CN108200716A - Ceramic PCB manufacturing process based on graphene material - Google Patents

Ceramic PCB manufacturing process based on graphene material Download PDF

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Publication number
CN108200716A
CN108200716A CN201810040771.1A CN201810040771A CN108200716A CN 108200716 A CN108200716 A CN 108200716A CN 201810040771 A CN201810040771 A CN 201810040771A CN 108200716 A CN108200716 A CN 108200716A
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CN
China
Prior art keywords
copper strips
preset
circuit
manufacturing process
graphene material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810040771.1A
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Chinese (zh)
Inventor
伍钊雄
加长武
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhongshan Kasun Circuit Board Co ltd
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Zhongshan Kasun Circuit Board Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhongshan Kasun Circuit Board Co ltd filed Critical Zhongshan Kasun Circuit Board Co ltd
Priority to CN201810040771.1A priority Critical patent/CN108200716A/en
Publication of CN108200716A publication Critical patent/CN108200716A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/10Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
    • H05K3/20Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern by affixing prefabricated conductor pattern
    • H05K3/205Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern by affixing prefabricated conductor pattern using a pattern electroplated or electroformed on a metallic carrier
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0201Thermal arrangements, e.g. for cooling, heating or preventing overheating
    • H05K1/0203Cooling of mounted components
    • H05K1/0209External configuration of printed circuit board adapted for heat dissipation, e.g. lay-out of conductors, coatings

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Laminated Bodies (AREA)
  • Carbon And Carbon Compounds (AREA)

Abstract

the invention provides a graphene material-based ceramic PCB manufacturing process which comprises the steps of coating one surface of a copper strip substrate with a photosensitive wet film, carrying out exposure development on the copper strip substrate coated with the photosensitive wet film by adopting a pattern film according to a preset circuit pattern, placing the copper strip substrate with the wet film pattern into electroplating solution for electroplating, removing the photosensitive wet film in the copper strip substrate with a metal circuit layer with a preset thickness, forming a graphene film on the other surface of the copper strip substrate with a preset circuit pattern, attaching a pre-obtained blank to the surface of the preset circuit pattern of the copper strip substrate, and sintering the copper strip substrate with the pre-obtained circuit pattern and attached with the blank into a whole at a temperature lower than the melting point of the metal circuit without etching, so that a metal circuit with a large thickness range and high precision can be obtained, and meanwhile, the graphene film has strong heat performance and can rapidly dissipate heat generated by a welded L ED light source.

