CN110277883A - A wire drawing device for motor maintenance - Google Patents
A wire drawing device for motor maintenance Download PDFInfo
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- CN110277883A CN110277883A CN201910564240.7A CN201910564240A CN110277883A CN 110277883 A CN110277883 A CN 110277883A CN 201910564240 A CN201910564240 A CN 201910564240A CN 110277883 A CN110277883 A CN 110277883A
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- 238000005491 wire drawing Methods 0.000 title claims abstract description 19
- 238000012423 maintenance Methods 0.000 title claims abstract description 17
- 210000000078 claw Anatomy 0.000 claims abstract description 10
- 239000002184 metal Substances 0.000 claims description 3
- 239000003245 coal Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/50—Disassembling, repairing or modifying dynamo-electric machines
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- Manufacturing & Machinery (AREA)
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- Manufacture Of Motors, Generators (AREA)
Abstract
本发明公开一种电机维修抽线装置,包括底座、支撑架、固定机构、夹线钳及提升机构,所述底座的上表面开设有多段滑槽,多段滑槽均匀布置在以底座中心为圆心的同心圆上,各段滑槽沿所述同心圆的法线方向延伸。支撑架位于底座的上方,其下端与底座固定相连。固定机构设置在底座的上方,其包括与滑槽数量相等且位置对应的拉杆,各拉杆下端与对应的滑槽活动相连,上端配置有卡爪。提升机构固定安装在支撑架的顶部,其活动端通过连接件与所述夹线钳相连。本发明结构简单,操作简便,省时省力,安全性高、减小操作人员的劳动强度,节省人力成本,提高抽线效率。
The invention discloses a wire drawing device for motor maintenance, which includes a base, a support frame, a fixing mechanism, a wire clamp and a lifting mechanism. The upper surface of the base is provided with a plurality of chute slots, and the multi-section chute slots are evenly arranged on the center of the base. On the concentric circles, each section of chute extends along the normal direction of the concentric circles. The supporting frame is located above the base, and its lower end is fixedly connected with the base. The fixing mechanism is arranged on the top of the base, and it includes pull rods with the same number and corresponding positions as the chute. The lower ends of each pull rod are movably connected with the corresponding chute, and the upper ends are equipped with claws. The lifting mechanism is fixedly installed on the top of the support frame, and its movable end is connected with the wire clamp through a connecting piece. The invention is simple in structure, easy to operate, saves time and labor, has high safety, reduces the labor intensity of operators, saves labor costs, and improves the efficiency of thread drawing.
Description
技术领域technical field
本发明涉及矿山设备技术领域,具体涉及一种电机维修抽线装置。The invention relates to the technical field of mining equipment, in particular to a wire drawing device for motor maintenance.
背景技术Background technique
煤矿损坏电机实现自主维修,损坏电机内部的漆包线需要从电机的壳体内抽出,重新换装新的漆包线,由于漆包线在电机内规则缠绕,将漆包线整体从电机内抽出难度较大。对漆包线的拆除,多采用人工手持剪线钳将漆包线在电机内破拆后,再使用抽线钳将漆包线抽出,由于电机内部空间有限,破拆和抽线操作难度大,费时费力,劳动强度大,且拆线效率低。目前,有少数煤矿采用抽线设备对电机抽线,现有的抽线设备为复杂的卧式结构,操作复杂,作业空间小,操作困难,而且不能随时观察工作情况,并且在工作过程中抽线挂钩容易脱钩,存在安全隐患。因此,现有技术有待进一步发展。The damaged motor in the coal mine can be repaired independently. The enameled wire inside the damaged motor needs to be pulled out from the motor casing and replaced with a new enameled wire. Since the enameled wire is regularly wound in the motor, it is difficult to pull the enameled wire out of the motor as a whole. For the removal of enameled wires, hand-held wire cutters are often used to dismantle the enameled wires in the motor, and then use wire extraction pliers to pull out the enameled wires. Due to the limited internal space of the motor, the operation of dismantling and wire extraction is difficult, time-consuming and labor-intensive. Large, and the stitch removal efficiency is low. At present, there are a few coal mines that use wire-drawing equipment to draw wires from motors. The existing wire-drawing equipment is a complex horizontal structure with complicated operations, small work space, difficult operation, and it is impossible to observe the working conditions at any time. The wire hook is easy to unhook, and there is a safety hazard. Therefore, the prior art needs to be further developed.
