CN108184345B - A device for picking up and crushing farmland soil and gravel and returning them to the field - Google Patents
A device for picking up and crushing farmland soil and gravel and returning them to the field Download PDFInfo
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- CN108184345B CN108184345B CN201810062065.7A CN201810062065A CN108184345B CN 108184345 B CN108184345 B CN 108184345B CN 201810062065 A CN201810062065 A CN 201810062065A CN 108184345 B CN108184345 B CN 108184345B
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- 239000002689 soil Substances 0.000 title claims abstract description 387
- 238000012216 screening Methods 0.000 claims abstract description 88
- 239000000725 suspension Substances 0.000 claims description 15
- 230000002787 reinforcement Effects 0.000 claims description 7
- 230000003014 reinforcing effect Effects 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 239000004575 stone Substances 0.000 abstract description 34
- 239000004576 sand Substances 0.000 abstract description 10
- 239000002245 particle Substances 0.000 abstract description 2
- 239000000428 dust Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000002452 interceptive effect Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000003971 tillage Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 244000105624 Arachis hypogaea Species 0.000 description 1
- 244000017020 Ipomoea batatas Species 0.000 description 1
- 235000002678 Ipomoea batatas Nutrition 0.000 description 1
- 244000061456 Solanum tuberosum Species 0.000 description 1
- 235000002595 Solanum tuberosum Nutrition 0.000 description 1
- 241000219094 Vitaceae Species 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 235000021021 grapes Nutrition 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000020232 peanut Nutrition 0.000 description 1
- 235000012015 potatoes Nutrition 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B43/00—Gatherers for removing stones, undesirable roots or the like from the soil, e.g. tractor-drawn rakes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/005—Transportable screening plants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/10—Screens in the form of endless moving bands
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Soil Sciences (AREA)
- Environmental Sciences (AREA)
- Food Science & Technology (AREA)
- Soil Working Implements (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及农业机械技术领域,特别涉及一种农田土壤碎石捡拾粉碎还田装置。The invention relates to the technical field of agricultural machinery, and in particular to a device for picking up, crushing and returning farmland soil and gravel to the field.
背景技术Background technique
农田土壤改造过程中,多是戈壁滩或山前、丘陵的土壤,内含有一定数量、大小不等的碎石(石块),这些碎石严重地影响了农业机械(旋耕机、深松机、施肥机等)的作业,而沙性土壤有利于土壤的疏松和上下通气。因此,有必要将作物耕层内的碎石进行捡拾、粉碎和还田。In the process of farmland soil transformation, most of the soil is from the Gobi Desert or the front of the mountain or the hills, which contains a certain amount of gravel (stones) of varying sizes. These gravels seriously affect the operation of agricultural machinery (rotary tillers, deep tillers, fertilizer applicators, etc.), while sandy soil is conducive to soil loosening and ventilation. Therefore, it is necessary to pick up, crush and return the gravel in the crop tillage layer to the field.
在现有的农业机械生产实践中,只有捡拾石块机械,将土壤地表的大石块捡拾,在地头卸下石块。既然石块粉碎还田后,有利于土壤的疏松,有利于作物(如葡萄、马铃薯、花生、红薯等)的生长。因此,本发明设计了一种农田土壤碎石捡拾粉碎还田装置,用于将作物耕层(5-15cm)的石块捡拾、粉碎、还田,一次性完成作业,保证了土壤的沙性土质。In the existing agricultural machinery production practice, there is only a stone picking machine that picks up large stones on the soil surface and unloads the stones at the edge of the field. Since the stones are crushed and returned to the field, it is conducive to the loosening of the soil and the growth of crops (such as grapes, potatoes, peanuts, sweet potatoes, etc.). Therefore, the present invention designs a farmland soil gravel picking, crushing and returning device, which is used to pick up, crush and return the stones in the crop tillage layer (5-15cm) to the field, complete the operation at one time, and ensure the sandy soil quality of the soil.
通过对国内外专利文献、期刊杂志及其他公开发表的文献(如互联网)进行检索,本发明在国内外未见报道,我们也未公开发表涉及本发明内容的文章,本发明在国内外公众未知。Through searching domestic and foreign patent documents, journals and other publicly published documents (such as the Internet), it is found that the present invention has not been reported at home or abroad, and we have not published any articles related to the content of the present invention. The present invention is unknown to the public at home and abroad.
发明内容Summary of the invention
针对现有生产实践中存在的问题,本发明的目的在于提供一种农田土壤碎石捡拾粉碎还田装置,用于解决挖掘耕层土壤、将土壤与石块进行分离、再将石块进行粉碎、并调节石块粉碎的大小、最后将粉碎后的沙石还田的技术问题。In view of the problems existing in the existing production practice, the purpose of the present invention is to provide a device for picking up, crushing and returning farmland soil and gravel to the field, which is used to solve the technical problems of digging the cultivated layer of soil, separating the soil from the stones, crushing the stones, adjusting the size of the crushed stones, and finally returning the crushed sand and gravel to the field.