Description

A kind of ceramic PCB manufacturing process based on graphene material
Technical field
The present invention relates to LED technology field, more particularly to a kind of ceramic PCB manufacturing process based on graphene material.
Background technology
Ceramic PCB refers to the wiring board for having ceramic substrate to form, and ceramic substrate refers to that copper foil is bonded directly at high temperature Special process plate on aluminium oxide (Al2O3) or aluminium nitride (AlN) ceramic substrate surface (single or double), made is super Thin composite substrate has good electrical insulation performance, high heat conduction characteristic, excellent solderability and high adhesive strength, and can picture Pcb board is the same to etch various figures, have very big current capacity.Therefore, ceramic substrate has become high-power electric electricity The basic material of sub-circuit structure technology and interconnection technique.
In the prior art, generally using following several method manufacture ceramics PCB:
1)HTFC(Hight-Temperature Fusion Ceramic), also known as high-temperature fusion ceramic substrate, this technology will With steel plate bat printing technology, height is passed for the single or double of high-temperature insulating quality and highly thermally conductive AL2O3 or AIN ceramic substrates It leads dielectric material and is printed to circuit, be positioned over sinter molding in 850 ~ 950 DEG C of sintering furnace, you can complete.
2)LTCC(Low-Temperature Co-fired Ceramic) low temperature co-fired multilayer ceramic substrate is also known as, This technology must be uniformly mixed its and claim first by inorganic alumina powder and more 30 ~ 50% glass material plus organic binder bond For the slurry filled for mud, slurry slabbing is scraped, then sheet slurry is formed one via one of drying process followed by scraper Then the very thin raw embryo of piece piece bores via hole according to the design of each layer, as the transmission of each layer signal, LTCC internal wirings then use Screen printing technology, respectively at doing filling perforation and printed wiring in raw embryo, internal and external electrode can then use the metals such as silver, copper, gold respectively, Each layer is finally done into lamination action, is positioned over sinter molding in 850 ~ 900 DEG C of sintering furnace, you can is completed.
3) HTCC(Hight-Temperature Co-fired Ceramic), also known as high temperature co-firing multi-layer ceramics is raw It produces manufacturing process and LTCC is very much like, main discrepancy is that the ceramic powders of HTCC have no glass material, therefore, HTCC It must be dried under 1200 ~ 1600 DEG C of environment of high temperature and harden into raw embryo, it is then similary to bore upper via hole, it is filled out with screen printing technology Hole is in printed wiring, because its co-fired temperature is higher so that the selection of metallic conductor is limited, main material for fusing point compared with The metals such as high but poor electric conductivity tungsten, molybdenum or manganese, finally lamination sinter molding again.
4) DBC(Direct Bonded Copper), copper base is also known as directly engaged, first by the AL2O3 of high-insulativity Or after the single or double of AIN ceramic substrates is covered with copper metal, is heated via 1065 ~ 1085 °C of environment of high temperature, make copper metal Because of high-temperature oxydation, expanding is generated with AL2O3 materials(Eutectic)Eutectic melt, is the bonding of copper metal ceramic substrate, and shape is ceramic Composite metal substrate, it is last to be designed according to circuit, with etching mode circuit to the utmost.
5)DPC(Direct Plate Copper), it is clear first to be done pre-treatment by also referred to as direct copper plating substrate for ceramic substrate It is clean, using film specialized fabrication technology-vacuum coating mode in sputter on ceramic substrate in copper metal composite bed, then with Huang Photoresist coating exposure, development and the etching of light lithography, striping processing procedure is completed circuit and is made, finally again with plating/electroless deposition Mode increases the thickness of circuit, and metal line is completed after photoresist removal and is made.
Graphene is the graphite flake of monoatomic layer, has excellent electrical properties, and electron mobility is up to 100, 000cm2V-1s-1 was most prepared earlier than 2004 by the scientist of Univ Manchester UK.Electricity in single-layer graphene Son has linear dispersion relation near dirac point, belongs to the dirac fermion of massless, and Fermi velocity is the light velocity 1/300.The resistivity of graphene is extremely low, and the speed of electron transfer is exceedingly fast, therefore is expected to can be used to develop thinner, conductive Speed of new generation electronic component or transistor faster.
But the above method prepares metallic circuit and is required for etching, and the thickness range of metallic circuit prepared by the above method The heterogeneity phantom of limited and entire substrate is uneven, in addition, the above method is also there are more complicated, cost is higher, reliability compared with The shortcomings that low.
Invention content
It is an object of the invention to overcome above-mentioned the deficiencies in the prior art, provide a kind of perfect heat-dissipating, it is simple for process, into This is relatively low, reliability is higher and does not need to the ceramic PCB manufacturing process based on graphene material of etching.
The invention is realized in this way a kind of ceramic PCB manufacturing process based on graphene material, includes the following steps:
In one layer of photosensitive wet film of coated on one side of copper strips substrate;
According to scheduled circuitous pattern, development is exposed to the copper strips substrate for being coated with photosensitive wet film using the figure film, is made Into the copper strips substrate with wet film figure;
Copper strips substrate with wet film figure is put into electroplate liquid and is electroplated, and according to predetermined current and electroplating time, is made The copper strips substrate of metallic circuit layer with preset thickness;
Photosensitive wet film in the copper strips substrate of metallic circuit layer of the removal with preset thickness, and dry, it is made with preset The copper strips substrate of circuit diagram;
A layer graphene film is formed on the another side of the copper strips substrate with preset circuit diagram with vapour deposition process;
The raw embryo obtained in advance is fitted on the surface of the preset circuit diagram of the copper strips substrate with preset circuit diagram;
The copper strips substrate with preset circuit diagram that will be fitted with raw embryo using the preset temperature less than metallic circuit fusing point It fires integrally, the ceramic PCB based on graphene material is made;
Processing and forming and metallic circuit processing are carried out to the manufactured ceramic PCB based on graphene material.
Further, it is described to include before the step of one layer of photosensitive wet film of coated on one side of copper strips substrate:
The copper strips substrate cut is subjected to electrochemical polish, acid cleaning and high pressure annealing processing.
Further, it is described to form one on the another side of the copper strips substrate with preset circuit diagram with vapour deposition process The step of layer graphene film, specifically includes:
Using methane or ethyl alcohol drop as carbon source, Ar makes carbon source with gaseous form contact with preset circuit as protection gas The copper strips substrate surface of figure;
In hot wall chamber chemical gas-phase deposition system at certain temperature and air pressure conditions, make carbon source with preset circuit diagram Copper strips substrate surface on decompose, deposit out graphene.
