CN109014897A - Special-shaped magnetic plate block toy automatic assembly line - Google Patents
Special-shaped magnetic plate block toy automatic assembly line Download PDFInfo
- Publication number
- CN109014897A CN109014897A CN201810977306.0A CN201810977306A CN109014897A CN 109014897 A CN109014897 A CN 109014897A CN 201810977306 A CN201810977306 A CN 201810977306A CN 109014897 A CN109014897 A CN 109014897A
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- plate
- conveyer belt
- assembly
- fixedly connected
- cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
Abstract
Special-shaped magnetic plate block toy automatic assembly line, including the first conveyer belt, localization tool, magnet mounting device, press device, cap assembles device and clamp device, localization tool is equipped with bottom case, magnet mounting device includes the first mounting assembly, second places component and third placement component, press device includes support frame and press component, it includes the second conveyer belt and assembling assembly that cap, which assembles device, clamp device includes fastening assembly, loading assemblies and for by the first conveyer belt localization tool remove blanking mechanical hand, blanking mechanical hand is located at the end side of first conveyer belt, the present invention can complete the automated production of a plurality of production line by an operator, it is connected between each process smooth, stability and reliability are high, the efficiency of assembly with manually compare, improve 10-15 times, product is good Rate has reached 99.99% or more, saved 70% it is artificial, have great economic value.
Description
Technical field
The present invention relates to magnetic plate block toys to assemble field, more particularly, to special-shaped magnetic plate block toy automatic assembling
Line.
Background technique
The type of block toy has very much, and the joyful degree of block toy mainly sees the sliceable shape of block toy, can
The beautiful shape degree and joining method of splicing depend on the connection method between building block, magnetic plate building blocks now commercially available
Toy is to splice building blocks by magnetic force, which is hollow geometry, and magnetic is equipped in the shell of geometry
Iron, the magnetic plate block toy can easily construct all kinds of plane 2D figures, and fast transition by the suction of magnet, magnetic plate
Various 3D three-dimensional contourings, can help child to recognize various colors and geometric modeling, and Cognitive Spaces structure is cultivated thinking training and moved
Hand ability.
But abnormity magnetic plate block toy 2e, since its component is more, in assembling, difficulty is larger, as shown in Fig. 13
Bottom case 2a, cap 2a1 and magnet 2a2 need to install magnet 2a2 to bottom case 2a, then cap 2a1 are covered at cap 2a1
It goes up and passes through screw and be fixedly connected with bottom case 2a with cap 2a1, but be mostly to need in the assembling process for completing above-mentioned steps
A large amount of worker's cooperative mechanical is wanted to carry out semi-automatic assembling, not only inefficiency also wastes largely such assemble method
Human resources, especially when magnetic plate block toy be not be conventional geometry when, the difficulty of assembly is bigger, therefore,
It is necessary to research and develop special-shaped magnetic plate block toy automatic assembly line.
Summary of the invention
One of the objects of the present invention is to provide special-shaped magnetic plate block toy automatic assembly lines to solve above-mentioned background skill
The problem of being proposed in art.
The technical scheme is that
Special-shaped magnetic plate block toy automatic assembly line, including the first conveyer belt, localization tool, magnet mounting device, press
Pressure device, cap assembly device and clamp device, the localization tool are overlapped on the first conveyer belt, and magnet mounting device is pressed
Pressure device, cap assembly device and clamp device are arranged along the first conveyer belt direction of transfer interval, and the localization tool is equipped with
Bottom case, magnet mounting device include for placing the first mounting assembly of magnet, the second placement component and third peace on bottom case
Component is put, the first mounting assembly and the second mounting assembly are symmetrical arranged, and third mounting assembly is located at the first mounting assembly and second
The rear end of mounting assembly, press device include the support frame being set up on the first conveyer belt and the pressing group that is installed on support frame
Part, cap assembly device include the second conveyer belt for conveying cap and for cap to be installed to the assembly to localization tool
Component, the clamp device include fastening assembly, loading assemblies and for will be under localization tool on the first conveyer belt removes
Expect that manipulator, the blanking mechanical hand are located at the end side of first conveyer belt.
In a preferred embodiment of the present invention, the localization tool includes locating rack, contradictory piece and locating piece, the positioning
Frame includes horizontally disposed first positioning plate and the second positioning plate, and the first positioning plate and the second positioning plate are rectangular configuration, institute
State that the first positioning plate is located at the top of the second positioning plate and the bottom of the first positioning plate is set there are four support rod, four support rods are in
The top of matrix arrangement and four support rods is fixedly connected with the first positioning plate bottom, and the bottom of four support rods is fixed with second
Be fixedly connected at the top of the plate of position, the locating piece includes positioning cylinder, fixed plate and locating piece, the positioning cylinder be vertically arranged and
Positioning cylinder is installed on the second positioning plate, and fixed plate is horizontally disposed and fixed plate is fixedly connected with the output end of positioning cylinder,
Locating piece is vertically arranged and the bottom of locating piece is fixedly connected with fixed plate, and the top of locating piece is through the first positioning plate and upward
Extend.
In a preferred embodiment of the present invention, there are two the contradictory piece is set, two contradictory piece are along the first positioning plate long side
Split is symmetrical arranged, and two contradictory piece include fixed block and conflict block, the fixed block and contradicts block gap setting and two
Conflict spring is set between person, described one end for contradicting spring is fixedly connected with fixed block, contradicts the other end and conflict block of spring
It is fixedly connected, the bottom that conflict block is fixedly connected at the top of the fixed block and the first positioning plate is equipped with guide pad, the first positioning plate
Upper corresponding guide pad is equipped with guide groove, and the bottom case is connected between conflict block and locating piece.