发明内容Contents of the invention
针对上述现有技术的不足,本发明目的在于提供一种电机维修抽线装置,解决电机维修抽出漆包线需人工手持夹线钳抽线,费时费力,劳动强度大,操作困难,拆线效率低的问题。In view of the above-mentioned deficiencies in the prior art, the purpose of the present invention is to provide a wire-drawing device for motor maintenance, which solves the problem that manual hand-held wire clamps are required to pull out the enameled wire for motor maintenance, which is time-consuming, labor-intensive, difficult to operate, and low-efficiency in wire removal. question.
为了解决上述技术问题,本发明所采用的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:
一种电机维修抽线装置,包括底座、支撑架、固定机构、夹线钳及提升机构,所述底座的上表面开设有多段滑槽,多段滑槽均匀布置在以底座中心为圆心的同心圆上,各段滑槽沿所述同心圆的法线方向延伸。支撑架位于底座的上方,其下端与底座固定相连。固定机构设置在底座的上方,其包括与滑槽数量相等且位置对应的拉杆,各拉杆下端与对应的滑槽活动相连,上端配置有卡爪。提升机构固定安装在支撑架的顶部,其活动端通过连接件与所述夹线钳相连。A wire drawing device for motor maintenance, including a base, a support frame, a fixing mechanism, a wire clamp, and a lifting mechanism. The upper surface of the base is provided with multiple chute slots, and the multi-section chute slots are evenly arranged in concentric circles with the center of the base as the center. Above, each section of chute extends along the normal direction of the concentric circles. The support frame is located above the base, and its lower end is fixedly connected with the base. The fixing mechanism is arranged on the top of the base, and it includes pull rods with the same number and corresponding positions as the chute. The lower ends of each pull rod are movably connected with the corresponding chute, and the upper ends are equipped with claws. The lifting mechanism is fixedly installed on the top of the support frame, and its movable end is connected with the wire clamp through a connecting piece.
优选地,底座是由与滑槽数量相等且位置对应的滑轨固定连接构成,各滑轨的一端均固定焊接在一起。每条滑槽开设在于其对应的滑轨内,滑轨的伸长方向与其对应的滑槽的延伸方向一致。Preferably, the base is composed of sliding rails having the same number and corresponding positions as the sliding slots, and one end of each sliding rail is fixedly welded together. Each chute is opened in its corresponding slide rail, and the elongation direction of the slide rail is consistent with the extension direction of the corresponding chute.
优选地,所述拉杆的下端固定连接有滑块,滑块与对应的滑槽滑动配合,滑块的底部具有限位部。拉杆的上部外侧套设有套筒,所述套筒与拉杆螺纹连接,所述卡爪与套筒的外壁固定成一体结构。Preferably, a slider is fixedly connected to the lower end of the pull rod, and the slider is slidably matched with the corresponding chute, and the bottom of the slider has a stopper. A sleeve is sheathed on the outer side of the upper part of the pull rod, and the sleeve is threadedly connected with the pull rod, and the claw is fixed into an integral structure with the outer wall of the sleeve.
优选地,所述支撑架包括顶板及多个支撑杆,多个支撑杆的上端与顶板固定相连,下端均匀布置在以底座中心为圆心的同心圆上,各支撑杆的下端与底座固定焊接,形成圆锥形结构。Preferably, the support frame includes a top plate and a plurality of support rods, the upper ends of the plurality of support rods are fixedly connected to the top plate, and the lower ends are evenly arranged on a concentric circle centered on the center of the base, and the lower ends of each support rod are fixedly welded to the base, form a conical structure.
优选地,提升机构为电动葫芦,电动葫芦的吊钩与所述连接件的上端相连,连接件的下端与夹线钳相连,电动葫芦驱动夹线钳上升和下降。Preferably, the lifting mechanism is an electric hoist, the hook of the electric hoist is connected to the upper end of the connecting piece, the lower end of the connecting piece is connected to the wire clamp, and the electric hoist drives the wire clamp to rise and fall.
优选地,所述夹线钳为平行四连杆结构,位于下方的相邻两个连杆在下端的铰接处延伸形成夹持端,两个夹持端相互配合,位于上方的相邻两个连杆在上端的铰接处与所述连接件的下端转动相连。Preferably, the clamp is a parallel four-bar linkage structure, the two adjacent linkages located below extend to form clamping ends at the hinge of the lower end, the two clamping ends cooperate with each other, and the adjacent two adjacent linkages located above The connecting rod is rotatably connected with the lower end of the connecting piece at the hinge at the upper end.