Further, the electroplate liquid includes copper sulphate or amido yellow acid nickel.
Further, the preset thickness is 10-50um.
Further, using the copper strips substrate for moving back the metallic circuit layer with preset thickness made of film liquid or the removal of piece alkali In photosensitive wet film.
Further, the raw embryo material is aluminum oxide ceramic raw embryo.
Further, metallic circuit is copper foil circuit or nickel foil circuit.
Further, when metallic circuit is copper foil circuit, the preset temperature less than copper foil circuit fusing point is 850-950 ℃;When metallic circuit is nickel foil circuit, the preset temperature less than nickel foil circuit fusing point is 1300-1400 DEG C.
Further, the metallic circuit processing includes metallic circuit surface antirust or welding resistance processing.
Beneficial effects of the present invention:The present invention provides a kind of ceramic PCB manufacturing process based on graphene material, pass through by Copper sulphate or amido yellow acid nickel plating solution electrochemical precipitation process are in the copper strips substrate with wet film exposing patterns, then remove the wet film, make The deposited metal circuit is filled in alundum (Al2O3) raw embryo, then sinter molding simultaneously, due to not needing to etch, while can be obtained Thickness range is big and metallic circuit with high accuracy, meanwhile, the graphene film of copper strips substrate another side its with stronger heat Can, can rapidly by the LED light source of welding generate heat disperse, in this way, all heats directly by LED light source in itself Heat sink direct heat conduction takes and radiate in time to copper-based equipped with graphene film, so as to preferable heat dissipation effect.Separately Outside, the ceramic PCB manufacturing process provided by the invention based on graphene material have simple for process, cost relatively low and reliability compared with The advantages of high.
Description of the drawings
Fig. 1 is the flow chart of the ceramic PCB manufacturing process based on graphene material of the embodiment of the present invention.
Specific embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to the accompanying drawings and embodiments, it is right The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and It is not used in the restriction present invention.
The realization of the present invention is described in detail below in conjunction with specific embodiment.
As shown in Figure 1, in the embodiment of the present invention, a kind of ceramic PCB manufacturing process based on graphene material is provided, is wrapped Include following steps:
S100, in one layer of photosensitive wet film of coated on one side of copper strips substrate;
It is described also to be wrapped before the step of one layer of photosensitive wet film of coated on one side of copper strips substrate in a kind of possible realization method It includes:
The copper strips substrate cut is subjected to electrochemical polish, acid cleaning and high pressure annealing processing, makes copper strips substrate surface clean, drops Low roughness tends to isotropism and reduces lattice defect.
S101 according to scheduled circuitous pattern, exposes the copper strips substrate for being coated with photosensitive wet film using the figure film The copper strips substrate with wet film figure is made in photodevelopment;
Copper strips substrate with wet film figure is put into electroplate liquid and is electroplated by S102, and according to predetermined current and electroplating time, The copper strips substrate of the metallic circuit layer with preset thickness is made;
S103, removal carries the photosensitive wet film in the copper strips substrate of the metallic circuit layer of preset thickness, and dries, and is made with pre- If circuit diagram copper strips substrate;
In a kind of possible realization method, using move back film liquid or piece alkali removal made of carry preset thickness metallic circuit layer Copper strips substrate in photosensitive wet film.
S104 forms a layer graphene with vapour deposition process on the another side of the copper strips substrate with preset circuit diagram Film;
In a kind of possible realization method, it is described with vapour deposition process in the another of the copper strips substrate with preset circuit diagram A step of layer graphene film is formed on face specifically includes:
Using methane or ethyl alcohol drop as carbon source, Ar makes carbon source with gaseous form contact with preset circuit as protection gas The copper strips substrate surface of figure;
In hot wall chamber chemical gas-phase deposition system at certain temperature and air pressure conditions, make carbon source with preset circuit diagram Copper strips substrate surface on decompose, deposit out graphene.
Further, the graphene film has the resistivity from 1.2 × 10-6 to 3.0 × 10-6 Ω cm, Conductive film in this electrical resistivity range can normally realize conducting function.
For example, multiple LED light sources are fitted on the circuit layer, in this way, all heats directly pass through LED light Direct heat conduction that source itself is heat sink takes to equipped with the copper-based of graphene film, due to the excellent heat conduction of graphene film and heat radiation Can, heat can be radiate in time, and thermal resistance is low, conducive to heat derives, thus with preferable heat dissipation effect, meanwhile, this is based on The ceramic PCB of graphene material is integrally frivolous.
The raw embryo obtained in advance is fitted in the preset circuit diagram of the copper strips substrate with preset circuit diagram by S105 On surface;
S106, the copper strips with preset circuit diagram that will be fitted with raw embryo using the preset temperature less than metallic circuit fusing point Substrate is fired integrally, and the ceramic PCB based on graphene material is made;
S107 carries out processing and forming to the manufactured ceramic PCB based on graphene material and metallic circuit is handled.
Further, the electroplate liquid includes copper sulphate or amido yellow acid nickel.
Further, the preset thickness is 10-50um.
Further, the raw embryo material is aluminum oxide ceramic raw embryo.
Further, metallic circuit is copper foil circuit or nickel foil circuit.
Further, when metallic circuit is copper foil circuit, the preset temperature less than copper foil circuit fusing point is 850-950 ℃;When metallic circuit is nickel foil circuit, the preset temperature less than nickel foil circuit fusing point is 1300-1400 DEG C.
Further, the metallic circuit processing includes metallic circuit surface antirust or welding resistance processing.
Beneficial effects of the present invention:The present invention provides a kind of ceramic PCB manufacturing process based on graphene material, pass through by Copper sulphate or amido yellow acid nickel plating solution electrochemical precipitation process are in the copper strips substrate with wet film exposing patterns, then remove the wet film, make The deposited metal circuit is filled in alundum (Al2O3) raw embryo, then sinter molding simultaneously, due to not needing to etch, while can be obtained Thickness range is big and metallic circuit with high accuracy, meanwhile, the graphene film of copper strips substrate another side its with stronger heat Can, can rapidly by the LED light source of welding generate heat disperse, in this way, all heats directly by LED light source in itself Heat sink direct heat conduction takes and radiate in time to copper-based equipped with graphene film, so as to preferable heat dissipation effect.Separately Outside, the ceramic PCB manufacturing process provided by the invention based on graphene material have simple for process, cost relatively low and reliability compared with The advantages of high.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention All any modification, equivalent and improvement made within refreshing and principle etc., should all be included in the protection scope of the present invention.

