CN108322884A - A kind of loud speaker automatic assembly equipment - Google Patents
A kind of loud speaker automatic assembly equipment Download PDFInfo
- Publication number
- CN108322884A CN108322884A CN201810223742.9A CN201810223742A CN108322884A CN 108322884 A CN108322884 A CN 108322884A CN 201810223742 A CN201810223742 A CN 201810223742A CN 108322884 A CN108322884 A CN 108322884A
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- cylinder
- sucker
- film
- loud speaker
- glue
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R31/00—Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R2231/00—Details of apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor covered by H04R31/00, not provided for in its subgroups
- H04R2231/003—Manufacturing aspects of the outer suspension of loudspeaker or microphone diaphragms or of their connecting aspects to said diaphragms
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Signal Processing (AREA)
- Audible-Bandwidth Dynamoelectric Transducers Other Than Pickups (AREA)
Abstract
The invention discloses a kind of loud speaker automatic assembly equipments, including rack (0), glue tank switch board (1), operation panel (2), material loading platform (3), rotary conveyer structure (4), magnet assemble mechanism (5), shell switching mechanism (6), Air Filter assemble mechanism (7), film assemble mechanism (8), glue cutting agency (9), the configuration of the present invention is simple, floor space is small, and production cost is low, production efficiency is high, final product quality is high, greatly improves the performance of loud speaker, meets the market requirement.
Description
Technical field
The present invention relates to a kind of loud speaker assembly equipments, are related specifically to a kind of loud speaker automatic assembly equipment.
Background technology
Loud speaker is a kind of energy transducer electric signal being changed into acoustical signal, the shadow of the performance quality of loud speaker to sound quality
Sound is very big.General loud speaker be by：The tapered cone composition of magnet, frame, centring disk, mould ring, loud speaker assembling process
In, any part, which assembly problem occurs all, can greatly influence the sound quality of loud speaker, to bring a series of consequence.Traditional
Assembly method is hand assembled, and this method is of high cost, and efficiency is low, so the automatic assembling problem of loud speaker is the technology of this field
Problem.
For another example 202818609 U of Chinese patent literature CN disclose a kind of automatic package system of loud speaker and PCB assembly
Machine, including automatic transmission turntable, and it is centered around the automatic flow equipment at automatic transmission turntable edge, the automatic flow equipment point
Not Wei shell feeder, magnet assembly machine, magnet dispenser, UV curing, tool correction machine and finished product material returned machine, it is described automatic
Flow sheet equipment also has additional PCB dispensers, PCB assembly machines, turning machine and hot riveting machine respectively.This equipment automatic transmission turntable is circle
Shape is equipped with 12 stations around automatic transmission turntable, since the equipment station is more, and uses round turntable, the equipment knot
Structure is complicated, takes up a large area, and causes production cost high, meanwhile, there is degumming situation, product matter in the product obtained using the equipment
It measures bad.
Invention content
One of the technical problem to be solved in the present invention is that automatic assembly equipment is complicated in the prior art, floor space
Greatly, production cost is high, and low production efficiency, product quality is bad, provides a kind of loud speaker automatic assembly equipment, device structure letter
Single, floor space is small, and production cost is low, and production efficiency is high, and final product quality is high, greatly improves the performance of loud speaker, adapts to
The market demand.The second technical problem to be solved by the present invention is to provide one kind and is raised with the corresponding one kind of one of technical problem is solved
The working method of sound device automatic assembly equipment.
One of to solve above-mentioned technical problem, the technical solution adopted in the present invention is as follows：
A kind of loud speaker automatic assembly equipment, including rack 0, glue tank switch board 1, operation panel 2, material loading platform 3, revolution
Conveying mechanism 4, magnet assemble mechanism 5, shell switching mechanism 6, Air Filter assemble mechanism 7, film assemble mechanism 8, glue blanking
Mechanism 9, operation panel 2 are located at the upper center position of rack 0, and glue tank switch board 1 is located at the top lower-left Angle Position of rack 0,
Immediately below glue tank switch board 1, glue tank 924 is equipped with above rack 0, the rear of operation panel 2 is followed successively by revolution conveying from left to right
The rear of mechanism 4, magnet assemble mechanism 5, shell switching mechanism 6, rotary conveyer structure 4 is material loading platform 3, shell switching mechanism
6 fronts, operation panel 2 right side be Air Filter assemble mechanism 7, the front of Air Filter assemble mechanism 7 is film assemble mechanism 8；Machine
Frame 0 is built using aluminium section bar, and junction is fixed using corner fittings；Glue tank switch board 1 is used cooperatively with glue-injecting pump；Operation panel 2 wraps
Include startup, scram button.
Preferably, rotary conveyer structure 4 includes tablet 41, and tablet 41 is mounted on the top of rack 0, and 41 top of tablet is symmetrical
Multiple hexagonal columns 42 are provided with, the upper end of hexagonal column 42 is equipped with rectangular upper plate 43, and upper plate 43 is symmetric flat panel, and top is equipped with
The smelting tool 40 being arranged in order, quadrangle is respectively provided with the rectangular notch of processing, and quadrangle is respectively arranged below with cylinder 1, cylinder
One 44 are located in cylinder mounting base 1, and one 44 end of cylinder is fixed by nut and push plate 46 respectively, 46 upper end of push plate difference
With 40 connection of corresponding smelting tool.
Preferably, magnet assemble mechanism 5 includes two root posts 1, and column 1 is located at the top of tablet 41, before being located at
The column 1 in face is equipped with X to cylinder 1, and X is connected by connecting rod with sliding block 1 to the end of cylinder 1, and X is to cylinder
One 57 both sides are equipped with two X to guide post 56, and the lower section of sliding block 1 is equipped with Z-direction twin shaft cylinder 1, and z is to twin shaft cylinder 1
Upper end be fixed with two Z-direction guide posts 55, the upper end of Z-direction guide post 55 is fixed with sucker stand 1, is set on sucker stand 1
There are sucker 1, sucker 1 to be arranged right below speaker housings 58, the front end of speaker housings 58 is equipped with magnet 59.