优选地,位于下方的其中一个连杆上设置有手柄,手柄的一端与该连杆的一侧固定相连,其另一端沿着与该连杆固定相连的夹持端的反方向延伸。Preferably, a handle is provided on one of the lower connecting rods, one end of the handle is fixedly connected to one side of the connecting rod, and the other end thereof extends along the direction opposite to the clamping end fixedly connected to the connecting rod.
优选地,所述滑轨有三条,各滑轨的一端均焊接在一起,任意相邻两个滑轨的夹角为120°。拉杆有三个,每个拉杆与对应的滑轨滑动相连。Preferably, there are three slide rails, one end of each slide rail is welded together, and the angle between any two adjacent slide rails is 120°. There are three pull rods, and each pull rod is slidably connected with a corresponding slide rail.
优选地,连接件是由金属制成的刚性直杆。Preferably, the connector is a rigid straight rod made of metal.
通过采用上述技术方案,本发明的有益技术效果是:本发明结构简单,操作简便,省时省力,安全性高、减小操作人员的劳动强度,节省人力成本,提高抽线效率。By adopting the above technical solution, the beneficial technical effects of the present invention are: the present invention has simple structure, easy operation, saves time and labor, has high safety, reduces the labor intensity of operators, saves labor costs, and improves the efficiency of wire drawing.
附图说明Description of drawings
图1是本发明一种电机维修抽线装置的结构原理示意图。Fig. 1 is a schematic diagram of the structure and principle of a wire drawing device for motor maintenance according to the present invention.
图2是图1中本发明某一部分的结构示意图,示出的是底座和固定机构。Fig. 2 is a schematic structural view of a part of the present invention in Fig. 1, showing a base and a fixing mechanism.
图3是本发明滑轨与滑块的配合关系结构示意图。Fig. 3 is a structural schematic diagram of the cooperative relationship between the slide rail and the slider in the present invention.
具体实施方式Detailed ways
下面结合附图对本发明进行详细说明:The present invention is described in detail below in conjunction with accompanying drawing:
结合图1至图3,一种电机维修抽线装置,包括底座1、支撑架2、固定机构3、夹线钳4及提升机构,所述底座1的上表面开设有三段滑槽12,多段滑槽12均匀布置在以底座1中心为圆心的同心圆上,各段滑槽12沿所述同心圆的法线方向延伸。底座1是由与滑槽12数量相等且位置对应的滑轨11固定连接构成,各滑轨11的一端均固定焊接在一起。所述滑轨11有三条,各滑轨11的一端均焊接在一起,任意相邻两个滑轨11的夹角为120°。每条滑槽12开设在于其对应的滑轨11内,滑轨11的伸长方向与其对应的滑槽12的延伸方向一致。Combining Figures 1 to 3, a wire drawing device for motor maintenance includes a base 1, a support frame 2, a fixing mechanism 3, a wire clamp 4 and a lifting mechanism. The upper surface of the base 1 is provided with three sections of chute 12, and multiple The chute 12 is evenly arranged on a concentric circle with the center of the base 1 as the center, and each section of the chute 12 extends along the normal direction of the concentric circle. The base 1 is composed of slide rails 11 fixedly connected with the same number and corresponding positions as the slide grooves 12, and one end of each slide rail 11 is fixedly welded together. There are three slide rails 11, one end of each slide rail 11 is welded together, and the angle between any two adjacent slide rails 11 is 120°. Each sliding slot 12 is opened in its corresponding sliding rail 11 , and the extending direction of the sliding rail 11 is consistent with the extending direction of the corresponding sliding slot 12 .
支撑架2位于底座1的上方,其下端与底座1固定相连。所述支撑架2包括顶板21及三个支撑杆22,三个支撑杆22分别与三条滑轨一一上下对应,三个支撑杆22的上端与顶板21的边缘固定焊接在一起,三个支撑杆22与顶板21的焊接点呈环形均匀分布,三个支撑杆22的下端分别与对应的滑轨11的另一端固定焊接在一起,三个支撑杆22与三条滑轨11的焊接点,均匀布置在以底座1中心为圆心的同心圆上,形成圆锥形结构的刚性支架。The support frame 2 is located above the base 1 , and its lower end is fixedly connected with the base 1 . Described support frame 2 comprises top plate 21 and three support rods 22, and three support rods 22 correspond to three slide rails up and down respectively, and the upper ends of three support rods 22 are fixedly welded together with the edge of top plate 21, and three support rods The welding points between the rods 22 and the top plate 21 are uniformly distributed in a ring shape, and the lower ends of the three supporting rods 22 are fixedly welded to the other ends of the corresponding slide rails 11 respectively, and the welding points between the three supporting rods 22 and the three sliding rails 11 are uniform. Arranged on a concentric circle with the center of the base 1 as the center, forming a rigid support with a conical structure.
