CN105157929A - Rotary plastic container leak tester - Google Patents
Rotary plastic container leak tester Download PDFInfo
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- CN105157929A CN105157929A CN201510554051.3A CN201510554051A CN105157929A CN 105157929 A CN105157929 A CN 105157929A CN 201510554051 A CN201510554051 A CN 201510554051A CN 105157929 A CN105157929 A CN 105157929A
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- collecting device
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Abstract
The invention relates to a rotary plastic container leak tester. The leak tester comprises a rack and is characterized in that a leak testing rotating plate device is arranged on the rack; and a rotating plate and a plurality of bubble collection devices are arranged on the leak testing rotating plate device. The bubble collection devices are arranged at corresponding positions of the rotating plate; and the bubble collection devices and the rotating plate form a plurality of container fixation stations. Besides, a speed reducer is also arranged at the bottom of the rack and is connected with the leak testing rotating plate device by a rotating shaft; and the leak testing rotating plate device is driven to make rotary motion. On the basis of the structure, a plastic container is extruded by an extrusion assembly to increase the air pressure in the plastic container and thus the air leaks from micropores of the connecting part of the plastic container sealing cover; with collection and viewing of the bubble collection devices, whether the plastic container is sealed well can be identified. Therefore, whether a leakage defect exists in the plastic container can be detected rapidly and precisely and thus the labor intensity of the worker can be reduced.
Description
Technical field
The present invention relates to a kind of plastic packaging containers checkout equipment, especially a kind of rotary plastic material container air leak tester.
Background technology
Leak hunting and be the abbreviation of " detect and leak " and " monitoring leakage ", refers to that employing professional method and instrument check the production equipment such as pipeline, storage tank, device or utensil, find whether it exists leakage, orient leakage point particular location, and provide leakage rate.In beverage syrup industry, packing container side leakage is that whether qualified inspecting containers produce a important indicator, and beverage packaging unit leakage can cause the loss of beverage, also can pollute the daily necessities such as clothes, case and bag, for user makes troubles simultaneously.
Existing plastic containers leak detecting device detects the change of liquid level after generally adopting extruding, or whether the process detection bottle of extruding detects beverage bottle to outside reacting force change and leaks, minimum defect area must be greater than 0.2mm2, these detection means accuracys are not high, and detection method is all very high to the requirement of equipment software and hardware, not intuitively.There will be undetected situation for very micro-leakage especially, this directly causes substandard product to come into the market infringement business and consumer interests.
Summary of the invention
The object of this invention is to provide a kind of structure simple, accuracy of detection is high, and detect directly perceived, detection efficiency is high, the rotary plastic material container air leak tester of failure rate is low.
Realize above-mentioned purpose, the technical solution adopted in the present invention is: rotary plastic material container air leak tester, comprise: frame, it is characterized in that: in frame, be provided with the rotating-table apparatus that leaks hunting, the described rotating-table apparatus that leaks hunting is provided with rotating disk and several bubble collecting devices, this bubble collecting device is located on the correspondence position of rotating disk, and station fixed by several containers of the formation of bubble collecting device and rotating disk; Bottom described frame, be also provided with reductor, this reductor is connected with the rotating-table apparatus that leaks hunting by rotating shaft, and drives the rotating-table apparatus that leaks hunting to do gyration.
Preferably, the described rotating-table apparatus that leaks hunting is made up of rotating disk, cam mechanism, bubble collecting device and pressing mechanism, cam mechanism is fixedly mounted on rotating disk, rotating disk is fixedly connected with the rotating shaft on reductor, bubble collecting device is connected with cam mechanism by cam follower, and does upper and lower displacement along the anglec of rotation change of cam mechanism; Pressing mechanism is located at rotating disk outer side edges edge, and it is corresponding that station fixed by its position and container.
Preferably, described bubble collecting device is socketed by O-ring seal and plastic containers and seals, and the side of bubble collecting device is provided with water filling port, and the top of bubble collecting device is provided with one-way exhaust valve.
Preferably, the described rotating-table apparatus that leaks hunting is provided with industrial camera near the side of bottle outlet, and the position of this industrial camera is corresponding with the position of bubble collecting device.
Preferably, described pressing mechanism is squeezing passage, and the distance size of this squeezing passage is less than the size of plastic containers.
Present external state-of-the-art detection gimmick has the pressure change 1. judged the height of liquid level in container by extruding in 2. inspection instrument, the minimum defect that these two kinds of detection meanss can detect all is greater than 0.2mm2, and the testing process time very short (2-3 second) easily causes undetected.This patent utilizes extruding to produce the method for bubble, and advantage is very micro-leakage to be reflected very intuitively by physical phenomenon, and method simple operations is convenient, detects the technology maturation of bubble with industrial camera, is conducive to reducing business capital burden.On the other hand by extending the detection time (being greater than more than 5 seconds) of single container, long-time extruding is applied to container, the defect making this patent detect can be less than 0.02mm2 even can still have the container of disclosure risk to find in advance to reject non-defectiveness, really accomplishes to take precautions against in possible trouble.
