CN108429417B - Method for inserting insulating paper into motor stator insulating slot - Google Patents

Method for inserting insulating paper into motor stator insulating slot Download PDF

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Publication number
CN108429417B
CN108429417B CN201810312195.1A CN201810312195A CN108429417B CN 108429417 B CN108429417 B CN 108429417B CN 201810312195 A CN201810312195 A CN 201810312195A CN 108429417 B CN108429417 B CN 108429417B
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China
Prior art keywords
paper
horizontal
insulating
motor stator
pressing plate
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Expired - Fee Related
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CN201810312195.1A
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Chinese (zh)
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CN108429417A (en
Inventor
姚海丽
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Nantong Wancheng Electromechanical Co ltd
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Nantong Wancheng Electromechanical Co ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/10Applying solid insulation to windings, stators or rotors

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The invention discloses a method for inserting insulating paper into an insulating slot of a motor stator, which comprises the following steps: (1) the paper inserting device is adjusted to a proper position through a horizontal moving device and a vertical lifting device of the supporting device; (2) the folded insulating paper is absorbed by a paper inserting device, and then the absorbed insulating paper is inserted into an insulating groove of a motor stator by a pressure principle; the during operation starts paper inserting electric putter, drives the clamp plate through paper inserting electric putter's extension motion and down moves perpendicularly, and when the pressure of clamp plate was greater than the suction that miniature air pump produced, the insulating paper was down moved perpendicularly along C type cover intraductal lateral wall to insert the insulating slot on the motor stator inside wall perpendicularly, after the insulating paper inserted motor stator insulating slot inside completely, drives the perpendicular rising motion of clamp plate through paper inserting electric putter's shrink motion.

