CN214235114U - Automatic detection equipment for air tightness of universal storage battery - Google Patents
Automatic detection equipment for air tightness of universal storage battery Download PDFInfo
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- CN214235114U CN214235114U CN202023239295.8U CN202023239295U CN214235114U CN 214235114 U CN214235114 U CN 214235114U CN 202023239295 U CN202023239295 U CN 202023239295U CN 214235114 U CN214235114 U CN 214235114U
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Abstract
The utility model provides an automatic check out test set of general type battery gas tightness, which comprises a frame, be equipped with conveying mechanism in the frame, positioning mechanism, detection mechanism, reject mechanism and control mechanism, conveying mechanism, positioning mechanism, detection mechanism and rejection mechanism all are connected with the control mechanism electricity, detection mechanism sets up the conveying mechanism's in battery import end department top, positioning mechanism sets up in detection mechanism department, reject the conveying mechanism department of mechanism setting at the battery exit end, wherein detection mechanism includes that one detects the head and drives and detect the head respectively along horizontal, vertical and vertical motion's sideslip device, indulge and move the device and erect and move the device. The utility model discloses a detection mechanism drives according to the difference of battery model and detects the head and carry out the removal of different distances in horizontal, vertical and vertical, comes to detect the position to the difference to realize the automatic gas tightness of different model batteries and detect, can switch between the detection of different model batteries fast, improved efficiency greatly.
Description
Technical Field
The utility model relates to a check out test set of battery, concretely relates to can carry out the equipment that gas tightness automated inspection to the battery of different models belongs to the battery and makes technical field.
Background
Before the storage battery leaves a factory, the air tightness of the storage battery needs to be detected to know the sealing degree of the storage battery, and if the air tightness of the storage battery does not meet the requirement, the storage battery needs to be rejected as a defective product. For batteries of the same type, the batteries of different types can be detected at the same position in the same mode, but for the batteries of different types, due to different sizes and different detection positions, for enterprises with more types of produced batteries, debugging of detection equipment needs to be carried out on different batteries during detection every time, the speed is very low, and the efficiency is too low.
As application No. CN201620986687.5, the utility model discloses a utility model patent named "battery gas tightness detection device" discloses a battery gas tightness detection device, including detection component and motion subassembly: the detection assembly comprises two detection heads, a detection top plate, a detection bottom plate and two detection side plates, wherein a sealing device is arranged at the detection part of each detection head, the other end of each detection head is fixed at one end of a detection cylinder which is horizontally arranged through a detection head mounting plate, the detection cylinder is slidably arranged on the detection bottom plate through a detection cylinder mounting plate, the detection bottom plate is fixedly connected with the detection side plates, and the detection side plates are fixedly connected with the detection top plate; the motion subassembly includes lifting unit and rotating assembly, and rotating assembly is connected through the rotor plate sheath including setting up rotor plate and the stopper on last roof upper portion between rotor plate and the last roof, the rotor plate sheath is equipped with the locking handle, adopts the utility model discloses a detection device can switch the detection effectively between the battery of different grade type, and the switching mode is simple and convenient moreover.
Although the above documents can also detect different batteries on the same device, the battery size is measured to determine the model number each time the battery is detected, which is slow and inefficient, and therefore needs to be improved.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the problem of the check out test set inefficiency when detecting different model batteries to current battery gas tightness provides an automatic check out test set of general type battery gas tightness, can switch in the detection of different model batteries fast conveniently.
The utility model discloses a solve the technical means that above-mentioned problem adopted and do: the utility model provides an automatic check out test set of general type battery gas tightness, which comprises a frame, be equipped with conveying mechanism in the frame, positioning mechanism, detection mechanism, reject mechanism and control mechanism, conveying mechanism, positioning mechanism, detection mechanism and rejection mechanism all are connected with the control mechanism electricity, detection mechanism sets up the conveying mechanism's in battery import end department top, positioning mechanism sets up the conveying mechanism department in detection mechanism department, reject the conveying mechanism department of mechanism setting at the battery exit end, wherein detection mechanism includes that one detects the head and drives and detect the head respectively along horizontal, vertical and vertical motion's sideslip device, indulge and move the device and erect and move the device.