In a preferred embodiment of the present invention, first mounting assembly, the second mounting assembly and third mounting assembly knot
Structure is identical and includes keel, delivery board, mounting bracket, conveying cylinder, magnet depository dish and installation part, the keel position
In the first conveyer belt side, the bottom of mounting bracket is fixedly connected with keel, is fixed at the top of mounting bracket with delivery board bottom
Connection, one end of the delivery board extend on the first conveyer belt, and magnet depository dish is vertically arranged and magnet depository dish passes through spiral shell
Bolt is fixedly connected with delivery board, and conveying cylinder is installed on delivery board and the output end of conveying cylinder is equipped with push block, described to push away
Send upper surface and the coplanar setting in magnet depository dish lower end surface of block, the installation part be located at the top of delivery board and installation part and
Bottom case on first conveyer belt matches.
In a preferred embodiment of the present invention, the installation part includes bracket, stripper plate, pushing motor, push rod and leads
To bar, the bracket is set up on delivery board, and the bottom of bracket is fixedly connected with delivery board, stripper plate be located at the lower section of bracket and
The one of the through-hole passed through for magnet, the push rod and the setting of guide rod interval and push rod and guide rod is offered on delivery board
End both passes through to be fixedly connected at the top of bracket and stripper plate, and the pushing motor is installed on the top of bracket and the output of pushing motor
Axis is equipped with the push gear matched with push rod, and corresponding push gear is equipped in the push rod is meshed with push gear
Tooth socket.
In a preferred embodiment of the present invention, support frame as described above includes the first baffle, second baffle and level set vertically
The third baffle of setting, the third baffle is located at the top of first baffle and second baffle and is fixedly connected with the two, described
Press component include by air cylinder, pressing casing, by pressure pipe, press pressure rack and briquetting, it is described be vertically arranged by air cylinder and by
The bottom of air cylinder is fixedly connected with third baffle, pressing casing be fixedly connected by the output end of air cylinder and press pipe be socketed
In in pressing casing, it is installed on by pressure rack by the front end of pressure pipe and by being arranged in pressure pipe by pressing spring, briquetting corresponds to magnet
Position be set to by pressure rack bottom, the side of the briquetting is equipped with prefabricating plate, and the top of the prefabricating plate is equipped with precompressed bullet
The top of spring, the pre-compressed spring is fixedly connected with by pressure rack.
In a preferred embodiment of the present invention, second conveyer belt is located at the first conveyer belt side and the second conveyer belt
Outbound course is oppositely arranged with the first conveyer belt outbound course, and the second conveyer belt is equipped with convex for being positioned to cap
Block, assembling assembly are set up on the first conveyer belt and the second conveyer belt, and the assembling assembly includes assembly bracket and assembly parts, institute
The cross section of assembly bracket is stated in N-type, the assembly parts include the first electric cylinders, driving cylinder, suction cup carrier and are mounted on suction cup carrier
On four vacuum chucks, the first electric cylinders are installed on the inner sidewall of assembly cradle top in horizontally disposed and the first electric cylinders, drive
Cylinder of taking offence is vertically arranged and the bottom of cylinder is driven to be installed on the sliding block of the first electric cylinders, and suction cup carrier passes through bolt and driving cylinder
Output end be fixedly connected, and four vacuum chuck intervals setting.
In a preferred embodiment of the present invention, the loading assemblies include shaking feed table and material path, and the one of the material path
End is installed on vibration feed table, and the other end of material path is overlapped in fastening assembly to be cooperated, and the fastening assembly includes support plate, branch
Dagger, the second electric cylinders and tightening piece, the support plate is vertically arranged and one end of support plate extends to the top of the first conveyer belt,
Support column is located at the rear end of support plate and is fixedly connected by bolt with support plate, second electric cylinders horizontally disposed and second
Electric cylinders are fixedly connected with support plate, and on the sliding block of the second electric cylinders, the tightening piece includes pusher cylinder, connection for tightening piece installation
Plate and two electric screw drivers, the pusher cylinder are installed on the sliding block of the second electric cylinders, and connecting plate is U-shaped and the top of connecting plate
Portion is fixedly connected with the output end of pusher cylinder, and the setting of two electric screw driver intervals and two electric screw drivers are and connecting plate
Fixed, two electric screw drivers are vertically arranged and the output end of two electric screw drivers runs through connecting plate.
In a preferred embodiment of the present invention, the blanking mechanical hand includes board and mechanical arm stand column, the mechanical arm
Column be set to the board on, the board lower part be set to vacuum pump and mutually link gear back clearance buffer, speed reducer and
First servo motor, the mechanical arm stand column side include outwardly extending mechanical arm, and the mechanical arm is by principal arm and telescopic arm group
At close to mechanical arm stand column side further including the second servo motor and third servo motor on the principal arm, before the telescopic arm
End is equipped with a correction disk, which links multiple suckers.
Special-shaped magnetic plate block toy automatic assembly line of the invention, compared with prior art, have the utility model has the advantages that
1, the bottom case of abnormity can be fixed by localization tool, the first mounting assembly, the second mounting assembly
Magnet can be installed to bottom case, magnet is pressed into bottom case by press component, assembling assembly with third mounting assembly
Interior vacuum chuck work can be fastened cap and bottom case by the cooperation of electric cylinders and driving cylinder after adsorbing cap, and two
A electric screw driver can make cap be spirally connected with bottom case by screw, after the assembly is completed manipulator automatic blanking, and it is multiple to realize structure
Miscellaneous special-shaped magnetic plate block toy Automated assembly, whole process high degree of automation, a people can keep an eye on a plurality of production line,
The expenditure of human cost has greatly been saved, and has improved production efficiency, localization tool can be to any shaped piece into limit
It is fixed, it can be adapted for the assembly of a variety of special-shaped magnetic plate block toys of different shapes, in use, the corresponding positioning of replacement is controlled
Tool, setting rationally, is connected smooth, assembly effect is good, and stability and reliability are high, assembly between each assemble mechanism
Efficiency with manually compare, improve 10-15 times, product yield has reached 99.99% or more, saved 70% it is artificial, have
Great economic value.