为达到以上目的,本发明采取的技术方案是:In order to achieve the above purpose, the technical solution adopted by the present invention is:
一种农田土壤碎石捡拾粉碎还田装置,包括:机架部分、入土部分、筛土部分、粉碎还田部分和四个限深轮组23;A device for picking up and crushing farmland soil and gravel and returning it to the field, comprising: a frame part, a soil entering part, a soil screening part, a crushing and returning part to the field and four depth limiting wheel groups 23;
所述机架部分包括:机架1、三点悬挂2、变速箱3和加强拉杆4;The frame part includes: a frame 1, a three-point suspension 2, a gearbox 3 and a reinforcement rod 4;
所述三点悬挂2为3个,下端的2个三点悬挂2分别固定于机架1的前方,上端的三点悬挂2与2个加强拉杆4的上端固定连接,2个加强拉杆4的下端分别与机架1的后部靠近左右两端固定连接;所述变速箱3固定于机架1的前部上方;There are three three-point suspensions 2, two of which are fixed at the front of the frame 1, and the three-point suspension 2 at the upper end is fixedly connected to the upper ends of two reinforcing rods 4, and the lower ends of the two reinforcing rods 4 are fixedly connected to the rear of the frame 1 near the left and right ends; the gearbox 3 is fixed on the upper front of the frame 1;
所述入土部分包括:入土铲5和入土铲固定板6;所述入土铲5的中间设有若干间隔;所述入土铲5的上部通过入土铲固定板6固定在机架1下方;The burying part includes: a burying shovel 5 and a burying shovel fixing plate 6; a plurality of spaces are provided in the middle of the burying shovel 5; the upper part of the burying shovel 5 is fixed to the bottom of the frame 1 through the burying shovel fixing plate 6;
所述筛土部分包括:筛土链轮链条动力组7、筛土主动辊8、筛土从动辊9、筛土条栅10、筛土固定板11;The soil screening part comprises: a soil screening sprocket chain power group 7, a soil screening active roller 8, a soil screening driven roller 9, a soil screening bar grid 10, and a soil screening fixed plate 11;
所述筛土固定板11为2个,固定在机架1的中部下方,所述筛土主动辊8和筛土从动辊9的两端分别通过轴承固定在筛土固定板11上;所述变速箱3的左侧输出轴,将动力通过筛土链轮链条动力组7传递给筛土主动辊8,筛土主动辊8通过筛土条栅10带动筛土从动辊9旋转,所述筛土条栅10设有缝隙;There are two soil screening fixed plates 11 fixed at the lower middle part of the frame 1, and both ends of the soil screening active roller 8 and the soil screening driven roller 9 are fixed on the soil screening fixed plates 11 through bearings respectively; the left output shaft of the gearbox 3 transmits power to the soil screening active roller 8 through the soil screening sprocket chain power group 7, and the soil screening active roller 8 drives the soil screening driven roller 9 to rotate through the soil screening bar 10, and the soil screening bar 10 is provided with gaps;
所述粉碎还田部分包括:碎土皮带组12、碎土辊13、碎土动刀14、碎土定刀15和碎土辊固定板16;The crushing and returning to the field part includes: a crushing belt group 12, a crushing roller 13, a crushing moving knife 14, a crushing fixed knife 15 and a crushing roller fixing plate 16;
所述碎土辊固定板16固定在机架1的后部,所述碎土辊固定板16上交错布局若干列碎土定刀15,每列碎土定刀15包括若干把碎土定刀15,所述每列碎土定刀15呈下半圆形排列;所述变速箱3的右侧输出轴,通过碎土皮带组12与碎土辊13连接,所述碎土辊13的周边交错布局若干列碎土动刀14,每列碎土动刀14包括若干把碎土动刀14,所述碎土动刀14和碎土定刀15之间交错布局;The soil crushing roller fixing plate 16 is fixed to the rear part of the frame 1, and a plurality of rows of soil crushing fixed knives 15 are arranged in a staggered manner on the soil crushing roller fixing plate 16, and each row of soil crushing fixed knives 15 includes a plurality of soil crushing fixed knives 15, and each row of soil crushing fixed knives 15 is arranged in a lower semicircle; the right output shaft of the gearbox 3 is connected to the soil crushing roller 13 through the soil crushing belt group 12, and a plurality of rows of soil crushing movable knives 14 are arranged in a staggered manner around the soil crushing roller 13, and each row of soil crushing movable knives 14 includes a plurality of soil crushing movable knives 14, and the soil crushing movable knives 14 and the soil crushing fixed knives 15 are arranged in a staggered manner;
所述四个限深轮组23分别固定于机架1的四角下方,用于支撑农田土壤碎石捡拾粉碎还田装置,通过调节机架1前端的两个限深轮组23的深度,调节入土铲5的入土深度。The four depth-limiting wheel groups 23 are respectively fixed under the four corners of the frame 1 to support the farmland soil and gravel picking, crushing and returning device. The burying depth of the shovel 5 is adjusted by adjusting the depth of the two depth-limiting wheel groups 23 at the front end of the frame 1.
在上述技术方案的基础上,在所述入土铲5的靠近底部处固定设有与入土铲5垂直的条栅加强板24,用于增强入土铲5的强度。On the basis of the above technical solution, a bar grid reinforcement plate 24 perpendicular to the earth-entering shovel 5 is fixedly provided near the bottom of the earth-entering shovel 5 to enhance the strength of the earth-entering shovel 5 .
