CN108103945B - A kind of whole landing mould bases of cast-in-situ box girder - Google Patents

A kind of whole landing mould bases of cast-in-situ box girder Download PDF

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Publication number
CN108103945B
CN108103945B CN201711389770.XA CN201711389770A CN108103945B CN 108103945 B CN108103945 B CN 108103945B CN 201711389770 A CN201711389770 A CN 201711389770A CN 108103945 B CN108103945 B CN 108103945B
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China
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lifting
lifting unit
lateral
oil cylinder
mould bases
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CN108103945A (en
Inventor
王新洁
杜长铃
高成玉
张峰
侯代影
原葆
李晨
孙立愫
许有仓
彭石
荆明
张俊
陈多谋
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PowerChina Railway Construction Investment Group Co Ltd
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PowerChina Railway Construction Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D2/00Bridges characterised by the cross-section of their bearing spanning structure
    • E01D2/04Bridges characterised by the cross-section of their bearing spanning structure of the box-girder type

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

The present invention relates to construction of cast-in-situ box-beam equipment technical fields, the whole landing mould bases of specially a kind of cast-in-situ box girder, it solves time-consuming and laborious using conventional frame body when box girder construction, it is lower using mobile formwork sexual valence, the problem of lacking high safety performance landing mould bases simultaneously, it is included in the symmetrically arranged fore-stock in adjacent pier stud center line both ends and after-poppet, the box beam external mold with support is connected on template bottom cross beam, template bottom cross beam top is provided with counterweight far from pier stud center, fore-stock and after-poppet include frame body, main lifting cylinder is fixed on lateral ram beam, lateral ram beam lower part is provided with lateral coupling beam and the two opposite can be slided, transverse adjusting oil cylinder is provided between lateral coupling beam and lateral ram beam.The bottom of mould bases is arranged in lateral adjustment device of the invention, it would be possible to lead to the decentralization of stress change location, so that mould bases whole stability under loading during lateral adjustments, while the stability of mould bases is further enhanced using counterweight.

