A kind of multiple degrees of freedom formula Intelligent insulation paper paper-inserting machine
Technical field
The present invention relates to motor production of intelligent machinery technical field, specifically a kind of multiple degrees of freedom formula Intelligent insulation paper
Paper-inserting machine.
Background technology
Motor is a kind of equipment for converting electrical current into mechanical energy, it is to use the power on coil (namely stator winding) production
Raw rotating excitation field simultaneously acts on rotor, forms electro-magnetic motor force rotation torque, and motor can be divided into directly according to using the difference of power supply
Galvanic electricity machine and alternating current generator, the motor in electric system is largely alternating current generator, can be synchronous motor and asynchronous machine, electricity
Owner will be made of stator and rotor, and the direction of electrified wire movement under force in magnetic field has with current direction and magnetic induction line direction
It closes, motor operation principle is exactly effect of the magnetic field to electric current stress so that motor rotates;In motor production process, motor is turned
Son and stator are required to be inserted into insulating paper, and insulating paper is the general name of electrical isolation paper, are mainly used as every electricity such as cable and coil
The insulating materials of device equipment has good insulation performance and mechanical strength.
It is mostly at present manual operation for motor stator insulated paper insertion operation, usually first manually insulating paper is rolled into and is wanted
The shape asked mainly has V-type, c-type and semi-oval, is then manually sequentially inserted into inside the empty slot of motor stator at present, and
It is advancing to the position, while intermittent rotary motor stator, entire stator insulated groove will be stuck with, consume a large amount of labour in this way
Power causes motor production cost height, and low production efficiency, simultaneously as being manual operation, motor stator insulated groove interpolation
The insulating paper entered promotes depth disparity very big, also affects the quality of motor to a certain extent.In consideration of it, the present invention provides one
Kind multiple degrees of freedom formula Intelligent insulation paper paper-inserting machine.
Invention content
In order to make up for the deficiencies of the prior art, the present invention provides a kind of multiple degrees of freedom formula Intelligent insulation paper paper-inserting machines.
The present invention to be solved its technical problem and be realized using following technical scheme.
A kind of multiple degrees of freedom formula Intelligent insulation paper paper-inserting machine, including pedestal, support device, delta parallel institutions, slotting paper dress
It sets and fixing device;The T-shaped platy structure of the pedestal, support device are located at pedestal rear side end, and support device and pedestal
Between be connected, delta parallel institutions are mounted on support device front end, insert paper device and are located at immediately below delta parallel institutions, fix
Device quantity is four, and fixing device is symmetrically arranged on pedestal upper surface, and is connected between fixing device and pedestal.
Further, the support device includes elevator, horizontally moving device and vertical lift device;The level
Mobile device is fixed on immediately ahead of elevator, and vertical lift device is fixed on immediately below elevator;The horizontally moving device
Including horizontal electric sliding rail, horizontal slider and fixed seat, and the quantity of horizontal electric sliding rail and horizontal slider is two, horizontal electricity
Dynamic sliding rail Parallel Symmetric arrangement, horizontal electric sliding rail front end are provided with baffle, and the vertical cross section of horizontal electric sliding rail is I-shaped
Structure, horizontal slider be mounted on horizontal electric sliding rail on, fixed seat structure in the form of annular discs, fixed seat both ends respectively with horizontal slider
It is connected;By horizontal slider moving back and forth on horizontal electric sliding rail, it can be achieved that inserting the tune of paper device horizontal position
Section.
Further, the vertical lift device includes lifting screw, sleeve, lifting motor, motor cabinet, shaft, active
Gear, locking end cap, fixed frame and driven gear;The quantity of the lifting screw, sleeve and driven gear is two, lifting
Screw rod upper end is connected with elevator, and lifting screw lower end is mounted in sleeve, and sleeve inner offers outer with lifting screw
The matched internal thread of screw thread, sleeve bottom end are mounted on by bearing on pedestal upper surface, and lifting motor is subtracted using adjustable speed
Speed motor, lifting motor are fixed on the base by motor cabinet on end face, are connected between shaft one end and lifting motor main shaft,
It is attached using key between the shaft other end and driving gear, and driving gear upper end by locking end cap lock admittedly
It is fixed, be fixed by fixed frame in the middle part of shaft, fixed frame in the U-shaped structure to stand upside down, be provided at fixed frame medium position with
Shaft matches the bearing of installation, and driven gear is fixed at sleeve medium position, and driven gear is meshed with driving gear;
The rotation of driving gear, driving gear is driven to be meshed with driven gear by the rotation of lifting motor, two driven gears are same
To synchronous rotation, and driven gear is fixedly connected with sleeve, to the synchronous rotary in the same direction with moving sleeve, lifting screw and sleeve
Between be driven by screw thread, and then realize lifting screw raising and lowering movement function, convenient for adjust support dress
The whole height set can carry out the motor of different model size to insert paper operation, improve the scope of application of the present invention, if
Meter more rationalizes.