Furthermore, the positioning mechanism comprises a first positioning plate, a second positioning plate and a third positioning plate which are arranged below the detection mechanism, the first positioning plate is perpendicular to the advancing direction of the battery on the conveying mechanism below the detection mechanism, the second positioning plate and the third positioning plate are respectively arranged on two sides of the advancing direction of the battery on the conveying mechanism below the detection mechanism, the first positioning plate, the second positioning plate and the third positioning plate form an Contraband-shaped structure, and the opening faces the direction in which the battery enters the lower portion of the detection mechanism.
Furthermore, the positioning mechanism also comprises a first power part for driving the first positioning plate to move up and down and a second power part for driving the second positioning plate to move back and forth towards the third positioning plate.
Furthermore, the transverse moving device, the longitudinal moving device and the vertical moving device of the detection mechanism respectively comprise a power part and a guide structure, and the detection head moves along the guide structure under the driving of the power part.
Furthermore, the rejecting mechanism comprises a baffle and a power component III which drives the baffle to move so as to change the moving direction of the battery.
Further, the control mechanism includes an operation panel and a processing system.
Further, the conveying mechanism comprises a placing surface of the battery and a power component IV for driving the placing surface to move.
Further, the placing surface comprises a plurality of conveying rollers capable of rotating, the power component IV comprises a motor and a chain driven by the motor, the chain is arranged at one end of each conveying roller, and the conveying rollers are driven to rotate under the motion of the motor.
Furthermore, the conveying mechanism at the rejecting mechanism is also provided with a power part five and a pulling plate driven by the power part five to move.
Furthermore, the placing surface of the conveying mechanism is L-shaped as a whole, and the intersection point of the L shape is positioned at the position of the removing mechanism.
The utility model has the advantages that:
1. the utility model discloses a positioning mechanism fixes a position the battery behind detection mechanism's below, and detection mechanism drives according to the difference of battery model and detects the head and transversely, vertically and vertically go on the removal of different distances, comes to detect different detection positions to realize the automatic gas tightness detection of different model batteries.
2. The utility model discloses an utilize positioning mechanism to restrict the battery at a reference position to wait the size input control system between the position distance reference point with the battery of different models, when detecting certain model battery, with this model from the operating panel input, control system automatic control detection mechanism removes the detection of corresponding distance in order to accomplish this model battery, can switch between the detection of different model batteries fast, has improved efficiency greatly.
Drawings
FIG. 1 is a schematic structural view of an embodiment;
FIG. 2 is a schematic structural view of FIG. 1 with a portion of the panel removed;
FIG. 3 is a schematic structural diagram of a conveying mechanism according to an embodiment;
FIG. 4 is a schematic view of an embodiment positioning mechanism setup;
FIG. 5 is a schematic structural diagram of a detecting mechanism according to an embodiment;
FIG. 6 is another angle structure diagram of FIG. 5;
FIG. 7 is a schematic view of a reject component setup;
in the figure: 100. the automatic detection device comprises a rack, 101 batteries, 1 a conveying mechanism, 11 conveying rollers, 12 a motor, 13 a chain, 14 a pulling plate, 15 power parts, 2 a positioning mechanism, 21 a first positioning plate, 22 a second positioning plate, 23 a third positioning plate, 24 a first power part, 25 a second power part, 3 a detection mechanism, 31 a detection head, 32 a transverse moving device, 33 a longitudinal moving device, 34 a vertical moving device, 35 a power part, 36 a guide structure, 4 a removing mechanism, 41 a baffle, 42 a third power part, 5 a control mechanism and 51 an operation panel.
Detailed Description
The present invention will be further explained with reference to the accompanying drawings. Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; for a better understanding of the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
Example one
An automatic detection device for the air tightness of a universal storage battery comprises a machine frame 100 which plays a supporting role, wherein certain parts of the machine frame 100 are provided with panels to encapsulate certain parts of a detection mechanism, the machine frame 100 is provided with a conveying mechanism 1, a positioning mechanism 2, a detection mechanism 3, a rejection mechanism 4 and a control mechanism 5, and the conveying mechanism 1, the positioning mechanism 2, the detection mechanism 3 and the rejection mechanism 4 are all electrically connected with the control mechanism 5 and automatically run under the control of the control mechanism 5. The detection mechanism 3 is arranged above the conveying mechanism 1, the positioning mechanism 2 is arranged on the conveying mechanism 1 below the detection mechanism 3, and the rejecting mechanism 4 forms the next station adjacent to the detection mechanism 1. The conveying mechanism 1 is used for conveying the battery 101, driving the battery 101 to pass through the detection mechanism 3 and the rejection mechanism 4 in sequence, and leaving from the detection equipment to enter the next process.