Description

Method for inserting insulating paper into motor stator insulating slot
The present application is the application number: 2016104593819, filing date: 2016.06.23, title of the invention: a division application of a motor C-type insulation paper automatic paper inserting robot is provided.
Technical Field
The invention relates to a method for inserting insulating paper into an insulating slot of a motor stator.
Background
The motor mainly comprises a stator and a rotor, the direction of the forced movement of the electrified conducting wire in the magnetic field is related to the current direction and the direction of the magnetic induction line, and the working principle of the motor is that the magnetic field acts on the current, so that the motor rotates; in the production process of the motor, insulation paper is required to be inserted into both a rotor and a stator of the motor, the insulation paper is a general name of electric insulation paper, is mainly used as an insulation material of various electric appliances such as cables, coils and the like, and has good insulation performance and mechanical strength. At present, the operation of inserting the insulating paper into the motor stator is mostly manual operation, generally, the shape that the insulating paper is coiled into the requirement is firstly manually, at present, V type, C type and semiellipse are mainly available, then the manual work is inserted into the empty slot of the motor stator in proper order, and the pushing is in place, and the motor stator is intermittently rotated simultaneously, the whole stator insulating slot is fully inserted, so that a large amount of labor force is consumed, the production cost of the motor is high, and the production efficiency is low.
Disclosure of Invention
In order to make up for the defects of the prior art, the invention provides a method for inserting insulating paper into an insulating slot of a motor stator.
The technical problem to be solved by the invention is realized by adopting the following technical scheme.
A method of inserting insulation paper in an insulation slot of a stator of an electric machine, the method comprising: (1) the paper inserting device is adjusted to a proper position through a horizontal moving device and a vertical lifting device of the supporting device; (2) the folded insulating paper is absorbed by a paper inserting device, and then the absorbed insulating paper is inserted into an insulating groove of a motor stator by a pressure principle; wherein the paper inserting device comprises a micro air pump, a suction nozzle, a C-shaped sleeve, a pressing plate, a paper inserting electric push rod, a reset spring, a mounting column and insulating paper, the suction nozzle is arranged at the lower end of the micro air pump, the C-shaped sleeve is positioned under the suction nozzle, air holes are uniformly formed in the left end of the pressing plate, the paper inserting electric push rod is positioned above the middle part of the pressing plate, the top end of the paper inserting electric push rod is fixed with the pressing plate, the reset spring is positioned at the right side of the pressing plate, the lower end of the reset spring is fixed on the pressing plate through the mounting column, the insulating paper is positioned in the C-shaped sleeve, when the paper inserting electric push rod works, the pressing plate is driven to vertically move downwards through the stretching movement of the paper inserting electric push rod, when the pressure of the pressing plate is greater than the suction force generated by the micro air pump, the insulating paper vertically moves downwards along the inner side wall of the C-shaped sleeve, the vertical lifting motion of the press plate is driven by the contraction motion of the paper inserting electric push rod.
Furthermore, the suction nozzle is made of rubber materials and is of a hollow round table-shaped structure.
Furthermore, the C-shaped sleeve is positioned right below the suction nozzle, and the C-shaped sleeve and the suction nozzle are connected by adopting a thermal expansion and cold contraction technology.
Further, the pressing plate is of a waist-shaped thin plate structure.
Further, strutting arrangement includes the elevator, horizontal migration device and vertical lift device, horizontal migration device fixes directly ahead at the elevator, vertical lift device fixes under the elevator, horizontal migration device includes horizontal electronic slide rail, horizontal slider and fixing base, and the quantity of horizontal electronic slide rail and horizontal slider is two, the parallel symmetrical arrangement of horizontal electronic slide rail, horizontal electronic slide rail front end is provided with the baffle, horizontal slider installs on horizontal electronic slide rail, the fixing base both ends are connected with horizontal slider respectively, reciprocating motion back and forth through horizontal slider on horizontal electronic slide rail, can realize inserting paper device horizontal position's regulation.
Compared with the prior art, the invention has the following advantages:
(1) the invention can carry out insulating paper inserting operation on the motor stator, and the whole paper inserting process is mechanical automatic operation, the paper inserting is quick, convenient and high in safety, the consistency of the paper inserting depth is high, the labor input is reduced, the motor production cost is reduced, and the motor production quality is improved to a certain extent.
(2) The supporting device can realize the synchronous ascending and descending at the same speed on the vertical plane and can move back and forth on the horizontal plane, so that the invention is convenient for inserting paper into motor stators with different types and sizes, and has wide application range.
(3) The redundant parallel mechanism of the invention forms a four-freedom symmetrical parallel mechanism by the fixed platform, the movable platform, the first branched chain and the second branched chain, adopts a parallel mechanism form of 2-UPS-2-RPS, can realize the movement along the X axis and the Z axis and the movement in four freedom directions of the rotation around the X axis and the Y axis, has independent four freedom degrees, can coordinate to work through the four freedom degrees, ensures that the track of the movable platform moves along the curve of a preset space, has stable movement and flexible movement, drives the whole paper inserting device to move in the four freedom directions in the space through the redundant parallel mechanism, and can carry out one-to-one alignment paper inserting on the insulation slots on the inner side wall of the motor stator.