Claims (10)

1. a kind of ceramic PCB manufacturing process based on graphene material, which is characterized in that include the following steps:
In one layer of photosensitive wet film of coated on one side of copper strips substrate;
According to scheduled circuitous pattern, development is exposed to the copper strips substrate for being coated with photosensitive wet film using the figure film, is made Into the copper strips substrate with wet film figure;
Copper strips substrate with wet film figure is put into electroplate liquid and is electroplated, and according to predetermined current and electroplating time, is made The copper strips substrate of metallic circuit layer with preset thickness;
Photosensitive wet film in the copper strips substrate of metallic circuit layer of the removal with preset thickness, and dry, it is made with preset The copper strips substrate of circuit diagram;
A layer graphene film is formed on the another side of the copper strips substrate with preset circuit diagram with vapour deposition process;
The raw embryo obtained in advance is fitted on the surface of the preset circuit diagram of the copper strips substrate with preset circuit diagram;
The copper strips substrate with preset circuit diagram that will be fitted with raw embryo using the preset temperature less than metallic circuit fusing point It fires integrally, the ceramic PCB based on graphene material is made;
Processing and forming and metallic circuit processing are carried out to the manufactured ceramic PCB based on graphene material.
2. a kind of ceramic PCB manufacturing process based on graphene material as described in claim 1, which is characterized in that it is described Include before the step of one layer of photosensitive wet film of coated on one side of copper strips substrate:
The copper strips substrate cut is subjected to electrochemical polish, acid cleaning and high pressure annealing processing.
A kind of 3. ceramic PCB manufacturing process based on graphene material as described in claim 1, which is characterized in that the use Vapour deposition process is specifically wrapped form a layer graphene film on the another side of the copper strips substrate with preset circuit diagram the step of It includes:
Using methane or ethyl alcohol drop as carbon source, Ar makes carbon source with gaseous form contact with preset circuit as protection gas The copper strips substrate surface of figure;
In hot wall chamber chemical gas-phase deposition system at certain temperature and air pressure conditions, make carbon source with preset circuit diagram Copper strips substrate surface on decompose, deposit out graphene.
4. a kind of ceramic PCB manufacturing process based on graphene material according to claim 1, which is characterized in that described Electroplate liquid includes copper sulphate or amido yellow acid nickel.
5. a kind of ceramic PCB manufacturing process based on graphene material according to claim 1, which is characterized in that described Preset thickness is 10-50um.
6. a kind of ceramic PCB manufacturing process based on graphene material according to claim 1, which is characterized in that use Move back the photosensitive wet film in the copper strips substrate of the metallic circuit layer with preset thickness made of film liquid or the removal of piece alkali.
7. a kind of ceramic PCB manufacturing process based on graphene material according to claim 1, which is characterized in that described Raw embryo material is aluminum oxide ceramic raw embryo.
A kind of 8. ceramic PCB manufacturing process based on graphene material according to claim 1, which is characterized in that metal Circuit is copper foil circuit or nickel foil circuit.
9. a kind of ceramic PCB manufacturing process based on graphene material according to claim 8, which is characterized in that work as gold When belonging to circuit for copper foil circuit, the preset temperature less than copper foil circuit fusing point is 850-950 DEG C;When metallic circuit is nickel foil line Lu Shi, the preset temperature less than nickel foil circuit fusing point are 1300-1400 DEG C.
10. a kind of ceramic PCB manufacturing process based on graphene material according to claim 1, which is characterized in that described Metallic circuit processing includes metallic circuit surface antirust or welding resistance processing.
CN201810040771.1A 2018-01-16 2018-01-16 Ceramic PCB manufacturing process based on graphene material Pending CN108200716A (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
CN201810040771.1A CN108200716A (en) 2018-01-16 2018-01-16 Ceramic PCB manufacturing process based on graphene material