Detailed description of the invention
The present invention is further explained with reference to the accompanying drawings and examples:
Fig. 1 is schematic perspective view of the invention；
Fig. 2 is the schematic perspective view one of part of the invention；
Fig. 3 is the schematic perspective view of the first mounting assembly of the invention；
Fig. 4 is enlarged drawing at A in Fig. 3；
Fig. 5 is the operation schematic diagram of localization tool of the present invention；
Fig. 6 is localization tool schematic perspective view of the invention；
Fig. 7 is the cut-away view of localization tool of the present invention；
Fig. 8 is the schematic perspective view of press component of the present invention；
Fig. 9 is the cut-away view of press component of the present invention；
Figure 10 is the schematic perspective view two of part of the invention；
Figure 11 is the schematic perspective view of assembling assembly of the present invention；
Figure 12 is the schematic perspective view of clamp device of the present invention；
Figure 13 is the schematic perspective view of blanking mechanical hand of the present invention；
Figure 14 is the side view of blanking mechanical hand of the present invention；
Figure 15 is the fractionation schematic diagram of bottom case and cap of the present invention；
Figure 16 is the schematic perspective view for the product that the present invention assembles；
Description of symbols:
First conveyer belt 1, localization tool 2, special-shaped magnetic plate block toy 2e, bottom case 2a, cap 2a1, magnet 2a2 are fixed
Position frame 2b, the first positioning plate 2b1, the second positioning plate 2b2, support rod 2b3, contradictory piece 2c, fixed block 2c1, conflict block 2c2 are supported
Touch spring 2c3, locating piece 2d, positioning cylinder 2d1, fixed plate 2d2, locating piece 2d3, magnet mounting device 3, the first mounting assembly
3a, keel 3a1, delivery board 3a2, mounting bracket 3a3 convey cylinder 3a4, magnet depository dish 3a5, installation part 3b, bracket
3b1, stripper plate 3b2, pushing motor 3b3, push rod 3b4, guide rod 3b5 push gear 3b6, push block 3d7, press device
4, support frame 4a, first baffle 4a1, second baffle 4a2, third baffle 4a3, press component 4b, by air cylinder 4b1, press sleeve
Pipe 4b2, by pressure pipe 4b3, by pressure rack 4b4, briquetting 4b5, by pressing spring 4b6, prefabricating plate 4b7, pre-compressed spring 4b8, cap dress
With device 5, the second conveyer belt 5a, convex block 5a1, assembling assembly 5b assembles bracket 5b1, assembly parts 5b2, the first electric cylinders 5b3, drives
Take offence cylinder 5b4, suction cup carrier 5b5, vacuum chuck 5b6, clamp device 6, fastening assembly 6a, support plate 6a1, support column 6a2, and second
Electric cylinders 6a3, tightening piece 6a4, pusher cylinder 6a5, connecting plate 6a6, electric screw driver 6a7, loading assemblies 6b shake feed table
6b1, material path 6b2, institute's blanking mechanical hand 7, board 71, mechanical arm stand column 72, vacuum pump 73, gear back clearance buffer 74 slow down
Machine 75, first servo motor 76, mechanical arm 77, principal arm 771, telescopic arm 772, the second servo form motor 78, third servo electricity
Machine 79 corrects disk 773, sucker 774.
Specific embodiment
Below in conjunction with attached drawing 1- Figure 16, the present invention is described in detail, technical solution in the embodiment of the present invention into
Row clearly and completely describes, it is clear that described embodiments are only a part of the embodiments of the present invention, rather than whole realities
Apply example.Based on the embodiments of the present invention, those of ordinary skill in the art are obtained without making creative work
Every other embodiment, shall fall within the protection scope of the present invention.
Embodiment 1
The present invention provides special-shaped magnetic plate block toy automatic assembly line, as shown in Fig. 1-Figure 16, packet by improving herein
The first conveyer belt 1, localization tool 2, magnet mounting device 3, press device 4, cap assembly device 5 and clamp device 6 are included, it is described
Localization tool 2 is overlapped on the first conveyer belt 1, magnet mounting device 3, press device 4, cap assembly device 5 and clamp device 6
It is arranged along 1 direction of transfer interval of the first conveyer belt, the localization tool 2 is equipped with bottom case 2a, and magnet mounting device 3 includes being used for
The the first mounting assembly 3a, the second placement component and third that magnet is placed on bottom case 2a place component, the first mounting assembly 3a
It is symmetrical arranged with the second mounting assembly, third mounting assembly is located at the rear end of the first mounting assembly 3a and the second mounting assembly, presses
Pressure device 4 includes the support frame 4a being set up on the first conveyer belt 1 and the press component 4b being installed on support frame 4a, cap dress
It include the second conveyer belt 5a for conveying cap and for installing cap to the assembling assembly on localization tool 2 with device 5
5b, the clamp device 6 is including fastening assembly 6a, loading assemblies 6b and for removing the localization tool 2 on the first conveyer belt 1
Blanking mechanical hand, the blanking mechanical hand 7 is located at the end side of first conveyer belt 1, by the way that bottom case 2a to be placed in
On localization tool 2, the first conveyer belt 1 drives the working region of 2 moving magnet mounting device 3 of localization tool, the first mounting assembly
The different location on bottom case 2a carries out after installing magnet operation respectively for 3a, the second mounting assembly and third mounting assembly, and first
The drive of conveyer belt 1 bottom case 2a is moved to the working region of press device 4, after magnet is compacted at bottom case 2a by press component 4b, the
One conveyer belt 1 drives bottom case 2a to be moved to the working region that cap assembles device 5, and assembling assembly 5b blocks cap and bottom case 2a phase
It closes, the first conveyer belt 1 drives bottom case 2a to be moved to the working region of clamp device 6, and fastening assembly 6a and loading assemblies 6b match
Conjunction is moved up localization tool 2 from the first conveyer belt 1 by blanking mechanical hand 7 after being fixed by screws cap with bottom case 2a
It removes.