(4) The paper inserting device can suck the folded insulating paper through a suction principle, and then insert the sucked insulating paper into the insulating groove of the motor stator through a pressure principle, and the paper inserting device is quick and simple to operate, high in paper inserting efficiency and capable of improving the production efficiency and quality of the motor.
(5) The fixing device can limit and fix the motor stators of different models, and prevents the problem that the positions of the motor stators are moved and dislocated in the paper inserting process.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of the support device of the present invention;
FIG. 3 is a schematic perspective view of the vertical lift device of the present invention;
FIG. 4 is a top view of the vertical lift device of the present invention;
FIG. 5 is a schematic perspective view of the redundant parallel mechanism and the insertion device of the present invention in combination;
FIG. 6 is a schematic perspective view of a redundant parallel mechanism of the present invention;
FIG. 7 is a schematic perspective view of the paper inserting apparatus of the present invention;
fig. 8 is a perspective view of the fixing device of the present invention.
Detailed Description
For the purpose of making the technical means, the technical features, the technical goals and the effects of the invention easy to understand, the invention will be further described with reference to the following specific drawings.
The method for inserting the insulation paper into the insulation groove of the motor stator is implemented by a motor C-shaped insulation paper automatic paper inserting robot, as shown in figures 1 to 8, the motor C-shaped insulation paper automatic paper inserting robot comprises a base 1, a supporting device 2, a redundant parallel mechanism 3, a paper inserting device 4 and a fixing device 5; base 1 be T plate structure, strutting arrangement 2 is located base 1 rear end, and links firmly between strutting arrangement 2 and the base 1, redundant parallel mechanism 3 is installed at strutting arrangement 2 front end, insert paper device 4 and be located redundant parallel mechanism 3 under, fixing device 5 quantity is four, fixing device 5 respectively symmetrical arrangement is on base 1 up end, and links firmly between fixing device 5 and the base 1.
As shown in fig. 2 to 4, the supporting device 2 includes a lifting block 21, a horizontal moving device 22 and a vertical lifting device 23; the horizontal moving device 22 is fixed right in front of the lifting block 21, and the vertical lifting device 23 is fixed right below the lifting block 21; the horizontal moving device 22 comprises a horizontal electric sliding rail 221, a horizontal sliding block 222 and a fixed seat 223, the number of the horizontal electric sliding rail 221 and the number of the horizontal sliding block 222 are two, the horizontal electric sliding rail 221 is arranged in parallel and symmetrically, a baffle is arranged at the front end of the horizontal electric sliding rail 221, the vertical section of the horizontal electric sliding rail 221 is in an I-shaped structure, the horizontal sliding block 222 is installed on the horizontal electric sliding rail 221, the fixed seat 223 is in a disc-shaped structure, and two ends of the fixed seat 223 are respectively connected with the horizontal sliding block 222; the horizontal position of the paper inserting device 4 can be adjusted by reciprocating the horizontal slider 222 back and forth on the horizontal electric slide rail 221. As shown in fig. 2 to 4, the vertical lifting device 23 includes a lifting screw 231, a sleeve 232, a lifting motor 233, a motor base 234, a rotating shaft 235, a driving gear 236, a locking end cover 237, a fixed frame 238 and a driven gear 239; the number of the lifting screw 231, the sleeve 232 and the driven gear 239 is two, the upper end of the lifting screw 231 is connected with the lifting block 21, the lower end of the lifting screw 231 is installed in the sleeve 232, an internal thread matched with the external thread of the lifting screw 231 is arranged in the sleeve 232, the bottom end of the sleeve 232 is installed on the upper end surface of the base 1 through a bearing, the lifting motor 233 adopts a speed-adjustable speed-reducing motor, the lifting motor 233 is fixed on the upper end surface of the base 1 through a motor base 234, one end of a rotating shaft 235 is connected with a main shaft of the lifting motor 233, the other end of the rotating shaft 235 is connected with the driving gear 236 through a key, the upper end of the driving gear 236 is locked and fixed through a locking end cover 237, the middle part of the rotating shaft 235 is fixed through a fixing frame 238, the fixing frame 238 is, the driven gear 239 is fixed at the middle position of the sleeve 232, and the driven gear 239 is meshed with the driving gear 236; the rotation of the driving gear 236 is driven by the rotation of the lifting motor 233, the driving gear 236 is meshed with the driven gears 239, the two driven gears 239 synchronously rotate in the same direction, the driven gears 239 are fixedly connected with the sleeve 232, so that the sleeve 232 is driven to synchronously rotate in the same direction, the lifting screw 231 and the sleeve 232 are in transmission through threads, the functions of ascending and descending movement of the lifting screw 231 are further realized, the integral height of the supporting device 2 is convenient to adjust, the paper inserting operation can be performed on motor stators 6 of different models, sizes and sizes, the application range of the paper inserting device is widened, and the design is more reasonable.
As shown in fig. 5 and 6, the redundant parallel mechanism 3 includes a fixed platform 31, a movable platform 32, a first branch chain 33 and a second branch chain 34; the fixed platform 31 and the movable platform 32 are both disc-shaped structures, and the movable platform 32 is positioned right above the fixed platform 31; the number of the first branched chain 33 and the second branched chain 34 is two, the first branched chain 33 and the second branched chain 34 are both positioned between the fixed platform 31 and the movable platform 32, two ends of the first branched chain 33 and two ends of the second branched chain 34 are both connected with the fixed platform 31 and the movable platform 32 respectively, and the horizontal installation angle of the first branched chain 33 and the second branched chain 34 is 90 degrees; the first branched chain 33 comprises a first ear seat 331, a hook hinge 332, a first electric push rod 333, a first ball hinge 334, a first connecting column 335 and a first damping spring 336; the first lug