CN101210419A - Inside and outside beam system bridge fabrication machine for small radius curve concrete box girder construction and construction method thereof - Google Patents
Inside and outside beam system bridge fabrication machine for small radius curve concrete box girder construction and construction method thereof Download PDFInfo
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- CN101210419A CN101210419A CNA200710168983XA CN200710168983A CN101210419A CN 101210419 A CN101210419 A CN 101210419A CN A200710168983X A CNA200710168983X A CN A200710168983XA CN 200710168983 A CN200710168983 A CN 200710168983A CN 101210419 A CN101210419 A CN 101210419A
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- girder
- pier
- concrete box
- box girder
- joist
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- 239000004567 concrete Substances 0.000 title claims abstract description 45
- 238000010276 construction Methods 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 239000003921 oils Substances 0.000 claims description 20
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- 235000015170 shellfish Nutrition 0.000 claims description 11
- 210000001331 Nose Anatomy 0.000 claims description 9
- 238000009415 formwork Methods 0.000 claims description 7
- 239000000725 suspensions Substances 0.000 claims description 6
- 241000282326 Felis catus Species 0.000 claims description 3
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims description 3
- 210000001364 Upper Extremity Anatomy 0.000 claims description 3
- 230000001105 regulatory Effects 0.000 claims description 3
- 230000002787 reinforcement Effects 0.000 claims description 3
- 230000003014 reinforcing Effects 0.000 claims description 3
- 239000002965 ropes Substances 0.000 claims description 3
- 238000000034 methods Methods 0.000 abstract description 2
- 238000005516 engineering processes Methods 0.000 description 3
- 239000000203 mixtures Substances 0.000 description 2
- 238000004873 anchoring Methods 0.000 description 1
- 238000010586 diagrams Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011513 prestressed concrete Substances 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Abstract
Description
Technical field
The wood invention relates to a kind of construction equipment and method thereof that is used for highway, railway sharp radius curve continuous beam.
Background technology
Conventional mobile formwork bridge fabrication machine mainly is applicable to straight line bridge or sweeping curve bridge construction, the engineering practice that is used for building the sharp radius curve continuous beam is still rare, present technique adopts inside and outside beam combination technology, solves bridge fabrication machine turns to difficulty in the traveling of sharp radius curve bridge construction problem.For bridge fabrication machine provides new mentality of designing at the sharp radius curve bridge construction.
Summary of the invention
The objective of the invention is in the traveling of sharp radius curve bridge construction, to turn to the problem of difficulty at bridge fabrication machine, aim to provide a kind of installation requirement of the prestressed concrete of anchoring type rope-suspension bridge contentedly top box beam, guarantee that the good linear small radius curve concrete box girder construction of bridge is with inside and outside beam system bridge fabrication machine and individual job practices thereof
The implementation of the object of the invention is, the inside and outside beam system bridge fabrication machine of small radius curve concrete box girder construction is made up of inner beam system, outer girder system system 2, template system 3, walking system 4, accessory structure 5:
Steel case beam 1 side of inner beam girder has prenasal frame 2, back nose frame 3, inner beam has 3 fulcrums, two be bearing in before pier shaft 30, back pier shaft 31 notches, one with concrete box girder cantilever end 29 by end structure and 34 lockings of hook beam, the preceding bridge of the nose 2, the back bridge of the nose 3 dock by bolt with steel case beam 1 front and back end
Outer girder system system: adopt shellfish thunder beam spelling to become twin-spar construction 4, the front fulcrum of outer beam on the preceding joist 14, central bearing point is that pier side bracket 33, rear fulcrum are hung on by end structure 34 and hook beam 41 on the cantilever end 29 of concreting case beam, the horizontal-associate that twin-spar construction is 4 is connected door frame 6 and is formed by preceding connection door frame 5, back
Template system: bed die 7 directly is supported on the interior joist steel case beam 1, wing plate mould 8 and side form 9 are supported on the shellfish thunder beam longeron 4 by sub-truss 10, and 9 of wing plate mould 8 and side forms are hinged, are provided with interim bindiny mechanism 11 between bed die and side form, side form is provided with height regulating block 12, bed die strut 13
Walking system: mainly form by preceding joist 14, back joist 15, front leg strut 16, rear support leg 17 and attached travel structure, vertical shift is arranged with hydraulic system 18, inner beam traveling haulage cable 19, traversing jack 20, the traversing jack 21 of outer beam, the traversing jack 22 of inner beam, slide 23, outer beam vertical shift mechanism 24, slideway 25, piston shoes 26, spiral top 27, oil cylinder 28
Accessory structure 5: comprise the concrete box girder 29 poured into a mould, preceding pier shaft 30, back pier shaft 31, traveling put in place pier shaft 32, bracket 33, end structure 34, top rail 35, inner beam support helix top 36, jack 37, column 38, hanging beam 39, suspension rod 40, hook beam 41, cat ladder 42.