在上述技术方案的基础上,所述粉碎还田部分还包括:碎土上盖板17、若干一级碎土挡板18、若干一级碎土挡板调节轴19、若干二级碎土挡板20、若干二级碎土挡板调节轴21;On the basis of the above technical solution, the crushing and returning to the field part further includes: a crushing upper cover plate 17, a plurality of first-level crushing baffles 18, a plurality of first-level crushing baffle adjustment shafts 19, a plurality of second-level crushing baffles 20, and a plurality of second-level crushing baffle adjustment shafts 21;
所述碎土上盖板17固定在机架1的后部,与碎土辊固定板16形成有一个前入口的封闭内腔;若干所述一级碎土挡板18的一端分别固定于所述碎土上盖板17上的若干一级碎土板固定点28,若干所述一级碎土挡板18的中部分别与若干一级碎土挡板调节轴19的一端固定连接,所述一级碎土挡板调节轴19的另一端穿过碎土上盖板17,且固定在碎土上盖板17上,通过调节所述若干一级碎土挡板调节轴19使若干一级碎土挡板18分别绕若干一级碎土板固定点28转动,以调节一级碎土挡板18与碎土辊13上碎土动刀14之间的间隙;The soil crushing upper cover plate 17 is fixed to the rear part of the frame 1, and forms a closed inner cavity with a front entrance with the soil crushing roller fixing plate 16; one end of a plurality of the first-level soil crushing baffles 18 are respectively fixed to a plurality of first-level soil crushing plate fixing points 28 on the soil crushing upper cover plate 17, and the middle parts of a plurality of the first-level soil crushing baffles 18 are respectively fixedly connected to one end of a plurality of first-level soil crushing baffle adjusting shafts 19, and the other end of the first-level soil crushing baffle adjusting shafts 19 passes through the soil crushing upper cover plate 17 and is fixed on the soil crushing upper cover plate 17, and the plurality of first-level soil crushing baffles 18 are respectively rotated around a plurality of first-level soil crushing plate fixing points 28 by adjusting the plurality of first-level soil crushing baffle adjusting shafts 19, so as to adjust the gap between the first-level soil crushing baffle 18 and the soil crushing movable knife 14 on the soil crushing roller 13;
所述二级碎土挡板20位于一级碎土挡板18的下后方,若干二级碎土挡板20的一端分别固定于所述碎土上盖板17上的若干二级碎土板固定点26,所述若干二级碎土挡板20的中部分别与若干二级碎土挡板调节轴21的一端固定连接,所述二级碎土挡板调节轴21的另一端穿过碎土上盖板17,且固定在碎土上盖板17上,通过调节所述若干二级碎土挡板调节轴21使若干二级碎土挡板20分别绕若干二级碎土板固定点26转动,以调节二级碎土挡板20与碎土辊13上碎土动刀14之间的间隙。The secondary soil crushing baffle 20 is located at the lower rear of the primary soil crushing baffle 18, one ends of a plurality of secondary soil crushing baffles 20 are respectively fixed to a plurality of secondary soil crushing plate fixing points 26 on the soil crushing upper cover plate 17, the middle parts of the plurality of secondary soil crushing baffles 20 are respectively fixedly connected to one ends of a plurality of secondary soil crushing baffle adjusting shafts 21, the other ends of the secondary soil crushing baffle adjusting shafts 21 pass through the soil crushing upper cover plate 17 and are fixed on the soil crushing upper cover plate 17, and the plurality of secondary soil crushing baffles 20 are respectively rotated around a plurality of secondary soil crushing plate fixing points 26 by adjusting the plurality of secondary soil crushing baffle adjusting shafts 21 to adjust the gap between the secondary soil crushing baffle 20 and the soil crushing movable knife 14 on the soil crushing roller 13.
在上述技术方案的基础上,所述每把碎土定刀15之间设置有栅格间隙27,用于将碎土动刀14和碎土定刀15切碎的石块漏到底面上。On the basis of the above technical solution, a grid gap 27 is provided between each soil crushing fixed knife 15, so as to allow the stones crushed by the soil crushing movable knife 14 and the soil crushing fixed knife 15 to flow to the bottom surface.
在上述技术方案的基础上,所述栅格间隙27的宽度根据农田土壤要求确定。On the basis of the above technical solution, the width of the grid gap 27 is determined according to the requirements of farmland soil.
在上述技术方案的基础上,所述栅格间隙27的宽度为1-3mm。Based on the above technical solution, the width of the grid gap 27 is 1-3 mm.
在上述技术方案的基础上,所述一级碎土挡板18和二级碎土挡板20内侧都设有梯形分布的锯齿25。On the basis of the above technical solution, the inner sides of the primary soil crushing baffle 18 and the secondary soil crushing baffle 20 are both provided with trapezoidal distributed saw teeth 25 .
