CN108489681A - A kind of automatic production line for detecting plastic fuel tank leakproofness - Google Patents

A kind of automatic production line for detecting plastic fuel tank leakproofness Download PDF

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Publication number
CN108489681A
CN108489681A CN201810182769.8A CN201810182769A CN108489681A CN 108489681 A CN108489681 A CN 108489681A CN 201810182769 A CN201810182769 A CN 201810182769A CN 108489681 A CN108489681 A CN 108489681A
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CN
China
Prior art keywords
fuel tank
plastic fuel
detection block
rotating frame
roller tables
Prior art date
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Granted
Application number
CN201810182769.8A
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Chinese (zh)
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CN108489681B (en
Inventor
陆再宏
万国峰
杨庭举
班晓辉
周广荣
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Yangzhou Long Haul Plastic Technology Ltd By Share Ltd
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Yangzhou Long Haul Plastic Technology Ltd By Share Ltd
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Priority to CN201810182769.8A priority Critical patent/CN108489681B/en
Publication of CN108489681A publication Critical patent/CN108489681A/en
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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/04Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
    • G01M3/06Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point by observing bubbles in a liquid pool
    • G01M3/10Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point by observing bubbles in a liquid pool for containers, e.g. radiators

Abstract

The present invention relates to a kind of automatic production lines for detecting plastic fuel tank leakproofness.The device includes pond, pool inner wall is equipped with several ultrasonic probes, ultrasonic probe is connected through the computer of signal wire and peripheral hardware, for detecting the bubble variation in pond in water, right over pond rotating frame is hinged with through supporting rack, the bottom of rotating frame is completely submerged in pond, the detection block of mouse cage shape is hinged on the peripheral cross bar of rotating frame, on front side of rotating frame direction of feed roller tables is conveyed equipped with the plastic fuel tank that will be filled with high pressure gas is transported in detection block first, it is equipped with the second conveying roller tables positioned at rotating frame discharge direction tail portion.Since rotating frame and detection block are hinged and rotating frame conveys roller tables with first and matches, plastic fuel tank to be detected can be transported in detection block by the first conveying roller tables, again due to the presence of ultrasonic probe, it can efficiently detect whether plastic fuel tank leaks, avoid the mistake for artificially judging to occur.

