CN108320910A - A kind of impregnation method of solid-state aluminum electrolytic capacitor - Google Patents
A kind of impregnation method of solid-state aluminum electrolytic capacitor Download PDFInfo
- Publication number
- CN108320910A CN108320910A CN201810443951.4A CN201810443951A CN108320910A CN 108320910 A CN108320910 A CN 108320910A CN 201810443951 A CN201810443951 A CN 201810443951A CN 108320910 A CN108320910 A CN 108320910A
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- Prior art keywords
- side plate
- impregnation
- sub
- horizontal stripe
- solid
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- 238000005470 impregnation Methods 0.000 title claims abstract description 61
- 239000003990 capacitor Substances 0.000 title claims abstract description 29
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 28
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 27
- 239000007788 liquid Substances 0.000 claims abstract description 26
- 238000006073 displacement reaction Methods 0.000 claims abstract description 14
- 238000007654 immersion Methods 0.000 claims abstract description 8
- 238000001514 detection method Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 1
- 235000010210 aluminium Nutrition 0.000 description 16
- 238000007598 dipping method Methods 0.000 description 9
- 238000004891 communication Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/15—Solid electrolytic capacitors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
- H01G13/04—Drying; Impregnating
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
The invention discloses a kind of impregnation method of solid-state aluminum electrolytic capacitor, steps 1：Weld sub-prime；Prepare more horizontal stripes, multiple sub-primes are welded on each horizontal stripe；Step 2：Adjust side plate position；Impregnation container is rectangular non-covered container；The both sides of impregnation container are equipped with guiding mechanism, and side plate is arranged in the guiding mechanism, and can be slided along the length direction of guiding mechanism, and side plate is 2 pieces, and one end of each block of side plate is equipped with the V-shaped groove (6) that a row is used to shelve horizontal stripe；2 blocks of side plates of reverse slide, until sliding preset displacement stops；Step 3：The horizontal stripe of anti-stop-band sub-prime；2 ends of the horizontal stripe for being welded with sub-prime are individually positioned in the V-shaped groove of 2 side plates；Step 4：It is impregnated with step；So that sub-prime is fully immersed in containing in immersion liquid, after being impregnated with preset duration, takes out horizontal stripe, complete impregnation process.The impregnation method flexibility of the solid-state aluminum electrolytic capacitor is good, and impregnation is efficient.
Description
Technical field
The present invention relates to a kind of impregnation methods of solid-state aluminum electrolytic capacitor.
Background technology
During the impregnation of existing solid-state aluminum electrolytic capacitor sub-prime, using by bar items, (bar items are to weld sub-prime to draw
Line, convenient for the iron plate item of process operations below, also known as horizontal stripe) it is held on brandreth frame, whole frame bar items are then immersed in impregnation
In liquid.
Existing dipping device such as Fig. 1-2, side plate are fixed, and each horizontal stripe parallel arrangement lacks flexibility, and disposable impregnation
Sub-prime it is less, impregnation it is less efficient.Therefore, it is necessary to design a kind of impregnation method of solid-state aluminum electrolytic capacitor.
Invention content
Technical problem to be solved by the invention is to provide a kind of impregnation method of solid-state aluminum electrolytic capacitor, the solid aluminums
The impregnation method flexibility of electrolytic capacitor is good, and impregnation is efficient.
The technical solution of invention is as follows：
A kind of impregnation method of solid-state aluminum electrolytic capacitor, includes the following steps：
Step 1：Weld sub-prime；
Prepare more horizontal stripes, multiple sub-primes are welded on each horizontal stripe；
Step 2：Adjust side plate position
Impregnation container is rectangular non-covered container；
The both sides of impregnation container are equipped with guiding mechanism, and side plate is arranged in the guiding mechanism, and can be along Guiding machine
The length direction of structure slides, and side plate is 2 pieces, and one end of each block of side plate is equipped with the V-shaped groove (6) that a row is used to shelve horizontal stripe；
2 blocks of side plates of reverse slide, until sliding preset displacement stops；
Step 3：The horizontal stripe of anti-stop-band sub-prime；
2 ends of the horizontal stripe for being welded with sub-prime are individually positioned in the V-shaped groove of 2 side plates；
Step 4：It is impregnated with step
So that sub-prime is fully immersed in containing in immersion liquid, after being impregnated with preset duration, takes out horizontal stripe, complete impregnation process.
May be used manual operation pattern or automatic mode, in automatic mode, side plate displacement distance is accurately controlled by MCU,
And impregnation temperature and the liquid level containing immersion liquid are also accurately controlled by MCU.It is impregnated at container and is equipped with liquid feeding and drawing liquid mechanism, be respectively used to
It is added and extraction contains immersion liquid, high degree of automation.
