CN108538651A - A kind of dipping device of solid-state aluminum electrolytic capacitor - Google Patents
A kind of dipping device of solid-state aluminum electrolytic capacitor Download PDFInfo
- Publication number
- CN108538651A CN108538651A CN201810443237.5A CN201810443237A CN108538651A CN 108538651 A CN108538651 A CN 108538651A CN 201810443237 A CN201810443237 A CN 201810443237A CN 108538651 A CN108538651 A CN 108538651A
- Authority
- CN
- China
- Prior art keywords
- side plate
- solid
- aluminum electrolytic
- electrolytic capacitor
- horizontal stripe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000007598 dipping method Methods 0.000 title claims abstract description 29
- 239000003990 capacitor Substances 0.000 title claims abstract description 28
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 27
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 27
- 238000005470 impregnation Methods 0.000 claims abstract description 36
- 239000007788 liquid Substances 0.000 claims description 18
- 238000006073 displacement reaction Methods 0.000 claims description 10
- 238000001514 detection method Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 1
- 235000010210 aluminium Nutrition 0.000 description 15
- 238000004891 communication Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
- H01G13/04—Drying; Impregnating
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
The invention discloses a kind of dipping devices of solid-state aluminum electrolytic capacitor, including impregnation container (5), side plate (1), horizontal stripe (3) and sub-prime (4)；Impregnation container is rectangular non-covered container；The both sides of impregnation container are equipped with guiding mechanism, and side plate is arranged in the guiding mechanism, and can be slided along the length direction of guiding mechanism, and side plate is 2 pieces, and one end of each block of side plate is equipped with the V-shaped groove (6) that a row is used to shelve horizontal stripe；Horizontal stripe is more, and each horizontal stripe is equipped with multiple sub-primes.The dipping device of the solid-state aluminum electrolytic capacitor is compact-sized, flexible and convenient to use, and impregnation is efficient.
Description
Technical field
The present invention relates to a kind of dipping devices of solid-state aluminum electrolytic capacitor.
Background technology
During the impregnation of existing solid-state aluminum electrolytic capacitor sub-prime, using by bar items, (bar items are to weld sub-prime to draw
Line, convenient for the iron plate item of process operations below, also known as horizontal stripe) it is held on brandreth frame, whole frame bar items are then immersed in impregnation
In liquid.
Existing dipping device such as Fig. 1-2, side plate are fixed, and each horizontal stripe parallel arrangement lacks flexibility, and disposable impregnation
Sub-prime it is less, impregnation it is less efficient.Therefore, it is necessary to design a kind of dipping device of solid-state aluminum electrolytic capacitor.
Invention content
Technical problem to be solved by the invention is to provide a kind of dipping device of solid-state aluminum electrolytic capacitor, the solid aluminums
The dipping device of electrolytic capacitor is compact-sized, flexible and convenient to use, and impregnation is efficient.
The technical solution of invention is as follows：
A kind of dipping device of solid-state aluminum electrolytic capacitor, including impregnation container (5), side plate (1), horizontal stripe (3) and sub-prime
(4)；
Impregnation container is rectangular non-covered container；
The both sides of impregnation container are equipped with guiding mechanism, and side plate is arranged in the guiding mechanism, and can be along Guiding machine
The length direction of structure slides, and side plate is 2 pieces, and one end of each block of side plate is equipped with the V-shaped groove (6) that a row is used to shelve horizontal stripe；
Horizontal stripe is more, and each horizontal stripe is equipped with multiple sub-primes.
Multiple sub-primes on each horizontal stripe are equally spaced.
Sub-prime interlaced arrangement on adjacent horizontal stripe.
Guiding mechanism is to be oriented to card slot (2).
It is impregnated in container and is equipped with liquid level detection device.
Each block of side plate is equipped with 5~20 V-shaped grooves.
Each horizontal stripe is equipped with 10-30 sub-prime.
