CN103074854B - Rear supporting point triangular bracket hanging basket and bridge construction method using same - Google Patents

Rear supporting point triangular bracket hanging basket and bridge construction method using same Download PDF

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Publication number
CN103074854B
CN103074854B CN201310025479.XA CN201310025479A CN103074854B CN 103074854 B CN103074854 B CN 103074854B CN 201310025479 A CN201310025479 A CN 201310025479A CN 103074854 B CN103074854 B CN 103074854B
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hanging basket
upper arm
edge
main longitudinal
bridge
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CN103074854A (en
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吴浩
吴文峰
陈鸣
周拥军
刘宇峰
黎彦
叶其奎
詹文讯
蔡祺锋
王爱溪
黄国忠
赖学海
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No 1 Engineering Co Ltd of CCCC First Harbor Engineering Co Ltd
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No 1 Engineering Co Ltd of CCCC First Harbor Engineering Co Ltd
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Abstract

The invention discloses a rear supporting point triangular bracket hanging basket, which comprises (1) a bearing platform, (2) a suspension fixing system used for supporting and fixing the bearing platform on poured concrete; (3) a template system, and (4) a walking system. The rear supporting point triangular bracket hanging basket provide by the invention is supported and fixed on a poured edge main girder through hanging arms arranged at the middle part and the rear part of the hanging basket; the front part extending forwards is a suspension arm which can be used for bearing the pouring construction of the edge main girder, thus, a bridge guy cable does not need to bear forces, in such a way, the overall hanging basket system is stressed uniformly, the appearance of the hanging basket is more light, and the mobile construction operation can be carried out more conveniently; on the other hand, by adopting the triangular bracket hanging basket, a construction way of pouring the edge main girder firstly and then pouring a rear bridge top plate and a transverse partition plate can be adopted; the edge main girder, the top plate and the transverse plate are constructed separately in order, thus, the adverse influence of the edge main girder pretensioned force to the top plate is solved, the edge main girder pretensioned force can be ensured not being shared and weakened by the top plate, and moreover, the pretensioned force can be applied to the edge main girder more correctly.

