CN220207414U - Cone cylinder detection device - Google Patents
Cone cylinder detection device Download PDFInfo
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- CN220207414U CN220207414U CN202321440167.0U CN202321440167U CN220207414U CN 220207414 U CN220207414 U CN 220207414U CN 202321440167 U CN202321440167 U CN 202321440167U CN 220207414 U CN220207414 U CN 220207414U
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- lifting mechanism
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- 238000001514 detection method Methods 0.000 title claims abstract description 54
- 239000000523 sample Substances 0.000 claims abstract description 102
- 230000007246 mechanism Effects 0.000 claims abstract description 100
- 230000008859 change Effects 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 5
- 230000007547 defect Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 229920005989 resin Polymers 0.000 description 1
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Abstract
The utility model discloses a cone detection device, which comprises a group of probes, a first lifting mechanism, a second lifting mechanism, a probe driving mechanism, a first angle adjusting mechanism, a rotating mechanism and a bracket, wherein the probe driving mechanism is arranged on the first lifting mechanism; the first lifting mechanism is arranged on the bracket and used for driving the probe to lift along the vertical direction; the first angle adjusting mechanism is arranged on the first lifting mechanism and is used for driving the probe to rotate in the vertical direction; the second lifting mechanism is arranged on the first angle adjusting mechanism and is used for driving the probe to move along the inclined direction of the side wall of the cone to be measured; the probe driving mechanism is arranged on the second lifting mechanism and is used for driving a pair of probes to move relatively so that the two probes respectively contact the inner wall surface and the outer wall surface of the part to be tested; the rotating mechanism is arranged on the bracket and used for driving the cone to be measured to rotate. The device enables the position and the angle of the probe to change along with the change of the taper of the conical surface, the probe is completely attached to the conical surface, the conical cylinder is accurately detected, the problem of incomplete detection is avoided, and the detection efficiency is improved.
Description
Technical Field
The utility model relates to the technical field of mechanical part detection equipment, in particular to a cone detection device.
Background
Because of the installation and use requirements, part of the workpiece is often processed into a cone, and after the processing and forming, the quality of the cone-shaped part is required to be detected, and whether defects exist inside and outside the cone surface is detected, so that the processing quality of a product is ensured.
However, in the prior art, most of the detection is performed manually, and because the inner wall and the depth of the cone are inconvenient to detect by naked eyes, the condition that the inner depth of the cone cannot be completely detected exists in manual detection, the detection efficiency is low, the problems of incomplete detection and incomplete detection exist, the detection precision is low, and the quality of the detected cone workpiece is difficult to guarantee. Therefore, a device capable of replacing manual detection, ensuring the detection quality and improving the detection efficiency is needed.
Disclosure of Invention
The present utility model provides a cone detection device to overcome the above-mentioned problems.
In order to achieve the above object, the technical scheme of the present utility model is as follows:
a cone detection device comprises a group of probes, a first lifting mechanism, a second lifting mechanism, a probe driving mechanism, a first angle adjusting mechanism, a rotating mechanism and a bracket;
the first lifting mechanism is arranged on the bracket and used for driving the probe to lift along the vertical direction on the bracket;
the first angle adjusting mechanism is arranged on the first lifting mechanism and is used for driving the probes to rotate in the vertical direction so that the central connecting line of the two probes is perpendicular to the side wall of the cone to be measured;
the second lifting mechanism is arranged on the first angle adjusting mechanism and is used for driving the probe to move along the inclined direction of the side wall of the cone to be measured;
the probe driving mechanism is arranged on the second lifting mechanism and is used for driving a pair of probes to move relatively so that the two probes respectively contact the inner wall surface and the outer wall surface of the part to be tested;
the rotating mechanism is arranged on the bracket and used for driving the cone to be measured to rotate.
Further, the probe mounting frame comprises a main frame and connecting rods arranged on two sides of the main frame; the probes are respectively arranged on the two connecting rods and are arranged on the inner side and the outer side of the conical surface of the cone to be measured;
the probe driving mechanism comprises an electric cylinder and a probe support connected with the electric cylinder, the electric cylinder is fixed on the lower side of the connecting rod, the probe is rotatably mounted on the probe support, and the electric cylinder drives two probes to move relatively through driving the probe support, so that two probes clamp the conical surface of the cone to be tested.