The dipping device of the corresponding solid-state aluminum electrolytic capacitor of the method for the present invention, including impregnation container (5), side plate (1), cross
Item (3) and sub-prime (4)；
Impregnation container is rectangular non-covered container；
The both sides of impregnation container are equipped with guiding mechanism, and side plate is arranged in the guiding mechanism, and can be along Guiding machine
The length direction of structure slides, and side plate is 2 pieces, and one end of each block of side plate is equipped with the V-shaped groove (6) that a row is used to shelve horizontal stripe；
Horizontal stripe is more, and each horizontal stripe is equipped with multiple sub-primes.
Multiple sub-primes on each horizontal stripe are equally spaced.
Sub-prime interlaced arrangement on adjacent horizontal stripe.
Guiding mechanism is to be oriented to card slot (2).
It is impregnated in container and is equipped with liquid level detection device.
Each block of side plate is equipped with 5~20 V-shaped grooves.
Each horizontal stripe is equipped with 10-30 sub-prime.
Motor is equipped at side plate, motor is connected by transmission mechanism with side plate.Electrode can drive side plate to move, without
Mobile manually, motor is stepper motor.
The displacement detecting mechanism for detecting side plate amount of movement is equipped at side plate.
It is equipped with limited block in the both sides of impregnation container or guiding mechanism, limited block limits the maximum slippage of side plate, keeps away
Exempt from side plate and is detached from guiding mechanism.
Displacement detecting mechanism, level detection mechanism are connected with MCU, and MCU is also associated with display screen and alarm.Once moving
Momentum (displacement) is more than preset value or liquid level higher than preset upper limit value or is less than preset lower limit value, then starts alarm.And
And MCU is also associated with communication module, such as wireless communication module, alarm signal passes through communication module output detection value and alarm signal
Number to host computer or remote monitoring center (server) or remote monitoring terminal (such as smart mobile phone).
In addition, being equipped with temperature control equipment at dipping device, it is used for liquid with precise control temperature, to obtain highest contain
Efficiency is soaked, and obtains best impregnation effect.
After each horizontal stripe tilts, sub-prime amount can be increased, concrete analysis is as follows：
Referring to Fig. 4, brandreth frame (impregnation container) width is a, and a diameter of d of sub-prime (considers safe clearance)；
(1) existing linear type horizontal stripe setting (as shown in Figure 2), the sub-prime amount that each horizontal stripe can be arranged are：
N1=[a/d], wherein [] is downward bracket function；
(2) the oblique type horizontal stripe setting (such as Figures 5 and 6) for using present aspect, if the angle of beam and frame side plate is α, often
The sub-prime amount that one horizontal stripe can be arranged is：
N2=[a/ (sin α * d)], it is clear that N2 ＞ N1；
It is found that scheme using the present invention, can improve the sub-prime number of single cross bar carry, to improve impregnation efficiency.
Advantageous effect：
The present invention proposes a kind of impregnation method of solid-state aluminum electrolytic capacitor, and core of the invention is, containing dipped
By two loading long side (i.e. side plate) reverse slide a distances in journey, the sub-prime that can be accommodated of each bar item is improved
Amount.To improve the impregnation effect and efficiency of sub-prime.In addition, the interlaced arrangement for passing through sub-prime so that be distributed between sub-prime more
It is even, and density bigger, improve impregnation efficiency and effect.
In addition, driving side plate sliding by electric driving mechanism, and slippage can be detected by displacement detecting mechanism, and
Position-limit mechanism provides limit for the sliding of side plate, increases the reliability of device.
Moreover, the present invention is additionally provided with level sensing and liquid level adjusting mechanism (liquid feeding and drawing liquid mechanism), liquid level can be ensured
It is constant, the reliability of device entirety is improved, and ensure welding quality and efficiency.
To sum up, the impregnation method of the solid-state aluminum electrolytic capacitor of the present invention, easy to implement, flexibility is good, reliability
Height can significantly improve impregnation efficiency and impregnation quality, be suitble to promotion and implementation.
Description of the drawings
Fig. 1 is the general structure schematic diagram of the dipping device of existing solid-state aluminum electrolytic capacitor；
Fig. 2 is the vertical view of the dipping device of existing solid-state aluminum electrolytic capacitor；
Fig. 3 is that sub-prime is welded on the schematic diagram on horizontal stripe；
Fig. 4 is that horizontal stripe tilts schematic diagram；
Fig. 5 is the vertical view of the dipping device of the solid-state aluminum electrolytic capacitor of the present invention (sub-prime is arranged in parallel)；
Fig. 6 is the vertical view of the dipping device of the solid-state aluminum electrolytic capacitor of the present invention (sub-prime is staggered).
Label declaration：1- side plates, 2- are oriented to card slot, 3- horizontal stripes, 4- sub-primes, 5- impregnation containers, 6-V shape slots.