Further, the delta parallel institutions include fixed platform, moving platform, motor cabinet, parallel-connected induction motors, first rotating shaft,
First connecting rod, rotational pin, second connecting rod, the second shaft, rotating basis and limit spring;The fixed platform and moving platform be in
Round structure, moving platform are located at immediately below fixed platform, and the quantity of motor cabinet and rotating basis is three, and motor cabinet is with fixed platform
The center of circle centered on be fixed on fixed platform bottom face in positive triangle shape, rotating basis is centered on the center of circle of moving platform in just
Triangle is arranged on moving platform top end face, and motor cabinet installation site and rotating basis installation site correspond respectively,
Installation is fixed by motor cabinet in parallel-connected induction motors, and parallel-connected induction motors use adjustable speed twin shaft output motor, first rotating shaft one end
It is connected with parallel-connected induction motors main shaft, the first rotating shaft other end is connected with first connecting rod upper end, and first connecting rod lower end connects with second
Bar is attached between upper end using rotational pin, and second connecting rod lower end is connected with second shaft one end, the second shaft other end
On rotating basis, rotating basis lower end is provided with swivel bearing, and swivel bearing is mutually fixed with moving platform upper surface, rotation
Turn pedestal upper end to be provided with and the matched double end sleeve of the second shaft, first connecting rod middle inside and second connecting rod middle inside
It is respectively arranged with the first mounting base and the second mounting base, limit spring limits between the first mounting base and the second mounting base
Position spring upper end is connected with the first mounting base, and limit spring lower end is connected with the second mounting base;When specific works, by simultaneously
The rotation for joining motor drives the rotation of first rotating shaft, and first connecting rod is coaxially connected with first rotating shaft, to connect by first
The rotation of bar drives the rotation of second connecting rod, and then drives the movement of moving platform, and reduces delta parallel connections by limit spring
Jitter when mechanism kinematic increases the stationarity of delta parallel institutions movement, and delta parallel institutions are compared with serial mechanism
Rigidity is big, and movement is flexible, stable structure, and bearing capacity is strong and fine motion precision is high, and delta parallel institutions can carry out three in space
The movement in the total six-freedom degree direction of three rotation of translation, and space is small, movement velocity is fast, kinematic dexterity is good, in this hair
In bright, entire slotting paper device can be driven to carry out three translations, three rotation six-freedom degree altogether in space by delta parallel institutions
The movement in direction to the insulation tank on motor stator madial wall can align one by one and insert paper.