Motor is equipped at side plate, motor is connected by transmission mechanism with side plate.Electrode can drive side plate to move, without
Mobile manually, motor is stepper motor.
The displacement detecting mechanism for detecting side plate amount of movement is equipped at side plate.
It is equipped with limited block in the both sides of impregnation container or guiding mechanism, limited block limits the maximum slippage of side plate, keeps away
Exempt from side plate and is detached from guiding mechanism.
Displacement detecting mechanism, level detection mechanism are connected with MCU, and MCU is also associated with display screen and alarm.Once moving
Momentum (displacement) is more than preset value or liquid level higher than preset upper limit value or is less than preset lower limit value, then starts alarm.And
And MCU is also associated with communication module, such as wireless communication module, alarm signal passes through communication module output detection value and alarm signal
Number to host computer or remote monitoring center (server) or remote monitoring terminal (such as smart mobile phone).
In addition, being equipped with temperature control equipment at dipping device, it is used for liquid with precise control temperature, to obtain highest contain
Efficiency is soaked, and obtains best impregnation effect.
A kind of impregnation method of solid-state aluminum electrolytic capacitor, includes the following steps：
Step 1：Weld sub-prime；
Prepare more horizontal stripes, multiple sub-primes are welded on each horizontal stripe；
Step 2：Adjust side plate position
Impregnation container is rectangular non-covered container；
The both sides of impregnation container are equipped with guiding mechanism, and side plate is arranged in the guiding mechanism, and can be along Guiding machine
The length direction of structure slides, and side plate is 2 pieces, and one end of each block of side plate is equipped with the V-shaped groove (6) that a row is used to shelve horizontal stripe；
2 blocks of side plates of reverse slide, until sliding preset displacement stops；
Step 3：The horizontal stripe of anti-stop-band sub-prime；
2 ends of the horizontal stripe for being welded with sub-prime are individually positioned in the V-shaped groove of 2 side plates；
Step 4：It is impregnated with step
So that sub-prime is fully immersed in containing in immersion liquid, after being impregnated with preset duration, takes out horizontal stripe, complete impregnation process.It can adopt
Manually operation mode or automatic mode, in automatic mode, side plate displacement distance is accurately controlled by MCU, and is impregnated with temperature and is contained
The liquid level of immersion liquid is also accurately controlled by MCU.It is impregnated at container and is equipped with liquid feeding and drawing liquid mechanism, be respectively used to be added and extract out impregnation
Liquid, high degree of automation.
After each horizontal stripe tilts, sub-prime amount can be increased, concrete analysis is as follows：
Referring to Fig. 4, brandreth frame (impregnation container) width is a, and a diameter of d of sub-prime (considers safe clearance)；
(1) existing linear type horizontal stripe setting (as shown in Figure 2), the sub-prime amount that each horizontal stripe can be arranged are：
N1=[a/d], wherein [] is downward bracket function；
(2) the oblique type horizontal stripe setting (such as Figures 5 and 6) for using present aspect, if the angle of beam and frame side plate is α, often
The sub-prime amount that one horizontal stripe can be arranged is：
N2=[a/ (sin α * d)], it is clear that N2 ＞ N1；
It is found that scheme using the present invention, can improve the sub-prime number of single cross bar carry, to improve impregnation efficiency.
Advantageous effect：
The present invention proposes a kind of dipping device of solid-state aluminum electrolytic capacitor, and core of the invention is, containing dipped
By two loading long side (i.e. side plate) reverse slide a distances in journey, the sub-prime that can be accommodated of each bar item is improved
Amount.To improve the impregnation effect and efficiency of sub-prime.In addition, the interlaced arrangement for passing through sub-prime so that be distributed between sub-prime more
It is even, and density bigger, improve impregnation efficiency and effect.
In addition, driving side plate sliding by electric driving mechanism, and slippage can be detected by displacement detecting mechanism, and
Position-limit mechanism provides limit for the sliding of side plate, increases the reliability of device.