Description

A kind of automatic production line for detecting plastic fuel tank leakproofness
Technical field
The present invention relates to the detection device technical fields of plastic fuel tank, more particularly to one kind is for detecting plastic fuel tank The automatic production line of leakproofness.
Background technology
A kind of patent of reflection type mirror ultrasonic wave fuel tank leak-checking apparatus is disclosed in existing Chinese patent database, Number of patent application is 201320453450.7, and patent application day is 2013.07.26, and Authorization Notice No. CN203365082U is awarded The power day for announcing is 2013.12.25, which includes:Scanning bracket, ultrasonic probe, direct current generator module, acoustic mirror, positioning Bar and connecting cable, the direct current generator module are fixed on the upper end of scanning bracket, the acoustic mirror, ultrasonic probe, Locating rod is fixed on the lower end of scanning bracket.Its shortcoming:The device can only detect whether fuel tank leaks, how will be oily Case is placed in detection cell, and how to pull the fuel tank detected out is all unusual stubborn problem, therefore the device is automatic Change degree is relatively low, and testing staff's labor intensity is larger, takes time and effort, and production efficiency is relatively low, and production cost is higher, it is difficult to large area Operation.
Invention content
The purpose of the present invention is in view of the deficienciess of the prior art, i.e. the degree of automation is relatively low, production efficiency is low, people Work cost input is higher, provides the automatic production line that a kind of structure more reasonably is used to detect plastic fuel tank leakproofness.
A kind of automatic production line for detecting plastic fuel tank leakproofness includes pond, on the pool inner wall Equipped with several ultrasonic probes, ultrasonic probe is connected through the computer of signal wire and peripheral hardware, for detecting in pond in water Bubble changes, and is hinged with spokelike rotating frame through supporting rack right over pond, the bottom of rotating frame is completely submerged in water Chi Zhong is hinged with the detection block of mouse cage shape on the peripheral cross bar of the rotating frame, is set on front side of rotating frame direction of feed There is the first conveying roller tables that the plastic fuel tank that will be filled with high pressure gas is transported in detection block, is located at rotating frame discharge side The second conveying roller tables that plastic fuel tank transports will have been detected by being rearwardly equipped with.
When the present invention works, the plastic fuel tank that operating personnel will be filled with high pressure gas is placed on the first conveying roller tables On, rotating frame is rotated, the detection block of plastic fuel tank to be transported is made to move to below the first conveying roller tables, the first conveying roller tables Work, the plastic fuel tank fallen from the first conveying roller tables outlet side enter in detection block, rotation rotating frame, on rotating frame Detection block enter with plastic fuel tank to be detected in the water in pond, ultrasonic probe on pool inner wall is started to work, The variation for detecting underwater bubble, when will appear bubble in plastic fuel tank leakage, water, ultrasonic probe will letter after detecting bubble It number is transferred on peripheral hardware computer, rotating frame is rotated further, and the plastic fuel tank in water in detection block is transported pond, operation The plastic fuel tank examined difference is placed in the second conveying roller tables and transports by personnel.
Compared with prior art, beneficial effects of the present invention are:Due to rotating frame and detection block is hinged and rotating frame Frame is matched with the first conveying roller tables, and plastic fuel tank to be detected can be transported in detection block by the first conveying roller tables, and by It in the presence of ultrasonic probe, can efficiently detect whether plastic fuel tank leaks, avoid the mistake for artificially judging to occur.
The detection block includes conveying the left side of roller tables, the right side of direction the second conveying roller tables towards first and being in The bottom surface of the forward and backward side of transparence, left side lower end and detection block connects, and left side upper end is detached with detection block to extend outwardly Inclined deflector is formed, the deflector is used to lead into the plastic fuel tank fallen in the first conveying roller tables corresponding In detection block, the right side is equipped with opening, and the top for being located at the second conveying roller tables supply side is equipped with stop member, stop member The detection block above the second conveying roller tables is lived for barrier, so that detection block is toppled, the plastic fuel tank that will have been detected in detection block It is open and is discharged from right side, to fall in the second conveying roller tables.