seat 331 is fixed on the upper end surface of the fixed platform 31, the first lug seat 331 is connected with the lower end of the first electric push rod 333 by a hook hinge 332, the upper end of the first electric push rod 333 is connected with a first ball hinge 334, the first ball hinge 334 is fixed on the lower end surface of the movable platform 32 by a first connecting column 335, a first damping spring 336 is wound on the first electric push rod 333 and can rotate in two directions by the hook hinge 332, the first ball hinge 334 can rotate in three directions and can move up and down by the first electric push rod 333, the first branched chain 33 adopts a 2-UPS parallel mechanism form, and the first damping spring 336 is used for increasing the stability of the first branched chain 33 during movement and improving the movement performance of the invention; the second branch chain 34 comprises a second ear seat 341, a rotating pin 342, a second electric push rod 343, a second ball hinge 345, a second connecting column 346 and a second damping spring 347; the second ear seat 341 is fixed on the upper end face of the fixed platform 31, the second ear seat 341 is connected with the lower end of the second electric push rod 343 by a rotating pin 342, the upper end of the second electric push rod 343 is connected with a second ball hinge 345, the second ball hinge 345 is fixed on the lower end face of the movable platform 32 by a second connecting column 346, a second damping spring 347 is wound on the second electric push rod 343, the second electric push rod 343 can rotate in one direction by the rotating pin 342, the second ball hinge 345 can rotate in three directions, the second electric push rod 343 can move up and down, the second branched chain 34 adopts a 2-RPS parallel mechanism, and the second damping spring 347 is used for increasing the stability of the second branched chain 34 during movement, thereby improving the movement performance of the invention; the redundant parallel mechanism 3 forms a four-freedom-degree symmetrical parallel mechanism through the fixed platform 31, the movable platform 32, the first branched chain 33 and the second branched chain 34, and adopts a parallel mechanism form of 2-UPS-2-RPS, so that the movement along the X axis and the Z axis and the movement around the X axis and the rotation around the Y axis in four freedom directions can be realized, the four freedom degrees are independent, the four freedom degrees can also work coordinately, the track of the movable platform 32 moves along the curve of a preset space, the movement is stable and flexible, the redundant parallel mechanism 3 drives the whole paper inserting device 4 to move in the four freedom directions in the space, and the paper inserting can be carried out on the insulation slots on the inner side wall of the motor stator 6 in one-to-one alignment mode.
As shown in fig. 5 and 7, the paper inserting device 4 includes a micro air pump 41, a suction nozzle 42, a C-shaped sleeve 43, a pressing plate 44, an electric paper inserting push rod 45, a return spring 46, a mounting column 47 and insulating paper 48; the lower end of the miniature air pump 41 is provided with a suction nozzle 42, the suction nozzle 42 is made of rubber materials, the suction nozzle 42 is of a hollow circular truncated cone-shaped structure, the C-shaped sleeve 43 is positioned right below the suction nozzle 42, the C-shaped sleeve 43 and the suction nozzle 42 are connected by adopting a thermal expansion and cold contraction technology, the pressing plate 44 is of a waist-shaped thin plate structure, the left end of the pressing plate 44 is uniformly provided with air holes, the paper inserting electric push rod 45 is positioned right above the middle part of the pressing plate 44, the top end of the paper inserting electric push rod 45 is fixed with the pressing plate 44, the reset spring 46 is positioned on the right side of the pressing plate 44, the lower end of the reset spring 46 is fixed on the pressing plate 44 through a mounting column; the miniature air pump 41 generates a suction force from bottom to top in the suction nozzle 42, the folded insulation paper 48 is tightly sucked along the C-shaped sleeve 43 under the action of the suction force, when inserting paper, the lower end of the insulation paper 48 is firstly aligned to an insulation groove on the inner side wall of the motor stator 6 through the redundant parallel mechanism 3, then the paper inserting electric push rod 45 is started, the pressing plate 44 is driven to vertically move downwards through the extending movement of the paper inserting electric push rod 45, when the pressure of the pressing plate 44 is greater than the suction force generated by the miniature air pump 41, the insulation paper 48 vertically moves downwards along the inner side wall of the C-shaped sleeve 43 and is vertically inserted into the insulation groove on the inner side wall of the motor stator 6, the function of the insulation paper insertion of the motor stator 6 is realized, after the insulation paper 48 is completely inserted into the insulation groove of the motor stator 6, the vertical lifting movement of the pressing plate 44 is driven through the contracting movement of the paper inserting electric push rod 45, and the reset spring 46 not only plays a role of hanging, and the effect of limiting and resetting is also achieved, the paper inserting device 4 can realize the functions of paper feeding and paper inserting, the operation is quick and simple, the paper inserting efficiency is high, and the production efficiency and quality of the motor are improved.
As shown in fig. 8, the fixing device 5 includes a linear guide 51, a moving slider 52, a fixing clip 53 and a locking bolt 54; the upper end surface of the linear guide rail 51 is uniformly provided with limit holes in a linear manner, the movable sliding block 52 is arranged on the linear guide rail 51, a through hole is formed in the movable sliding block 52, the front end of the fixed clamp 53 is of an arc-shaped structure, the rear end of the fixed clamp 53 is connected with the front end of the movable sliding block 52, and the movable sliding block 52 and the linear guide rail 51 are fixed by a locking bolt 54; during the use, place four fixing device 5 middles perpendicularly with motor stator 6, through the motion of removing slider 52 on linear guide 51, when fixation clamp 53 front end and motor stator 6 lateral wall contacted, will remove slider 52 and fix on linear guide 51 through locking bolt 54, reached the effect fixed to motor stator 6, prevent to move the problem of dislocation at the paper inserting in-process motor stator 6 position.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (1)