Preferably, shell switching mechanism 6 includes bottom plate 60, and bottom plate 60 is located at the top of tablet 41, and the top of bottom plate 60 is set
Have a side mounting plate 61, the right side of side mounting plate 61 is equipped with Z-direction cylinder 1, one 62 upper end of Z-direction cylinder by connecting plate 1 with
Rotary cylinder 1 connects, and one 64 top of rotary cylinder is equipped with connecting plate 2 65, and 2 65 upper end of connecting plate is fixed with rotary cylinder
2 66,2 66 end of rotary cylinder is equipped with pneumatic-finger fixture 67.
Preferably, Air Filter assemble mechanism 7 includes charging tray 70, has mandrel 71 to pass through among charging tray 70, mandrel 71 it is another
End is connect by axis 72 with fixed disk 73, and 73 front end of fixed disk is fixed by pin 713, there is Air Filter coiled strip 74 on charging tray 70, is expected
70 lower section of disk, 74 turning point of Air Filter coiled strip are equipped with tensioning spool 711, left end lower section is equipped with pulp-collecting box 722, are equipped with above left end
Pushing block 76,76 top of pushing block are fixedly connected with cylinder 2 77, and Air Filter coiled strip 74 and pushing block 76, centre are equipped with upper roller bearing 723, prevent
74 lower section of dirt net volume material is equipped with lower roller bearing 724, and 76 both sides of pushing block are equipped with briquetting 75, and briquetting 75 is located on upper mounting plate 720, upper peace
720 lower section of loading board is equipped with bearing 1, and 75 rear end of briquetting is equipped with handle 725, and 70 lower section of charging tray is equipped with Z-direction cylinder 2 712, Z-direction
2 712 lower end of cylinder is fixed on pushing block 2 717, and 2 717 other end of pushing block is fixedly connected with cylinder 3 715,3 715, cylinder
In in cylinder mounting base 2 716,2 717 lower section of pushing block is equipped with sliding-rail sliding 1, and one 718 lower section of sliding-rail sliding is equipped with pedestal
719,2 712 end of Z-direction cylinder is equipped with sucker 2 79, and 2 77 right side of cylinder, 74 lower section of right end Air Filter coiled strip are equipped with and rush block
728, it rushes 728 lower end of block and is fixedly connected with cylinder 4 726 by connecting shaft 727.
Preferably, film assemble mechanism 8 includes film vibrating disk 80, has film 81, film 80 to prolong in film vibrating disk 80
For delivery chute to 82 lower section of film sucker, 82 top of film sucker is equipped with turntable 83, and 83 top of turntable is equipped with revolving fragment 1, rotation
Piece 1 is connect by shaft joint 84 with servo motor 1, and the right side of servo motor 1 is equipped with sliding block 2 88, sliding block 2 88
It is connect with column 3 810 by guiding axis 3 89, Z-direction cylinder 3 819 is equipped with behind sliding block 2 88, Z-direction cylinder 3 819 passes through company
Bar 1 is connect with X to cylinder 2 811, and 2 88 intermediate vertical of sliding block passes through guiding axis 2 87 and guiding axis 4 815, guiding axis
2 87 and 4 815 upper end of guiding axis be equipped with upper mounted plate 821, upper mounted plate 821 passes through connecting rod 2 820 and Z-direction cylinder 3 819 and connects
It connects, 4 815 lower end of guiding axis is fixedly connected with mounting plate 816, and the lower section of mounting plate 816 sets that there are three elongated briquetting 817, elongated pressures
817 left side of block is equipped with Z-direction twin shaft cylinder 2 812, and 2 812 upper end of Z-direction twin shaft cylinder is connect by link block 813 with axis 814 is rushed.
Preferably, glue cutting agency 9 includes riser 91, and 91 right side of riser is equipped with sliding block 3 92, and 3 92 lower section of sliding block is set
There are cylinder 5 90, right side to be equipped with guide rail mounting plate 93, twin shaft guide rail 94 is equipped on the right side of 93 end of guide rail mounting plate, lower section is equipped with glue
Mouth mounting plate 96,94 right side of twin shaft guide rail, 96 top of glue mouth mounting plate are equipped with Z-direction cylinder 4 95, and 96 front end of glue mouth mounting plate is solid
There are glue mouth 97,97 right side of glue mouth to be equipped with blanking track 98, blanking track left forward side is equipped with cylinder 7 913,7 913, cylinder surely
In in cylinder mounting base 3 914, behind be equipped with sliding-rail sliding 2 99, pass through floating junction 910 on the downside of right end and connect with cylinder 6 911
It connects, 6 911 rear side of cylinder is close to bearing 2 912, and 2 912 rear side of bearing is equipped with servo motor 2 921, and servo motor 2 921 is just
Top is equipped with revolving fragment 2 919, and 2 919 top of revolving fragment is equipped with sucker 2 918,2 918 upper end of sucker and sucker stand 2 917
Connection.
Preferably, equipment is controlled using PLC, manual control operator panel buttons.