Description

A kind of whole landing mould bases of cast-in-situ box girder
Technical field
The present invention relates to construction of cast-in-situ box-beam equipment technical field, the whole landing mould bases of specially a kind of cast-in-situ box girder.
Background technique
With the fast development of country's urban construction and the continuous investment to infrastructure, overpass, railway light rail bridge Largely show.Mobile formwork is gradually popularized in beam processed construction, due to mobile formwork beam both do not need to build it is huge prefabricated Liang Chang does not need the fortune beam setting up girder of large-tonnage yet, to reduce the cost of a large amount of construction Liang Chang;Meanwhile mobile formwork system Beam is not limited by space, can effectively ensure that the passability of construction speed and road under bridge face.But what is had to take into account that is mobile mould The production processing cost of frame is higher, and the construction personnel of each department is needed to have higher tacit agreement degree and allotment in the construction process Performance is high to the competency profiling of unit in charge of construction.
When carrying out beam processed construction in field or blocked road, road surface support force is encountered preferably and without considering construction location When the passage capacity at bridge bottom, cost can be substantially reduced using frame body support.But when using raft support method construction, bracket sets up week Phase is long, safety of structure is poor, frame pipe consumption is big, and bracket raw material are easy to appear corrosion, deformation, cracking in circular flow The problems such as, influence structure safety;When using the construction of such frame body complete one across after, due to itself not having a mobility, therefore need Again frame body is set up, it is time-consuming and laborious.There are portion of techniques personnel to devise the supporting frame of ground mobile, but studies carefully its essence For, essence is to realize moving horizontally for frame body, but die sinking, the conjunction of box beam external mold by installing fixing bracket body additional mobile device Mold device is realized that, since the matching degree of the two system is poor, frame body extremely topples, sternly using the system that template carries Construction safety is endangered again.
Summary of the invention
The present invention in order to solve road surface support force preferably and without consider construction location bridge bottom passage capacity in the case where, It is time-consuming and laborious using conventional frame body, it is lower using mobile formwork sexual valence, while lacking the problem of high safety performance lands mould bases again, Provide a kind of cast-in-situ box girder entirety landing mould bases.
The present invention is achieved through the following technical solutions: a kind of whole landing mould bases of cast-in-situ box girder is included in adjacent The symmetrically arranged fore-stock in pier stud center line both ends and after-poppet, fore-stock is identical with after-poppet structure and top is elongated is provided with Girder, fore-stock and after-poppet bottom, which are provided with, to be arranged at intervals between the traveling wheel that girder length direction moves, girder Perpendicular template bottom cross beam, template bottom cross beam are bolted separable structure, template bottom in pier stud position of center line The box beam external mold with support is connected on crossbeam, template bottom cross beam top is provided with counterweight, fore-stock far from pier stud center Include frame body with after-poppet, hoisting frame is provided at the top of frame body, frame body bottom is provided with main lifting cylinder and lifting unit peace Dismantling device, main lifting cylinder are fixed on lateral ram beam, and lateral ram beam lower part is provided with lateral coupling beam and the two being capable of phase To sliding, transverse adjusting oil cylinder is provided between lateral coupling beam and lateral ram beam.
Frame body is formed by multiple lifting unit composite assemblies, most descends section lifting unit to be connected with main lifting cylinder, each It is provided with connecting hole A in the middle part of lifting unit, inside connecting rod is provided between adjacent lifting unit, inside connecting rod includes setting in a word The cross bar set and bridging in × word setting, cross bar and bridging are in interlaced arrangement.
Lifting unit pacifies dismantling device setting in main lifting cylinder two sides, including lifting beam position-limited rack, lifting unit dismounting oil Cylinder and lifting beam, lifting beam position-limited rack is in rectangular box structure and the fixed company of bottom centre position and lifting unit dismounting oil cylinder It connects, the hydraulic stem of lifting unit dismounting oil cylinder is connected with lifting beam, and lifting beam can move vertically along lifting beam position-limited rack, mention The one end for rising beam towards frame body is provided with lengthening block, lengthens and is provided with the connection that can be matched with the connecting hole of lifting unit on block Hole B.
Girder is the composite structure of hollow rectangle beam, triangle-frame and Filled Rectangle beam, and triangle-frame is arranged in hollow square The middle part of ellbeam and Filled Rectangle beam.
The height modulus of lifting unit is one of 0.5~2 meter, preferably 0.5 meter or 1 meter or 1.5 meters.
The pedestal of transverse adjusting oil cylinder is connect with lateral coupling beam, and the hydraulic stem of transverse adjusting oil cylinder and lateral ram beam connect It connects.
The stroke that lifting unit dismounts oil cylinder is greater than the height modulus of selected lifting unit.