The localization tool 2 includes locating rack 2b, contradictory piece 2c and locating piece 2d, the locating rack 2b include horizontally disposed
The first positioning plate 2b1 and the second positioning plate 2b2, the first positioning plate 2b1 and the second positioning plate 2b2 be rectangular configuration, it is described
First positioning plate 2b1 is located at the top of the second positioning plate 2b2 and the bottom of the first positioning plate 2b1 is set there are four support rod 2b3, and four
A support rod 2b3 is arranged in arrays and the top of four support rod 2b3 is fixedly connected with the first bottom positioning plate 2b1, and four
It is fixedly connected at the top of the bottom of support rod 2b3 and the second positioning plate 2b2, the locating piece 2d includes positioning cylinder 2d1, fixed plate
2d2 and locating piece 2d3, the positioning cylinder 2d1 is vertically arranged and positioning cylinder 2d1 is installed on the second positioning plate 2b2, fixed
Plate 2d2 is horizontally disposed and fixed plate 2d2 is fixedly connected with the output end of positioning cylinder 2d1, and locating piece 2d3 is vertically arranged and positions
The bottom of block 2d3 is fixedly connected with fixed plate 2d2, and the top of locating piece 2d3 through the first positioning plate 2b1 and upwardly extends, the
For one positioning plate 2b1 for being supported to bottom case 2a, contradictory piece 2c and locating piece 2d3, which are matched, is fixed on for bottom case 2a limit
On one positioning plate 2b1, when needing to remove bottom case 2a, positioning cylinder 2d1, which resets, makes the upper surface of locating piece 2d3 and the first positioning
The coplanar setting in the upper surface plate 2b1.
There are two the contradictory piece 2c is set, two contradictory piece 2c are symmetrical arranged along the first positioning plate 2b1 long side split, and two
A contradictory piece 2c include fixed block 2c1 and conflict block 2c2, the fixed block 2c1 and the interval conflict block 2c2 setting and the two it
Between set contradict spring 2c3, it is described contradict spring 2c3 one end be fixedly connected with fixed block 2c1, conflict spring 2c3 the other end
It is fixedly connected with conflict block 2c2, the bottom that conflict block 2c2 is fixedly connected at the top of the fixed block 2c1 and the first positioning plate 2b1 is set
There is guide pad, guide pad is corresponded on the first positioning plate 2b1 equipped with guide groove, the bottom case 2a is connected in conflict block 2c2 and positioning
Between block 2d3, the top of the first positioning plate 2b1 is fixed in bottom case 2a limit by matching with locating piece 2d3 by contradictory piece 2c.
The first mounting assembly 3a, the second mounting assembly are identical with third mounting assembly structure and include keel
3a1, delivery board 3a2, mounting bracket 3a3, conveying cylinder 3a4, magnet depository dish 3a5 and installation part 3b, described keel 3a1
It is fixedly connected in the bottom of 1 side of the first conveyer belt, mounting bracket 3a3 with keel 3a1, at the top of mounting bracket 3a3 and conveys
The bottom plate 3a2 is fixedly connected, and one end of the delivery board 3a2 extends on the first conveyer belt 1, and magnet depository dish 3a5 is set vertically
It sets and magnet depository dish 3a5 is fixedly connected by bolt with delivery board 3a2, conveying cylinder 3a4 is installed on delivery board 3a2 and defeated
Supply gas cylinder 3a4 output end be equipped with push block 3d7, upper surface and the lower end surface magnet depository dish 3a5 of the push block 3d7 is put down altogether
Face setting, the installation part 3b is located at the top of delivery board 3a2 and the bottom case 2a on installation part 3b and the first conveyer belt 1 matches
It closes, the first mounting assembly 3a, the different location of the second mounting assembly and third mounting assembly respectively on bottom case 2a are installed
The operation of magnet.
The installation part 3b includes bracket 3b1, stripper plate 3b2, pushing motor 3b3, push rod 3b4 and guide rod 3b5, institute
It states bracket 3b1 to be set up on delivery board 3a2, the bottom of bracket 3b1 is fixedly connected with delivery board 3a2, and stripper plate 3b2 is located at bracket
The through-hole passed through for magnet is offered on the lower section of 3b1 and delivery board 3a2, the push rod 3b4 and the interval guide rod 3b5 are arranged
And one end of push rod 3b4 and guide rod 3b5 both pass through and are fixedly connected at the top of bracket 3b1 and stripper plate 3b2, the pushing motor
3b3 is installed on the top of bracket 3b1 and the output shaft of pushing motor 3b3 is equipped with the push gear matched with push rod 3b4
Corresponding push gear 3b6 is equipped with the tooth socket being meshed with push gear 3b6, push cylinder driving on 3b6, the push rod 3b4
Delivery board 3a2 is moved horizontally on delivery board 3a2, and delivery board 3a2 is by undermost magnet in magnet depository dish 3a5 to installation part
The direction 3b pushes, and magnet is moved to the working region installation part 3b, and pushing motor 3b3 drives push gear fixed on its output shaft
3b6 rotation, push gear 3b6 is meshed with the tooth socket started in push rod 3b4 makes the downward vertical shift of push rod 3b4, pushes
Bar 3b4 moves down stripper plate 3b2, and magnet is installed on bottom case 2a by stripper plate 3b2 by through-hole, the stripper plate 3b2
It is that plastic material is made with delivery board 3a2.