A kind of working method for loud speaker automatic assembly equipment that two present invention to solve above-mentioned technical problem use is such as
Under：
1)：Manually speaker housings 58 and magnet 59 are sequentially placed into smelting tool 40, lateral cylinder 1 acts to the right, pushes away
The dynamic push plate 46 being connect with one 44 end of lateral cylinder moves right, to drive the smelting being connect with 46 upper end of push plate tool 40 to the right
It moves at magnet assemble mechanism 5；
2)：X travels forward to one 57 forward motion of cylinder, band movable slider 1 and sucker 1 etc., Z-direction twin shaft cylinder one
53 downward actuations drive Z-direction guide post 55 and sucker 1 etc. to move downward, and sucker 1 draws magnet 59, Z-direction twin shaft cylinder one
53 actions upwards, drive Z-direction guide post 55, sucker 1 and magnet 59 etc. to move upwards, and X is acted backward to cylinder 1, is driven
Sliding block 1, sucker 1 and magnet 59 etc. move backward, and magnet 59 is placed into and raises by one 53 downward actuation of Z-direction twin shaft cylinder
In sound device shell 58, Z-direction twin shaft cylinder 1 moves 1mm still further below, and magnet 59 is compressed；
3)：Z-direction cylinder 1 acts upwards, drives rotary cylinder 1, rotary cylinder 2 66 etc. are whole to move upward to
Specified altitude assignment, pneumatic-finger fixture 67 act, and clamping includes the speaker housings 58 of magnet 59, and rotary cylinder 2 66 rotates
180 °, one 62 downward actuation of Z-direction cylinder drives the entirety such as speaker housings 58 to move downward, and pneumatic-finger fixture 67 acts, pine
The speaker housings 58 including magnet 59 are opened, speaker housings are positioned in right side smelting tool 40；
4)：Smelting tool 40 moves to angular position, and one 44 forward motion of longitudinal cylinder pushes and connects with one 44 end of longitudinal cylinder
The push plate 46 connect travels forward, to drive the smelting being connect with 46 upper end of push plate tool 40 to move forward to Air Filter assemble mechanism 7
Place；
5)：Charging tray 70 acts, and Air Filter coiled strip 74 is fed, 2 77 downward actuation of cylinder, drives pushing block 1 along both sides
Briquetting 75 move downward, compress Air Filter coiled strip 74,70 stopping of charging tray action, charging terminates, and cylinder 4 726 acts upwards,
Promotion is rushed block 728 and is moved upwards, and Air Filter coiled strip 74 is washed into round sheet, 4 726 stopping of cylinder action, gas along mold mouth
3 715 forward motion of cylinder drives Z-direction cylinder 2 712 and pushing block 2 717 to move forward to specific bit along sliding-rail sliding 1
It sets, 2 712 downward actuation of Z-direction cylinder, sucker 2 79 draws the Air Filter coiled strip 74 of round sheet, and Z-direction cylinder 2 712 is dynamic upwards
Make, Air Filter coiled strip 74 is driven to rise to specified altitude assignment, cylinder 3 715 acts backward, and pushing block 2 717 is driven to move to finger backward
Positioning is set, 2 712 downward actuation of Z-direction cylinder, and the Air Filter coiled strip 74 of round sheet is in place raising one's voice in smelting tool 40
In device shell 58；
6)：Smelting tool 40 is re-moved to angular position, and lateral cylinder 1 acts to the left, pushes and one 44 end of lateral cylinder
The push plate 46 of portion's connection moves downward, to drive the smelting being connect with 46 upper end of push plate tool 40 to move downward to film assemble mechanism
At 8；
7)：Film vibrating disk 80 acts, and film 81 moves to designated position along delivery chute, and X is moved forward to cylinder 2 811
Make, band movable slider 2 88 moves forward to designated position along guiding axis 3 89, and film sucker 82 is drawn first film 81, watched
The action of motor 1 is taken, turntable 83 is driven to rotate, trough type photoelectric sensor is measured the number of turns of revolving fragment 1, servo electricity
One 85 stopping of machine acts, and turntable 83 acts, and rotates by a certain angle, and film sucker 82 draws second film 81, servo motor one
85 act again, are so repeatedly performed the absorption to third film 81, and X is acted backward to cylinder 2 811, band movable slider 2 88
Designated position is moved to backward along guiding axis 3 89, and film sucker 82 acts, and three films 81 are placed into smelting tool 40
In speaker housings 58, elongated briquetting 817 acts, and pushes film 81；
8)：To film rigging position dispensing；
9)：Smelting tool 40 moves to blanking exit, and 7 913 forward motion of cylinder drives pushing block 3 915 along sliding-rail sliding
2 99 move forward to designated position, and sucker 2 918 acts, and draw the workpiece that assembly is completed, and cylinder 7 913 acts backward, band
Dynamic sucker 2 918 moves to designated position, and sucker 2 918 unclamps workpiece, 5 90 forward motion of cylinder, guide rail mounting plate 93 and double
Axis rail 94 etc. travels forward, and 4 95 downward actuation of Z-direction cylinder, glue mouth 97 mends first film 81 in installation site
Glue 1s, Z-direction cylinder 4 95 act upwards, and glue mouth 97 is driven to move upwards, and servo motor 2 921 acts, and drive revolving fragment 2 919
A fixing turn is rotated, trough type photoelectric sensor is measured the number of turns of revolving fragment 2 919,2 919 stopping of servo motor action,
4 95 downward actuation of Z-direction cylinder, glue mouth 97 carry out glue to second film 81 in installation site, are so repeatedly performed third
The glue of a film 81, to original position, sucker 2 918 acts Z-direction cylinder 4 95 for action upwards, draws workpiece, cylinder 7 913 to
After act, drive sucker 2 918 and workpiece motion s to arrive designated position, workpiece is placed in blanking track by the release workpiece of sucker 2 918
On 98, workpiece exports along the slope of blanking track 98
Possessed advantageous effect is the present invention compared with prior art：
Effect one：Rack of the present invention is built using aluminium type material, aluminium type material have plasticity it is strong, it is anticorrosive, can
The characteristics of recycling, is conducive to the present invention and carries out different installations according to different working conditions；Junction is fixed using corner fittings, angle
Part is cheap, can reduce production cost, and corner fittings combination is convenient for disassembly and assembly, sturdy and durable, and construction is rapid, beautiful, can be freely
Size is adjusted, there is great benefit.
Effect two：The present invention is operated using PLC system, comprehensive, perfect in shape and function, and strong antijamming capability is highly stable.