Further, the slotting paper device includes bottom plate, mobile mechanism, absorbing mechanism and paper advance mechanism, and mobile mechanism
Quantity with absorbing mechanism is two;The mobile mechanism is symmetrically arranged along the central transverse axis of bottom plate, and mobile
Mechanism is connected with bottom plate, and absorbing mechanism is located at immediately below mobile mechanism, and paper advance mechanism is located at bottom plate medium position, and dexter feeder
Structure is connected with bottom plate;The mobile mechanism includes motorized rails, mobile support saddle, graduated scale and mobile spring;Described is electronic
Guide rail left and right ends are respectively arranged with limit card board, and mobile support saddle is mounted on motorized rails, and graduated scale quantity is two, graduated scale
It is symmetrically arranged on the front and back lateral wall of motorized rails, mobile spring is fixed at mobile support saddle medium position;Described
Absorbing mechanism includes micro air pump, suction nozzle, c-type casing and insulating paper;The micro air pump lower end is equipped with suction nozzle, and suction nozzle
Material is rubber material, and suction nozzle is in shaped hollow round table structure, and c-type casing is located at immediately below suction nozzle, and between c-type casing and suction nozzle
It is attached using the technology of expanding with heat and contract with cold, insulating paper is located at c-type inside pipe casing;The paper advance mechanism, which includes that paper feeding is electronic, to be pushed away
Bar, paper pushing board and telescopic press head;The paper feeding electric pushrod bottom end is fixed on bottom plate, paper feeding electric pushrod top and paper feeding
Be connected in the middle part of plate, paper pushing board in " in " font structure, telescopic press head quantity is two, and telescopic press head one end is provided with telescopic block,
And telescopic block is connected with paper pushing board, telescopic press head other end semicircular in shape shape structure, and telescopic press head semicircular in shape structure
Gas vent is uniformly provided on part.First according to the size model number of the motor stator of paper to be inserted, by mobile support saddle electronic
Movement on guide rail, and according to the measurement of graduated scale, determine corresponding size spacing;Then by micro air pump in suction nozzle
Suction from bottom to top is generated, under suction, the insulating paper that folds carries over c-type casing and is tightly sucked, and when inserting paper, leads to
Delta parallel institutions are crossed by the insulation tank on insulating paper lower end aligned motor stator madial wall, then start paper feeding electric pushrod,
Paper pushing board is driven vertically to move down by the stretching routine of paper feeding electric pushrod, and paper pushing board is fixedly connected with telescopic press head,
When the pressure of telescopic press head is more than the suction that micro air pump generates, insulating paper carries over c-type casing madial wall and vertically moves down,
And be perpendicularly inserted into the insulation tank on motor stator madial wall, the function of motor stator insulated slotting paper is realized, insulating paper is worked as
After being completely inserted into motor stator insulated groove inside, the contractile motion by inserting paper electric pushrod drives the vertical ascent of paper pushing board
Movement, the function of two-way suction paper and two-way paper feeding can be realized by inserting paper device, and compared with unidirectional slotting paper, what is be totally doubled inserts
Paper efficiency, and operate quickly and easily, slotting paper is efficient, improves the efficiency and quality of motor production.
Further, the fixing device includes the linear guide, mobile sliding block, geometrical clamp and clamping screw;Described is straight
Limit hole is linearly evenly arranged on line guide rail upper surface, mobile sliding block is mounted in the linear guide, and is opened on mobile sliding block
Equipped with through-hole, geometrical clamp front end is arc shape structure, and geometrical clamp rear end is connected with mobile slip front, mobile sliding block and straight line
It is fixed using clamping screw between guide rail;In use, being disposed vertically motor stator among four fixing devices, pass through
Movement of the mobile sliding block in the linear guide passes through clamping screw when geometrical clamp front end is in contact with motor stator lateral wall
Mobile sliding block is fixed in the linear guide, has been reached to the fixed effect of motor stator, prevents motor during inserting paper fixed
The problem of sub- position movement dislocation.
Compared with prior art, the present invention has the following advantages:
(1) present invention can carry out motor stator insulating paper and insert paper operation, and entirely slotting paper process is mechanical automation
Operation, slotting paper is quick and convenient and safe, inserts paper depth consistency height, reduces the input of labour, reduces motor life
The cost of production, and the quality of motor production is improved to a certain extent.
(2) support device of the invention can realize the effect of synchronous same-speed raising and lowering on the vertical plane, in horizontal plane
On can be moved forward and backward, carrying out insulating paper to the motor stator of different model size convenient for the present invention inserts paper, applied widely.
(3) delta parallel institutions of the invention can carry out the total six-freedom degree direction of three translations three rotation in space
Movement, and space is small, movement velocity is fast, kinematic dexterity is good, in the present invention, can be driven by delta parallel institutions
Entire slotting paper device carries out the movement in the total six-freedom degree direction of three translations, three rotation in space, can be to motor stator madial wall
On insulation tank carry out one by one align insert paper.
(4) slotting paper device of the invention the insulating paper folded can be sucked by suction principle, then pass through pressure original
The insulating paper bi-directional synchronization being sucked is inserted into the insulation tank of motor stator by reason, compared with unidirectional slotting paper, totally improves one
Slotting paper efficiency again, and operate quickly and easily, slotting paper is efficient, improves the efficiency and quality of motor production.