在上述技术方案的基础上,所述碎土上盖板17和碎土辊固定板16形成的内腔后面,设置有挡土橡胶板22,用于挡住破碎后的小沙土,避免土尘飞扬。On the basis of the above technical solution, a soil retaining rubber plate 22 is arranged behind the inner cavity formed by the soil crushing upper cover plate 17 and the soil crushing roller fixing plate 16 to block the crushed small sand and soil to prevent dust from flying.
在上述技术方案的基础上,所述农田土壤碎石捡拾粉碎还田装置通过三点悬挂2与拖拉机连接。On the basis of the above technical solution, the farmland soil gravel picking, crushing and returning device is connected to the tractor via a three-point suspension 2.
在上述技术方案的基础上,所述变速箱3通过联轴器与拖拉机的PTO动力连接。On the basis of the above technical solution, the gearbox 3 is connected to the PTO power of the tractor through a coupling.
本发明具有以下优点:The present invention has the following advantages:
1、本发明所述的筛土部分,通过变速箱3的左侧(以前进方向为准)输出轴,将动力通过筛土链轮链条动力组7传递给筛土主动辊8,筛土主动辊8通过筛土条栅10带动筛土从动辊9转动,筛土主动辊8和筛土从动辊9的两端分别通过轴承固定在筛土固定板11上,筛土固定板11固定在机架1上,实现筛土的动力传动。1. The soil screening part described in the present invention transmits power to the soil screening active roller 8 through the soil screening sprocket chain power group 7 through the left side output shaft of the gearbox 3. The soil screening active roller 8 drives the soil screening driven roller 9 to rotate through the soil screening bar grid 10. The two ends of the soil screening active roller 8 and the soil screening driven roller 9 are respectively fixed on the soil screening fixed plate 11 through bearings, and the soil screening fixed plate 11 is fixed on the frame 1 to realize the power transmission of soil screening.
2、本发明所述的粉碎还田部分,通过变速箱3的右侧(以前进方向为准)输出轴,将动力通过碎土皮带组12与碎土辊13连接,碎土辊13的周边交错布局了若干列碎土动刀14,每列碎土动刀14包括多把碎土动刀14,碎土辊固定板16上交错布局若干列碎土定刀15,每列碎土定刀15包括多把碎土定刀15,,所述每列碎土定刀15呈下半圆形排列;碎土动刀14和碎土定刀15之间交错布局,用于破碎石块。碎土定刀15之间设置有栅格间隙27(通常栅格间隙27的宽度为1-3mm),破碎的沙石可以通过栅格间隙27漏到地面上,漏不下去的石块,继续在碎土动刀14和碎土定刀15之间进行粉碎与碰撞,直到漏到地面为止,实现沙石的粉碎还田。2. The crushing and returning to the field part of the present invention is connected to the crushing roller 13 through the right side (based on the forward direction) output shaft of the gearbox 3 through the crushing belt group 12. Several rows of crushing knives 14 are arranged in a staggered manner around the crushing roller 13, and each row of crushing knives 14 includes a plurality of crushing knives 14. Several rows of crushing fixed knives 15 are arranged in a staggered manner on the crushing roller fixed plate 16, and each row of crushing fixed knives 15 includes a plurality of crushing fixed knives 15. Each row of crushing fixed knives 15 is arranged in a lower semicircular shape. The crushing knives 14 and the crushing fixed knives 15 are arranged in a staggered manner to crush stones. A grid gap 27 (usually the width of the grid gap 27 is 1-3mm) is set between the crushing fixed knives 15, and the crushed sand and stones can leak to the ground through the grid gap 27. The stones that cannot leak continue to be crushed and collided between the crushing knives 14 and the crushing fixed knives 15 until they leak to the ground, thereby achieving the crushing and returning of sand and stones to the field.
3、本发明所述的两个碎土辊固定板16固定在机架1的后部,碎土上盖板17固定在机架1的后部上方,与碎土辊固定板16形成有1个小入口的封闭内腔,若干一级碎土挡板18的一端分别固定于所述碎土上盖板17上的若干一级碎土板固定点28,所述若干一级碎土挡板18的中部分别与若干一级碎土挡板调节轴19的一端固定连接,所述一级碎土挡板调节轴19的另一端穿过碎土上盖板17,且固定在碎土上盖板17上,所述通过调节所述若干一级碎土挡板调节轴19使若干一级碎土挡板18分别绕若干一级碎土板固定点28转动,以实现调节一级碎土挡板18与碎土辊13上碎土动刀14之间的间隙,从而满足土壤石块粉碎前后的大小要求。3. The two soil crushing roller fixing plates 16 described in the present invention are fixed to the rear part of the frame 1, and the soil crushing upper cover plate 17 is fixed to the upper rear part of the frame 1 to form a closed inner cavity with a small entrance with the soil crushing roller fixing plate 16. One ends of a plurality of primary soil crushing baffles 18 are respectively fixed to a plurality of primary soil crushing plate fixing points 28 on the soil crushing upper cover plate 17, and the middle parts of the plurality of primary soil crushing baffles 18 are respectively fixedly connected to one ends of a plurality of primary soil crushing baffle adjusting shafts 19, and the other ends of the primary soil crushing baffle adjusting shafts 19 pass through the soil crushing upper cover plate 17 and are fixed on the soil crushing upper cover plate 17. The plurality of primary soil crushing baffles 18 are respectively rotated around a plurality of primary soil crushing plate fixing points 28 by adjusting the plurality of primary soil crushing baffle adjusting shafts 19, so as to adjust the gap between the primary soil crushing baffle 18 and the soil crushing movable knife 14 on the soil crushing roller 13, thereby meeting the size requirements of soil and stone before and after crushing.