Effect three：Glue tank switch board 1 of the present invention is used cooperatively with glue-injecting pump, and the control of dispensing time is aobvious using digital form
Show, can intuitively accurately control very much its gel quantity, plastic emitting speed is fast, is reduced as far as possible while ensureing that the dosage of glue is enough
Waste reduces production cost.
Effect four：Operation panel 2 of the present invention includes startup, emergency stop device, if there is emergency episode, staff can incite somebody to action
Whole device emergency stop, the safety of safeguard work personnel.
Effect five：Cylinder 1 in rotary conveyer structure 4 of the present invention includes lateral cylinder and longitudinal cylinder, and tablet 41
Respectively there are one cylinder, the back-shaped operatings with the use of realization smelting tool of transverse and longitudinal cylinder so that workpiece is clever on each station for quadrangle
While transhipment living, the floor space of equipment is small, saves production cost.
Effect six：Material loading platform 3 of the present invention is one flat plate, convenient manually workpiece to be taken to be placed into jig.
Effect seven：Shell switching mechanism 6 of the present invention includes pneumatic-finger fixture 67, on 67 centre position of pneumatic-finger fixture
Lower clamping piece is respectively equipped with groove, and the outer of speaker housings 58 is stuck in groove, 67 upper clip of pneumatic-finger fixture and loud speaker
The position that shell 58 contacts is located at the outside of the position that lower clamping piece is contacted with speaker housings 58, there are four speaker housings 58 by
Force, and the stress point of top is located at both sides, the stress point of lower section is located at middle part so that crawl is very secured, while pneumatic hand
Refer to and two-way crawl can be achieved, pneumatic-finger fixture can be used from centering, repeatable accuracy height, the present invention, crawl is accurate, steady, energy
Enough ensure that the position of speaker housings 58 and magnet 59 is constant so that the compatible degree between each part of product is high, ensures product
Quality improves the sound quality of loud speaker.
Effect eight：Three films are drawn in film assemble mechanism 8 of the present invention per task, are effectively utilized working space,
The a variety of repetitions and this consumption generated for avoiding multiple stations simultaneously, improve production efficiency, reduce production cost.
Effect nine：Glue mouth 97 carries out glue in installation site to film 81 in glue cutting agency 9 of the present invention, due to it
Glue position and dispensing position consistency, can significantly very high glue effect, while glue being avoided to be applied to unsuitable place, be made
Product is beautiful and quality more preferably.
Operating platform of the present invention is rectangle, and workpiece uses back-shaped transmission mode, can greatly reduce floor space, fully profit
Use working space；The present invention includes six operating mechanisms, and device structure is simple, easy to operate；The present invention includes accurate glue
Glue cutting agency significantly improves the quality of product, accords with the demands of the market.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is a kind of loud speaker automatic assembly equipment general assembly structural schematic diagram of the present invention.
Fig. 2 is a kind of loud speaker automatic assembly equipment rotary conveyer structure structural schematic diagram of the present invention.
Fig. 3 is a kind of loud speaker automatic assembly equipment magnet assemble mechanism structural schematic diagram of the present invention.
Fig. 4 is a kind of loud speaker automatic assembly equipment shell switching mechanism structural schematic diagram of the present invention.
Fig. 5 is a kind of loud speaker automatic assembly equipment Air Filter assemble mechanism structural schematic diagram of the present invention.
Fig. 6 is a kind of loud speaker automatic assembly equipment film assemble mechanism structural schematic diagram of the present invention.
Fig. 7 is a kind of loud speaker automatic assembly equipment glue cutting agency structural schematic diagram of the present invention.
Fig. 8 is a kind of loud speaker automatic assembly equipment finished product structure schematic diagram of the present invention.
In attached drawing
0, rack 1, glue tank switch board 2, operation panel
3, material loading platform 4, rotary conveyer structure 5, magnet assemble mechanism
6, shell switching mechanism 7, Air Filter assemble mechanism 8, film assemble mechanism
9, glue cutting agency 40, smelting tool 41, tablet
42, hexagonal column 43, upper plate 44, cylinder one
45, cylinder mounting base 1, push plate 50, sucker one
51, sucker stand 1, column 1, Z-direction twin shaft cylinder one
54, sliding block 1, Z-direction guide post 56, X are to guide post
57, X is to cylinder 1, speaker housings 59, magnet
60, bottom plate 61, side mounting plate 62, Z-direction cylinder one
63, connecting plate 1, rotary cylinder 1, connecting plate two
66, rotary cylinder 2 67, pneumatic-finger fixture 70, charging tray
71, mandrel 72, axis 73, fixed disk
74, Air Filter coiled strip 75, briquetting 76, pushing block one
77, cylinder 2 78, guiding axis 1, sucker two
710, dust-proof mesh sheet 711, tensioning roller bearing 712, Z-direction cylinder two
713, pin 714, column 2 715, cylinder three
716, cylinder mounting base 2 717, pushing block 2 718, sliding-rail sliding one
719, pedestal 720, upper mounting seat 721, bearing one
722, pulp-collecting box 723, lower roller bearing 724, upper roller bearing
725, handle 726, cylinder 4 727, connecting shaft
728, block 80, film vibrating disk 81, film are rushed
82, film sucker 83, turntable 84, shaft coupling
85, servo motor 1, revolving fragment 1, guiding axis two
88, sliding block 2 89, guiding axis 3 810, column three
811, X is to cylinder 2 812, Z-direction twin shaft cylinder 2 813, link block
814, axis 815, guiding axis 4 816, mounting plate are rushed
817, elongated briquetting 818, connecting rod 1, Z-direction cylinder three
820, connecting rod 2 821, upper mounted plate 822, guiding axis five
90, cylinder 5 91, riser 92, sliding block three
93, guide rail mounting plate 94, twin shaft guide rail 95, Z-direction cylinder four
96, glue mouth mounting plate 97, glue mouth 98, blanking track
99, sliding-rail sliding 2 910, floating junction 911, cylinder six
912, bearing 2 913, cylinder 7 914, cylinder mounting base three
915, pushing block 3 916, column 4 917, sucker stand two
918, sucker 2 919, revolving fragment 920, connecting seat
921, servo motor 2 922, motor mounting plate 923, column five
924, glue tank
Specific implementation mode
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to embodiments, to the present invention
It is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, it is not used to
Limit the present invention.