The stop member includes the supporting rod being vertically arranged, and the free end of supporting rod is equipped with the sliding slot of horizontal direction, sliding Slide bar is slidably connected in slot, and the roller interfered with detection block to be toppled is equipped with towards the slide bar end of rotating frame.Slide bar exists Sliding in sliding slot, to adjust the angle of toppling of detection block, convenient for the plastic fuel tank in detection block is discharged to the second conveying roller On platform, and due to the presence of roller, slide bar is avoided directly to interfere with detection block, damages detection block and slide bar.
Tapped through hole is offered on the chute wall, and hand-screw screw, the freedom of hand-screw screw are screwed in tapped through hole End contradicts on slide bar, is used for the position of fixed slip bar.
Several rotating rollers are equipped on the bottom surface of the detection block side by side, rotating roller enters convenient for plastic fuel tank in detection block Or it is discharged to outside detection block.
Detection block bottom surface positioned at detection block right side side is equipped with the limit convex skidded off for stopping plastic fuel tank It rises.
The limit protrusion contact surface contacted with plastic fuel tank is smooth inclination arc surface, tilts circular arc towards detection block Right side tilts.Tilt the plastic fuel tank discharge that arc surface is convenient for toppling in detection block.
Further include having rotational driving device, the rotational driving device and the rotating frame central shaft being hinged on supporting rack It is sequentially connected.Rotational driving device effectively drives rotating frame rotation, saves labour.
The rotational driving device is connect through single armed Sheave Device with the External Gear with rotating frame central shaft driven, is nibbled outside single armed Closing Geneva mechanism discontinuously can drive rotating frame to rotate, and detection block is fallen into convenient for the plastic fuel tank in the first conveying roller tables It is interior, it is stayed in pond for a long time convenient for plastic fuel tank, ultrasonic probe is made accurately to measure the variation of bubble, convenient in detection block Plastic fuel tank be discharged in the second conveying roller tables.
The single armed Sheave Device with the External Gear includes the sheave on the shaft end head of center, matches and cuts with scissors with sheave The cutaway disk being connected on supporting rack, pivoted arm is fixedly connected on cutaway disk, and the end of pivoted arm is equipped with straight pin, the sheave On offer and the matched open slot of straight pin.
Description of the drawings
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the close-up schematic view at A in Fig. 1.
Wherein, 1 pond, 2 ultrasonic probes, 3 supporting racks, 4 rotating frames, 401 peripheral cross bars, 402 central shafts, 5 detections Frame, 501 left sides, 502 right sides, 503 bottom surfaces, 504 deflectors, 505 stop members, 506 supporting rods, 507 sliding slots, 508 slide Bar, 509 rollers, 510 hand-screw screws, 511 rotating rollers, 512 limit protrusions, 513 inclination arc surfaces, 6 plastic fuel tanks, 7 first Convey roller tables, 8 second conveying roller tables, 9 rotational driving devices, 901 single armed Sheave Device with the External Gear, 902 sheaves, 903 notches circle Disk, 904 pivoted arms, 905 straight pins, 906 open slots.
Specific implementation mode
Include pond 1 for a kind of automatic production line for detecting plastic fuel tank leakproofness as described in Fig. 1-2, 1 inner wall of pond is equipped with several ultrasonic probes 2, and ultrasonic probe 2 is connected through the computer of signal wire and peripheral hardware, for detecting Bubble variation in pond 1 in water, 1 surface of pond are hinged with spokelike rotating frame 4 through supporting rack 3, rotating frame 4 Bottom is completely submerged in pond 1, and the detection block 5 of mouse cage shape is hinged on the peripheral cross bar 401 of rotating frame 4, is located at rotation 4 direction of feed of frame front side is transported to the first conveying roller in detection block 5 equipped with the plastic fuel tank 6 that will be filled with high pressure gas Platform 7, the second conveying roller tables 8 that plastic fuel tank 6 transports, detection will have been detected by being equipped with positioned at 4 discharge direction tail portion of rotating frame Frame 5 includes conveying the left side 501 of roller tables 7, the right side 502 of direction the second conveying roller tables 8 towards first and being transparent Forward and backward side, 501 lower end of left side connect with the bottom surface 503 of detection block 5,501 upper end of left side detached with detection block 5 to Inclined deflector 504 is extended to form outside, and deflector 504 is used to convey the plastic fuel tank 6 fallen in roller tables 7 by first and guide Into in corresponding detection block 5, right side 502 is equipped with