Description

Rear fulcrum shelf bracket Hanging Basket and apply the method for bridge construction of this Hanging Basket
Technical field
The present invention relates generally to bridge cast-in-place box beam technical field of construction, in particular for the Hanging Basket of cable stayed bridge cantilever casting construction.
Background technology
In recent years, along with the development of China's economic construction, the bridge of crossing over great river, great river and valley is also more and more.Because cable stayed bridge has good mechanical property, builds relatively economical, view grace, in Large Span Bridges construction, playing the part of important role.
For the wide main girder construction that reaches 30~40m of cable stayed bridge, how to ensure main girder construction quality and structure durability, the design of construction hanging basket is very important.Because the cast-in-place sections of girder standard section is wide, girder height is high, panel is thick, and Design of Main Structure is high to Hanging Basket deadweight and rigidity requirement with monitoring, hangs blue design and must meet feature lightweight, that rigidity is large and comprehensive technical indexes is high.Hang the blue load-carrying members as cantilever construction, hang the whether reasonable construction quality that is related to whole bridge of blue design.Current cable stayed bridge concrete box girder adopts traditional Hanging basket on front support to carry out cantilever casting construction, and it utilizes suspension cable as Hanging Basket front fulcrum drag cable, and rear anchor point anchor is in watering on beam section base plate, and central bearing point is supported in and waters girder end face with C shape hook.There is following problem in tradition Hanging basket on front support:
(1) in work progress, built-in fitting is more, and built-in fitting cannot reclaim, and waste of material is serious.
(2) restriction of suspension cable position is larger.
Open day is on November 30th, 2011, publication number is CN202055176U, the Chinese utility model patent that denomination of invention is " rachis face is chosen greatly arm main beam structure composite hanging basket " discloses a kind of Hanging Basket, it comprises bridge floor main couple, under bridge floor main couple, connects carrying platform, and bridge floor main couple is located at respectively the both sides of choosing greatly arm girder, carrying platform comprises main frame, main frame both sides connect carrying platform truss, establish soffit formwork on main frame, and carrying platform truss is established side template; Between bridge floor main couple and main frame, establish haulage gear; Choose greatly between arm girder and main frame and establish walking mechanism; After main frame, establish thrust mechanism, after main frame, establish lifting body.Adopt on the whole case beam main frame and truss combining structure to form the carrying platform of Hanging Basket, control the rigidity of Hanging Basket and reduce the deadweight of Hanging Basket.The constructing operation that this Hanging Basket is applicable to rachis face chooses greatly arm main beam structure.
Open day is on September 14th, 2011, publication number is CN201972099U, the Chinese utility model patent that denomination of invention is " the lower support type Hanging Basket in bridge construction " discloses a kind of Hanging Basket, it has two main couples, for inverted trapezoidal trussed construction, between the afterbody of upper chord and the bottom surface of box beam flange plate, upper chord is set and shores jack; Upper hanger after arranging between the middle part of upper chord and rear top rail; Front end at chord member is connected with front top rail; Upper hanger after arranging between the middle part of lower chord and rear lower transverse beam; Suspension rod is connected before between front top rail and front lower transverse beam; The basket longeron of each end be arrangeding in parallel is fixedly connected between described front lower transverse beam and rear lower transverse beam; Hanging Basket bed die is fixedly installed on end basket longeron, and Hanging Basket side form is positioned at the inner side of two main couples.This Hanging Basket has mainly improved the mode out of shape of Hanging Basket.
Open day is on November 30th, 2011, publication number is CN202055183U, the Chinese utility model patent that denomination of invention is " construction hanging basket for arched bridge formed by suspension casting " discloses a kind of Hanging Basket, it comprises the construction hanging basket body that backform, soffit formwork and side template, inner formword form, suspension system is connected with soffit formwork and inner formword, the front portion of suspension system is connected with load-bearing main couple, and load-bearing main couple below is provided with walking track; Load-bearing main couple is provided with sliding beam, sliding beam is provided with slide block and fixed block, between slide block and fixed block, be connected with slide block and move governor motion, slide block is provided with supporting shaft, on supporting revolving shaft, there is swinging block, vertical suspension rod is connected with side template through swinging block, is connected with varied angle thrust brake on load-bearing main couple.This Hanging Basket can be used for the arch bridge case beam of vertically segmentation of arch ring builds, and the case beam that can be used for different cross section open type is built etc.
Above-mentioned Hanging Basket is all not suitable for the construction of the first girder back axle panel of cable stayed bridge cantilever and crossbeam concrete.
Summary of the invention
In order to reach foregoing invention object, the present invention has adopted following technical scheme:
A kind of rear fulcrum shelf bracket Hanging Basket, is characterized in that comprising:
(1) carrying platform, it comprises
-left main longitudinal grider from bridge to paired setting and right main longitudinal grider along, left and right main longitudinal grider bottom is respectively equipped with diagonal brace, forms inverted triangular truss structure with main longitudinal grider,
-connect the first crossbeam of left and right main longitudinal grider mid point,
-connect the second cross beam of the end of left and right main longitudinal grider rear side,
-being arranged at the first upper arm of left and right main longitudinal grider mid point, the first upper arm is upwards extended and is bent to form barb-shaped suspension part from residing left and right main longitudinal grider, and suspension part end is provided with the piston shoes that are connected with walking mechanism,
-be arranged at the second upper arm of left and right main longitudinal grider rear side, the second upper arm is upwards extended and is bent to form barb-shaped suspension part from residing left and right main longitudinal grider, suspension part end is provided with road wheel, the first upper arm and the second upper arm are fixed on builds edge-beam, makes left and right main longitudinal grider become the semi girder extending forward;
(2) for carrying platform being supported to the suspention fixed system being fixed on concreting;
(3) template system, described template system comprises template and the control machinery that template is carried out to matched moulds and die sinking operation;
(4) running gear, described running gear comprises the longitudinally hydraulic system of reach of a promotion shelf bracket Hanging Basket.
Above-mentioned shelf bracket Hanging Basket also comprises described carrying platform is fixed on to the suspention fixed system on pouring concrete.