In the description of the present invention, it should be noted that term "center", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to
Convenient for the description present invention and simplify description, do not indicate or imply the indicated device or element must have a particular orientation,
With specific azimuth configuration and operation, therefore it is not considered as limiting the invention.In the description of the present invention, it needs to illustrate
Be unless specifically defined or limited otherwise, term " installation ", " connected ", " connection " shall be understood in a broad sense, for example, can be with
It is to be fixedly connected, may be a detachable connection, or is integrally connected；It can be mechanical connection, can also be electrical connection；It can be with
It is to be connected directly, can also can is indirectly connected through an intermediary the connection inside two elements.For the general of this field
For logical technical staff, the concrete meaning of above-mentioned term in the present invention can be understood with concrete condition.
As shown in Figure 1, a kind of loud speaker automatic assembly equipment, including rack 0, glue tank switch board 1, operation panel 2, feeding
Platform 3, rotary conveyer structure 4, magnet assemble mechanism 5, shell switching mechanism 6, Air Filter assemble mechanism 7, film assemble mechanism
8, glue cutting agency 9, operation panel 2 is located at the upper center position of rack 0, and the top that glue tank switch board 1 is located at rack 0 is left
Lower Angle Position, 1 underface of glue tank switch board, 0 top of rack are equipped with glue tank 924, and the rear of operation panel 2 is followed successively by from left to right
The rear of rotary conveyer structure 4, magnet assemble mechanism 5, shell switching mechanism 6, rotary conveyer structure 4 is material loading platform 3, shell
The front of switching mechanism 6, operation panel 2 right side be Air Filter assemble mechanism 7,7 front of Air Filter assemble mechanism is that film assembles
Mechanism 8；Rack 0 is built using aluminium section bar, and junction is fixed using corner fittings；Glue tank switch board 1 is used cooperatively with glue-injecting pump；Operation
Panel 2 includes starting, scram button.
When implementation, as shown in Fig. 2, the rotary conveyer structure 4 includes tablet 41, tablet 41 is mounted on the top of rack 0,
41 top of tablet is symmetrically arranged with multiple hexagonal columns 42, and the upper end of hexagonal column 42 is equipped with rectangular upper plate 43, and upper plate 43 is pair
Tablet, top is claimed to be equipped with the smelting tool 40 being arranged in order, quadrangle is respectively provided with the rectangular notch of processing, is set respectively below quadrangle
There are cylinder 1, cylinder 1 to be located in cylinder mounting base 1, one 44 end of cylinder is fixed by nut and push plate 46 respectively,
46 upper end of push plate is connected with corresponding smelting tool 40 respectively.
When implementation, as shown in figure 3, the magnet assemble mechanism 5 includes two root posts 1, column 1 is located at tablet 41
Top, be located at front column 1 be equipped with X to cylinder 1, X passes through connecting rod and sliding block one to the end of cylinder 1
54 are connected, and X is equipped with two X to guide post 56 to the both sides of cylinder 1, and the lower section of sliding block 1 is equipped with Z-direction twin shaft cylinder 1, z
Two Z-direction guide posts 55 are fixed with to the upper end of twin shaft cylinder 1, the upper end of Z-direction guide post 55 is fixed with sucker stand 1, inhales
Disc carrier 1 is equipped with sucker 1, and sucker 1 is arranged right below speaker housings 58, the front end of speaker housings 58
Equipped with magnet 59.
When implementation, as shown in figure 4, the shell switching mechanism 6 includes bottom plate 60, bottom plate 60 is located at the top of tablet 41,
The top of bottom plate 60 is equipped with side mounting plate 61, and the right side of side mounting plate 61 is equipped with Z-direction cylinder 1, and one 62 upper end of Z-direction cylinder is logical
It crosses connecting plate 1 to connect with rotary cylinder 1, one 64 top of rotary cylinder is equipped with connecting plate 2 65,2 65 upper end of connecting plate
It is fixed with rotary cylinder 2 66,2 66 end of rotary cylinder is equipped with pneumatic-finger fixture 67.
When implementation, as shown in figure 5, the Air Filter assemble mechanism 7 includes charging tray 70, there is mandrel 71 to wear among charging tray 70
It crosses, the other end of mandrel 71 is connect by axis 72 with fixed disk 73, and 73 front end of fixed disk is fixed by pin 713, is had on charging tray 70
Air Filter coiled strip 74,70 lower section of charging tray, 74 turning point of Air Filter coiled strip are equipped with tensioning spool 711, left end lower section is equipped with pulp-collecting box
722, pushing block 76 is equipped with above left end, 76 top of pushing block is fixedly connected with cylinder 2 77, and Air Filter coiled strip 74 and pushing block 76 are intermediate
Equipped with upper roller bearing 723,74 lower section of Air Filter coiled strip is equipped with lower roller bearing 724, and 76 both sides of pushing block are equipped with briquetting 75, and briquetting 75 is located at upper
On mounting plate 720,720 lower section of upper mounting plate is equipped with bearing 1, and 75 rear end of briquetting is equipped with handle 725, and 70 lower section of charging tray is equipped with
Z-direction cylinder 2 712,2 712 lower end of Z-direction cylinder are fixed on pushing block 2 717, and 2 717 other end of pushing block is fixed with cylinder 3 715
Connection, cylinder 3 715 are located in cylinder mounting base 2 716, and 2 717 lower section of pushing block is equipped with sliding-rail sliding 1, sliding-rail sliding one
718 lower sections are equipped with pedestal 719, and 2 712 end of Z-direction cylinder is equipped with sucker 2 79,2 77 right side of cylinder, right end Air Filter coiled strip 74
Lower section is equipped with and rushes block 728, rushes 728 lower end of block and is fixedly connected with cylinder 4 726 by connecting shaft 727.