4、本发明所述的二级碎土挡板20和二级碎土挡板调节轴21与一级碎土挡板18、一级碎土挡板调节轴19同样原理,也固定在碎土上盖板17上;一级碎土挡板18和二级碎土挡板20内侧都设有梯形分布的锯齿25,可以多点破碎石块。4. The secondary soil crushing baffle 20 and the secondary soil crushing baffle adjusting shaft 21 of the present invention are based on the same principle as the primary soil crushing baffle 18 and the primary soil crushing baffle adjusting shaft 19, and are also fixed on the soil crushing upper cover plate 17; the primary soil crushing baffle 18 and the secondary soil crushing baffle 20 are both provided with trapezoidal saw teeth 25 on the inner side, which can crush stones at multiple points.
5、本发明所述的碎土上盖板17和碎土辊固定板16形成的内腔后面,设置了挡土橡胶板22,便于破碎后的小沙土落入地面,避免土尘飞扬。5. A soil retaining rubber plate 22 is arranged behind the inner cavity formed by the soil crushing upper cover plate 17 and the soil crushing roller fixing plate 16 of the present invention, so as to facilitate the crushed small sand and soil to fall to the ground and avoid dust flying.
6、本发明所述的4个限深轮组23分别固定在机架1的四角下方,分布在前端2个,后端2个,便于平衡机器的重心,前面的2个限深轮组23可以调节入土铲5的入土深度。6. The four depth-limiting wheel groups 23 of the present invention are respectively fixed under the four corners of the frame 1, with two at the front end and two at the rear end, so as to balance the center of gravity of the machine. The two front depth-limiting wheel groups 23 can adjust the burying depth of the shovel 5.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
本发明有如下附图:The present invention has the following accompanying drawings:
图1整机结构主视示意图;Figure 1 is a schematic diagram of the front view of the whole machine structure;
图2整机结构俯视示意图;Figure 2 is a schematic top view of the entire structure;
图3碎土辊部分结构主视示意图;Fig. 3 is a schematic diagram of the front view of the soil crushing roller part structure;
图4碎土辊部分结构俯视示意图;Fig. 4 is a schematic top view of a partial structure of a soil crushing roller;
图5碎土动刀和碎土定刀的固定位置结构剖面示意图。FIG5 is a schematic cross-sectional view of the fixed position structure of the soil crushing movable knife and the soil crushing fixed knife.
附图标记:1.机架 2.三点悬挂 3.变速箱 4.加强拉杆 5.入土铲 6、入土铲固定板 7.筛土链轮链条动力组 8.筛土主动辊 9、筛土从动辊 10.筛土条栅 11.筛土固定板12.碎土皮带组 13.碎土辊 14.碎土动刀 15.碎土定刀 16.碎土辊固定板 17.碎土上盖板18.一级碎土挡板 19.一级碎土挡板调节轴 20.二级碎土挡板 21.二级碎土挡板调节轴22.挡土橡胶板 23.限深轮组 24.条栅加强板 25.锯齿 26.二级碎土板固定点 27.栅格间隙 28.一级碎土板固定点Figure numerals: 1. Frame 2. Three-point suspension 3. Gearbox 4. Reinforced tie rod 5. Soil shovel 6. Soil shovel fixing plate 7. Soil screening sprocket chain power group 8. Soil screening active roller 9. Soil screening driven roller 10. Soil screening bar grid 11. Soil screening fixing plate 12. Soil crushing belt group 13. Soil crushing roller 14. Soil crushing moving knife 15. Soil crushing fixed knife 16. Soil crushing roller fixing plate 17. Soil crushing upper cover plate 18. First-level soil crushing baffle 19. First-level soil crushing baffle adjustment shaft 20. Second-level soil crushing baffle 21. Second-level soil crushing baffle adjustment shaft 22. Soil retaining rubber plate 23. Depth limiting wheel group 24. Bar grid reinforcement plate 25. Sawtooth 26. Second-level soil crushing plate fixing point 27. Grid gap 28. First-level soil crushing plate fixing point
具体实施方式Detailed ways
下面结合附图和实施例,对本发明的具体实施方式做进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
本发明基于如下一种构思:(1)一种农田土壤碎石捡拾粉碎还田装置,根据土壤碎石的状况,调整农田土壤碎石捡拾粉碎还田装置前面2个限深轮组23的高度,继而调节入土铲5的入土深度;根据土壤的石块粉碎前的大小和粉碎后的要求,通过分别调节一级碎土挡板调节轴19、二级碎土挡板调节轴21,继而分别调节一级碎土挡板18、二级碎土挡板20与粉碎动刀(碎土动刀)14之间的间隙;(2)拖拉机通过三点悬挂2,连接本发明装置,拖拉机PTO动力通过联轴器连接变速箱3,再通过筛土链轮链条动力组7和碎土皮带组12,分别启动筛土部分和粉碎还田部分;(3)拖拉机行驶,设有间隙的入土铲5入土,将耕层的土壤(直径大于入土铲5间隙的土)推到筛土部分,筛土部分将带石块的土壤向后输送运动,大于筛土条栅10缝隙的石块,在筛土条栅10的推动下,继续向后移动;小于筛土条栅10缝隙的土壤,通过筛土条栅10的缝隙,落回到地面;(4)筛选出的石块,落入粉碎还田部分的内腔中,在一级碎土挡板18、二级碎土挡板20、粉碎动刀14、粉碎定刀15的击打交互作用下,打碎的小沙石通过粉碎定刀15之间的栅格间隙27,落入地面;漏不下去的石块继续在粉碎内腔中,在粉碎动刀14和粉碎定刀15的相互击打下,直至粉碎漏到地面。