Support frame as described above 4a includes the first baffle 4a1, second baffle 4a2 and horizontally disposed third baffle set vertically
4a3, the third baffle 4a3 are located at the top of first baffle 4a1 and second baffle 4a2 and are fixedly connected with the two, described to press
Press component 4b include by air cylinder 4b1, pressing casing 4b2, by pressure pipe 4b3, by pressure rack 4b4 and briquetting 4b5, it is described by calming the anger
Cylinder 4b1 is vertically arranged and is fixedly connected by the bottom of air cylinder 4b1 with third baffle 4a3, presses casing 4b2 and presses air cylinder
The output end of 4b1 is fixedly connected and is socketed in pressing casing 4b2 by pressure pipe 4b3, is installed on by pressure rack 4b4 by pressure pipe 4b3's
Front end and by being arranged on pressure pipe 4b3 by pressing spring 4b6, the position that briquetting 4b5 corresponds to magnet is set to by the bottom pressure rack 4b4
Portion, the side of the briquetting 4b5 are equipped with prefabricating plate 4b7, and the top of the prefabricating plate 4b7 is equipped with pre-compressed spring 4b8, described pre-
The top of pressing spring 4b8 is fixedly connected with by pressure rack 4b4, drives the pressing casing 4b2 on its output end downward by air cylinder 4b1
Mobile, pressing casing 4b2 makes to move down by pressure pipe 4b3 to drive by pressure rack 4b4 and be fixed on by the pressing on pressure rack 4b4
Block 4b5 is mobile to the direction bottom case 2a, and prefabricating plate 4b7 is preferentially contradicted with bottom case 2a and connected, and bottom case 2a is contradicted in the first positioning plate
On 2b1, magnet is pressed into bottom case 2a by briquetting 4b5.
The second conveyer belt 5a is located at 1 side of the first conveyer belt and the outbound course of the second conveyer belt 5a and first transmits
1 outbound course of band is oppositely arranged, and the second conveyer belt 5a is equipped with convex block 5a1, assembling assembly 5b for being positioned to cap
It is set up on the first conveyer belt 1 and the second conveyer belt 5a, the assembling assembly 5b includes assembly bracket 5b1 and assembly parts 5b2, institute
The cross section of assembly bracket 5b1 is stated in N-type, the assembly parts 5b2 includes the first electric cylinders 5b3, driving cylinder 5b4, suction cup carrier 5b5
It is installed on four vacuum chucks 5b6, the first electric cylinders 5b3 being mounted on suction cup carrier 5b5 in horizontally disposed and the first electric cylinders 5b3
It assembles on the inner sidewall at the top of bracket 5b1, driving cylinder 5b4 is vertically arranged and the bottom of cylinder 5b4 is driven to be installed on the first electricity
On the sliding block of cylinder 5b3, suction cup carrier 5b5 is fixedly connected by bolt with the output end of driving cylinder 5b4, and four vacuum chucks
The setting of the interval 5b6, the second conveyer belt 5a convey cap, the fixed suction cup carrier 5b5 phase on its output of driving cylinder 5b4 driving
Cap direction is mobile, and after being adsorbed cap by four vacuum chuck 5b6 work, driving cylinder 5b4 resets, the first electric cylinders 5b3
Driving, which moves horizontally, fastens cap and bottom case 2a.
The loading assemblies 6b includes that vibration feed table 6b1 and material path 6b2, one end of the material path 6b2 are installed on vibration
On feed table 6b1, the other end of material path 6b2 is overlapped in fastening assembly 6a to be cooperated, the fastening assembly 6a include support plate 6a1,
Support column 6a2, the second electric cylinders 6a3 and tightening piece 6a4, the support plate 6a1 is vertically arranged and one end of support plate 6a1 extends to
The top of first conveyer belt 1, support column 6a2 are located at the rear end of support plate 6a1 and are fixedly connected by bolt with support plate 6a1,
Horizontally disposed and the second electric cylinders 6a3 of the second electric cylinders 6a3 is fixedly connected with support plate 6a1, tightening piece 6a4 installation and second
On the sliding block of electric cylinders 6a3, the tightening piece 6a4 includes pusher cylinder 6a5, connecting plate 6a6 and two electric screw driver 6a7, institute
It states pusher cylinder 6a5 to be installed on the sliding block of the second electric cylinders 6a3, connecting plate 6a6 is U-shaped and top and the promotion of connecting plate 6a6
The output end of cylinder 6a5 is fixedly connected, the setting of two intervals electric screw driver 6a7 and two electric screw driver 6a7 with connection
Plate 6a6 is fixed, and two electric screw driver 6a7 are vertically arranged and the output end of two electric screw driver 6a7 runs through connecting plate
For being supported to support plate 6a1, support plate 6a1 shakes for being supported to the second electric cylinders 6a3 by 6a6, support column 6a2
Delivery sheet and material path 6b2 are used to convey screw to tightening piece 6a4, and the second electric cylinders 6a3 drives its own sliding block to be horizontally moved,
The top shoe of second electric cylinders 6a3 drives pusher cylinder 6a5 to move horizontally, and pusher cylinder 6a5 makes connecting plate 6a6 and is fixed on connection
Two electric screw driver 6a7 on plate 6a6 are moved straight down, two spiral shells on two electric screw driver 6a7 absorption material path 6b2
Pusher cylinder 6a5 resets after silk, and the second electric cylinders 6a3 driving pusher cylinder 6a5 is moved horizontally to the surface of bottom case 2a, pushes gas
Cylinder 6a5 drives two electric screw driver 6a7 vertical shifts, and two electric screw driver 6a7 are consolidated bottom case 2a and Ka Gai by screw
After fixed connection, blanking mechanical hand 7 removes localization tool 2 from the first conveyer belt 1.