The rotation direction in the outside of lateral coupling beam and traveling wheel and the long Xiang Chuizhi of lateral coupling beam, walking is arranged in traveling wheel In orbit, rail inferior portion is lined with sleeper for wheel setting.
Hydraulic station is additionally provided on mould bases, hydraulic station is fixed in lateral coupling beam, and hydraulic station is connected separately with by oil pipe Lifting unit dismounts oil cylinder, main lifting cylinder and transverse adjusting oil cylinder.
The present invention realizes whole the longitudinal of landing mould bases by traveling wheel and walks, and realizes band by transverse adjusting oil cylinder Support box beam external mold moves horizontally, and demoulds or cross pier stud transposition construction in the case where not removing convenient for mould bases.Due to normal The device of rule folding template is arranged at the bed die position of template, so that landing mould bases stress in the work progress that demoulds or replace It easily changes, mould bases is caused to topple, jeopardize the life security of construction personnel.Lateral adjustment device of the invention is arranged in mould bases Bottom, it would be possible to lead to the decentralization of stress change location so that mould bases whole stability under loading during lateral adjustments, The stability of mould bases is further enhanced using counterweight simultaneously.The present invention is higher for ground bearing pressure and height is no more than 15 meters Construction of cast-in-place box girders construction have high cost performance and safety, be worth promoting the use of a large area.
Detailed description of the invention
Fig. 1 is structural representation front view of the invention;
Fig. 2 is the structural representation side view of present invention support higher position;
Fig. 3 is the structural representation side view of present invention support lower position;
Fig. 4 is the structural schematic diagram of the box beam external mold with support in Fig. 2 or Fig. 3;
Fig. 5 is the decomposition texture schematic diagram of fore-stock and after-poppet in Fig. 2;
Fig. 6 is the structural schematic diagram of lifting unit lifting means;
Fig. 7 is the structural representation side view of lifting unit peace dismantling device;
Fig. 8 is the structural schematic diagram of girder.
In figure: 1- fore-stock, 2- after-poppet, 3- girder, 4- template bottom cross beam, box beam external mold of the 5- with support, 6- box beam Internal model, 7- frame body, 8- lifting unit dismount oil cylinder, the main lifting cylinder of 9-, 10- transverse direction coupling beam, 11- hydraulic station, 12- pier stud, 13- Counterweight, 14- transverse adjusting oil cylinder, 15- traveling wheel, 16- lifting beam, 17- inside connecting rod, 18- lifting unit, 19- hoisting frame, 20- lifting beam position-limited rack, 21- sleeper, 22- transverse direction ram beam, 23- lengthen block, 24- hollow rectangle beam, 25- triangle-frame, 26- Filled Rectangle beam, 27- track.
Specific embodiment
In conjunction with FIG. 1 to FIG. 8, the present invention will be further described, and a kind of whole landing mould bases of cast-in-situ box girder is included in phase The symmetrically arranged fore-stock 1 in adjacent 12 center line both ends of pier stud and after-poppet 2, fore-stock 1 is identical with 2 structure of after-poppet and top is logical Long to be provided with girder 3, fore-stock 1 and 2 bottom of after-poppet are provided with can be main along the traveling wheel 15 that 3 length direction of girder moves Perpendicular template bottom cross beam 4 is arranged at intervals between beam 3, template bottom cross beam 4 is to be bolted in 12 position of center line of pier stud Separable structure, the box beam external mold 5 with support is connected on template bottom cross beam 4,4 top of template bottom cross beam is far from pier stud 12 Heart position is provided with counterweight 13, and fore-stock 1 and after-poppet 2 include frame body 7, is provided with hoisting frame 19, frame body 7 at the top of frame body 7 Bottom is provided with main lifting cylinder 9 and lifting unit peace dismantling device, and main lifting cylinder 9 is fixed on lateral ram beam 22, laterally 22 lower part of ram beam is provided with lateral coupling beam 10 and the two opposite can be slided, and is arranged between lateral coupling beam 10 and lateral ram beam 22 There is transverse adjusting oil cylinder 14.
The stroke that lifting unit dismounts oil cylinder 8 is greater than the height modulus of selected lifting unit 18.
Traveling wheel 15 be arranged in the outside of lateral coupling beam 10 and traveling wheel 15 rotation direction and lateral coupling beam 10 length to Vertically, traveling wheel 15 is arranged in orbit, and rail inferior portion is lined with sleeper 21.
Hydraulic station 11 is additionally provided on mould bases, hydraulic station 11 is fixed in lateral coupling beam 10, and hydraulic station 11 passes through oil pipe point It is not connected with lifting unit dismounting oil cylinder 8, main lifting cylinder 9 and transverse adjusting oil cylinder 14.
Before use, needing to assemble present invention landing mould bases, carries out smooth to ground before assembling and lays railway sleepers 21, 21 top trapped orbit of sleeper simultaneously guarantees stabilized structure;Specific assembling process is: laterally connecting in 15 over-assemble of traveling wheel first Beam 10, be cooperatively connected in lateral coupling beam 10 lateral ram beam 22, and the pedestal of transverse adjusting oil cylinder 14 is connect with lateral coupling beam 10, cross It is connect to the hydraulic stem for adjusting oil cylinder 14 with lateral ram beam 22.