1. A method of inserting insulation paper in an insulation slot of a stator of an electric machine, the method comprising: (1) the paper inserting device is adjusted to a proper position through a horizontal moving device and a vertical lifting device of the supporting device; (2) the folded insulating paper is absorbed by a paper inserting device, and then the absorbed insulating paper is inserted into an insulating groove of a motor stator by a pressure principle; wherein the paper inserting device comprises a micro air pump, a suction nozzle, a C-shaped sleeve, a pressing plate, a paper inserting electric push rod, a reset spring, a mounting column and insulating paper, the suction nozzle is arranged at the lower end of the micro air pump, the C-shaped sleeve is positioned under the suction nozzle, air holes are uniformly formed in the left end of the pressing plate, the paper inserting electric push rod is positioned above the middle part of the pressing plate, the top end of the paper inserting electric push rod is fixed with the pressing plate, the reset spring is positioned at the right side of the pressing plate, the lower end of the reset spring is fixed on the pressing plate through the mounting column, the insulating paper is positioned in the C-shaped sleeve, when the paper inserting device works, the lower end of the insulating paper is aligned to an insulating groove on the inner side wall of a motor stator through a redundant parallel mechanism, the paper inserting electric push rod is started, the pressing plate is driven to vertically move downwards through the stretching movement of, the insulation paper is inserted into the insulation groove on the inner side wall of the motor stator vertically, and when the insulation paper is completely inserted into the insulation groove of the motor stator, the contraction motion of the paper inserting electric push rod drives the press plate to move vertically upwards;
the suction nozzle is made of rubber materials and is of a hollow round table-shaped structure;
the C-shaped sleeve is positioned right below the suction nozzle, and the C-shaped sleeve and the suction nozzle are connected by adopting a thermal expansion and cold contraction technology;
the pressing plate is of a waist-shaped thin plate structure;
the supporting device comprises a lifting block, a horizontal moving device and a vertical lifting device, the horizontal moving device is fixed in the front of the lifting block, the vertical lifting device is fixed under the lifting block, the horizontal moving device comprises a horizontal electric sliding rail, a horizontal sliding block and a fixed seat, the number of the horizontal electric sliding rail and the number of the horizontal sliding block are two, the horizontal electric sliding rail is symmetrically arranged in parallel, the front end of the horizontal electric sliding rail is provided with a baffle, the horizontal sliding block is installed on the horizontal electric sliding rail, the two ends of the fixed seat are respectively connected with the horizontal sliding block, the horizontal reciprocating motion of the horizontal sliding block on the horizontal electric sliding rail can be realized, and the horizontal position of the.
CN201810312195.1A 2016-06-23 2016-06-23 Method for inserting insulating paper into motor stator insulating slot Expired - Fee Related CN108429417B (en)