The blanking mechanical hand 7 includes board 71 and mechanical arm stand column 72, and the mechanical arm stand column 72 is set to the board
On 71,71 lower part of board is set to vacuum pump 73 and the gear back clearance buffer 74 mutually to link, speed reducer 75 and first are watched
Motor 76 is taken, 72 side of mechanical arm stand column includes outwardly extending mechanical arm 77, and the mechanical arm 77 is by principal arm 771 and stretches
Arm 772 forms, and close 72 side of mechanical arm stand column further includes the second servo motor 78 and third servo motor on the principal arm 771
79,772 front end of telescopic arm is equipped with a correction disk 773, which links multiple suckers 774, localization tool
2 when running to the end of the first conveyer belt 1, and localization tool 2 is sucked sucker 777, and then rotating a certain angle, it is automatic to realize
Blanking, jig 2 can shift in the angle of the first conveyer belt 1, and correction disk 773 can correct the position of sucker 777, so that inhaling
Disk 777 can accurately grasping jig, so that the accuracy of blanking and efficiency be made to increase significantly, mechanical arm 77 can be in 320 ° of models
Interior flexible swing is enclosed, can be used cooperatively with the first straight conveyer belt 1, can be used cooperatively, stretch with the first conveyer belt 1 of annular
Contracting arm 772 can be elastic, can rotate on a large scale, can also go up and down, thus has the great scope of application, entire to grab
Gap with playback is 0.5-1s, and speed is very fast.
Embodiment 2
The assembly technology of abnormity magnetic plate block toy automatic assembly line described in embodiment 1, comprising the following steps:
Step 1: bottom case 2a is installed on localization tool 2 and localization tool 2 is placed on the first conveyer belt 1, position
The first positioning plate 2b1 on jig 2 is for being supported bottom case 2a, and contradictory piece 2c with locating piece 2d3 by matching the bottom of
Shell 2a limits the top for being fixed on the first positioning plate 2b1, and the first conveyer belt 1 driving localization tool 2 is moved to magnet mounting device 3
Working region；
Step 2: bottom case 2a is sent to the first mounting assembly 3a and the second mounting assembly workspace by the first conveyer belt 1
Domain, push cylinder driving delivery board 3a2 are moved horizontally on delivery board 3a2, and delivery board 3a2 will be most lower in magnet depository dish 3a5
The magnet of layer is pushed to the direction installation part 3b, and magnet is moved to the working region installation part 3b, and pushing motor 3b3 drives its output shaft
The push gear 3b6 of upper fixation rotates, push gear 3b6 be meshed with the tooth socket of beginning in push rod 3b4 make push rod 3b4 to
Lower vertical shift, push rod 3b4 move down stripper plate 3b2, and magnet is installed on bottom case 2a by stripper plate 3b2 by through-hole
Afterwards, 1 task driven bottom case 2a of the first conveyer belt is to third mounting assembly working region, third mounting assembly with above-mentioned steps again
Magnet is installed to bottom case 2a, the first mounting assembly 3a, the second mounting assembly and third mounting assembly are respectively on bottom case 2a
Different location carry out installation magnet operation；
Step 3: bottom case 2a is moved to the working region of press device 4 by the first conveyer belt 1, driven by air cylinder 4b1
Pressing casing 4b2 on its output end is moved down, and pressing casing 4b2 makes to move down by pressure pipe 4b3 to drive by pressure rack
4b4 and it is fixed on mobile to the direction bottom case 2a by the briquetting 4b5 on pressure rack 4b4, prefabricating plate 4b7, which is preferentially contradicted with bottom case 2a, to be connected
It connects, magnet is pressed into bottom case 2a by briquetting 4b5；
Step 4: bottom case 2a is moved to the working region that cap assembles device 5 by the first conveyer belt 1, passed by second
Band 5a is sent to convey cap, the fixed phase cap direction suction cup carrier 5b5 on its output of driving cylinder 5b4 driving is mobile, passes through
After cap is adsorbed in four vacuum chuck 5b6 work, driving cylinder 5b4 resets, and the first electric cylinders 5b3 driving is moved horizontally cap
It fastens with bottom case 2a；
Step 5: working region of the bottom case by the mobile clamp device 6 of the first conveyer belt 1, it will by vibration feed table 6b1
Screw is delivered on material path 6b2, and the second electric cylinders 6a3 drives its own sliding block to be horizontally moved, the top shoe of the second electric cylinders 6a3
Pusher cylinder 6a5 is driven to move horizontally, two electronic spiral shells that pusher cylinder 6a5 makes connecting plate 6a6 and is fixed on connecting plate 6a6
Silk knife 6a7 is moved straight down, and pusher cylinder 6a5 is multiple after two screws on two electric screw driver 6a7 absorption material path 6b2
Position, the second electric cylinders 6a3 driving pusher cylinder 6a5 are moved horizontally to the surface of bottom case 2a, and pusher cylinder 6a5 driving two is electronic
Screwdriver 6a7 vertical shift, after bottom case 2a is fixedly connected by two electric screw driver 6a7 by screw with Ka Gai, blanking mechanical
Hand 7 removes localization tool 2 from the first conveyer belt 1.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention.
Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one
The widest scope of cause.
Claims (9)
1. special-shaped magnetic plate block toy automatic assembly line, it is characterised in that: including the first conveyer belt (1), localization tool (2),
Magnet mounting device (3), press device (4), cap assembly device (5) and clamp device (6), localization tool (2) overlap joint
In on the first conveyer belt (1), magnet mounting device (3), press device (4), cap assemble device (5) and clamp device (6) edge
The setting of first conveyer belt (1) direction of transfer interval, the localization tool (2) are equipped with bottom case (2a), magnet mounting device (3) packet
The first mounting assembly (3a) for placing magnet on bottom case (2a) is included, second component and third is placed and places component, first
Mounting assembly (3a) and the second mounting assembly are symmetrical arranged, and third mounting assembly is located at the first mounting assembly (3a) and the second installation
The rear end of component, press device (4) include the support frame (4a) being set up on the first conveyer belt (1) and are installed on support frame (4a)
On press component (4b), cap assembly device (5) includes the second conveyer belt (5a) for conveying cap and for by cap
To the assembling assembly (5b) on localization tool (2), the clamp device (6) includes fastening assembly (6a), loading assemblies for installation
(6b) and the blanking mechanical hand (7) for being used to remove the localization tool (2) on the first conveyer belt (1), the blanking mechanical hand (7)
Positioned at the end side of first conveyer belt (1).