The present invention is based on the following concept: (1) A device for picking up and crushing farmland soil and gravel and returning it to the field. According to the condition of soil and gravel, the height of the two depth-limiting wheel groups 23 in front of the device is adjusted, and then the soil entry depth of the soil shovel 5 is adjusted; according to the size of the soil stones before crushing and the requirements after crushing, the gaps between the first-level soil crushing baffle 18, the second-level soil crushing baffle 20 and the crushing moving knife (soil crushing moving knife) 14 are adjusted respectively; (2) The tractor is connected to the device of the present invention through a three-point suspension 2, and the tractor PTO power is connected to the gearbox 3 through a coupling, and then the soil screening part and the crushing and returning part are started respectively through the soil screening sprocket chain power group 7 and the soil crushing belt group 12; (3) The tractor is pulled As the machine moves, the soil-entering shovel 5 with a gap enters the soil and pushes the soil of the cultivated layer (the soil with a diameter larger than the gap of the soil-entering shovel 5) to the soil screening part. The soil screening part transports the soil with stones backward. The stones larger than the gap of the soil screening bar grid 10 continue to move backward under the push of the soil screening bar grid 10; the soil smaller than the gap of the soil screening bar grid 10 passes through the gap of the soil screening bar grid 10 and falls back to the ground; (4) The screened stones fall into the inner cavity of the crushing and returning part. Under the interactive action of the first-level crushing baffle 18, the second-level crushing baffle 20, the crushing movable knife 14, and the crushing fixed knife 15, the crushed small sand and gravel pass through the grid gap 27 between the crushing fixed knives 15 and fall to the ground; the stones that cannot fall out continue to stay in the crushing inner cavity and are hit by the crushing movable knife 14 and the crushing fixed knife 15 until they are crushed and leak out to the ground.
如图1和图2所示,一种农田土壤碎石捡拾粉碎还田装置,主要包括:机架部分、入土部分、筛土部分和粉碎还田部分;As shown in FIG. 1 and FIG. 2 , a farmland soil gravel picking, crushing and returning device mainly comprises: a frame part, a soil entering part, a soil screening part and a crushing and returning part;
所述机架部分包括:机架1、三点悬挂2、变速箱3和加强拉杆4;The frame part includes: a frame 1, a three-point suspension 2, a gearbox 3 and a reinforcement rod 4;
所述入土部分包括:入土铲5、入土铲固定板6和条栅加强板24;The burying part includes: a burying shovel 5, a burying shovel fixing plate 6 and a bar grid reinforcement plate 24;
所述筛土部分包括:筛土链轮链条动力组7、筛土主动辊8、筛土从动辊9、筛土条栅10、筛土固定板11;The soil screening part comprises: a soil screening sprocket chain power group 7, a soil screening active roller 8, a soil screening driven roller 9, a soil screening bar grid 10, and a soil screening fixed plate 11;
所述粉碎还田部分包括:碎土皮带组12、碎土辊13、碎土动刀14、碎土定刀15、碎土辊固定板16、碎土上盖板17、若干一级碎土挡板18、若干一级碎土挡板调节轴19、若干二级碎土挡板20、若干二级碎土挡板调节轴21;The crushing and returning to the field part includes: a soil crushing belt group 12, a soil crushing roller 13, a soil crushing moving knife 14, a soil crushing fixed knife 15, a soil crushing roller fixing plate 16, a soil crushing upper cover plate 17, a plurality of primary soil crushing baffles 18, a plurality of primary soil crushing baffle adjustment shafts 19, a plurality of secondary soil crushing baffles 20, and a plurality of secondary soil crushing baffle adjustment shafts 21;
所述加强拉杆4与三点悬挂2连接,固定整个农田土壤碎石捡拾粉碎还田装置,三点悬挂2和变速箱3都固定在机架1上;The reinforcing rod 4 is connected to the three-point suspension 2 to fix the entire farmland soil and gravel picking, crushing and returning device to the field. The three-point suspension 2 and the gearbox 3 are both fixed on the frame 1;
所述入土铲5的中间有多个间隔,既便于入土,又便于筛掉部分细粒土(细土粒),其靠近底部固定着条栅加强板24,用于增强入土铲5的强度,入土铲5由入土铲固定板6固定在机架1上;There are multiple spaces in the middle of the soil shovel 5, which is convenient for soil entry and sifting out some fine soil (fine soil particles). A bar grid reinforcement plate 24 is fixed near the bottom to enhance the strength of the soil shovel 5. The soil shovel 5 is fixed to the frame 1 by a soil shovel fixing plate 6.