Further, the second lifting mechanism comprises a second box body, a second sliding block and a second guide rail, wherein the second sliding block and the second guide rail are arranged in the second box body, the second sliding block is connected with the probe mounting frame, and the second driving structure drives the second sliding block to slide up and down along the second guide rail; the second driving structure drives the probe mounting frame to move up and down along the second box body by driving the second sliding block to slide along the second guide rail.
Further, the first angle adjusting mechanism comprises a first angle adjusting driving structure and a fixing frame rotationally connected with the first angle adjusting driving structure; the first angle adjusting driving structure drives the second mounting box body to rotate around the joint of the first angle adjusting driving structure and the fixing frame through the fixing frame.
Further, the first lifting mechanism comprises a first sliding block, a first guide rail and a first driving structure; the first driving structure is used for driving the first sliding block to slide up and down along the first guide rail, the first sliding block is connected with the first fixed plate, and the first angle adjusting driving structure is installed on the first fixed plate.
Further, the rotating mechanism comprises a turntable and a turntable rotation driving structure; the rotary table is in a hollow cylinder shape, the cone to be measured is placed on the rotary table, the cone top of the cone to be measured is fixed by a fixing structure arranged at the bottom of the inner side of the rotary table, the outer side wall of the cone to be measured is abutted to the edge of the top of the rotary table, and the rotary table rotary driving structure drives the cone to be measured to rotate through driving the rotary table.
Further, the first angle adjusting driving structure is a motor.
Further, the lifting device further comprises a stand column, wherein the stand column is fixed on the support, and the first lifting mechanism is installed on one side wall of the stand column.
Further, a turntable seat is arranged on one side of the upright post, the turntable seat is arranged on the support, and the turntable is rotatably installed on the turntable seat.
The beneficial effects of the utility model are as follows:
according to the cone detection device disclosed by the utility model, the height of the detection probe is adjusted through the first lifting mechanism and the second lifting mechanism, the angle of the detection probe is adjusted through the first angle adjusting mechanism and the probe driving mechanism, and the position and the angle of the probe can be changed along with the change of the taper of the cone by matching with the rotating mechanism for rotating the cone to be detected, so that the probe is completely attached to the cone, the cone is accurately detected, the problem of incomplete detection is avoided, and the detection efficiency can be improved while the detection precision is ensured.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions of the prior art, the drawings that are needed in the embodiments or the description of the prior art will be briefly described below, it will be obvious that the drawings in the following description are some embodiments of the present utility model, and that other drawings can be obtained according to these drawings without inventive effort to a person skilled in the art.
FIG. 1 is a schematic diagram of a cone detection device according to an embodiment of the present utility model;
fig. 2 is a schematic structural diagram II of a cone detection device disclosed in the embodiment of the utility model;
FIG. 3 is a schematic diagram of a cone detection device (with a detection cone) according to an embodiment of the present utility model;
fig. 4 is a schematic structural diagram of a cone detection device (excluding the first case and the second case) disclosed in the embodiment of the present utility model;
FIG. 5 is an enlarged view of portion A of FIG. 4;
fig. 6 is a schematic structural diagram five (with the first case and the second case removed) of a cone detection device disclosed in the embodiment of the present utility model;
fig. 7 is an enlarged view of a portion a in fig. 6.