Moreover, the present invention is additionally provided with level sensing and liquid level adjusting mechanism (liquid feeding and drawing liquid mechanism), liquid level can be ensured
It is constant, the reliability of device entirety is improved, and ensure welding quality and efficiency.
To sum up, the dipping device of the solid-state aluminum electrolytic capacitor of the present invention, compact-sized, easy to implement, flexibility
Good, reliability is high, can significantly improve impregnation efficiency and impregnation quality, be suitble to promotion and implementation.
Description of the drawings
Fig. 1 is the general structure schematic diagram of the dipping device of existing solid-state aluminum electrolytic capacitor；
Fig. 2 is the vertical view of the dipping device of existing solid-state aluminum electrolytic capacitor；
Fig. 3 is that sub-prime is welded on the schematic diagram on horizontal stripe；
Fig. 4 is that horizontal stripe tilts schematic diagram；
Fig. 5 is the vertical view of the dipping device of the solid-state aluminum electrolytic capacitor of the present invention (sub-prime is arranged in parallel)；
Fig. 6 is the vertical view of the dipping device of the solid-state aluminum electrolytic capacitor of the present invention (sub-prime is staggered).Label is said
It is bright：1- side plates, 2- are oriented to card slot, 3- horizontal stripes, 4- sub-primes, 5- impregnation containers, 6-V shape slots.
Specific implementation mode
The present invention is described in further details below with reference to the drawings and specific embodiments：
Embodiment 1：Such as Fig. 3~6, a kind of dipping device of solid-state aluminum electrolytic capacitor, including impregnation container 5, side plate 1,
Horizontal stripe 3 and sub-prime 4；
Impregnation container is rectangular non-covered container；
The both sides of impregnation container are equipped with guiding mechanism, and side plate is arranged in the guiding mechanism, and can be along Guiding machine
The length direction of structure slides, and side plate is 2 pieces, and one end of each block of side plate is equipped with the V-shaped groove 6 that a row is used to shelve horizontal stripe；
Horizontal stripe is more, and each horizontal stripe is equipped with multiple sub-primes.
Multiple sub-primes on each horizontal stripe are equally spaced.
Sub-prime interlaced arrangement on adjacent horizontal stripe.
Guiding mechanism is to be oriented to card slot 2.
It is impregnated in container and is equipped with liquid level detection device.
Each block of side plate is equipped with 5~20 V-shaped grooves.
Each horizontal stripe is equipped with 10-30 sub-prime.
Motor is equipped at side plate, motor is connected by transmission mechanism with side plate.Electrode can drive side plate to move, without
Mobile manually, motor is stepper motor.
The displacement detecting mechanism for detecting side plate amount of movement is equipped at side plate.
It is equipped with limited block in the both sides of impregnation container or guiding mechanism, limited block limits the maximum slippage of side plate, keeps away
Exempt from side plate and is detached from guiding mechanism.
Displacement detecting mechanism, level detection mechanism are connected with MCU, and MCU is also associated with display screen and alarm.Once moving
Momentum (displacement) is more than preset value or liquid level higher than preset upper limit value or is less than preset lower limit value, then starts alarm.And
And MCU is also associated with communication module, such as wireless communication module, alarm signal passes through communication module output detection value and alarm signal
Number to host computer or remote monitoring center (server) or remote monitoring terminal (such as smart mobile phone).
In addition, being equipped with temperature control equipment at dipping device, it is used for liquid with precise control temperature, to obtain highest contain
Efficiency is soaked, and obtains best impregnation effect.
Claims (10)
1. a kind of dipping device of solid-state aluminum electrolytic capacitor, which is characterized in that including impregnation container (5), side plate (1), horizontal stripe
(3) and sub-prime (4)；
Impregnation container is rectangular non-covered container；
The both sides of impregnation container are equipped with guiding mechanism, and side plate is arranged in the guiding mechanism, and can be along guiding mechanism
Length direction slides, and side plate is 2 pieces, and one end of each block of side plate is equipped with the V-shaped groove (6) that a row is used to shelve horizontal stripe；
Horizontal stripe is more, and each horizontal stripe is equipped with multiple sub-primes.