As shown in fig. 2, in order to make the detection apparatus compact and easily connect with the front and rear processes, the present embodiment sets the conveying path of the battery on the conveying mechanism 1 to be L-shaped. Of course, the shape can be other shapes according to the requirement in the actual use process. As shown in fig. 2 and 3, the present conveying mechanism 1 includes a plurality of conveying rollers 11, a motor 12, and a chain 13, the plurality of conveying rollers 11 forming a placing surface of the battery, the chain 13 being provided at one end of the conveying rollers 11 to connect the plurality of conveying rollers 13 into a whole, and being driven by the motor 12 to move synchronously. The motor 12 and the chain 13 in this embodiment are provided with three, and the conveying roller 11 at one side of the L-shaped conveying path is divided into three structures that move independently, one for conveying the battery 101 entering the inspection apparatus to below the inspection mechanism 3, one for conveying the battery 101 out of below the inspection mechanism 3, and the other for conveying the battery 101 out of the entire inspection apparatus.
As shown in fig. 4, the positioning mechanism 2 includes a first positioning plate 21, a second positioning plate 22, a third positioning plate 23, a first power component 24, and a second power component 25, where the first positioning plate 21, the second positioning plate 22, and the third positioning plate 23 are used to position the battery 101, and the first power component 24 and the second power component 25 are respectively used to drive the first positioning plate 21 and the second positioning plate 22 to move. In the embodiment, the third positioning plate 23 is fixedly arranged at one end of the conveying roller 11 below the detection mechanism, the second positioning plate 22 is arranged at the other end of the conveying roller 11 opposite to the third positioning plate 23, the first positioning plate 21 is arranged between the second positioning plate 22 and the third positioning plate 23, the three form an Contraband-shaped structure, and the opening faces the direction that the battery 101 enters the detection mechanism 3, the first power part 24 drives the first positioning plate 21 to move up and down to prevent the battery 101 from advancing, the second power part 25 drives the second positioning plate 22 to move perpendicular to the advancing direction of the battery 101 to fix the battery in the space where the first positioning plate 21, the second positioning plate 22 and the third positioning plate 23 are located, a reference point for controlling the movement of the detection mechanism by a control mechanism is formed at the joint of the plane where the first positioning plate 21 is located, the plane where the second positioning plate 22 is located and the plane where the conveying roller 11 is located, and the distance between the detection holes of batteries 101 of different types relative to the reference point is used as the moving distance of the air tightness detection process detection mechanism 3. The cylinders that power part one 24 and power part two 25 all adopted in this embodiment, and all set up in the below of conveying roller 11, make the partial structure of locating plate one 21 and locating plate two 22 all pass from the space between the conveying roller 11, examine time measuring, power part one 24 drives locating plate one 21 and stretches out from between the conveying roller 11, be higher than the plane that conveying roller 11 is located and block battery 101, after the detection completion, power part two 24 drives locating plate one 21 and contracts into the planar below of conveying roller 11, so that battery 101 leaves detection mechanism 2. Of course, the first power component 24 and the second power component 25 may also adopt other structures, such as a motor, a screw rod and the like. Similarly, the placing surface of the battery 101 does not need to adopt the conveying roller 11, and a conveying chain or a conveying plate can also be adopted, at this time, the first power part 24 and the second power part 25 can be arranged above the conveying mechanism 1, the first positioning plate 21 can move up and down at a position exceeding the height of the battery 101 on the placing surface so as to block the battery 101 or release the battery 101, and meanwhile, the second power part 25 can push and pull the second positioning plate 22 to move at one side of the second positioning plate 22 far away from the third positioning plate 23.