In the figure: 1. a probe; 2. a first lifting mechanism; 21. a first slider; 22. a first guide rail; 23. a first fixing plate; 24. a first lead screw; 25. a first nut; 26. a first driving motor; 27. a first carriage; 28. a first case; 3. a second lifting mechanism; 31. a second case; 32. a second slider; 33. a second guide rail; 34. a second lead screw; 35. a second nut; 36. a second driving motor; 37. a second carriage; 4. a probe driving mechanism; 41. an electric cylinder; 42. a probe holder; 5. a first angle adjustment mechanism; 51. a first angle adjustment drive structure; 52. a fixing frame; 6. a rotating mechanism; 61. a turntable; 62. a turntable rotation driving structure; 63. a turret base; 7. the cone to be measured; 8. a probe mounting rack; 81. a main frame; 82. a connecting rod; 9. a chassis; 10. and (5) a column.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Fig. 1 and 2 show a cone detection device provided in this embodiment, which includes a group of probes 1, a first lifting mechanism 2, a second lifting mechanism 3, a probe driving mechanism 4, a first angle adjusting mechanism 5, a rotating mechanism 6 and a bracket 9;
the first lifting mechanism 2 is arranged on the bracket 9 and is used for driving the probe 1 to lift on the bracket 9 along the vertical direction;
the first angle adjusting mechanism 5 is arranged on the first lifting mechanism 2 and is used for driving the probes 1 to rotate in the vertical direction so that the central connecting line of the two probes 1 is perpendicular to the side wall of the cone 7 to be measured;
the second lifting mechanism 3 is arranged on the first angle adjusting mechanism 5 and is used for driving the probe 1 to move along the inclined direction of the side wall of the cone 7 to be measured;
the probe driving mechanism 4 is arranged on the second lifting mechanism 3 and is used for driving a pair of probes 1 to move relatively so that the inner wall surface and the outer wall surface of the part to be tested of the two probes 1 are contacted respectively;
the rotating mechanism 6 is arranged on the bracket 9 and is used for driving the cone 7 to be tested to rotate; the probe driving mechanism 4 and the rotating mechanism 6 drive the cone to be tested to be in rotating fit, and the detection of whether defects exist in the cone or not is completed. Specifically, in this embodiment, the first lifting mechanism 2 may be disposed along a vertical direction, and may also be disposed on the support 9 in an inclined manner, that is, the first lifting mechanism 2 drives the probe 1 to obliquely rise or fall on the support 9, so that the first lifting mechanism 2 can drive the probe 1 to rise or fall in the vertical direction, and can cooperate with other mechanisms to enable the position and angle of the probe 1 to be changed along with the change of taper of the conical surface, so that the probe is completely attached to the conical surface.
According to the cone detection device disclosed by the utility model, the height of the detection probe is adjusted through the first lifting mechanism and the second lifting mechanism, the angle of the detection probe is adjusted through the probe driving mechanism and the first angle adjusting mechanism, and the position and the angle of the probe can be changed along with the change of the taper of the cone by matching with the rotating mechanism for rotating the cone to be detected, so that the probe is completely attached to the cone, the cone is accurately detected, the problem of incomplete detection is avoided, and the detection efficiency is improved while the detection precision is ensured.
In a specific embodiment, the probe mounting rack 8 comprises a main rack 81 and connecting rods 82 arranged at two sides of the main rack; the probe 1 is respectively arranged on the two connecting rods 82 and is arranged on the inner side and the outer side of the conical surface of the cone 7 to be measured;
the probe driving mechanism 4 comprises an electric cylinder 41 and a probe support 42 connected with the electric cylinder 41, the electric cylinder 41 is fixed on the lower side of the connecting rod 82, the probe 1 is rotatably installed on the probe support 42, and the electric cylinder 41 drives two probes 1 to move relatively through driving the probe support 42, so that the two probes 1 clamp the conical surface of the cone 7 to be tested.
Specifically, in this embodiment, the probe 1 includes a housing and an ultrasonic flaw detection sensor mounted inside the housing, the housing is rotatably mounted on the probe mounting frame 8, when the rotating mechanism 6 drives the cone to be tested to rotate, the housing abutting against the conical surface of the cone rotates along with the rotation of the cone, and the sound wave emission port of the ultrasonic flaw detection sensor in the housing always faces the conical surface of the cone, so as to realize the detection of whether the conical surface has defects; the shell is made of transparent resin material which is easy for sound waves to pass through; the flaw detection principle of the ultrasonic flaw detection sensor is the prior art, and the description is omitted here.
In a specific embodiment, the second lifting mechanism 3 includes a second box 31, and a second slider 32 and a second guide rail 33 that are disposed in the second box 31, where the second slider 32 is connected to the probe mounting frame 8, and the second driving structure drives the second slider 32 to slide up and down along the second guide rail 33; the second driving structure drives the probe mounting frame 8 to move up and down along the second box 31 by driving the second sliding block 32 to slide along the second guide rail 33.
Specifically, in this embodiment, as shown in fig. 6 and 7, the second driving structure includes a second lead screw 34, a second nut 35, and a second driving motor 36, where the second nut 35 is connected to the second slider 32 and the second carriage 37, respectively, the probe mounting frame 8 is mounted on the second carriage 37, and the second driving motor 36 drives the second slider 32 to move up and down along the second lead screw 34 by driving the second nut 35, drives the second slider 32 to move up and down along the second guide rail 33, and drives the second carriage 37 and the probe mounting frame 8 to move up and down, so that after the angle of the probe 1 is adjusted by the first angle adjusting mechanism 5, the height of the probe mounting frame 8 is adjusted, that is, the height of the probe 1 is adjusted, so that the probe 1 can be more attached to the conical surface of the cone, and is more suitable for the angle of the detected conical surface, so that a group of probes can perform clamping actions on the conical surface, and detection of the conical surface is facilitated;
the outer wall of the second box body 31 is provided with a second opening, one side of the second sliding frame 37 is fixedly connected with the second nut 35, and the other side of the second sliding frame 37 extends out of the second opening to be fixedly connected with the probe mounting frame 8 outside the second box body 31.