Publications (1)

Publication Number Publication Date
CN108200716A true CN108200716A (en) 2018-06-22

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110923797A (en) * 2019-11-08 2020-03-27 东莞市国瓷新材料科技有限公司 Process for improving DPC electroplating hole filling uniformity by utilizing electrolytic cleaning and cleaning
CN113073366A (en) * 2021-03-18 2021-07-06 东莞市志兴电子五金有限公司 Etching silver plating matching process applied to copper sheet
CN113307647A (en) * 2021-04-16 2021-08-27 长春工业大学 Indirect brazing method of aluminum nitride ceramic copper-clad plate

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203504880U (en) * 2013-04-22 2014-03-26 江苏悦达墨特瑞新材料科技有限公司 Graphene heat conduction circuit substrate
CN103836425A (en) * 2014-01-21 2014-06-04 深圳市华星光电技术有限公司 Manufacturing method of LED light bar and LED light bar
US20150305158A1 (en) * 2014-04-22 2015-10-22 David G. Findley Metal-Free Monolithic Epitaxial Graphene-On-Diamond PWB
CN105407649A (en) * 2015-11-12 2016-03-16 深圳恒宝士线路板有限公司 Ceramic PCB manufacturing method through metal line filling

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203504880U (en) * 2013-04-22 2014-03-26 江苏悦达墨特瑞新材料科技有限公司 Graphene heat conduction circuit substrate
CN103836425A (en) * 2014-01-21 2014-06-04 深圳市华星光电技术有限公司 Manufacturing method of LED light bar and LED light bar
US20150305158A1 (en) * 2014-04-22 2015-10-22 David G. Findley Metal-Free Monolithic Epitaxial Graphene-On-Diamond PWB
CN105407649A (en) * 2015-11-12 2016-03-16 深圳恒宝士线路板有限公司 Ceramic PCB manufacturing method through metal line filling

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110923797A (en) * 2019-11-08 2020-03-27 东莞市国瓷新材料科技有限公司 Process for improving DPC electroplating hole filling uniformity by utilizing electrolytic cleaning and cleaning
CN113073366A (en) * 2021-03-18 2021-07-06 东莞市志兴电子五金有限公司 Etching silver plating matching process applied to copper sheet
CN113307647A (en) * 2021-04-16 2021-08-27 长春工业大学 Indirect brazing method of aluminum nitride ceramic copper-clad plate
CN113307647B (en) * 2021-04-16 2022-05-31 长春工业大学 Indirect brazing method of aluminum nitride ceramic copper-clad plate

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