(5) fixing device of the invention can fix the motor stator of different model, prevent in slotting paper process
The problem of middle motor stator position movement dislocation.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the dimensional structure diagram of the present invention;
Fig. 2 is the dimensional structure diagram of support device of the present invention;
Fig. 3 is the dimensional structure diagram of vertical lift device of the present invention;
Fig. 4 is the vertical view of vertical lift device of the present invention;
Dimensional structure diagram when Fig. 5 is delta parallel institutions of the present invention and the cooperation of slotting paper device;
Fig. 6 is the dimensional structure diagram of delta parallel institutions of the present invention;
Fig. 7 is the dimensional structure diagram of the slotting paper device of the present invention;
Fig. 8 is the dimensional structure diagram of fixing device of the present invention.
Specific implementation mode
In order to make the technical means, the creative features, the aims and the efficiencies achieved by the present invention be easy to understand, tie below
Conjunction is specifically illustrating, and the present invention is further explained.
As shown in Figures 1 to 8, a kind of multiple degrees of freedom formula Intelligent insulation paper paper-inserting machine, including pedestal 1, support device 2,
Delta parallel institutions 3 insert paper device 4 and fixing device 5;The 1 T-shaped platy structure of pedestal, support device 2 are located at bottom
1 rear side end of seat, and be connected between support device 2 and pedestal 1, delta parallel institutions 3 are mounted on 2 front end of support device, insert paper dress
It sets 4 to be located at immediately below delta parallel institutions 3,5 quantity of fixing device is four, and fixing device 5 is symmetrically arranged on pedestal 1
On end face, and it is connected between fixing device 5 and pedestal 1.
As shown in Figures 2 to 4, the support device 2 includes elevator 21, horizontally moving device 22 and vertical lift dress
Set 23;The horizontally moving device 22 is fixed on 21 front of elevator, and vertical lift device 23 is being fixed on elevator 21 just
Lower section;The horizontally moving device 22 includes horizontal electric sliding rail 221, horizontal slider 222 and fixed seat 223, and horizontal electric
The quantity of dynamic sliding rail 221 and horizontal slider 222 is two, 221 Parallel Symmetric of horizontal electric sliding rail arrangement, horizontal electric sliding rail
221 front ends are provided with baffle, and the vertical cross section of horizontal electric sliding rail 221 is I-shaped structure, and horizontal slider 222 is mounted on level
On electric sliding rail 221,223 structure in the form of annular discs of fixed seat, 223 both ends of fixed seat are connected with horizontal slider 222 respectively;Pass through
The moving back and forth on horizontal electric sliding rail 221 of horizontal slider 222 is, it can be achieved that insert the adjusting of 4 horizontal position of paper device.
As shown in Figures 2 to 4, the vertical lift device 23 includes lifting screw 231, sleeve 232, lifting motor
233, motor cabinet 234, shaft 235, driving gear 236, locking end cap 237, fixed frame 238 and driven gear 239;The liter
The quantity for dropping screw rod 231, sleeve 232 and driven gear 239 is two, and 231 upper end of lifting screw is connected with elevator 21, is risen
It drops 231 lower end of screw rod to be mounted in sleeve 232, be offered inside sleeve 232 matched interior with the external screw thread of lifting screw 231
Screw thread, 232 bottom end of sleeve are mounted on by bearing on 1 upper surface of pedestal, and lifting motor 233 uses adjustable speed decelerating motor,
Lifting motor 233 is fixed on by motor cabinet 234 on 1 upper surface of pedestal, between 233 main shaft of 235 one end of shaft and lifting motor
It is connected, is attached using key between 235 other end of shaft and driving gear 236, and 236 upper end of driving gear passes through locking
End cap 237 is locked, and 235 middle part of shaft is fixed by fixed frame 238, and fixed frame 238 is in the U-shaped knot to stand upside down
Structure is provided with the bearing that installation is matched with shaft 235 at 238 medium position of fixed frame, and driven gear 239 is fixed on sleeve
At 232 medium positions, and driven gear 239 is meshed with driving gear 236;It is driven actively by the rotation of lifting motor 233
The rotation of gear 236, driving gear 236 are meshed with driven gear 239, and two driven gears 239 rotate synchronously in the same direction, and from
Moving gear 239 is fixedly connected with sleeve 232, to the synchronous rotary in the same direction with moving sleeve 232, lifting screw 231 and sleeve 232
Between be driven by screw thread, and then realize lifting screw 231 raising and lowering movement function, convenient for adjust support
The whole height of device 2 can carry out the motor stator 6 of different model size to insert paper operation, improve the suitable of the present invention
With range, design more rationalizes.