如图1和图2所示,所述变速箱3的左侧(以前进方向为准)输出轴,将动力通过筛土链轮链条动力组7传递给筛土主动辊8,筛土主动辊8通过筛土条栅10带动筛土从动辊9转动,筛土主动辊8和筛土从动辊9的两端分别通过轴承固定在筛土固定板11上,筛土固定板11固定在机架1上。As shown in Figures 1 and 2, the output shaft on the left side (based on the forward direction) of the gearbox 3 transmits power to the soil screening active roller 8 through the soil screening sprocket chain power group 7. The soil screening active roller 8 drives the soil screening driven roller 9 to rotate through the soil screening bar grid 10. The two ends of the soil screening active roller 8 and the soil screening driven roller 9 are respectively fixed on the soil screening fixed plate 11 through bearings, and the soil screening fixed plate 11 is fixed on the frame 1.
如图1-5所示,所述变速箱3的右侧(以前进方向为准)输出轴,通过碎土皮带组12与碎土辊13连接在一起,碎土辊13的周边交错布局了多把碎土动刀14,碎土辊固定板16上交错布局多把碎土定刀15,碎土动刀14和碎土定刀15交错布局,用于切碎石块,碎土定刀15之间设置有栅格间隙27(根据农田土壤的要求,通常为栅格间隙27的宽度为1-3mm),切碎的石块,可以通过栅格间隙27漏到地面上,漏不下去的石块,继续在碎土动刀14和碎土定刀15之间进行粉碎与碰撞,直到漏到地面为止;As shown in Fig. 1-5, the right side (based on the forward direction) output shaft of the gearbox 3 is connected to the soil crushing roller 13 through the soil crushing belt group 12. A plurality of soil crushing movable knives 14 are arranged alternately around the soil crushing roller 13, and a plurality of soil crushing fixed knives 15 are arranged alternately on the soil crushing roller fixed plate 16. The soil crushing movable knives 14 and the soil crushing fixed knives 15 are arranged alternately to crush stones. Grid gaps 27 are provided between the soil crushing fixed knives 15 (depending on the requirements of farmland soil, the width of the grid gaps 27 is usually 1-3 mm). The crushed stones can leak to the ground through the grid gaps 27. The stones that cannot leak continue to be crushed and collided between the soil crushing movable knives 14 and the soil crushing fixed knives 15 until they leak to the ground.
所述碎土辊固定板16固定在机架1的后部,碎土上盖板17固定在机架1的后部,与碎土辊固定板16形成一个单边封闭的内腔,碎土上盖板17上的若干碎土板固定点28分别固定着若干一级碎土挡板18的一端,若干一级碎土挡板18的中间部位分别连接若干一级碎土挡板调节轴19的一端,一级碎土挡板调节轴19的另一端穿过碎土上盖板17,且固定在碎土上盖板17上,通过调节所述若干一级碎土挡板调节轴19分别使若干一级碎土挡板18分别绕若干一级碎土板固定点28转动,继而调节一级碎土挡板18与碎土辊13上碎土动刀14之间的间隙;The soil crushing roller fixing plate 16 is fixed to the rear part of the frame 1, and the soil crushing upper cover plate 17 is fixed to the rear part of the frame 1 to form a single-sided closed inner cavity with the soil crushing roller fixing plate 16. A plurality of soil crushing plate fixing points 28 on the soil crushing upper cover plate 17 are respectively fixed to one end of a plurality of primary soil crushing baffles 18, and the middle parts of the plurality of primary soil crushing baffles 18 are respectively connected to one end of a plurality of primary soil crushing baffle adjusting shafts 19, and the other end of the primary soil crushing baffle adjusting shaft 19 passes through the soil crushing upper cover plate 17 and is fixed on the soil crushing upper cover plate 17. By adjusting the plurality of primary soil crushing baffle adjusting shafts 19, the plurality of primary soil crushing baffles 18 are respectively rotated around the plurality of primary soil crushing plate fixing points 28, and then the gap between the primary soil crushing baffle 18 and the soil crushing movable knife 14 on the soil crushing roller 13 is adjusted;
所述二级碎土挡板20和二级碎土挡板调节轴21与一级碎土挡板18、一级碎土挡板调节轴19同样原理,也固定在碎土上盖板17上;The secondary soil crushing baffle 20 and the secondary soil crushing baffle adjusting shaft 21 are based on the same principle as the primary soil crushing baffle 18 and the primary soil crushing baffle adjusting shaft 19, and are also fixed on the soil crushing upper cover plate 17;
所述一级碎土挡板18和二级碎土挡板20内侧都有梯形分布的锯齿25,可以多点破碎石块。The first-stage soil crushing baffle 18 and the second-stage soil crushing baffle 20 have trapezoidal saw teeth 25 on their inner sides, which can crush rocks at multiple points.