As shown in fig. 5 and 6, the detecting mechanism 3 includes a detecting head 31, a traversing device 32, a longitudinally moving device 33 and a vertically moving device 34, the detecting head 31 is used for inserting into a detecting hole of the battery 101 for air tightness detection, the traversing device 32 drives the detecting head 31 to move transversely along the advancing direction of the battery 101, the longitudinally moving device 33 drives the detecting head 31 to move longitudinally along the advancing direction of the battery 101, the vertically moving device 34 drives the detecting head 31 to move up and down, in this embodiment, the traversing device 32, the longitudinally moving device 33 and the vertically moving device 34 are all realized by a power part 35 driving a guide structure 36 to move, the power part 35 is a motor, the guide structure 36 is all moved along a guide rail, and the traversing device 32 can drive the traversing device 33, the vertically moving device 34 and the detecting head 31 to move transversely at the same time, the longitudinally moving device 33 can drive the vertically moving device 34 and the detecting head 31 to move longitudinally at the same time, the vertical moving device 34 moves only the detecting head 31 up and down. In practical use, all the existing structures capable of accurately controlling the moving distances of the detection head along three spatial directions can be used.
As shown in fig. 2 and 3, the eliminating mechanism 4 is disposed at the intersection of the L-shaped structure of the placing surface, and the conveying rollers 11 of the two sides of the L-shape are disposed vertically. As shown in fig. 7, the rejecting mechanism 4 includes a baffle 41 and a third power member 42, in this embodiment, the baffle 41 is also capable of passing through the conveying roller 11, and the third power member 42 is also a cylinder, but may be implemented by other structures. In the production process, if the inlet of the battery 101 of the next process is the same as the conveying direction of the battery 101 at the detection mechanism 3, after the battery 101 comes out of the detection mechanism 3, if the battery 101 is qualified, the rejecting mechanism 4 does not act, so that the battery 101 moves forward along the conveying roller 11 all the way to enter the next process; if the product is not qualified, the third power part 42 pushes the baffle plate 41 to extend upwards out of the plane of the conveying roller 11, and the battery 101 is blocked. In order to automatically move the unqualified battery 101 out of the conveying mechanism 1, as shown in fig. 7, the conveying mechanism 1 at the rejecting mechanism 4 is further provided with a pulling plate 14 and a power part five 15, the pulling plate 14 is driven by the power part five 15 to move, the pulling plate 14 pushes the unqualified battery 101 to change the advancing direction of the unqualified battery, the unqualified battery is pushed into the other side of the L-shaped placing surface, and finally the unqualified battery is separated from the conveying mechanism 1. In this embodiment, the power unit five 15 is also a cylinder, but a motor or the like may be used. If the inlet of the battery 101 of the next process is vertical to the conveying direction of the battery 101 at the detection mechanism 3, the operation modes of the rejecting mechanism 4, the pulling plate 14 and the power component five 15 are opposite, and when the battery 101 is qualified, the rejecting mechanism 4, the pulling plate 14 and the power component five 15 act; when the battery 101 is unqualified, the rejecting mechanism 4, the pulling plate 14 and the power part five 15 do not act.
The control mechanism 5 includes an operation panel 51 and a processing system. When the detection device is used, firstly, the distances between the detection holes and the reference points of each type of battery 101 to be detected in three directions are input into a processing system and are used as the processing system to control the moving distances of the transverse moving device 32, the longitudinal moving device 33 and the vertical moving device 34 of the detection mechanism 3, when in detection, the type of the battery 101 to be detected is input into the processing system through the operation panel 51, the processing system automatically controls the detection head 31 to carry out movement detection according to the movement distance input in advance, namely, the detection head 31 moves to a certain detection hole according to the movement distance to carry out detection, then moves to the next detection hole according to the movement distance to carry out detection, and finally, the air tightness detection of the whole battery 101 is completed. The method is very convenient for detecting batteries with different batches and different models, and when the same battery is continuously detected, the model is only required to be input during the first detection, and the determination of the battery model is not required to be carried out during each detection; when the battery is replaced by a battery with different models for detection, the processing system can automatically call out data only by selecting the corresponding model from the operation panel 51 and inputting the data into the processing system, so that the switching speed is very high, and the detection efficiency is greatly improved.