Further traveling wheel 15 is placed on track, in the fixed main lifting cylinder 9 in lateral 22 top of ram beam, main lifting Frame body 7 is fixed on oil cylinder 9, frame body 7 is formed by multiple 18 composite assemblies of lifting unit, and section lifting unit 18 is most descended to be connected with Main lifting cylinder 9 is provided with connecting hole A in the middle part of each lifting unit 18, is provided with inside connecting rod between adjacent lifting unit 18 17, inside connecting rod 17 includes the cross bar in word setting and the bridging in the setting of × word, and cross bar and bridging are in staggeredly cloth It sets.The height modulus selectable range of specific lifting unit 18 is 0.5~2 meter, can pouring height and changed according to box beam It calculates, any one of preferable 0.5 meter or 1 meter or 1.5 meters, can also carry out two kinds of combination after conversion.In fore-stock 1 with after Girder 3 is installed respectively on bracket 2, girder 3 is the composite structure of hollow rectangle beam 24, triangle-frame 25 and Filled Rectangle beam 26, The middle part of hollow rectangle beam 24 and Filled Rectangle beam 26 is arranged in triangle-frame 25.
The length direction of girder 3 is identical as the erection direction of box beam;Further, the installation template bottom cross beam on girder 3 4, template bottom cross beam 4 is bolted separable structure in 12 position of center line of pier stud, and band branch is connected on template bottom cross beam 4 The box beam external mold 5 of support, 4 top of template bottom cross beam are provided with counterweight 13 far from 12 center of pier stud.
Further progress lifting unit pacifies the installation of dismantling device, and lifting unit is pacified dismantling device and is arranged at 9 liang of main lifting cylinder Side, including lifting beam position-limited rack 20, lifting unit dismounting oil cylinder 8 and lifting beam 16, lifting beam position-limited rack 20 are in rectangular box knot Structure and bottom centre position dismount oil cylinder 8 with lifting unit and are fixedly connected, and the hydraulic stem of lifting unit dismounting oil cylinder 8, which is connected with, to be mentioned Beam 16 is risen, lifting beam 16 can move vertically along lifting beam position-limited rack 20, and one end of lifting beam 16 towards frame body 7, which is provided with, to be added Long block 23 lengthens and is provided with the connecting hole B that can be matched with the connecting hole A of lifting unit 18 on block 23, in connecting hole A and connection It is passed to pin in the B of hole and realizes being connected and fixed for the two.
When installation, need first to be attached hydraulic station 11 and lifting unit dismounting oil cylinder 8, lifting unit dismounts oil cylinder at this time 8 is in running order, and the connecting hole A for most descending section lifting unit 18 is connect with the connecting hole B that lifting beam 16 lengthens block 23, is started Lifting unit dismounting oil cylinder 8 extends it upwards, and section lifting unit 18 is most descended to rise together with lifting unit dismounting oil cylinder 8 at this time Greater than the distance of 18 height of lifting unit, further, can continue on main lifting cylinder 9 place lifting unit 18, repeat with Upper step, until 7 height of frame body after the combination of lifting unit 18 reaches required setting height.7 height of frame body with During lifting unit 18 constantly increases, inside connecting rod 17 will be synchronized and be installed.
After being installed, by operating main lifting cylinder 9, extends the hydraulic stem of main lifting cylinder 9 upwards, pass through frame body 7 raising is further driven to girder 3 and moves up, until the box beam external mold 5 with support reaches and designs specified elevation location;By After unwrapping wire determines that position is accurate, template bottom cross beam 4 can be attached fixation with bolt in 12 midline position of pier stud.
Further, the construction of box beam can be carried out, box girder construction can be in the box beam external mold 5 with support and box girder inner formwork 6 Cooperation is lower to carry out the binding of reinforcing bar and pouring for concrete.Wherein, box girder inner formwork 6 selects inflatable internal model or wooden model.
After box beam concrete, which pours, to be completed and reach design strength, the demoulding of box beam can be carried out.When demoulding, behaviour is first passed through Make main lifting cylinder 9, the hydraulic stem of main lifting cylinder 9 is made to bounce back downwards, until 5 bottom of box beam external mold with support and cast-in-place case Leave 150~200mm in the bottom of beam concrete;Further, hydraulic stem can be made to extend by operating transverse adjusting oil cylinder 14, liquid Compression bar elongation drives lateral ram beam 22 to move horizontally to the direction far from pier stud 12, until box beam external mold 5 that band supports with pour Until the box beam concrete built completely disengages.
After demoulding, by track spreading, so that the present invention, which integrally lands mould bases, to be moved forward, mobile transposition is by row It walks wheel 15 to realize, traveling wheel 15 is from translator and motor is both needed to realize linkage.When before mould bases carrying out, need to block with pier stud 12 10 partial demolition of lateral coupling beam of position is reconnected lateral coupling beam 10 using bolt after mould bases is moved to appropriate location It is fixed, so that mould bases is become firm whole.The bottom of mould bases is arranged in lateral adjustment device in the present invention, it would be possible to stress be caused to become Change the decentralization of position, so that mould bases whole stability under loading during lateral adjustments, while being further strengthened using counterweight The stability of mould bases.