Specific implementation mode
The present invention is described in further details below with reference to the drawings and specific embodiments：
Embodiment 1：Such as Fig. 3~6, a kind of dipping device of solid-state aluminum electrolytic capacitor, including impregnation container 5, side plate 1,
Horizontal stripe 3 and sub-prime 4；
Impregnation container is rectangular non-covered container；
The both sides of impregnation container are equipped with guiding mechanism, and side plate is arranged in the guiding mechanism, and can be along Guiding machine
The length direction of structure slides, and side plate is 2 pieces, and one end of each block of side plate is equipped with the V-shaped groove 6 that a row is used to shelve horizontal stripe；
Horizontal stripe is more, and each horizontal stripe is equipped with multiple sub-primes.
Multiple sub-primes on each horizontal stripe are equally spaced.
Sub-prime interlaced arrangement on adjacent horizontal stripe.
Guiding mechanism is to be oriented to card slot 2.
It is impregnated in container and is equipped with liquid level detection device.
Each block of side plate is equipped with 5~20 V-shaped grooves.
Each horizontal stripe is equipped with 10-30 sub-prime.
Motor is equipped at side plate, motor is connected by transmission mechanism with side plate.Electrode can drive side plate to move, without
Mobile manually, motor is stepper motor.
The displacement detecting mechanism for detecting side plate amount of movement is equipped at side plate.
It is equipped with limited block in the both sides of impregnation container or guiding mechanism, limited block limits the maximum slippage of side plate, keeps away
Exempt from side plate and is detached from guiding mechanism.
Displacement detecting mechanism, level detection mechanism are connected with MCU, and MCU is also associated with display screen and alarm.Once moving
Momentum (displacement) is more than preset value or liquid level higher than preset upper limit value or is less than preset lower limit value, then starts alarm.And
And MCU is also associated with communication module, such as wireless communication module, alarm signal passes through communication module output detection value and alarm signal
Number to host computer or remote monitoring center (server) or remote monitoring terminal (such as smart mobile phone).
In addition, being equipped with temperature control equipment at dipping device, it is used for liquid with precise control temperature, to obtain highest contain
Efficiency is soaked, and obtains best impregnation effect.
A kind of impregnation method of solid-state aluminum electrolytic capacitor, includes the following steps：
Step 1：Weld sub-prime；
Prepare more horizontal stripes, multiple sub-primes are welded on each horizontal stripe；
Step 2：Adjust side plate position
Impregnation container is rectangular non-covered container；
The both sides of impregnation container are equipped with guiding mechanism, and side plate is arranged in the guiding mechanism, and can be along Guiding machine
The length direction of structure slides, and side plate is 2 pieces, and one end of each block of side plate is equipped with the V-shaped groove (6) that a row is used to shelve horizontal stripe；
2 blocks of side plates of reverse slide, until sliding preset displacement stops；
Step 3：The horizontal stripe of anti-stop-band sub-prime；
2 ends of the horizontal stripe for being welded with sub-prime are individually positioned in the V-shaped groove of 2 side plates；
Step 4：It is impregnated with step
So that sub-prime is fully immersed in containing in immersion liquid, after being impregnated with preset duration, takes out horizontal stripe, complete impregnation process.
May be used manual operation pattern or automatic mode, in automatic mode, side plate displacement distance is accurately controlled by MCU,
And impregnation temperature and the liquid level containing immersion liquid are also accurately controlled by MCU.It is impregnated at container and is equipped with liquid feeding and drawing liquid mechanism, be respectively used to
It is added and extraction contains immersion liquid, high degree of automation.
Claims (10)
1. a kind of impregnation method of solid-state aluminum electrolytic capacitor, which is characterized in that include the following steps：
Step 1：Weld sub-prime；
Prepare more horizontal stripes, multiple sub-primes are welded on each horizontal stripe；
Step 2：Adjust side plate position
Impregnation container is rectangular non-covered container；
The both sides of impregnation container are equipped with guiding mechanism, and side plate is arranged in the guiding mechanism, and can be along guiding mechanism
Length direction slides, and side plate is 2 pieces, and one end of each block of side plate is equipped with the V-shaped groove (6) that a row is used to shelve horizontal stripe；
2 blocks of side plates of reverse slide, until sliding preset displacement stops；
Step 3：The horizontal stripe of anti-stop-band sub-prime；
2 ends of the horizontal stripe for being welded with sub-prime are individually positioned in the V-shaped groove of 2 side plates；
Step 4：It is impregnated with step
So that sub-prime is fully immersed in containing in immersion liquid, after being impregnated with preset duration, takes out horizontal stripe, complete impregnation process.
2. the impregnation method of solid-state aluminum electrolytic capacitor according to claim 1, which is characterized in that on each horizontal stripe
Multiple sub-primes are equally spaced.