The above embodiments are provided only for the purpose of illustration, not for the limitation of the present invention, and those skilled in the relevant art can make various changes or modifications without departing from the spirit and scope of the present invention, so all equivalent technical solutions should also belong to the protection scope of the present invention, and the protection scope of the present invention should be defined by the claims.
Claims (10)
1. The utility model provides an automatic check out test set of general type battery gas tightness, includes the frame, its characterized in that: the battery cell eliminating machine is characterized in that a conveying mechanism, a positioning mechanism, a detecting mechanism, an eliminating mechanism and a control mechanism are arranged on a rack, the conveying mechanism, the positioning mechanism, the detecting mechanism and the eliminating mechanism are all electrically connected with the control mechanism, the detecting mechanism is arranged above the conveying mechanism at the end of a battery inlet, the positioning mechanism is arranged at the conveying mechanism at the position of the detecting mechanism, the eliminating mechanism is arranged at the position of the conveying mechanism at the end of the battery outlet, and the detecting mechanism comprises a detecting head and a transverse moving device, a longitudinal moving device and a vertical moving device which drive the detecting head to move transversely, longitudinally and vertically respectively.
2. The automatic detection equipment for the airtightness of general-purpose storage batteries according to claim 1, wherein: the positioning mechanism comprises a first positioning plate, a second positioning plate and a third positioning plate which are arranged below the detection mechanism, the first positioning plate is perpendicular to the advancing direction of the battery on the conveying mechanism below the detection mechanism, the second positioning plate and the third positioning plate are respectively arranged on two sides of the advancing direction of the battery on the conveying mechanism below the detection mechanism, the first positioning plate, the second positioning plate and the third positioning plate form an Contraband-shaped structure, and the opening faces the direction in which the battery enters the lower portion of the detection mechanism.
3. The automatic detection equipment for the airtightness of general-purpose storage batteries according to claim 1, wherein: the positioning mechanism further comprises a first power part driving the first positioning plate to move up and down and a second power part driving the second positioning plate to move back and forth towards the third positioning plate.
4. The automatic detection equipment for the airtightness of general-purpose storage batteries according to claim 1, wherein: the transverse moving device, the longitudinal moving device and the vertical moving device of the detection mechanism respectively comprise a power part and a guide structure, and the detection head moves along the guide structure under the driving of the power part.
5. The automatic detection equipment for the airtightness of general-purpose storage batteries according to claim 1, wherein: the rejecting mechanism comprises a baffle and a power part III which drives the baffle to move so as to change the moving direction of the battery.
6. The automatic detection equipment for the airtightness of general-purpose storage batteries according to claim 1, wherein: the control mechanism comprises an operation panel and a processing system.
7. The automatic detection equipment for the airtightness of general-purpose storage batteries according to claim 1, wherein: the conveying mechanism comprises a placing surface of the battery and a power part IV for driving the placing surface to move.
8. The automatic detection equipment for the airtightness of general-purpose storage batteries according to claim 1, wherein: the placing surface comprises a plurality of conveying rollers capable of rotating, the power component IV comprises a motor and a chain driven by the motor, the chain is arranged at one end of each conveying roller, and the conveying rollers are driven to rotate under the motion of the motor.
9. The automatic detection equipment for the airtightness of general-purpose storage batteries according to claim 1, wherein: the conveying mechanism at the rejecting mechanism is also provided with a power part five and a pulling plate driven by the power part five to move.
10. The automatic detection equipment for the airtightness of general-purpose storage batteries according to claim 1, wherein: the whole placing surface of the conveying mechanism is L-shaped, and the intersection point of the L-shaped placing surface is located at the position of the removing mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023239295.8U CN214235114U (en) | 2020-12-29 | 2020-12-29 | Automatic detection equipment for air tightness of universal storage battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023239295.8U CN214235114U (en) | 2020-12-29 | 2020-12-29 | Automatic detection equipment for air tightness of universal storage battery |
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| Publication Number | Publication Date |
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| CN214235114U true CN214235114U (en) | 2021-09-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202023239295.8U Active CN214235114U (en) | 2020-12-29 | 2020-12-29 | Automatic detection equipment for air tightness of universal storage battery |
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