Small radius curve concrete box girder construction is as follows with inside and outside beam system bridge fabrication machine construction sequence:
Step 1,
(1) mobile formwork bridge fabrication machine is in place, and the top lifting of inner beam front and rear fulcrum oil cylinder is adjacent to bed die 7 and concrete box girder,
(2) side form 8 is in place and fixing,
(3) colligation concrete beam section to be poured base plate and web reinforcement, upright box girder inner formwork; Colligation concrete box girder top board reinforcing bar,
(4) adjust rear fulcrum oil cylinder height, push up the 100t counter-force in advance, make bed die be adjacent to concrete box girder, be positioned at box girder cantilever end 7m place the locking of steel case beam,
(5) build case beam concrete, maintenance reaches prescribed strength posttension straining beam body presstressed reinforcing steel,
Step 2:
(1) locking device of forward and backward pier 30,31 Dun Ding of releasing inner beam, the locking system of releasing case beam,
(2) inner beam front and rear fulcrum oil cylinder is regained, and inner beam descends and is bearing on front and back joist and the Dun Ding, removes bed die, side form,
(3) hoist engine of beam rear part in the startup tightens up wire rope, stop after the traction inner beam reach 15.42,
Step 3: the sideslip oil cylinder before and after starting on the joist, inner beam is rotated around central point, the O point clockwise direction (overlooking) of Dun31Ding, intersect at mid point, the P point of the pier center line of pier 32 until the central axis extended line of inner beam,
Step 4:
(1) inner beam is along its central axis direction reach, and inner beam is bearing on Dun32Ding and the preceding joist,
(2) open preceding joist sideslip oil cylinder, make the axis of inner beam pass through P, Q 2 points,
(3) open in the bed die of back, the top lifting of inner beam front and rear fulcrum oil cylinder, inner beam rises to the operating position,
Step 5:
(1) separate except suspension rod between beam and concrete box girder, the bracket of removing pier 31 supports, outer girder system system decline 35mm is supported on the inner beam tread at the concrete box back at shellfish thunder frame rear cross beam place and top rail place,
(2) girder system system reach 10m outside shellfish thunder frame rear cross beam place pushing tow, the clockwise deflection of outer girder system system front fulcrum crossbeam, so that side form does not bump the concrete box web, hinder outer beam traveling to be as the criterion,
Step 6: outer girder system system continues reach, and clockwise direction deflection, and back joist recovers to install the bearing pin that is removed by pier 31 by the back,
Step 7:
(1) outer girder system system continues reach arrival operating position, and joist recovers to install the bearing pin that is removed by pier 32 by the back,
(2) arrive designing requirement according to the plan-position of beam outside the principle adjustment of system's centering,
(3) outer beam support system is transformed into pier 32 and has built the cantilever end of case beam,
(4) inner beam drops to the operating position, and template is in place to be that the construction concrete box girder is prepared.
This bridge fabrication machine adopts inside and outside beam combination technology, solves bridge fabrication machine turns to difficulty in the traveling of sharp radius curve bridge construction problem.For bridge fabrication machine provides new mentality of designing at the sharp radius curve bridge construction.Safe and reliable, simple to operate, easy to maintenance.This bridge fabrication machine can be used for reference the construction that is applied to other sharp radius curve bridge superstructure cast-in-situ box girder.