3. the impregnation method of solid-state aluminum electrolytic capacitor according to claim 2, which is characterized in that on adjacent horizontal stripe
Sub-prime interlaced arrangement.
4. the impregnation method of solid-state aluminum electrolytic capacitor according to claim 1, which is characterized in that guiding mechanism is to be oriented to
Card slot (2).
5. the impregnation method of solid-state aluminum electrolytic capacitor according to claim 1, which is characterized in that be equipped in impregnation container
Liquid level detection device.
6. the impregnation method of solid-state aluminum electrolytic capacitor according to claim 1, which is characterized in that set on each block of side plate
There are 5~20 V-shaped grooves.
7. the impregnation method of solid-state aluminum electrolytic capacitor according to claim 1, which is characterized in that set on each horizontal stripe
There is 10-30 sub-prime.
8. the impregnation method of solid-state aluminum electrolytic capacitor according to claim 1, which is characterized in that be equipped with electricity at side plate
Machine, motor are connected by transmission mechanism with side plate.
9. the impregnation method of solid-state aluminum electrolytic capacitor according to claim 8, which is characterized in that be equipped with and be used at side plate
Detect the displacement detecting mechanism of side plate amount of movement.
10. according to the impregnation method of claim 1-9 any one of them solid-state aluminum electrolytic capacitors, which is characterized in that impregnation
Limited block is equipped in the both sides of container or guiding mechanism, limited block limits the maximum slippage of side plate, and side plate disengaging is avoided to lead
To mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810443951.4A CN108320910B (en) | 2018-05-10 | 2018-05-10 | Impregnation method of solid aluminum electrolytic capacitor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810443951.4A CN108320910B (en) | 2018-05-10 | 2018-05-10 | Impregnation method of solid aluminum electrolytic capacitor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108320910A true CN108320910A (en) | 2018-07-24 |
| CN108320910B CN108320910B (en) | 2020-02-11 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810443951.4A Active CN108320910B (en) | 2018-05-10 | 2018-05-10 | Impregnation method of solid aluminum electrolytic capacitor |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109979756A (en) * | 2019-04-10 | 2019-07-05 | 湖南艾华集团股份有限公司 | The solid-state aluminum electrolytic capacitor and its manufacturing method of a kind of low temperature resistant and resistance to surge |
| CN110867329A (en) * | 2018-08-27 | 2020-03-06 | 东莞东阳光科研发有限公司 | Impregnation method of solid aluminum electrolytic capacitor |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU541210A1 (en) * | 1975-05-16 | 1976-12-30 | Предприятие П/Я А-3529 | Technological cassette |
| US4310566A (en) * | 1980-05-22 | 1982-01-12 | Sprague Electric Company | Batch method for terminating solid electrolyte capacitors |
| JP2012049432A (en) * | 2010-08-30 | 2012-03-08 | Sanyo Electric Co Ltd | Method of manufacturing solid electrolytic capacitor |
| CN204332703U (en) * | 2014-12-01 | 2015-05-13 | 重庆市金籁电子科技有限公司 | A kind of impregnation dish |
| CN107578923A (en) * | 2017-08-11 | 2018-01-12 | 佛山市三水日明电子有限公司 | A kind of formation device of aluminium electrolutic capacitor |
-
2018
- 2018-05-10 CN CN201810443951.4A patent/CN108320910B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU541210A1 (en) * | 1975-05-16 | 1976-12-30 | Предприятие П/Я А-3529 | Technological cassette |
| US4310566A (en) * | 1980-05-22 | 1982-01-12 | Sprague Electric Company | Batch method for terminating solid electrolyte capacitors |
| JP2012049432A (en) * | 2010-08-30 | 2012-03-08 | Sanyo Electric Co Ltd | Method of manufacturing solid electrolytic capacitor |
| CN204332703U (en) * | 2014-12-01 | 2015-05-13 | 重庆市金籁电子科技有限公司 | A kind of impregnation dish |
| CN107578923A (en) * | 2017-08-11 | 2018-01-12 | 佛山市三水日明电子有限公司 | A kind of formation device of aluminium electrolutic capacitor |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110867329A (en) * | 2018-08-27 | 2020-03-06 | 东莞东阳光科研发有限公司 | Impregnation method of solid aluminum electrolytic capacitor |
| CN110867329B (en) * | 2018-08-27 | 2023-01-20 | 东莞东阳光科研发有限公司 | Impregnation method of solid aluminum electrolytic capacitor |
| CN109979756A (en) * | 2019-04-10 | 2019-07-05 | 湖南艾华集团股份有限公司 | The solid-state aluminum electrolytic capacitor and its manufacturing method of a kind of low temperature resistant and resistance to surge |
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| CN108320910B (en) | 2020-02-11 |
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