2. abnormity magnetic plate block toy automatic assembly line according to claim 1, it is characterised in that: the localization tool
It (2) include locating rack (2b), contradictory piece (2c) and locating piece (2d), the locating rack (2b) includes horizontally disposed first positioning
Plate (2b1) and the second positioning plate (2b2), the first positioning plate (2b1) and the second positioning plate (2b2) they are rectangular configuration, and described
One positioning plate (2b1) is located at the top of the second positioning plate (2b2) and the bottom of the first positioning plate (2b1) is set there are four support rod
(2b3), four support rods (2b3) are arranged in arrays and the top of four support rods (2b3) with the bottom the first positioning plate (2b1)
It is fixedly connected, is fixedly connected at the top of the bottom of four support rods (2b3) and the second positioning plate (2b2), locating piece (2d) packet
Positioning cylinder (2d1), fixed plate (2d2) and locating piece (2d3) are included, the positioning cylinder (2d1) is vertically arranged and positioning cylinder
(2d1) is installed on the second positioning plate (2b2), and fixed plate (2d2) is horizontally disposed and fixed plate (2d2) and positioning cylinder (2d1)
Output end be fixedly connected, locating piece (2d3) is vertically arranged and the bottom of locating piece (2d3) is fixedly connected with fixed plate (2d2),
The top of locating piece (2d3) is through the first positioning plate (2b1) and upwardly extends.
3. abnormity magnetic plate block toy automatic assembly line according to claim 2, it is characterised in that: the contradictory piece
There are two (2c) is set, two contradictory piece (2c) are symmetrical arranged along the first positioning plate (2b1) long side split, two contradictory piece (2c)
It include fixed block (2c1) and conflict block (2c2), the fixed block (2c1) and conflict block (2c2), which are spaced, to be arranged and between the two
If contradicting spring (2c3), described one end for contradicting spring (2c3) is fixedly connected with fixed block (2c1), contradicts spring (2c3)
The other end is fixedly connected with conflict block (2c2), is fixedly connected with conflict at the top of the fixed block (2c1) and the first positioning plate (2b1)
The bottom of block (2c2) is equipped with guide pad, and guide pad is corresponded on the first positioning plate (2b1) equipped with guide groove, bottom case (2a) card
It is connected between conflict block (2c2) and locating piece (2d3).
4. abnormity magnetic plate block toy automatic assembly line according to claim 1, it is characterised in that: first installation
Component (3a), the second mounting assembly are identical with third mounting assembly structure and include keel (3a1), delivery board (3a2), peace
Bracket (3a3), conveying cylinder (3a4), magnet depository dish (3a5) and installation part (3b) are filled, the keel (3a1) is located at first
The bottom of conveyer belt (1) side, mounting bracket (3a3) is fixedly connected with keel (3a1), at the top of mounting bracket (3a3) with it is defeated
The bottom plate (3a2) is sent to be fixedly connected, one end of the delivery board (3a2) extends on the first conveyer belt (1), magnet depository dish
(3a5) is vertically arranged and magnet depository dish (3a5) is fixedly connected by bolt with delivery board (3a2), conveying cylinder (3a4) installation
In on delivery board (3a2) and convey cylinder (3a4) output end be equipped with push block (3d7), the upper surface of the push block (3d7)
With the coplanar setting in the lower end surface magnet depository dish (3a5), the installation part (3b) is located at top and the installation part of delivery board (3a2)
(3b) is matched with the bottom case (2a) on the first conveyer belt (1).
5. abnormity magnetic plate block toy automatic assembly line according to claim 4, it is characterised in that: the installation part
(3b) includes bracket (3b1), stripper plate (3b2), pushing motor (3b3), push rod (3b4) and guide rod (3b5), the bracket
(3b1) is set up on delivery board (3a2), and the bottom of bracket (3b1) is fixedly connected with delivery board (3a2), and stripper plate (3b2) is located at
The through-hole passed through for magnet, the push rod (3b4) and guide rod are offered on the lower section of bracket (3b1) and delivery board (3a2)
The interval (3b5) setting and one end of push rod (3b4) and guide rod (3b5) both pass through the top bracket (3b1) and stripper plate (3b2)
It is fixedly connected, the pushing motor (3b3) is installed on the top of bracket (3b1) and the output shaft of pushing motor (3b3) is equipped with
The push gear (3b6) matched with push rod (3b4), corresponding push gear (3b6) is equipped with and pushes away on the push rod (3b4)
Send the gear tooth socket that (3b6) is meshed.
6. abnormity magnetic plate block toy automatic assembly line according to claim 1, it is characterised in that: support frame as described above
(4a) includes the first baffle (4a1), second baffle (4a2) and horizontally disposed third baffle (4a3) set vertically, the third
Baffle (4a3) is located at the top of first baffle (4a1) and second baffle (4a2) and is fixedly connected with the two, the press component
(4b) includes by air cylinder (4b1), pressing casing (4b2), presses pressure pipe (4b3), by pressure rack (4b4) and briquetting (4b5), described
It is vertically arranged by air cylinder (4b1) and is fixedly connected by the bottom of air cylinder (4b1) with third baffle (4a3), press casing
(4b2) is fixedly connected with by the output end of air cylinder (4b1) and is socketed in pressing casing (4b2) by pressure pipe (4b3), by pressure rack
(4b4) is installed on by the front end of pressure pipe (4b3) and by being arranged on pressure pipe (4b3) by pressing spring (4b6), and briquetting (4b5) is right
The position of magnet is answered to be set to by the bottom pressure rack (4b4), the side of the briquetting (4b5) is equipped with prefabricating plate (4b7), described pre-
The top of pressing plate (4b7) is equipped with pre-compressed spring (4b8), and the top of the pre-compressed spring (4b8) connects with by pressure rack (4b4) is fixed
It connects.