Claims (1)

1. a kind of whole landing mould bases of cast-in-situ box girder, it is characterised in that: it is symmetrical to be included in adjacent pier stud (12) center line both ends The fore-stock (1) and after-poppet (2) of setting, fore-stock (1) is identical with after-poppet (2) structure and top is elongated is provided with girder (3), fore-stock (1) and after-poppet (2) bottom are provided with the traveling wheel (15) that can be moved along girder (3) length direction, girder (3) perpendicular template bottom cross beam (4) is arranged at intervals between, template bottom cross beam (4) is spiral shell in pier stud (12) position of center line The separable structure connect is tethered, the box beam external mold (5) with support, template bottom cross beam (4) top are connected on template bottom cross beam (4) It is provided with counterweight (13) far from pier stud (12) center, fore-stock (1) and after-poppet (2) include frame body (7), frame body (7) Top is provided with hoisting frame (19), and frame body (7) bottom is provided with main lifting cylinder (9) and lifting unit peace dismantling device, main lifting Oil cylinder (9) is fixed on lateral ram beam (22), and lateral ram beam (22) lower part is provided with lateral coupling beam (10) and the two can Opposite sliding is provided with transverse adjusting oil cylinder (14) between lateral coupling beam (10) and lateral ram beam (22);Frame body (7) passes through multiple Lifting unit (18) composite assembly forms, and section lifting unit (18) is most descended to be connected with main lifting cylinder (9), each lifting unit (18) middle part is provided with connecting hole A, is provided between adjacent lifting unit (18) inside connecting rod (17), inside connecting rod (17) includes Cross bar in word setting and the bridging in the setting of × word, cross bar and bridging are in interlaced arrangement;Lifting unit peace dismounting It installs in main lifting cylinder (9) two sides, including lifting beam position-limited rack (20), lifting unit dismounting oil cylinder (8) and lifting beam (16), lifting beam position-limited rack (20) is in rectangular box structure and the fixed company of bottom centre position and lifting unit dismounting oil cylinder (8) It connects, the hydraulic stem of lifting unit dismounting oil cylinder (8) is connected with lifting beam (16), and lifting beam (16) can be along lifting beam position-limited rack (20) it moves vertically, one end of lifting beam (16) towards frame body (7), which is provided with, lengthens block (23), lengthens and is provided with energy on block (23) The connecting hole B that enough and lifting unit (18) connecting hole A matches;Girder (3) is hollow rectangle beam (24), triangle-frame (25) With the composite structure of Filled Rectangle beam (26), triangle-frame (25) setting is in hollow rectangle beam (24) and Filled Rectangle beam (26) Middle part;The height modulus of lifting unit (18) is 0.5~2 meter;The pedestal of transverse adjusting oil cylinder (14) and lateral coupling beam (10) are even It connects, the hydraulic stem of transverse adjusting oil cylinder (14) is connect with lateral ram beam (22);The stroke of lifting unit dismounting oil cylinder (8) is greater than The height modulus of selected lifting unit (18), traveling wheel (15) are arranged in the outside of lateral coupling beam (10) and turning for traveling wheel (15) The long Xiang Chuizhi in dynamic direction and lateral coupling beam (10), in orbit, rail inferior portion is lined with sleeper (21), mould for traveling wheel (15) setting It is additionally provided on frame hydraulic station (11), hydraulic station (11) is fixed on lateral coupling beam (10), and hydraulic station (11) is distinguished by oil pipe It is connected with lifting unit dismounting oil cylinder (8), main lifting cylinder (9) and transverse adjusting oil cylinder (14).
CN201711389770.XA 2017-12-21 2017-12-21 A kind of whole landing mould bases of cast-in-situ box girder Active CN108103945B (en)

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CN109881588B (en) * 2019-04-10 2023-11-21 北方工业大学 Pier adjusting device and pier adjusting system
CN111893896A (en) * 2020-08-07 2020-11-06 中交第二航务工程局有限公司 Tire type movable support for urban overhead cast-in-place box girder and construction method thereof
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CN114277693B (en) * 2022-01-07 2024-07-19 山东高速尼罗投资发展有限公司 Walking type large-bearing combined steel pipe bracket and use method thereof

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CN1337498A (en) * 2000-08-03 2002-02-27 章启光 In-situ support system and its construction method
JP2007044956A (en) * 2005-08-09 2007-02-22 Oriental Construction Co Ltd Mold device for curved line beam
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