Figure of description
Fig. 1 is the outer girder system system of a bridge fabrication machine elevation
Fig. 2 is a bridge fabrication machine inner beam system elevation
Fig. 3 is the bridge fabrication machine plan view
Fig. 4 is the rear support leg schematic cross-sectional view
Fig. 5 is a back joist schematic cross-sectional view
Fig. 6 is preceding joist schematic cross-sectional view
Fig. 7 is that the back connects the door frame schematic cross-sectional view
Fig. 8 is preceding connection door frame schematic cross-sectional view
Fig. 9 is template and grillage section arrangement diagram
Figure 10 moves the structure elevation in length and breadth
Figure 11 a, b-Figure 16 a, b are bridge fabrication machine construction sequence master, vertical view
The specific embodiment
With reference to Fig. 1-10, this bridge fabrication machine is made up of inner beam system, outer girder system system 2, template system 3, walking system 4, accessory structure 5.
The inner beam system is made up of steel case beam 1, prenasal frame 2, back nose frame 3, and inner beam is bearing on preceding pier shaft 30, the back pier shaft 31, and the preceding bridge of the nose 2, the back bridge of the nose 3 dock by bolt with steel case beam 1 front and back end,
Outer girder system system: adopt shellfish thunder beam spelling to become twin-spar construction 4, front fulcrum on preceding joist 14, central bearing point is that pier side bracket 33, rear fulcrum are hung on the cantilever end 29 by end structure 34 and hook beam 41, the horizontal-associate that twin-spar construction is 4 is connected door frame 6 and is formed by preceding connection door frame 5, back.
Template system: form by bed die 7, wing plate mould 8, side form 9, bed die 7 is on interior joist steel case beam 1, wing plate mould 8 and side form 9 are on Bei Leiliang longeron 4,9 of wing plate mould 8 and side forms adopt the hinged form removal of being convenient to, be provided with interim bindiny mechanism 11 between bed die and side form, side form is provided with height regulating block 12, the convenient height of adjusting.
Walking system: mainly form by preceding joist 14, back joist 15, front leg strut 16, rear support leg 17 and attached travel structure.
Accessory structure: comprise the concrete box girder of having poured into a mould 29, preceding pier shaft 30, back pier shaft 31, the traveling pier shaft 32 that puts in place, bracket 33, end structure 34, top rail 35, inner beam support helix top 36, jack 37, column 38, hanging beam 39, suspension rod 40, hook beam 41, cat ladder 42 etc.
With reference to Figure 11-16, small radius curve concrete box girder construction is as follows with inside and outside beam system bridge fabrication machine construction sequence:
Step 1 (referring to Figure 11 a, b):
(1) mobile formwork bridge fabrication machine is in place, and the top lifting of inner beam front and rear fulcrum oil cylinder is adjacent to bed die 7 and concrete box girder,
(2) side form 8 is in place and fixing,
(3) colligation concrete beam section to be poured base plate and web reinforcement, upright box girder inner formwork; Colligation concrete box girder top board reinforcing bar,
(4) adjust rear fulcrum oil cylinder height, push up the 100t counter-force in advance, make bed die be adjacent to concrete box girder, be positioned at box girder cantilever end 7m place the locking of steel case beam,
(5) build case beam concrete, maintenance reaches prescribed strength posttension straining beam body presstressed reinforcing steel,
Step 2 (referring to Figure 12 a, b):
(1) locking device of forward and backward pier 30,31 Dun Ding of releasing inner beam, the locking system of releasing case beam,
(2) inner beam front and rear fulcrum oil cylinder is regained, and inner beam descends and is bearing on front and back joist and the Dun Ding, removes bed die, side form,
(3) hoist engine of beam rear part in the startup tightens up wire rope, stop after the traction inner beam reach 15.42,
Step 3 (referring to Figure 13 a, b): the sideslip oil cylinder before and after starting on the joist, inner beam is rotated around central point, the O point clockwise direction (overlooking) of Dun31Ding, intersect at mid point, the P point of the pier center line of pier 32 until the central axis extended line of inner beam,
Step 4 (referring to Figure 14 a, b):
(1) inner beam is along its central axis direction reach, and inner beam is bearing on Dun32Ding and the preceding joist,
(2) open preceding joist sideslip oil cylinder, make the axis of inner beam pass through P, Q 2 points,
(3) open in the bed die of back, the top lifting of inner beam front and rear fulcrum oil cylinder, inner beam rises to the operating position,
Step 5 (referring to Figure 15 a, b):
(1) separate except suspension rod between beam and concrete box girder, the bracket of removing pier 31 supports, outer girder system system decline 35mm is supported on the inner beam tread at the concrete box back at shellfish thunder frame rear cross beam place and top rail place,
(2) girder system system reach 10m outside shellfish thunder frame rear cross beam place pushing tow, the clockwise deflection of outer girder system system front fulcrum crossbeam, so that side form does not bump the concrete box web, hinder outer beam traveling to be as the criterion,
Step 6 (referring to Figure 16 a, b): outer girder system system continues reach, and clockwise direction deflection, and back joist recovers to install the bearing pin that is removed by pier 31 by the back,
Step 7:
(1) outer girder system system continues reach arrival operating position, and joist recovers to install the bearing pin that is removed by pier 32 by the back,
(2) arrive designing requirement according to the plan-position of beam outside the principle adjustment of system's centering,
(3) outer beam support system is transformed into pier 32 and has built the cantilever end of case beam,
(4) inner beam drops to the operating position, and template is in place to be that the construction concrete box girder is prepared.