As shown in Figure 5 and Figure 6, the delta parallel institutions 3 include fixed platform 31, moving platform 32, motor cabinet 33, simultaneously
Join motor 34, first rotating shaft 35, first connecting rod 36, rotational pin 37, second connecting rod 38, the second shaft 39, rotating basis 310 and limit
Position spring 311;Fixed platform 31 and moving platform 32 structure in rounded shape, moving platform 32 are located at immediately below fixed platform 31,
The quantity of motor cabinet 33 and rotating basis 310 is three, and motor cabinet 33 is in positive triangle shape centered on the center of circle of fixed platform 31
It is fixed on 31 bottom face of fixed platform, rotating basis 310 is arranged in centered on the center of circle of moving platform 32 in positive triangle shape dynamic
On 32 top end face of platform, and 33 installation site of motor cabinet and 310 installation site of rotating basis correspond respectively, parallel-connected induction motors 34
Be fixed installation by motor cabinet 33, and parallel-connected induction motors 34 use adjustable speed twin shaft output motor, 35 one end of first rotating shaft with
34 main shaft of parallel-connected induction motors is connected, and 35 other end of first rotating shaft is connected with 36 upper end of first connecting rod, 36 lower end of first connecting rod with
It being attached using rotational pin 37 between 38 upper end of second connecting rod, 38 lower end of second connecting rod is connected with 39 one end of the second shaft,
Second shaft, 39 other end is mounted on rotating basis 310, and 310 lower end of rotating basis is provided with swivel bearing, and swivel bearing
Mutually fixed with 32 upper surface of moving platform, 310 upper end of rotating basis be provided with 39 matched double end sleeve of the second shaft, first
36 middle inside of connecting rod and 38 middle inside of second connecting rod are respectively arranged with the first mounting base and the second mounting base, limit spring
311 between the first mounting base and the second mounting base, and 311 upper end of limit spring is connected with the first mounting base, limits bullet
311 lower end of spring is connected with the second mounting base;When specific works, the rotation of first rotating shaft 35 is driven by the rotation of parallel-connected induction motors 34
Turn, and first connecting rod 36 is coaxially connected with first rotating shaft 35, to drive second connecting rod 38 by the rotation of first connecting rod 36
Rotation, and then drive moving platform 32 movement, and by limit spring 311 reduce delta parallel institutions 3 move when shake
Property, the stationarity of the movement of delta parallel institutions 3 is increased, the rigidity compared with serial mechanism of delta parallel institutions 3 is big, movement spirit
Living, stable structure, bearing capacity is strong and fine motion precision is high, and delta parallel institutions 3 can carry out three translations three rotation altogether in space
The movement in six-freedom degree direction, and space is small, movement velocity is fast, kinematic dexterity is good, in the present invention, passes through
Delta parallel institutions 3 can drive entire slotting paper device to carry out the fortune that three translations three rotate six-freedom degree direction altogether in space
It is dynamic, the insulation tank on motor stator madial wall can align one by one and insert paper.