opening, and the top for being located at the second conveying 8 supply side of roller tables is equipped with blocking portion Part 505, stop member 505 live the detection block 5 of 8 top of the second conveying roller tables for barrier, so that detection block 5 is toppled, by detection block 5 The plastic fuel tank 6 inside detected is open from right side 502 and is discharged, to fall in the second conveying roller tables 8, the bottom of detection block 5 Several rotating rollers 511 are equipped on face 503 side by side, rotating roller 511 enters convenient for plastic fuel tank 6 in detection block 5 or be discharged to detection Outside frame 5,5 bottom surface 503 of detection block positioned at 5 right side of detection block, 502 side is equipped with for stopping what plastic fuel tank 6 skidded off Limit protrusion 512,512 contact surface of limit protrusion contacted with plastic fuel tank 6 are smooth inclination arc surface 513, tilt circle Cambered surface 513 is tilted to 5 right side 502 of detection block, is tilted arc surface 513 and is convenient for 6 row of plastic fuel tank to topple in detection block 5 Going out, stop member 505 includes the supporting rod 506 being vertically arranged, and the free end of supporting rod 506 is equipped with the sliding slot 507 of horizontal direction, Slide bar 508 is slidably connected in sliding slot 507, is equipped with towards 508 end of slide bar of rotating frame 4 and is interfered with detection block 5 to be toppled Roller 509, the sliding in the sliding slot 507 of slide bar 508, to adjust the angle of toppling of detection block 5, convenient for will be in detection block 5 Plastic fuel tank 6 is discharged in the second conveying roller tables 8, and due to the presence of roller 509, avoids slide bar 508 directly dry with detection block 5 It relates to, damages detection block 5 and slide bar 508, offer tapped through hole on 507 side wall of sliding slot, hand-screw screw is screwed in tapped through hole 510, the free end of hand-screw screw 510 contradicts on slide bar 508, is used for the position of fixed slip bar 508, further includes having rotation to drive Equipment 9, rotational driving device 9 are motor, and rotational driving device 9 is through single armed Sheave Device with the External Gear 901 and 4 center of rotating frame Axis 402 is sequentially connected, and 902 mechanism 901 of single armed external toothing sheave can discontinuously drive rotating frame 4 to rotate, defeated convenient for first It send the plastic fuel tank 6 in roller tables 7 to fall into detection block 5, is stayed in pond 1 convenient for 6 long-time of plastic fuel tank, make ultrasonic wave Probe 2 accurately measures the variation of bubble, is discharged in the second conveying roller tables 8 convenient for the plastic fuel tank 6 in detection block 5, outside single armed It includes the sheave 902 on 402 end of central shaft to engage Geneva mechanism 901, is matched with sheave 902 and is hinged on branch Cutaway disk 903 on support 3, pivoted arm 904 is fixedly connected on cutaway disk 903, and the end of pivoted arm 904 is equipped with straight pin 905, it offers and 905 matched open slot 906 of straight pin on sheave 902.
When work, the plastic fuel tank 6 that operating personnel will be filled with high pressure gas is placed in the first conveying roller tables 7, rotation Turning the work of driving equipment 9 drives rotating frame 4 to rotate, and the detection block 5 of plastic fuel tank 6 to be transported is made to move to the first conveying roller The lower section of platform 7, the first conveying roller tables 7 work, the plastic fuel tank 6 fallen from the first conveying 7 outlet side of roller tables through deflector 504 into Enter in detection block 5, the work of rotational driving device 9 drives rotating frame 4 to rotate, and the detection block 5 on rotating frame 4 is with to be detected Plastic fuel tank 6 enter in the water in pond 1, ultrasonic probe 2 on 1 inner wall of pond is started to work, and underwater bubble is detected Variation, when will appear bubble in the leakage of plastic fuel tank 6, water, ultrasonic probe 2 transfers signals to peripheral hardware after detecting bubble On computer, the work of rotational driving device 9 drives rotating frame 4 to rotate, and the plastic fuel tank 6 in detection block in water 5 is transported Pond 1, when detection block 5 moves to stop member 505, detection block 5 is interfered with roller 509, and the deflection of detection block 5 is made to topple, to Plastic fuel tank 6 is poured in the second conveying roller tables 8, operating personnel will be placed on underproof plastics in the second conveying roller tables 8 Fuel tank 6 is rejected.
The invention is not limited in above-described embodiments, on the basis of technical solution disclosed by the invention, the skill of this field For art personnel according to disclosed technology contents, one can be made to some of which technical characteristic by not needing performing creative labour A little to replace and deform, these are replaced and deformation is within the scope of the invention.