2. the dipping device of solid-state aluminum electrolytic capacitor according to claim 1, which is characterized in that on each horizontal stripe
Multiple sub-primes are equally spaced.
3. the dipping device of solid-state aluminum electrolytic capacitor according to claim 2, which is characterized in that on adjacent horizontal stripe
Sub-prime interlaced arrangement.
4. the dipping device of solid-state aluminum electrolytic capacitor according to claim 1, which is characterized in that guiding mechanism is to be oriented to
Card slot (2).
5. the dipping device of solid-state aluminum electrolytic capacitor according to claim 1, which is characterized in that be equipped in impregnation container
Liquid level detection device.
6. the dipping device of solid-state aluminum electrolytic capacitor according to claim 1, which is characterized in that set on each block of side plate
There are 5~20 V-shaped grooves.
7. the dipping device of solid-state aluminum electrolytic capacitor according to claim 1, which is characterized in that set on each horizontal stripe
There is 10-30 sub-prime.
8. the dipping device of solid-state aluminum electrolytic capacitor according to claim 1, which is characterized in that be equipped with electricity at side plate
Machine, motor are connected by transmission mechanism with side plate.
9. the dipping device of solid-state aluminum electrolytic capacitor according to claim 8, which is characterized in that be equipped with and be used at side plate
Detect the displacement detecting mechanism of side plate amount of movement.
10. according to the dipping device of claim 1-9 any one of them solid-state aluminum electrolytic capacitors, which is characterized in that impregnation
Limited block is equipped in the both sides of container or guiding mechanism, limited block limits the maximum slippage of side plate, and side plate disengaging is avoided to lead
To mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810443237.5A CN108538651B (en) | 2018-05-10 | 2018-05-10 | Impregnation device of solid-state aluminum electrolytic capacitor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810443237.5A CN108538651B (en) | 2018-05-10 | 2018-05-10 | Impregnation device of solid-state aluminum electrolytic capacitor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108538651A true CN108538651A (en) | 2018-09-14 |
| CN108538651B CN108538651B (en) | 2020-02-11 |
Family
ID=63476805
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810443237.5A Active CN108538651B (en) | 2018-05-10 | 2018-05-10 | Impregnation device of solid-state aluminum electrolytic capacitor |
Country Status (1)
| Country | Link |
|---|---|
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU541210A1 (en) * | 1975-05-16 | 1976-12-30 | Предприятие П/Я А-3529 | Technological cassette |
| US4310566A (en) * | 1980-05-22 | 1982-01-12 | Sprague Electric Company | Batch method for terminating solid electrolyte capacitors |
| JP2012049432A (en) * | 2010-08-30 | 2012-03-08 | Sanyo Electric Co Ltd | Method of manufacturing solid electrolytic capacitor |
| CN107578923A (en) * | 2017-08-11 | 2018-01-12 | 佛山市三水日明电子有限公司 | A kind of formation device of aluminium electrolutic capacitor |
-
2018
- 2018-05-10 CN CN201810443237.5A patent/CN108538651B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU541210A1 (en) * | 1975-05-16 | 1976-12-30 | Предприятие П/Я А-3529 | Technological cassette |
| US4310566A (en) * | 1980-05-22 | 1982-01-12 | Sprague Electric Company | Batch method for terminating solid electrolyte capacitors |
| JP2012049432A (en) * | 2010-08-30 | 2012-03-08 | Sanyo Electric Co Ltd | Method of manufacturing solid electrolytic capacitor |
| CN107578923A (en) * | 2017-08-11 | 2018-01-12 | 佛山市三水日明电子有限公司 | A kind of formation device of aluminium electrolutic capacitor |
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| Publication number | Publication date |
|---|---|
| CN108538651B (en) | 2020-02-11 |
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