Claims (2)
Priority Applications (1)
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CNA200710168983XA CN101210419A (en) | 2007-12-21 | 2007-12-21 | Inside and outside beam system bridge fabrication machine for small radius curve concrete box girder construction and construction method thereof |
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CNA200710168983XA CN101210419A (en) | 2007-12-21 | 2007-12-21 | Inside and outside beam system bridge fabrication machine for small radius curve concrete box girder construction and construction method thereof |
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CN101660296B (en) * | 2009-09-08 | 2011-01-26 | 中铁九局集团有限公司 | Method for casting concrete 0# block support by continuous beam cantilever |
CN102134833A (en) * | 2011-02-21 | 2011-07-27 | 中国一冶集团有限公司 | Construction method for hoisting and disassembling bailey truss |
CN102267176A (en) * | 2011-07-12 | 2011-12-07 | 梁铭康 | Bridge beam construction device |
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CN106835992A (en) * | 2017-03-03 | 2017-06-13 | 广州市第二市政工程有限公司 | A kind of arcuate structure clear-water concrete construction of cast-in-situ box-beam method |
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CN102995568A (en) * | 2013-01-10 | 2013-03-27 | 长安大学 | Movable connecting device between nose bridge and main bridge of movable formwork |
CN103215895A (en) * | 2013-04-28 | 2013-07-24 | 山东博瑞重型机械有限公司 | Novel uplink curve moving framework |
CN104999548B (en) * | 2015-06-30 | 2018-02-13 | 中铁二十三局集团有限公司 | Magnetic floats the mechanical template system of curve track beam and application method |
CN104999548A (en) * | 2015-06-30 | 2015-10-28 | 中铁二十三局集团有限公司 | Mechanical template system of curved magnetic levitation track beam and application method of mechanical template system |
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CN105839547A (en) * | 2016-06-12 | 2016-08-10 | 中铁二局集团有限公司 | Adjustable small-radius bridge girder erection machine and bridge girder erection method |
CN106120563A (en) * | 2016-07-14 | 2016-11-16 | 德州市公路工程总公司 | Cast-in-situ box girder Combined movable mould bases and construction method thereof |
CN106120563B (en) * | 2016-07-14 | 2017-09-08 | 德州市公路工程总公司 | Construction method based on Combined movable mould bases cast-in-situ box girder |
CN106835992A (en) * | 2017-03-03 | 2017-06-13 | 广州市第二市政工程有限公司 | A kind of arcuate structure clear-water concrete construction of cast-in-situ box-beam method |
CN106835992B (en) * | 2017-03-03 | 2018-08-24 | 广州市第二市政工程有限公司 | A kind of arcuate structure clear-water concrete construction of cast-in-situ box-beam method |
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CN108643056A (en) * | 2018-06-25 | 2018-10-12 | 中交路桥建设有限公司 | Complex curve steel box-girder pushing tow drag construction method |
CN108643056B (en) * | 2018-06-25 | 2019-08-23 | 中交路桥建设有限公司 | Complex curve steel box-girder pushing tow drag construction method |
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