in that: the detection device comprises a workbench (1) for clamping a torsion bar to be detected, wherein two ends of the workbench (1) are respectively provided with a movable insertion rod (2) for detecting an inner hole of the torsion bar, an endoscope probe (3) is arranged at an extending end of the insertion rod (2), one side of the workbench (1) is a feeding side, the other side frame is provided with an appearance detection workbench (4), a first circulating conveyer belt (5) is arranged on the appearance detection workbench (4), a photographing detection system (6) is erected right above the middle part of the first circulating conveyer belt (5), a first unqualified circulating conveyer belt (7) is erected on one side of the first circulating conveyer belt (5) corresponding to the position, a material receiving frame is arranged at a discharge end of the first unqualified circulating conveyer belt (7), a material receiving station is arranged at a discharge end of the first circulating conveyer belt (5), and a rod overturning mechanism (8) for overturning the stabilization rod is arranged on the overturning material receiving station, a second circulating conveyer belt (9) is installed below the rod turning mechanism (8), a photographing detection system is erected right above the middle of the second circulating conveyer belt (9), a second unqualified product circulating conveyer belt (10) is erected on one side of the second circulating conveyer belt (9) corresponding to the position, and a material receiving frame is also arranged at the discharge end of the second unqualified product circulating conveyer belt (10).
2. The inspection line of composite stabilizer bar assembly inspection of claim 1, characterized in that: the composite stabilizer bar fixing device is characterized in that supporting blocks (11) used for supporting and clamping torsion bars in the middle of the composite stabilizer bar are distributed on the workbench (1) at intervals, clamping grooves are respectively formed in the supporting blocks (11), cushion blocks (12) used for clamping the supporting blocks are further distributed at two ends of each supporting block (11), and clamping grooves are respectively formed in the cushion blocks (12).
3. The inspection line of composite stabilizer bar assembly inspection of claim 1, characterized in that: the guide rod type hydraulic press is characterized in that screw rods (13) are installed at two ends of the workbench (1) through installation supports, sliding seats (14) are screwed on the screw rods (13) respectively, insertion rods (15) are fixedly installed on the sliding seats (14) respectively, guide rods are erected below the screw rods (13) respectively, the insertion rods (15) are fixedly connected with one sides of the sliding seats (14), guide sleeves (16) for guiding the insertion rods (2) are distributed on the workbench (1), guide sleeves (17) matched with inner holes of the torsion bars are sleeved at the front end portions of the insertion rods (15), and the screw rods (13) are driven by motors at the end portions of the screw rods (13).
4. The inspection line of composite stabilizer bar assembly inspection of claim 3, characterized in that: counter bores (18) are distributed on the circumferential side wall of the guide sleeve (17), an elastic clamping seat (19) is arranged in the counter bores (18), a universal ball (20) is fixedly mounted at the front end of the elastic clamping seat (19) in a clamping mode, and the elastic clamping seat (19) is connected with the counter bores (18) through springs (21).
5. The inspection line of composite stabilizer bar assembly inspection of claim 1, characterized in that: crossbeam (22) have been erect to the middle part top of endless conveyor belt (5), install lift cylinder (23) on crossbeam (22), the piston rod of lift cylinder (23) stretches out the end and installs fixing base (24), install the camera of shooing in fixing base (24), push pedal (25) are installed to the opposite side of endless conveyor belt (5) that unqualified goods endless conveyor belt (7) correspond the position, the removal of push pedal (25) is through promoting the cylinder drive.
6. The inspection line of composite stabilizer bar assembly inspection of claim 1, characterized in that: the rod overturning mechanism (8) comprises a hollow material receiving frame (26), a turnover shaft (27) is installed in the middle of the material receiving frame (26) in a rotating mode, a material receiving plate (28) is fixedly installed on the turnover shaft (27), a limiting plate (29) is arranged at the front end portion of the material receiving plate (28), a pressing plate (30) which is driven by a pressing cylinder and used for pressing leaf springs on two sides is erected above the two sides of the material receiving plate (28), the turnover cylinder of the turnover shaft (27) is driven by the turnover cylinder of the end portion of the turnover shaft, and a circulating conveying belt II (9) is erected below the material receiving frame (26).
7. The inspection line of composite stabilizer bar assembly inspection of claim 6, characterized in that: connect the both sides of flitch (28) be equipped with spacing deflector (31), the feed end of spacing deflector (31) is equipped with the turn-ups that the compound stabilizer bar that does benefit to that turns over to the book outward respectively, pressure strip (30) fixed mounting is held at the piston rod that compresses tightly cylinder (32) and stretches out, pressure strip (30) can be changed according to the specification requirement of the compound stabilizer bar of difference, the length of pressure strip (30) and the length cooperation of leaf spring.