In a specific embodiment, the first angle adjusting mechanism 5 includes a first angle adjusting driving structure 51 and a fixing frame 52 rotatably connected to the first angle adjusting driving structure 51; the first angle adjusting driving structure 51 drives the second mounting box body 31 to rotate around the joint of the first angle adjusting driving structure 51 and the fixing frame 52 through the fixing frame 52, so as to drive the probe mounting frame 8 connected with the second lifting mechanism to rotate, and the angle of the probe 1 is adjusted.
In a specific embodiment, the first lifting mechanism 2 includes a first slider 21, a first guide rail 22, and a first driving structure; the first driving structure is used for driving the first sliding block 21 to slide up and down along the first guide rail 22, the first sliding block 21 is connected with the first fixing plate 23, and the first angle adjusting driving structure 51 is installed on the first fixing plate 23.
Specifically, in the present embodiment, the first driving structure includes a first screw 24, a first nut 25, and a first driving motor 26; as shown in fig. 4 and 5, the first nut 25 is connected to the first slider 21 and the first carriage 27, the fixing frame 52 is mounted on the first carriage 27, and the first driving motor 26 drives the first slider 21 to move up and down along the first guide rail 22 and drives the first carriage 27 and the fixing frame 52 to move up and down by driving the first nut 25 to move up and down along the first lead screw 24; the first lifting mechanism further comprises a first box 28, and the first guide rail 22 and the first lead screw 24 are both fixed in the first box 28; the outer wall of the first box 28 is provided with a first opening, one side of the first sliding frame 27 is fixedly connected with the first nut 25, and the other side of the first sliding frame 27 extends out of the first opening to be fixedly connected with the fixed frame 52.
In a specific embodiment, the rotating mechanism 6 comprises a turntable 61 and a turntable rotation driving structure 62; the rotary table 61 is in a hollow cylinder shape, the cone to be measured is placed on the rotary table 61, the cone top of the cone to be measured 7 is fixed by a fixing structure arranged at the bottom of the inner side of the rotary table 61, the outer side wall of the cone to be measured is abutted to the edge of the top of the rotary table 61, and the rotary table rotation driving structure 62 drives the cone to be measured 7 to rotate by driving the rotary table 61. Specifically, in this embodiment, the fixing structure is a three-jaw chuck, which is used to fix the cone top of the cone to be measured more stably, so as to prevent the cone and the cone from being unstable when the cone rotates and affecting the detection precision; the rotary table rotary driving structure 62 is a rotary driving motor and a belt, and the rotary driving motor 62 drives the rotary table 61 to rotate through the belt, so that the cone to be measured is driven to rotate.
In a specific embodiment, the first angle adjustment driving structure 51 is a motor. The motor is connected with the fixing frame 52 through a motor shaft and provides power for driving the fixing frame 52 to rotate.
In a specific embodiment, the lifting device further comprises a stand column 10, the stand column 10 is fixed on the bracket 9, and the first lifting mechanism 2 is mounted on one side wall of the stand column 10. The upright post 10 provides a fixed position for the first lifting mechanism 2, so that the installation stability of the first lifting mechanism 2 can be ensured; the underframe 9 provides a fixed position for the upright post 10 and the rotating mechanism 6, and improves the overall stability of the device.
In a specific embodiment, as shown in fig. 3, a turntable 63 is disposed on one side of the upright 10, the turntable 63 is disposed on the stand 9, and the turntable 61 is rotatably mounted on the turntable 63. The turntable 63 serves to support the turntable 61, enhancing the connection stability of the turntable 61.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and not for limiting the same; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the utility model.