When implementation, as shown in fig. 6, the film assemble mechanism 8 includes film vibrating disk 80, there is glue in film vibrating disk 80
Piece 81, film 80 prolong delivery chute to 82 lower section of film sucker, and 82 top of film sucker is equipped with turntable 83, and 83 top of turntable is equipped with rotation
Rotor 1, revolving fragment 1 are connect by shaft joint 84 with servo motor 1, and the right side of servo motor 1 is equipped with sliding block
2 88, sliding block 2 88 is connect by guiding axis 3 89 with column 3 810, and Z-direction cylinder 3 819, Z-direction gas are equipped with behind sliding block 2 88
Cylinder 3 819 is connect with X to cylinder 2 811 by connecting rod 1, and 2 88 intermediate vertical of sliding block passes through guiding axis 2 87 and guiding axis
4 815, guiding axis 2 87 and 4 815 upper end of guiding axis are equipped with upper mounted plate 821, and upper mounted plate 821 passes through connecting rod 2 820 and Z
Connected to cylinder 3 819,4 815 lower end of guiding axis is fixedly connected with mounting plate 816,816 lower section of mounting plate set there are three it is elongated
Briquetting 817,817 left side of elongated briquetting are equipped with Z-direction twin shaft cylinder 2 812, and 2 812 upper end of Z-direction twin shaft cylinder passes through link block 813
It is connect with axis 814 is rushed.
When implementation, as shown in fig. 7, the glue cutting agency 9 includes riser 91,91 right side of riser is equipped with sliding block 3 92,
3 92 lower section of sliding block is equipped with cylinder 5 90, right side is equipped with guide rail mounting plate 93, is led equipped with twin shaft on the right side of 93 end of guide rail mounting plate
Rail 94, lower section are equipped with glue mouth mounting plate 96, and 94 right side of twin shaft guide rail, 96 top of glue mouth mounting plate are equipped with Z-direction cylinder 4 95, Jiao Zui
Mounting plate 96 is fixedly arranged at the front end with glue mouth 97, and 97 right side of glue mouth is equipped with blanking track 98, and blanking track left forward side is equipped with cylinder seven
913, cylinder 7 913 is located in cylinder mounting base 3 914, behind be equipped with sliding-rail sliding 2 99, pass through floating junction on the downside of right end
910 connect with cylinder 6 911, and 6 911 rear side of cylinder is close to bearing 2 912, and 2 912 rear side of bearing is equipped with servo motor 2 921,
Revolving fragment 2 919 is equipped with right over servo motor 2 921,2 919 top of revolving fragment is equipped with sucker 2 918,2 918 upper end of sucker
It is connect with sucker stand 2 917.
When implementation, the loud speaker automatic assembly equipment is controlled using PLC, manual control operator panel buttons.
Operation method：As shown in Fig. 2, manually speaker housings 58 and magnet 59 are sequentially placed into smelting tool 40, lateral gas
Cylinder 1 acts to the right, and the push plate 46 being connect with one 44 end of lateral cylinder is pushed to move right, in drive and push plate 46
The smelting tool 40 of end connection is moved right to magnet assemble mechanism 5；
As shown in figure 3, X, to one 57 forward motion of cylinder, band movable slider 1 and sucker 1 etc. travel forward, and Z-direction is double
One 53 downward actuation of axis cylinder drives Z-direction guide post 55 and sucker 1 etc. to move downward, and sucker 1 draws magnet 59, and Z-direction is double
Axis cylinder 1 acts upwards, drives Z-direction guide post 55, sucker 1 and magnet 59 etc. to move upwards, X is moved backward to cylinder 1
Make, band movable slider 1, sucker 1 and magnet 59 etc. move backward, and one 53 downward actuation of Z-direction twin shaft cylinder puts magnet 59
It sets in speaker housings 58, Z-direction twin shaft cylinder 1 moves 1mm still further below, and magnet 59 is compressed；
As shown in figure 4, Z-direction cylinder 1 acts upwards, drive rotary cylinder 1, rotary cylinder 2 66 etc. whole upwards
Specified altitude assignment is moved to, pneumatic-finger fixture 67 acts, and clamping includes the speaker housings 58 of magnet 59, and rotary cylinder 2 66 revolves
Turning 180 °, one 62 downward actuation of Z-direction cylinder drives the entirety such as speaker housings 58 to move downward, and pneumatic-finger fixture 67 acts,
Release includes the speaker housings 58 of magnet 59, and speaker housings are positioned in right side smelting tool 40；
As shown in Figure 1, 2, smelting tool 40 moves to angular position, one 44 forward motion of longitudinal cylinder, promotion and longitudinal cylinder
The push plate 46 of one 44 ends connection travels forward, to drive the smelting being connect with 46 upper end of push plate tool 40 to move forward to Air Filter
At assemble mechanism 7；
As shown in figure 5, charging tray 70 acts, Air Filter coiled strip 74 is fed, 2 77 downward actuation of cylinder, drives one 76 edge of pushing block
The briquetting 75 for both sides moves downward, and compresses Air Filter coiled strip 74,70 stopping of charging tray action, and charging terminates, and cylinder 4 726 is upward
Action, promotion are rushed block 728 and are moved upwards, and Air Filter coiled strip 74 are washed into round sheet along mold mouth, cylinder 4 726 stops dynamic
Make, 3 715 forward motion of cylinder, Z-direction cylinder 2 712 and pushing block 2 717 is driven to move forward to finger along sliding-rail sliding 1
Positioning is set, 2 712 downward actuation of Z-direction cylinder, sucker 2 79 draw round sheet Air Filter coiled strip 74, Z-direction cylinder 2 712 to
Upper action drives Air Filter coiled strip 74 to rise to specified altitude assignment, and cylinder 3 715 acts backward, and pushing block 2 717 is driven to move backward