8. The inspection line of composite stabilizer bar assembly inspection of claim 1, characterized in that: the shooting detection system above the middle of the second circulating conveyer belt (9) is the same as the shooting detection system on the first circulating conveyer belt (5), a push plate is installed on the other side of the second circulating conveyer belt (9) at the position corresponding to the second unqualified product circulating conveyer belt (10), and the push plate is driven by a push cylinder to move.
9. An automatic detection production line for a molded composite stabilizer bar according to any one of claims 1 to 7, characterized in that the detection steps are as follows:
s1, firstly, detecting an inner hole of a torsion bar of a composite stabilizer bar assembly, manually clamping the composite stabilizer bar on a workbench, observing whether cracks exist in the inner hole or whether spraying is in place through an endoscope probe, wherein the endoscope probe is arranged at the end part of an insertion rod, the insertion rod is driven through a screw rod, and the stability of the endoscope probe in the advancing process is ensured by matching with the structure of a guide sleeve at the front end part of the insertion rod, so that the inner hole of the composite stabilizer bar is accurately measured, and one group of insertion rods or two groups of insertion rods can be selected to be used according to the specification of the composite stabilizer bar or whether the middle of the composite stabilizer bar is bent due to the fact that the insertion rods are respectively arranged at two ends of the workbench;
s2, if the inner hole is detected to be qualified, manually placing the inner hole stabilizer bar which is detected to be qualified on an appearance detection workbench for continuous detection, and during appearance detection, directly conveying the inner hole stabilizer bar through a first circulating conveying belt, then detecting the inner hole stabilizer bar through a photographing detection system, if the appearance surface is detected to be defective, pushing the inner hole stabilizer bar to a first unqualified product circulating conveying belt to an unqualified product receiving frame through a push plate, and if the appearance surface is detected to be non-defective, continuously conveying the inner hole stabilizer bar to an overturning receiving station for continuous detection;
s3, the conveyed composite stabilizer bar is directly overturned through the overturning material receiving station, the material is directly dropped onto a second circulating conveying belt after overturning, the material is conveyed to a photographing detection system through the second circulating conveying belt, the other side of the material is detected, if the surface of the material is detected to have defects, the material is pushed into a second unqualified product circulating conveying belt to an unqualified product material receiving frame through a push plate, if the surface of the material is detected to have defects, the material is qualified, and the material is manually taken and placed on a finished product frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110987929.8A CN113680699A (en) | 2021-08-26 | 2021-08-26 | Detection production line and detection method for flaw detection of composite stabilizer bar assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110987929.8A CN113680699A (en) | 2021-08-26 | 2021-08-26 | Detection production line and detection method for flaw detection of composite stabilizer bar assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113680699A true CN113680699A (en) | 2021-11-23 |
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| CN102284431A (en) * | 2011-04-28 | 2011-12-21 | 河南科技大学 | On-line detection grading device for lithium ion battery pole piece and method thereof |
| CN103785627A (en) * | 2014-01-27 | 2014-05-14 | 河南科技大学 | On-line lithium battery pole piece surface defect detection sorting system and method |
| CN108526036A (en) * | 2018-03-14 | 2018-09-14 | 朱春伟 | A kind of bearing failure detector |
| CN109596632A (en) * | 2018-12-24 | 2019-04-09 | 欣辰卓锐（苏州）智能装备有限公司 | A kind of vision detection apparatus for inner wall of ring bodies |
| CN110987953A (en) * | 2019-12-23 | 2020-04-10 | 厦门优星电子科技有限公司 | Production process of neodymium iron boron magnet and automatic surface defect detection equipment thereof |
| CN112850009A (en) * | 2021-01-07 | 2021-05-28 | 重庆数智源智能装备科技有限公司 | Machining is with conveyer that has automatic structure that forwards |
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- 2021-08-26 CN CN202110987929.8A patent/CN113680699A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102284431A (en) * | 2011-04-28 | 2011-12-21 | 河南科技大学 | On-line detection grading device for lithium ion battery pole piece and method thereof |
| CN103785627A (en) * | 2014-01-27 | 2014-05-14 | 河南科技大学 | On-line lithium battery pole piece surface defect detection sorting system and method |
| CN108526036A (en) * | 2018-03-14 | 2018-09-14 | 朱春伟 | A kind of bearing failure detector |
| CN109596632A (en) * | 2018-12-24 | 2019-04-09 | 欣辰卓锐（苏州）智能装备有限公司 | A kind of vision detection apparatus for inner wall of ring bodies |
| CN110987953A (en) * | 2019-12-23 | 2020-04-10 | 厦门优星电子科技有限公司 | Production process of neodymium iron boron magnet and automatic surface defect detection equipment thereof |
| CN112850009A (en) * | 2021-01-07 | 2021-05-28 | 重庆数智源智能装备科技有限公司 | Machining is with conveyer that has automatic structure that forwards |
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Application publication date: 20211123 |