After the present invention adopts said structure, by adopting compression assemblies, plastic containers are extruded, atmospheric pressure in plastic containers is increased, air is forced to ooze out from the micropore of sealing cap for plastic container junction, and inspected by the collection of bubble collecting device, thus tell the frame mode that plastic containers seal whether existing defects, achieve fast, precisely detect the problem whether plastic containers exist leakage defect, alleviate the labour intensity of staff.Structure of the present invention is simple, and accuracy of detection is high, and detect directly perceived, detection efficiency is high, failure rate is low.
Accompanying drawing explanation
Fig. 1 is plan structure schematic diagram of the present invention.
Fig. 2 of the present inventionly faces structural representation.
In figure: 1, frame, 2, leak hunting rotating-table apparatus, 21, rotating disk, 22, bubble collecting device, 23, cam mechanism, 24, pressing mechanism, 25, water filling port, 26, one-way exhaust valve, 3, reductor, 4, industrial camera.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail:
As shown in the figure, for achieving the above object, the technical solution adopted in the present invention is: rotary plastic material container air leak tester, comprise: frame 1, it is characterized in that: in frame 1, be provided with the rotating-table apparatus 2 that leaks hunting, the described rotating-table apparatus 2 that leaks hunting is provided with rotating disk 21 and several bubble collecting devices 22, and this bubble collecting device 22 is located on the correspondence position of rotating disk 21, and bubble collecting device 22 fixes station with several containers of formation of rotating disk 21; Bottom described frame 1, be also provided with reductor 3, this reductor 3 is connected with the rotating-table apparatus 2 that leaks hunting by rotating shaft, and drives the rotating-table apparatus 2 that leaks hunting to do gyration.
Preferably, the described rotating-table apparatus 2 that leaks hunting is made up of rotating disk 21, cam mechanism 23, bubble collecting device 22 and pressing mechanism 24, cam mechanism 23 is fixedly mounted on rotating disk 21, rotating disk 21 is fixedly connected with the rotating shaft on reductor 3, bubble collecting device 22 is connected with cam mechanism 23 by cam follower, and does upper and lower displacement along the anglec of rotation change of cam mechanism 23; Pressing mechanism 24 is located at rotating disk 21 outer side edges edge, and it is corresponding that station fixed by its position and container.
Preferably, described bubble collecting device 22 is socketed by O-ring seal and plastic containers and seals, and the side of bubble collecting device 22 is provided with water filling port 25, and the top of bubble collecting device 22 is provided with one-way exhaust valve 26.
Preferably, the described rotating-table apparatus 2 that leaks hunting is provided with industrial camera 4 near the side of bottle outlet, and the position of this industrial camera 4 is corresponding with the position of bubble collecting device 22.
Preferably, described pressing mechanism 24 is squeezing passage, and the distance size of this squeezing passage is less than the size of plastic containers.
Embodiment:
As shown in the figure, in actual applications, operating personnel detect the sealing leak of the plastic containers that metallic film seals.After seal of vessel, enter into through conveying belt transmission the container being arranged on correspondence on rotating disk 21 and fix station, in the process rotated, cam mechanism 23 drives the bubble collecting device 22 be located at above container correspondence to be pressed downwardly onto container top, and wrap the sealing of the plastic containers of whole metallic film sealing, container is close to by O-ring seal, forms seal cavity.Water is injected in bubble collecting device 22 until be full of inner chamber completely from water filling port 25 by filling pipe, container is under the rotarily driving of rotating disk 21, enter into container pressing mechanism 24, container internal pressure in extrusion process of leaking is greater than external pressure, in container, bubble can be discharged to outside and be collected by bubble collecting device 22, sends signal and reject leakage container after outside industrial camera 4 observes the bubble of collection.Meanwhile, cam mechanism 23 drives bubble collecting device 22 upwards to promote release container, completes the whole series and to leak hunting flow process.
The above is the preferred embodiment of the present invention; certainly the interest field of the present invention can not be limited with this; should be understood that; for those skilled in the art; technical scheme of the present invention is modified or equivalent replacement, do not depart from the protection domain of technical solution of the present invention.
Claims (5)
1. rotary plastic material container air leak tester, comprise: frame (1), it is characterized in that: in frame (1), be provided with the rotating-table apparatus that leaks hunting (2), the described rotating-table apparatus that leaks hunting (2) is provided with rotating disk (21) and several bubble collecting devices (22), this bubble collecting device (22) is located on the correspondence position of rotating disk (21), and bubble collecting device (22) fixes station with several containers of formation of rotating disk (21); Also be provided with reductor (3) in described frame (1) bottom, this reductor (3) is connected with the rotating-table apparatus that leaks hunting (2) by rotating shaft, and drives the rotating-table apparatus (2) that leaks hunting to do gyration.