As shown in figure 5 and figure 7, the slotting paper device 4 includes bottom plate 41, mobile mechanism 42, absorbing mechanism 43 and paper feeding
Mechanism 44, and the quantity of mobile mechanism 42 and absorbing mechanism 43 is two;The mobile mechanism 42 is along the transverse direction of bottom plate 41
Mandrel line is symmetrically arranged, and mobile mechanism 42 is connected with bottom plate 41, and absorbing mechanism 43 is located at immediately below mobile mechanism 42, send
Mechanism of paper 44 is located at 41 medium position of bottom plate, and paper advance mechanism 44 is connected with bottom plate 41;The mobile mechanism 42 includes electricity
Dynamic guide rail 421, mobile support saddle 422, graduated scale 423 and mobile spring 424;421 left and right ends of motorized rails are set respectively
It is equipped with limit card board, mobile support saddle 422 is mounted on motorized rails 421, and 423 quantity of graduated scale is two, and graduated scale 423 is right respectively
Title is arranged on the front and back lateral wall of motorized rails 421, and mobile spring 424 is fixed at 422 medium position of mobile support saddle;It is described
Absorbing mechanism 43 include micro air pump 431, suction nozzle 432, c-type casing 433 and insulating paper 434;The miniature gas
It pumps 431 lower ends and suction nozzle 432 is installed, and 432 material of suction nozzle is rubber material, suction nozzle 432 is in shaped hollow round table structure, c-type set
Pipe 433 is located at immediately below suction nozzle 432, and is attached using the technology of expanding with heat and contract with cold between c-type casing 433 and suction nozzle 432, insulate
Paper 434 is located inside c-type casing 433;The paper advance mechanism 44 includes paper feeding electric pushrod 441, paper pushing board 442 and flexible pressure
First 443;441 bottom end of paper feeding electric pushrod is fixed on bottom plate 41,441 top of paper feeding electric pushrod and paper pushing board 442
Middle part is connected, paper pushing board 442 in " in " font structure, 443 quantity of telescopic press head be two, 443 one end of telescopic press head is provided with
Telescopic block, and telescopic block is connected with paper pushing board 442, telescopic press head other end semicircular in shape shape structure, and telescopic press head is in half
It is uniformly provided with gas vent on the part of circular configuration.First according to the size model number of the motor stator 6 of paper to be inserted, pass through movement
Movement of the bearing 422 on motorized rails 421, and according to the measurement of graduated scale 423, determine corresponding size spacing;Then
By micro air pump 431 in the interior suction generated from bottom to top of suction nozzle 432, under suction, the insulating paper 434 folded is suitable
It is tightly sucked along c-type casing 433, when inserting paper, by delta parallel institutions 3 by 434 lower end aligned motor stator 6 of insulating paper
Then insulation tank on madial wall starts paper feeding electric pushrod 441, sent by the stretching routine drive of paper feeding electric pushrod 441
Cardboard 442 vertically moves down, and paper pushing board 442 is fixedly connected with telescopic press head 443, when the pressure of telescopic press head 443 is more than
When the suction that micro air pump 431 generates, insulating paper 434 carries over 433 madial wall of c-type casing and vertically moves down, and is inserted perpendicularly into
In insulation tank on to 6 madial wall of motor stator, the function that paper is inserted in the insulation of motor stator 6 is realized, when insulating paper 434 is inserted completely
Enter to after 6 insulation tank inside of motor stator, the contractile motion by inserting paper electric pushrod 441 drive paper pushing board 442 it is vertical on
Elevator is dynamic, and the function of two-way suction paper and two-way paper feeding can be realized by inserting paper device 4, compared with unidirectional slotting paper, is totally doubled
Slotting paper efficiency, and operate quick and easy, insert that paper is efficient, improve the efficiency and quality of motor production.
As shown in figure 8, the fixing device 5 includes the linear guide 51, mobile sliding block 52, geometrical clamp 53 and clamping screw
54;Limit hole is linearly evenly arranged on 51 upper surface of the linear guide, mobile sliding block 52 is mounted on the linear guide 51
On, and through-hole is offered on mobile sliding block 52,53 front end of geometrical clamp is arc shape structure, 53 rear end of geometrical clamp and mobile sliding block 52
Front end is connected, and is fixed using clamping screw 54 between mobile sliding block 52 and the linear guide 51;In use, by motor stator
6 are disposed vertically among four fixing devices 5, by movement of the mobile sliding block 52 in the linear guide 51, before geometrical clamp 53
When end is in contact with 6 lateral wall of motor stator, mobile sliding block 52 is fixed in the linear guide 51 by clamping screw 54, is reached
To 6 fixed effect of motor stator, the problem of preventing 6 position of motor stator movement dislocation during inserting paper.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and the description in above embodiments and description only illustrates the present invention
Principle, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these change and change
Into all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent
It defines.