Claims (9)
1. The cone detection device is characterized by comprising a group of probes (1), a first lifting mechanism (2), a second lifting mechanism (3), a probe driving mechanism (4), a first angle adjusting mechanism (5), a rotating mechanism (6) and a bracket (9);
the first lifting mechanism (2) is arranged on the bracket (9) and is used for driving the probe (1) to lift on the bracket (9) along the vertical direction;
the first angle adjusting mechanism (5) is arranged on the first lifting mechanism (2) and is used for driving the probes (1) to rotate in the vertical direction so that the central connecting line of the two probes (1) is perpendicular to the side wall of the cone (7) to be measured;
the second lifting mechanism (3) is arranged on the first angle adjusting mechanism (5) and is used for driving the probe (1) to move along the inclined direction of the side wall of the cone (7) to be measured;
the probe driving mechanism (4) is arranged on the second lifting mechanism (3) and is used for driving a pair of probes (1) to move relatively so that the inner wall surface and the outer wall surface of the part to be tested of the two probes (1) are contacted respectively;
the rotating mechanism (6) is arranged on the bracket (9) and is used for driving the cone (7) to be tested to rotate.
2. A cone detection apparatus according to claim 1, wherein the probe mounting frame (8) comprises a main frame (81) and connecting rods (82) provided on both sides of the main frame; the probes (1) are respectively arranged on the two connecting rods (82) and are arranged on the inner side and the outer side of the conical surface of the cone (7) to be measured;
the probe driving mechanism (4) comprises an electric cylinder (41) and a probe support (42) connected with the electric cylinder (41), the electric cylinder (41) is fixed on the lower side of the connecting rod (82), the probe (1) is rotatably installed on the probe support (42), and the electric cylinder (41) drives two probes (1) to move relatively through driving the probe support (42), so that two probes (1) clamp the conical surface of the cone (7) to be tested.
3. The cone detection apparatus as claimed in claim 2, wherein the second lifting mechanism (3) includes a second box (31), and a second slider (32) and a second guide rail (33) disposed in the second box (31), the second slider (32) is connected to the probe mounting frame (8), and the second driving structure drives the second slider (32) to slide up and down along the second guide rail (33); the second driving structure drives the probe mounting frame (8) to move up and down along the second box body (31) by driving the second sliding block (32) to slide along the second guide rail (33).
4. A cone detection apparatus according to claim 3, wherein the first angle adjusting mechanism (5) comprises a first angle adjusting driving structure (51) and a fixing frame (52) rotatably connected with the first angle adjusting driving structure (51); the first angle adjusting driving structure (51) drives the second box body (31) to rotate around the joint of the first angle adjusting driving structure (51) and the fixing frame (52) through the fixing frame (52).
5. The cone detection apparatus according to claim 4, wherein the first lifting mechanism (2) comprises a first slider (21), a first guide rail (22) and a first driving structure; the first driving structure is used for driving the first sliding block (21) to slide up and down along the first guide rail (22), the first sliding block (21) is connected with the first fixing plate (23), and the first angle adjusting driving structure (51) is installed on the first fixing plate (23).
6. A cone detection apparatus according to claim 1, wherein the rotation mechanism (6) comprises a turntable (61) and a turntable rotation driving structure (62); the rotary table (61) is in a hollow cylinder shape, the cone to be measured is placed on the rotary table (61), the cone top of the cone to be measured (7) is fixed by a fixing structure arranged at the bottom of the inner side of the rotary table (61), the outer side wall of the cone to be measured is abutted to the edge of the top of the rotary table (61), and the rotary table rotary driving structure (62) drives the cone to be measured (7) to rotate by driving the rotary table (61).
7. The cone detection apparatus as claimed in claim 4, wherein said first angle adjustment drive (51) is a motor.
8. The cone detection apparatus according to claim 6, further comprising a column (10), wherein the column (10) is fixed to the bracket (9), and wherein the first lifting mechanism (2) is mounted on a side wall of the column (10).
9. The cone detection apparatus as claimed in claim 8, wherein a turntable (63) is provided on one side of the upright (10), the turntable (63) is provided on the bracket (9), and the turntable (61) is rotatably mounted on the turntable (63).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321440167.0U CN220207414U (en) | 2023-06-07 | 2023-06-07 | Cone cylinder detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321440167.0U CN220207414U (en) | 2023-06-07 | 2023-06-07 | Cone cylinder detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220207414U true CN220207414U (en) | 2023-12-19 |
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ID=89153817
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321440167.0U Active CN220207414U (en) | 2023-06-07 | 2023-06-07 | Cone cylinder detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220207414U (en) |
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2023
- 2023-06-07 CN CN202321440167.0U patent/CN220207414U/en active Active
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