所述碎土上盖板17和碎土辊固定板16形成的内腔后面,设置了挡土橡胶板22,便于破碎后的小沙土落入地面,避免灰尘飞扬。A soil retaining rubber plate 22 is arranged behind the inner cavity formed by the soil crushing upper cover plate 17 and the soil crushing roller fixing plate 16 to facilitate the crushed small sand and soil to fall to the ground and avoid dust flying.
所述4个限深轮组23分别固定在机架1的四角下方,分布在前端2个,后端2个,便于支撑农田土壤碎石捡拾粉碎还田装置,前面的2个限深轮组23可以调节入土铲5的入土深度。The four depth-limiting wheel groups 23 are respectively fixed under the four corners of the frame 1, distributed at two front ends and two rear ends, so as to support the farmland soil and gravel picking, crushing and returning device. The two front depth-limiting wheel groups 23 can adjust the soil entry depth of the soil shovel 5.
本发明的大致工作过程如下:根据土壤碎石的状况,调整本发明所述前面的2个限深轮组23,继而调节入土铲5的入土深度;根据土壤的石块大小和粉碎后的要求,通过分别调节一级碎土挡板调节轴19、二级碎土挡板调节轴21,继而分别调节一级碎土挡板18、二级碎土挡板20与粉碎动刀14之间的间隙;拖拉机通过三点悬挂2,连接该发明装置,拖拉机PTO动力通过联轴器连接变速箱3,通过筛土链轮链条动力组7和碎土皮带组12,分别启动筛土部分和粉碎还田部分;拖拉机行驶,入土铲5入土,设有间隙的入土铲5将耕层的土壤(直径大小大于入土铲5间隙的土壤)推到筛土部分,筛土部分将带石块的土壤向后输送运动,大于筛土条栅10的石块,在筛土条栅10的推动下,继续向后移动;小于筛土条栅10的土壤,通过筛土条栅10之间的缝隙,落回到地面;筛选出的石块,落入粉碎还田部分的内腔中,在一级碎土挡板18、二级碎土挡板20、粉碎动刀14、粉碎定刀15的击打交互作用下,打碎的小沙石通过粉碎定刀15之间的栅格间隙27,落入地面;漏不下去的石块继续在粉碎内腔中,在粉碎动刀14和粉碎定刀15的相互击打下,直至粉碎漏到地面。The general working process of the present invention is as follows: according to the condition of soil crushing, the two depth-limiting wheel groups 23 in front of the present invention are adjusted, and then the soil-entering depth of the soil-entering shovel 5 is adjusted; according to the size of the stones in the soil and the requirements after crushing, the gaps between the first-level soil-crushing baffle 18, the second-level soil-crushing baffle 20 and the crushing moving knife 14 are adjusted respectively by adjusting the first-level soil-crushing baffle adjustment shaft 19 and the second-level soil-crushing baffle adjustment shaft 21; the tractor is connected to the device of the invention through a three-point suspension 2, and the tractor PTO power is connected to the gearbox 3 through a coupling, and the soil screening part and the crushing and returning part are started respectively through the soil screening sprocket chain power group 7 and the soil crushing belt group 12; the tractor is running, the soil-entering shovel 5 enters the soil, and the soil-entering shovel 5 with a gap moves the soil of the cultivated layer The soil (soil with a diameter larger than the gap between the shovels 5) is pushed to the soil screening part, and the soil screening part transports the soil with stones backward. The stones larger than the soil screening bars 10 continue to move backward under the push of the soil screening bars 10; the soil smaller than the soil screening bars 10 falls back to the ground through the gaps between the soil screening bars 10; the screened stones fall into the inner cavity of the crushing and returning to the field part, and under the interactive action of the first-level soil crushing baffle 18, the second-level soil crushing baffle 20, the crushing movable knife 14, and the crushing fixed knife 15, the crushed small sand and gravel pass through the grid gap 27 between the crushing fixed knives 15 and fall to the ground; the stones that cannot leak out continue to stay in the crushing inner cavity, and are hit by the crushing movable knife 14 and the crushing fixed knife 15 until they are crushed and leak out to the ground.
以上实施方式仅用于说明本发明,而并非对本发明的限制,有关技术领域的普通技术人员,在不脱离本发明的实质和范围的情况下,还可以做出各种变化和变型,因此所有等同的技术方案也属于本发明的范畴,本发明的专利保护范围由权利要求限定。The above implementation modes are only used to illustrate the present invention, but not to limit the present invention. Ordinary technicians in the relevant technical field can make various changes and modifications without departing from the essence and scope of the present invention. Therefore, all equivalent technical solutions also belong to the scope of the present invention. The patent protection scope of the present invention is defined by the claims.
本说明书中未做详细描述的内容属于本领域专业技术人员公知的现有技术。The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
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| CN111587617B (en) * | 2020-06-08 | 2022-06-03 | 安徽省皖江蔬菜产业技术研究院有限责任公司 | Device and method for cleaning crop seedling pulling disease residues in vegetable planting soil |
| CN117178670B (en) * | 2023-11-06 | 2024-04-16 | 江苏森德有机农业发展有限公司 | Land leveling device for planting fruits and vegetables and capable of separating stones |
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