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Applications Claiming Priority (2)

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CN201610459381.9A CN106026564B (en) 2016-06-23 2016-06-23 A kind of automatic paper-inserting machine device people of motor c-type insulating paper
CN201810312195.1A CN108429417B (en) 2016-06-23 2016-06-23 Method for inserting insulating paper into motor stator insulating slot

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CN108429417B true CN108429417B (en) 2020-07-14

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CN201810312879.1A Withdrawn CN108462341A (en) 2016-06-23 2016-06-23 A kind of automatic paper-inserting machine of motor stator insulated paper
CN201810312238.6A Withdrawn CN108377073A (en) 2016-06-23 2016-06-23 A kind of safe motor insulating paper insertion method
CN201810387003.3A Active CN108599489B (en) 2016-06-23 2016-06-23 Automatic paper inserting robot for insulating paper
CN201810312195.1A Expired - Fee Related CN108429417B (en) 2016-06-23 2016-06-23 Method for inserting insulating paper into motor stator insulating slot
CN201810312236.7A Withdrawn CN108377072A (en) 2016-06-23 2016-06-23 A kind of motor insulating paper paper-inserting machine that slotting paper is efficient
CN201810312240.3A Withdrawn CN108347143A (en) 2016-06-23 2016-06-23 A kind of method that motor stator insulated groove is automatically inserted into insulating paper
CN201610459381.9A Active CN106026564B (en) 2016-06-23 2016-06-23 A kind of automatic paper-inserting machine device people of motor c-type insulating paper
CN201810334758.7A Withdrawn CN108418364A (en) 2016-06-23 2016-06-23 A kind of safe motor insulating paper paper-inserting machine
CN201810312307.3A Withdrawn CN108377074A (en) 2016-06-23 2016-06-23 A kind of motor c-type insulating paper inserts paper method automatically

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CN201810312879.1A Withdrawn CN108462341A (en) 2016-06-23 2016-06-23 A kind of automatic paper-inserting machine of motor stator insulated paper
CN201810312238.6A Withdrawn CN108377073A (en) 2016-06-23 2016-06-23 A kind of safe motor insulating paper insertion method
CN201810387003.3A Active CN108599489B (en) 2016-06-23 2016-06-23 Automatic paper inserting robot for insulating paper

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CN201810312236.7A Withdrawn CN108377072A (en) 2016-06-23 2016-06-23 A kind of motor insulating paper paper-inserting machine that slotting paper is efficient
CN201810312240.3A Withdrawn CN108347143A (en) 2016-06-23 2016-06-23 A kind of method that motor stator insulated groove is automatically inserted into insulating paper
CN201610459381.9A Active CN106026564B (en) 2016-06-23 2016-06-23 A kind of automatic paper-inserting machine device people of motor c-type insulating paper
CN201810334758.7A Withdrawn CN108418364A (en) 2016-06-23 2016-06-23 A kind of safe motor insulating paper paper-inserting machine
CN201810312307.3A Withdrawn CN108377074A (en) 2016-06-23 2016-06-23 A kind of motor c-type insulating paper inserts paper method automatically

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CN108377073A (en) 2018-08-07
CN106026564B (en) 2018-08-14
CN108429417A (en) 2018-08-21
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CN106026564A (en) 2016-10-12
CN108462341A (en) 2018-08-28

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