To designated position, the Air Filter coiled strip 74 of round sheet is in place in smelting tool 40 by 2 712 downward actuation of Z-direction cylinder
In speaker housings 58；
As shown in Figure 1, 2, smelting tool 40 is re-moved to angular position, and lateral cylinder 1 acts to the left, pushes and lateral
The push plate 46 of one 44 end of cylinder connection moves downward, to drive the smelting being connect with 46 upper end of push plate tool 40 to move downward to glue
At piece assemble mechanism 8；
As shown in fig. 6, film vibrating disk 80 acts, film 81 moves to designated position along delivery chute, and X is to cylinder two
811 forward motions, band movable slider 2 88 move forward to designated position along guiding axis 3 89, and film sucker 82 draws first
Film 81, servo motor 1 act, and turntable 83 is driven to rotate, and trough type photoelectric sensor surveys the number of turns of revolving fragment 1
Fixed, one 85 stopping of servo motor action, turntable 83 is acted, is rotated by a certain angle, and film sucker 82 draws second film 81, watches
It takes motor 1 to act again, is so repeatedly performed the absorption to third film 81, X is acted backward to cylinder 2 811, is driven
Sliding block 2 88 moves to designated position backward along guiding axis 3 89, and film sucker 82 acts, and three films 81 are placed into smelting
In speaker housings 58 in tool 40, elongated briquetting 817 acts, and pushes film 81；
As shown in Figure 1, to film rigging position dispensing；
As shown in fig. 7, smelting tool 40 moves to blanking exit, 7 913 forward motion of cylinder, drive pushing block 3 915 along
Sliding-rail sliding 2 99 moves forward to designated position, and sucker 2 918 acts, and draws the workpiece that assembly is completed, cylinder 7 913 is backward
Action, drives sucker 2 918 to move to designated position, and sucker 2 918 unclamps workpiece, 5 90 forward motion of cylinder, guide rail installation
Plate 93 and twin shaft guide rail 94 etc. travel forward, and 4 95 downward actuation of Z-direction cylinder, glue mouth 97 is in installation site to first film
81 carry out glue 1s, and Z-direction cylinder 4 95 acts upwards, and glue mouth 97 is driven to move upwards, and servo motor 2 921 acts, and drives rotation
Rotor 2 919 rotates a fixing turn, and trough type photoelectric sensor is measured the number of turns of revolving fragment 2 919, servo motor 2 919
Stopping acts, 4 95 downward actuation of Z-direction cylinder, and glue mouth 97 carries out glue, so weight in installation site to second film 81
The glue of third film 81 is completed again, action to original position, sucker 2 918 acts Z-direction cylinder 4 95 upwards, draws workpiece,
Cylinder 7 913 acts backward, drives sucker 2 918 and workpiece motion s to designated position, sucker 2 918 unclamps workpiece, by workpiece
It is placed in blanking track 98, workpiece is exported along the slope of blanking track 98.
Although the illustrative specific implementation mode of the present invention is described above, in order to the technology of the art
Personnel are it will be appreciated that the present invention, but the present invention is not limited only to the range of specific implementation mode, to the common skill of the art
For art personnel, as long as long as various change the attached claims limit and determine spirit and scope of the invention in, one
The innovation and creation using present inventive concept are cut in the row of protection.
Claims (8)
1. a kind of loud speaker automatic assembly equipment, including rack (0), glue tank switch board (1), operation panel (2), material loading platform
(3), rotary conveyer structure (4), magnet assemble mechanism (5), shell switching mechanism (6), Air Filter assemble mechanism (7), film dress
Fitting mechanism (8), glue cutting agency (9), the operation panel (2) are located at the upper center position of the rack (0), the glue
Tank switch board (1) is located at the top lower-left Angle Position of the rack (0), glue tank switch board (1) underface, the rack
(0) top is equipped with glue tank (924).
2. a kind of loud speaker automatic assembly equipment as described in claim 1, which is characterized in that the rotary conveyer structure (4)
Including tablet (41), the tablet (41) is mounted on the top of rack (0), and multiple six are symmetrically arranged with above the tablet (41)
The upper end of corner post (42), the hexagonal column (42) is equipped with rectangular upper plate (43), and the upper plate (43) is symmetric flat panel, top
Have (40) equipped with the smelting being arranged in order, quadrangle is respectively provided with the rectangular notch of processing, and quadrangle is respectively arranged below with cylinder one
(44), the cylinder one (44) end is fixed by nut and push plate (46) respectively, push plate (46) upper end respectively with accordingly
Smelting tool (40) connection.
3. a kind of loud speaker automatic assembly equipment as described in claim 1, which is characterized in that the magnet assemble mechanism (5)
Including two root posts one (52), the column one (52) is located at the top of the tablet (41), is located at the column one (41) of front
X is equipped with to cylinder one (57), the X is connected by connecting rod with sliding block one (54) to the end of cylinder one (57), and the X is to gas
The both sides of cylinder one (57) are equipped with two X to guide post (56), and the lower section of the sliding block one (54) is equipped with Z-direction twin shaft cylinder one (53),
The z is fixed with two Z-direction guide posts (55) to the upper end of twin shaft cylinder one (53), and the upper end of the Z-direction guide post (55) is fixed with
Sucker stand one (51), the sucker stand one (51) are equipped with sucker one (50), and the sucker one (50) is arranged right below
The front end of speaker housings (58), the speaker housings (58) is equipped with magnet (59).