固定机构3设置在底座1的上方,其包括与滑槽12数量相等且位置对应的拉杆31,具体地,在滑槽12数量为三个的情况下,拉杆31有三个,每个拉杆31均竖向布置,其下端与对应的滑轨11滑动配合。所述拉杆31的下端固定连接有滑块32,拉杆31通过位于其下端的滑块32与对应的滑槽12活动相连,滑块32与对应的滑槽12滑动配合,滑块32的底部具有限位部321,限位部321的作用是限制滑块上下运动使其仅能沿滑槽12水平移动。The fixing mechanism 3 is arranged on the top of the base 1, and it includes pull rods 31 equal in number to the chute 12 and corresponding in position. Specifically, when the number of chute 12 is three, there are three pull rods 31, and each pull rod 31 is Arranged vertically, its lower end is slidingly matched with the corresponding slide rail 11 . The lower end of the pull bar 31 is fixedly connected with a slide block 32, the pull bar 31 is movably connected with the corresponding chute 12 through the slide block 32 positioned at its lower end, the slide block 32 is slidingly matched with the corresponding chute 12, and the bottom of the slide block 32 has The limiting part 321, the function of the limiting part 321 is to limit the up and down movement of the slider so that it can only move horizontally along the chute 12 .
拉杆31的上部外侧套设有套筒33,所述套筒33与拉杆31螺纹连接,转动套筒33可实现套筒33在拉杆31上的位置调节,套筒33的外壁上设置有可卡住电机外壳的卡爪34,卡爪34的一端与对应套筒的外壁固定焊接成一体结构。使用时,将电机竖向放置在底座1上,调节拉杆31在对应滑轨11上的位置,使各拉杆31的贴近电机外壳,转动套筒33调节卡爪34的高度,使卡爪34将电机外壳固定在滑轨11上,卡爪34压紧在电机外壳的上端,限制电机向上运动。The upper outer side of pull rod 31 is provided with sleeve 33, and described sleeve 33 is threadedly connected with pull rod 31, and rotating sleeve 33 can realize the position adjustment of sleeve 33 on pull rod 31, and the outer wall of sleeve 33 is provided with can hold. Hold the claw 34 of the motor casing, and one end of the claw 34 is fixedly welded with the outer wall of the corresponding sleeve to form an integral structure. When in use, place the motor vertically on the base 1, adjust the position of the pull rods 31 on the corresponding slide rails 11, make each pull rod 31 close to the motor casing, turn the sleeve 33 to adjust the height of the claws 34, so that the claws 34 will The motor casing is fixed on the slide rail 11, and the claw 34 is pressed against the upper end of the motor casing to limit the upward movement of the motor.
提升机构固定安装在支撑架2的顶部,提升机构可优选电动葫芦5,提升机构的活动端通过连接件51与所述夹线钳4相连,连接件51是由金属制成的刚性直杆,其上端具有与电动葫芦5的吊钩52相连的挂接孔。电动葫芦5的吊钩52与所述连接件51的上端挂接,连接件51的下端与夹线钳4相连,电动葫芦5驱动夹线钳4上升和下降。所述夹线钳4为平行四连杆结构,位于下方的相邻两个连杆41在下端的铰接处延伸形成夹持端42,两个夹持端42相互配合,位于上方的相邻两个连杆44在上端的铰接处与所述连接件51的下端转动相连。位于下方的其中一个连杆41上设置有手柄43,手柄43的一端与该连杆41的一侧固定相连成一体,其另一端沿着与该连杆41固定相连的夹持端42的反方向延伸。The lifting mechanism is fixedly installed on the top of the support frame 2, and the lifting mechanism can be preferably an electric hoist 5, and the movable end of the lifting mechanism is connected with the described clamp 4 through a connecting piece 51, and the connecting piece 51 is a rigid straight rod made of metal. Its upper end has the hook hole that links to each other with the suspension hook 52 of electric hoist 5. The hook 52 of the electric hoist 5 is hooked to the upper end of the connecting piece 51 , and the lower end of the connecting piece 51 is connected to the wire clamp 4 , and the electric hoist 5 drives the wire clamp 4 to rise and fall. The clamping pliers 4 is a parallel four-bar linkage structure. Two adjacent connecting rods 41 located below extend to form a clamping end 42 at the hinge of the lower end, and the two clamping ends 42 cooperate with each other. A connecting rod 44 is rotatably connected with the lower end of the connecting member 51 at the hinge at the upper end. One of the connecting rods 41 located below is provided with a handle 43, one end of the handle 43 is fixedly connected to one side of the connecting rod 41, and the other end is along the opposite side of the clamping end 42 fixedly connected to the connecting rod 41. direction extension.