Claims (10)

1. a kind of automatic production line for detecting plastic fuel tank leakproofness includes pond, it is characterised in that:The water Pond inner wall is equipped with several ultrasonic probes, and ultrasonic probe is connected through the computer of signal wire and peripheral hardware, for detecting pond Bubble variation in middle water, pond surface are hinged with spokelike rotating frame through supporting rack, and the bottom of rotating frame is complete It is immersed in pond, the detection block of mouse cage shape is hinged on the peripheral cross bar of the rotating frame, be located at rotating frame feeding side It is transported to the first conveying roller tables in detection block equipped with the plastic fuel tank that will be filled with high pressure gas to front side, is located at rotating frame Frame discharge direction tail portion, which is equipped with, will detect the second conveying roller tables that plastic fuel tank transports.
2. a kind of automatic production line for detecting plastic fuel tank leakproofness according to claim 1, feature exist In:The detection block includes conveying the left side of roller tables towards first, conveying the right side of roller tables towards second and transparent The bottom surface of the forward and backward side of shape, left side lower end and detection block connects, and left side upper end is detached with detection block to be extended outward to form Inclined deflector, the deflector, which is used to convey the plastic fuel tank fallen in roller tables by first, leads into corresponding detection In frame, the right side is equipped with opening, and the top for being located at the second conveying roller tables supply side is equipped with stop member, and stop member is used for Barrier lives the detection block above the second conveying roller tables, and detection block is made to topple, by the plastic fuel tank detected in detection block from the right side End face opening discharge, to fall in the second conveying roller tables.
3. a kind of automatic production line for detecting plastic fuel tank leakproofness according to claim 2, feature exist In:The stop member includes the supporting rod being vertically arranged, and the free end of supporting rod is equipped with the sliding slot of horizontal direction, is slided in sliding slot It is dynamic to be connected with slide bar, the roller interfered with detection block to be toppled is equipped with towards the slide bar end of rotating frame.
4. a kind of automatic production line for detecting plastic fuel tank leakproofness according to claim 3, feature exist In:Tapped through hole is offered on the chute wall, hand-screw screw is screwed in tapped through hole, and the free end of hand-screw screw contradicts On slide bar, it to be used for the position of fixed slip bar.
5. a kind of automatic production line for detecting plastic fuel tank leakproofness according to claim 4, feature exist In:Several rotating rollers are equipped on the bottom surface of the detection block side by side, rotating roller enters in detection block convenient for plastic fuel tank or row To outside detection block.
6. a kind of automatic production line for detecting plastic fuel tank leakproofness according to claim 5, feature exist In:Detection block bottom surface positioned at detection block right side side is equipped with the limit protrusion skidded off for stopping plastic fuel tank.
7. a kind of automatic production line for detecting plastic fuel tank leakproofness according to claim 6, feature exist In:The limit protrusion contact surface contacted with plastic fuel tank is smooth inclination arc surface, tilts circular arc towards detection block right end Face tilts.
8. a kind of for detecting the full-automatic of plastic fuel tank leakproofness according to any claim in claim 1-7 Production line, it is characterised in that:Further include having rotational driving device, the rotational driving device and the rotation being hinged on supporting rack Frame center axis is sequentially connected.
9. a kind of automatic production line for detecting plastic fuel tank leakproofness according to claim 8, feature exist In:The rotational driving device is connect through single armed Sheave Device with the External Gear with rotating frame central shaft driven.
10. a kind of automatic production line for detecting plastic fuel tank leakproofness according to claim 9, feature exist In:The single armed Sheave Device with the External Gear includes the sheave on the shaft end head of center, matches and is hinged on sheave Cutaway disk on supporting rack, pivoted arm is fixedly connected on cutaway disk, and the end of pivoted arm is equipped with straight pin, is opened on the sheave Equipped with the matched open slot of straight pin.
CN201810182769.8A 2018-03-06 2018-03-06 Full-automatic production line for detecting tightness of plastic fuel tank Active CN108489681B (en)

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