2. rotary plastic material container air leak tester according to claim 1, it is characterized in that: the described rotating-table apparatus that leaks hunting (2) is made up of rotating disk (21), cam mechanism (23), bubble collecting device (22) and pressing mechanism (24), cam mechanism (23) is fixedly mounted on rotating disk (21), rotating disk (21) is fixedly connected with the rotating shaft on reductor (3), bubble collecting device (22) is connected with cam mechanism (23) by cam follower, and does upper and lower displacement along the anglec of rotation change of cam mechanism (23); Pressing mechanism (24) is located at rotating disk (21) outer side edges edge, and it is corresponding that station fixed by its position and container.
3. rotary plastic material container air leak tester according to claim 1, it is characterized in that: described bubble collecting device (22) is socketed by O-ring seal and plastic containers and seals, the side of bubble collecting device (22) is provided with water filling port (25), and the top of bubble collecting device (22) is provided with one-way exhaust valve (26).
4. rotary plastic material container air leak tester according to claim 1, it is characterized in that: the described rotating-table apparatus that leaks hunting (2) is provided with industrial camera (4) near the side of bottle outlet, and the position of this industrial camera (4) is corresponding with the position of bubble collecting device (22).
5. rotary plastic material container air leak tester according to claim 1, is characterized in that: described pressing mechanism (24) is squeezing passage, and the distance size of this squeezing passage is less than the size of plastic containers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510554051.3A CN105157929A (en) | 2015-09-02 | 2015-09-02 | Rotary plastic container leak tester |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510554051.3A CN105157929A (en) | 2015-09-02 | 2015-09-02 | Rotary plastic container leak tester |
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| CN105157929A true CN105157929A (en) | 2015-12-16 |
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| CN201510554051.3A Pending CN105157929A (en) | 2015-09-02 | 2015-09-02 | Rotary plastic container leak tester |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105910890A (en) * | 2016-06-02 | 2016-08-31 | 天津市长龙宏业燃气设备有限公司 | Method and device for synchronizing rotating disc station number recognition and steel seal number reading |
| CN107782512A (en) * | 2017-11-23 | 2018-03-09 | 苏州富强科技有限公司 | A kind of device for detecting sealability with four station feeding turntables |
| CN108489681A (en) * | 2018-03-06 | 2018-09-04 | 扬州长运塑料技术股份有限公司 | A kind of automatic production line for detecting plastic fuel tank leakproofness |
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| CN104390746A (en) * | 2014-10-20 | 2015-03-04 | 华仁药业（日照）有限公司 | Welding quality inspection apparatus of transfusion bag and inspection method using the same |
| CN204583716U (en) * | 2014-09-02 | 2015-08-26 | 李文斌 | A kind of mensuration filling production lines upper container defect and defect container sorting equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US4852415A (en) * | 1987-05-12 | 1989-08-01 | Elpatronic Ag | Inspection machine for plastic bottles |
| RU2090851C1 (en) * | 1994-01-12 | 1997-09-20 | Акционерное общество открытого типа "Прогресс" | Method of check of vessel leak-proofness and device for its realization |
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| CN201662469U (en) * | 2010-04-30 | 2010-12-01 | 东莞市品冠检测科技有限公司 | Vertical rotary leakage detection machine |
| JP2013057602A (en) * | 2011-09-08 | 2013-03-28 | Suntory Holdings Ltd | Liquid leak checkup device for containers |
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| CN103575484A (en) * | 2013-10-15 | 2014-02-12 | 中山市维普泰克自动化设备有限公司 | Leak detection machine for medicine bottles |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105910890A (en) * | 2016-06-02 | 2016-08-31 | 天津市长龙宏业燃气设备有限公司 | Method and device for synchronizing rotating disc station number recognition and steel seal number reading |
| CN105910890B (en) * | 2016-06-02 | 2019-03-29 | 天津市长龙宏业燃气设备有限公司 | The identification of rotary turnplate station number and the method and apparatus synchronous with steel seal number reading |
| CN107782512A (en) * | 2017-11-23 | 2018-03-09 | 苏州富强科技有限公司 | A kind of device for detecting sealability with four station feeding turntables |
| CN107782512B (en) * | 2017-11-23 | 2024-05-17 | 苏州富强科技有限公司 | Tightness detection device with four-station feeding rotary table |
| CN108489681A (en) * | 2018-03-06 | 2018-09-04 | 扬州长运塑料技术股份有限公司 | A kind of automatic production line for detecting plastic fuel tank leakproofness |
| CN108489681B (en) * | 2018-03-06 | 2024-04-05 | 扬州长运塑料技术股份有限公司 | Full-automatic production line for detecting tightness of plastic fuel tank |
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Application publication date: 20151216 |