4. a kind of loud speaker automatic assembly equipment as described in claim 1, which is characterized in that the shell switching mechanism (6)
Including bottom plate (60), the bottom plate (60) is located at the top of the tablet (41), and the top of the bottom plate (60) is installed equipped with side
The right side of plate (61), the side mounting plate (61) is equipped with Z-direction cylinder one (62), and one (62) upper end of the Z-direction cylinder passes through connection
Plate one (63) is connect with rotary cylinder one (64), and connecting plate two (65), the connection are equipped with above the rotary cylinder one (64)
Plate two (65) upper end is fixed with rotary cylinder two (66), and the rotary cylinder two (66) end is equipped with pneumatic-finger fixture (67).
5. a kind of loud speaker automatic assembly equipment as described in claim 1, which is characterized in that the Air Filter assemble mechanism
(7) include charging tray (70), have Air Filter coiled strip (74) on the charging tray (70), pushing block is equipped with above the Air Filter coiled strip (74)
(76), it is fixedly connected with cylinder two (77) above the pushing block (76), pushing block (76) both sides are equipped with briquetting (75), the material
Z-direction cylinder two (712) is equipped with below disk (70), two (712) lower end of the Z-direction cylinder is fixed on pushing block two (717), described to push away
Block two (717) other end is fixedly connected with cylinder three (715), and sliding-rail sliding one (718) is equipped with below the pushing block two (717),
Two (712) end of the Z-direction cylinder is equipped with sucker two (79), on the right side of the cylinder two (77), under the Air Filter coiled strip (74)
Side is equipped with and rushes block (728), and described block (728) lower end that rushes is fixed with cylinder four (726).
6. a kind of loud speaker automatic assembly equipment as described in claim 1, which is characterized in that the film assemble mechanism (8)
Including film vibrating disk (80), the film vibrating disk (80) is inner to have film (81), the film (80) to prolong delivery chute to film
Below sucker (82), it is equipped with turntable (83) above the film sucker (82), revolving fragment one is equipped with above the turntable (83)
(86), the revolving fragment one (86) is connect by shaft joint (84) with servo motor one (85), the servo motor one (85)
Right side is equipped with sliding block two (88), and the sliding block two (88) is connect by guiding axis three (89) with column three (810), the sliding block two
(88) it is equipped with Z-direction cylinder three (819) below, the Z-direction cylinder three (819) is by connecting rod one (818) and X to cylinder two (811)
Connection, the sliding block two (88) intermediate vertical pass through guiding axis two (87) and guiding axis four (815), the guiding axis four (815)
Lower end is fixedly connected with mounting plate (816), sets that there are three elongated briquettings (817) below the mounting plate (816).
7. a kind of loud speaker automatic assembly equipment as described in claim 1, which is characterized in that the glue cutting agency (9)
Including riser (91), it is equipped with sliding block three (92) on the right side of the riser (91), guide rail mounting plate is equipped on the right side of the sliding block three (92)
(93), twin shaft guide rail (94) is equipped on the right side of guide rail mounting plate (93) end, lower section is equipped with glue mouth mounting plate (96), described double
On the right side of axis rail (94), Z-direction cylinder four (95), glue mouth mounting plate (96) front end are equipped with above the glue mouth mounting plate (96)
It is fixed with Jiao Zui (97), blanking track (98) is equipped on the right side of the Jiao Zui (97), the blanking track left forward side is equipped with cylinder
Seven (913), the cylinder seven (913) right end downside are connect by floating junction (910) with cylinder six (911), the cylinder six
(911) rear side is close to bearing two (912), and servo motor two (921), the servo motor are equipped on rear side of the bearing two (912)
It is equipped with revolving fragment two (919) right over two (921), sucker two (918) is equipped with above the revolving fragment two (919).
8. a kind of loud speaker automatic assembly equipment as described in claim 1, which is characterized in that the equipment is controlled using PLC,
Manual control operator panel buttons.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810223742.9A CN108322884B (en) | 2018-03-19 | 2018-03-19 | Automatic loudspeaker assembling equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810223742.9A CN108322884B (en) | 2018-03-19 | 2018-03-19 | Automatic loudspeaker assembling equipment |
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| CN108322884A true CN108322884A (en) | 2018-07-24 |
| CN108322884B CN108322884B (en) | 2021-08-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN109014897A (en) * | 2018-08-27 | 2018-12-18 | 韶关市武江区冠启自动化设备设计有限公司 | Special-shaped magnetic plate block toy automatic assembly line |
| CN110834056A (en) * | 2018-08-16 | 2020-02-25 | 王德儒 | Automatic wire bending machine for loudspeaker voice coil lead |
| CN114339578A (en) * | 2021-11-23 | 2022-04-12 | 英瑟泰科精密注塑（苏州）有限公司 | Magnetic core pasting machine for automobile horn production |
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| CN110834056A (en) * | 2018-08-16 | 2020-02-25 | 王德儒 | Automatic wire bending machine for loudspeaker voice coil lead |
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| CN114339578A (en) * | 2021-11-23 | 2022-04-12 | 英瑟泰科精密注塑（苏州）有限公司 | Magnetic core pasting machine for automobile horn production |
| CN114339578B (en) * | 2021-11-23 | 2024-01-23 | 英瑟泰科精密注塑（苏州）有限公司 | Magnetic core pasting machine for automobile horn production |
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| Publication number | Publication date |
|---|---|
| CN108322884B (en) | 2021-08-10 |
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Effective date of registration: 20230420 Address after: No. 1, West Section of Wuhua Road, Runan County, Zhumadian City, Henan Province, 463000 Patentee after: Henan Shengxin Hardware Products Co.,Ltd. Address before: 215600 room 5, 10-1 Xin Jing Middle Road, Yang Shi Town, Zhangjiagang, Suzhou, Jiangsu Patentee before: ZHANGJIAGANG OUWEI AUTOMATION RESEARCH AND DEVELOPMENT Co.,Ltd. |