7. abnormity magnetic plate block toy automatic assembly line according to claim 1, it is characterised in that: second transmission
Band (5a) is located at the outbound course and the first conveyer belt (1) outbound course of the first conveyer belt (1) side and the second conveyer belt (5a)
It is oppositely arranged, the second conveyer belt (5a) is equipped with the convex block (5a1) for being positioned to cap, and assembling assembly (5b) is set up in
On first conveyer belt (1) and the second conveyer belt (5a), the assembling assembly (5b) includes assembly bracket (5b1) and assembly parts
(5b2), the cross section of assembly bracket (5b1) are in N-type, and the assembly parts (5b2) include the first electric cylinders (5b3), driving gas
Cylinder (5b4), suction cup carrier (5b5) and four vacuum chucks (5b6) being mounted on suction cup carrier (5b5), the first electric cylinders (5b3) are in water
Flat setting and the first electric cylinders (5b3) are installed on the inner sidewall at the top of assembly bracket (5b1), and driving cylinder (5b4) is vertically arranged
And the bottom of cylinder (5b4) is driven to be installed on the sliding block of the first electric cylinders (5b3), suction cup carrier (5b5) passes through bolt and driving gas
The output end of cylinder (5b4) is fixedly connected, and four vacuum chuck (5b6) interval settings.
8. abnormity magnetic plate block toy automatic assembly line according to claim 1, it is characterised in that: the loading assemblies
(6b) includes vibration feed table (6b1) and material path (6b2), and one end of the material path (6b2) is installed on vibration feed table (6b1)
On, the other end of material path (6b2) is overlapped in fastening assembly (6a) to be cooperated, and the fastening assembly (6a) includes support plate (6a1), branch
Dagger (6a2), the second electric cylinders (6a3) and tightening piece (6a4), the support plate (6a1) be vertically arranged and support plate (6a1) one
End extends to the top of the first conveyer belt (1), and support column (6a2) is located at the rear end of support plate (6a1) and by bolt and support
Plate (6a1) is fixedly connected, and horizontally disposed and the second electric cylinders (6a3) and support plate (6a1) of second electric cylinders (6a3) are fixed to be connected
It connects, on the sliding block of the second electric cylinders (6a3), the tightening piece (6a4) includes pusher cylinder (6a5), connects for tightening piece (6a4) installation
Fishplate bar (6a6) and two electric screw drivers (6a7), the pusher cylinder (6a5) are installed on the sliding block of the second electric cylinders (6a3),
Connecting plate (6a6) is U-shaped and the top of connecting plate (6a6) is fixedly connected with the output end of pusher cylinder (6a5), two electronic spiral shells
Silk knife (6a7) is spaced setting and two electric screw drivers (6a7) are fixed with connecting plate (6a6), two electric screw drivers (6a7)
It is vertically arranged and the output end of two electric screw drivers (6a7) runs through connecting plate (6a6).
9. abnormity magnetic plate block toy automatic assembly line according to claim 1, it is characterised in that: the blanking mechanical
Hand (7) includes board (71) and mechanical arm stand column (72), and the mechanical arm stand column (72) is set on the board (71), the machine
Platform (71) lower part is set to vacuum pump (73) and the gear back clearance buffer (74) mutually to link, speed reducer (75) and the first servo electricity
Machine (76), mechanical arm stand column (72) side includes outwardly extending mechanical arm (77), and the mechanical arm (77) is by principal arm (771)
And telescopic arm (772) forms, close mechanical arm stand column (72) side further includes the second servo motor (78) on the principal arm (771)
And third servo motor (79), telescopic arm (772) front end are equipped with correction disk (773), correction disk (773) lower end surface chain
Connect multiple suckers (774).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810977306.0A CN109014897B (en) | 2018-08-27 | 2018-08-27 | Special-shaped magnetic plate block toy automatic assembly line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810977306.0A CN109014897B (en) | 2018-08-27 | 2018-08-27 | Special-shaped magnetic plate block toy automatic assembly line |
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| CN109014897A true CN109014897A (en) | 2018-12-18 |
| CN109014897B CN109014897B (en) | 2019-10-15 |
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| CN110039273A (en) * | 2019-04-09 | 2019-07-23 | 芜湖远景塑胶制品有限公司 | A kind of automatic assembling of idle call wall coil component |
| CN111993052A (en) * | 2020-10-13 | 2020-11-27 | 梁浩贤 | Assembly system of safety belt lock catch |
| CN112719885A (en) * | 2019-06-07 | 2021-04-30 | 吴雪央 | Automatic assembling equipment for ultrasonic atomizer of humidifier |
| CN114055706A (en) * | 2020-08-04 | 2022-02-18 | 富准精密模具(嘉善)有限公司 | Insert assembling device |
| CN114515962A (en) * | 2022-01-26 | 2022-05-20 | 谢金梅 | Be applied to intelligent terminal's power module equipment |
| CN115139101A (en) * | 2022-08-30 | 2022-10-04 | 江苏北高电气科技有限公司 | Automatic assembling equipment for small circuit breaker stop piece |
| CN116160224A (en) * | 2023-03-02 | 2023-05-26 | 湖南炬神电子有限公司 | Magnet jig assembled on surface shell of floor sweeping machine |
| CN117226471A (en) * | 2023-11-10 | 2023-12-15 | 汕头市澄海区乐乐兄弟玩具有限公司 | Full-automatic multifunctional building block assembly machine |
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| CN117226471B (en) * | 2023-11-10 | 2024-01-16 | 汕头市澄海区乐乐兄弟玩具有限公司 | Full-automatic multifunctional building block assembly machine |
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