使用过程中,根据上述方式先将电机外壳固定在滑轨11上,通过电动葫芦5调节夹线钳4的高度,通过手柄43使两个夹持端42夹住电机外壳内部的线圈,电动葫芦5向上提升夹线钳4,电动葫芦5对夹线钳4的提升力可使两个夹持端42夹紧线圈,当提升力越大时,两个夹持端42对线圈的夹紧力也越大,可通过变换夹线钳4对线圈的夹持位置,夹线钳4将线圈从电机外壳的内部拉出。During use, first fix the motor casing on the slide rail 11 according to the above method, adjust the height of the wire clamp 4 through the electric hoist 5, and use the handle 43 to make the two clamping ends 42 clamp the coil inside the motor casing, and the electric hoist 5 Lift the wire clamp 4 upwards, and the lifting force of the electric hoist 5 to the wire clamp 4 can make the two clamping ends 42 clamp the coil. When the lifting force is larger, the clamping force of the two clamping ends 42 on the coil also increases. The larger the size, the clamper 4 can pull the coil out from the inside of the motor casing by changing the clamping position of the coil by the clamp 4 .
当然,上述说明并非是对本发明的限制,本发明也并不仅限于上述举例,本技术领域的技术人员在本发明的实质范围内所做出的变化、改型、添加或替换,也应属于本发明的保护范围。Of course, the above descriptions are not intended to limit the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or replacements made by those skilled in the art within the scope of the present invention shall also belong to the present invention. protection scope of the invention.
Claims (9)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| IT202100003845A1 (en) * | 2021-02-19 | 2022-08-19 | O M A R Srl | FUNCTIONALIZED MACHINERY FOR METAL EXTRACTION |
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| CN208299645U (en) * | 2018-06-29 | 2018-12-28 | 朱二明 | A kind of motor pulls out line machine |
| CN209844779U (en) * | 2019-06-27 | 2019-12-24 | 临沂矿业集团菏泽煤电有限公司 | Motor maintenance wire drawing device |
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|---|---|---|---|---|
| AU1688676A (en) * | 1976-08-16 | 1978-02-23 | Gakken Co Ltd | Miniature electric motors |
| CN2507180Y (en) * | 2001-10-12 | 2002-08-21 | 武汉长江动力股份有限公司 | Electric winding unwinder |
| US20170067797A1 (en) * | 2015-09-08 | 2017-03-09 | Zhejiang Linix Motor Co., Ltd. | Motor running test line |
| CN205681253U (en) * | 2016-04-19 | 2016-11-09 | 王利文 | Fluid pressure type motor winding takes copper machine |
| CN106026564A (en) * | 2016-06-23 | 2016-10-12 | 姚海丽 | A motor C-type insulating paper automatic paper insertion robot |
| CN205864207U (en) * | 2016-08-12 | 2017-01-04 | 胡唐根 | Waste and old motor wire drawing machine |
| CN206908476U (en) * | 2017-03-31 | 2018-01-19 | 泉州市盛弘物业管理有限公司 | Waste and old motor wire drawing machine |
| CN207459933U (en) * | 2017-11-08 | 2018-06-05 | 广州湘机电机维修有限公司 | A kind of motor rapid-maintenance is taken out stitches instrument |
| CN208299645U (en) * | 2018-06-29 | 2018-12-28 | 朱二明 | A kind of motor pulls out line machine |
| CN209844779U (en) * | 2019-06-27 | 2019-12-24 | 临沂矿业集团菏泽煤电有限公司 | Motor maintenance wire drawing device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT202100003845A1 (en) * | 2021-02-19 | 2022-08-19 | O M A R Srl | FUNCTIONALIZED MACHINERY FOR METAL EXTRACTION |
| WO2022175854A1 (en) * | 2021-02-19 | 2022-08-25 | O.M.A.R. Srl | Functionalized machinery for the extraction of metals |
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Application publication date: 20190924 |