For the ease of constructing operation, described shelf bracket Hanging Basket also comprises the construction operation platform of building in main longitudinal grider surface.
Furthermore, described template system comprises edge-beam template and roof plate template, diaphragm template, and described edge-beam template system is positioned on the semi girder that left and right main longitudinal grider extends forward.
Described running gear comprises and is removably installed in walking track, hydraulic jack and the slide lock device of building edge-beam upper surface, hydraulic jack one end is connected in the piston shoes in the first upper arm, the other end is connected in slide lock device, described slide lock device is arranged on walking track, can be capable along walking track sliding, and be fixed on walking track by connector.
Described running gear also comprises along bridge to the stopper slot being arranged on concreting, and described walking track can move along described stopper slot with adaptive connection also of described stopper slot, and described walking track is anchored in concreting by connector.
The main body of described the first upper arm and the second upper arm is hollow box-structure.Upper arm leaves neutral, can effectively avoid diaphragm prestressed stretch-draw time, interferes.
A kind of method for bridge construction, it comprises the following steps:
(1) build edge-beam: as above arbitrary described shelf bracket Hanging Basket direction across bridge is transferred and is mounted to cross-section of bridge, the first upper arm and the second upper arm are anchored in the edge-beam of having built, and utilize the edge-beam template system that is positioned at the left and right main longitudinal grider cantilever beam section of shelf bracket Hanging Basket to carry out pouring construction to bridge arranged on left and right sides edge-beam simultaneously;
(2) running gear promotes the arranged on left and right sides edge-beam reach that shelf bracket Hanging Basket is built along step (1), after reach puts in place, then builds top board and the diaphragm between two edge-beams;
(3) step of repetition (1) and (2).
The present invention also provides another kind of method for bridge construction, it is characterized in that comprising the following steps:
(1) lay Hanging Basket rear fulcrum shelf bracket as above Hanging Basket along cross-section of bridge, prepare to carry out the construction of N sections edge-beam;
(2) described walking track is pulled to the N-1 sections edge-beam surface of having built, anchoring;
(3) bow member of rear fulcrum shelf bracket Hanging Basket is transferred, make the first upper arm piston shoes and the second upper arm road wheel contact respectively walking track, the first upper arm piston shoes are fixedly connected with hydraulic jack, the hydraulic jack other end is connected with slide lock device, by suspention fixed system, the first upper arm and the second upper arm is supported to be fixed on and builds edge-beam;
(4) carry out N sections edge-beam pouring construction, after concrete strength reaches requirement stretching force, prepare to move basket operation;
(5) remove the locking of suspending fixed system in midair, hydraulic jack effect pushing tow piston shoes, thus make Hanging Basket integral forward lead to the N sections, the locking of removing slide lock device after hanging basket advancing puts in place, reach hydraulic jack pedestal, makes piston rod retraction;
(6) promote Hanging Basket, promote bow member, carry out the pouring construction of N sections top board and diaphragm; ,
(7) repeating step 2~step 6 has completed the construction of bed rearrangement bridge.
Rear fulcrum shelf bracket Hanging Basket of the present invention, more meets the principle of the beam of uniform strength by the del structure of its bottom, and material is fully utilized, and good stress balance can be provided for the suspension on top is stressed.Hanging Basket is supported and fixed on and builds on edge-beam by being arranged at middle part and the upper arm at rear portion, and the front portion of extending forward becomes cantilever can carry the pouring construction of edge-beam.Do not need bridge to draw cable to carry out stressed, stressed even in Hanging Basket entire system like this, more light and handy in profile, and be convenient to carry out mobile constructing operation.On the other hand, by this shelf bracket Hanging Basket, the present invention can adopt that first edge-beam is built, the form of construction work of axle casing top board and diaphragm.Edge-beam and top board and diaphragm be construction separately successively, has well solved the adverse effect of edge-beam prestressing force to top board, has guaranteed that edge-beam prestressing force do not shared and slacken by top board, can apply prestressing force to edge-beam more accurately.
Brief description of the drawings
Fig. 1 is the perspective view of rear fulcrum shelf bracket Hanging Basket of the present invention.
Fig. 2 is the schematic diagram that rear fulcrum shelf bracket Hanging Basket of the present invention is installed on cross-section of bridge, prepares to carry out edge-beam construction in this figure.
Fig. 3 is the side schematic view corresponding to the Hanging Basket of Fig. 2 step.
Fig. 4 is the schematic diagram that rear fulcrum shelf bracket Hanging Basket of the present invention is installed on cross-section of bridge, and this figure is that bow member is transferred state.
Fig. 5 is the schematic diagram that rear fulcrum shelf bracket Hanging Basket of the present invention is installed on cross-section of bridge, and this figure is the schematic diagram that Hanging Basket is transferred.
Fig. 6 is Hanging Basket side schematic view, now for bow member is transferred, Hanging Basket is transferred state.
Fig. 7 is Hanging Basket side schematic view, and now hydraulic jack effect pushing tow makes hanging basket advancing.
Fig. 8 is Hanging Basket side schematic view, and now hanging basket advancing puts in place.
Wherein, first crossbeam-1 main longitudinal grider-2 first upper arm-3 piston shoes-3.1 second second cross beam-5, road wheel-4.1, upper arm-4 suspention slide lock device-7.2, hydraulic jack-7.1, running gear-7, fastening devices-6 walking track-7.3 edge-beam template system-8 N sections edge-beam-N N-1 sections edge-beam-N-1 N-2 sections edge-beam-N-2
Detailed description of the invention
Understand for convenient, now along bridge direction be called along bridge to or longitudinally, cross-bridges beam direction is called direction across bridge or laterally.Definition construction direction of advance is front, and after rightabout is.
As the visible Hanging Basket of the present invention of the each figure in Fig. 1~8, it comprises:
Carrying platform, this carrying platform, by the left and right main longitudinal grider 2 that is divided into bridge cross section both sides, connects the first crossbeam 1 of left and right main longitudinal grider 2 mid points, forms with the second cross beam 5 of the end that is connected left and right main longitudinal grider direction of advance side.Wherein, left and right main longitudinal grider 2 bottoms are respectively equipped with diagonal brace, form inverted triangular truss structure with main longitudinal grider 2.Carrying platform also comprises the first upper arm 3 that is arranged at left and right main longitudinal grider mid point and the second upper arm 4 that is arranged at left and right main longitudinal grider rear side.The first upper arm is upwards extended and is bent to form barb-shaped suspension part from residing left and right main longitudinal grider, and suspension part end is provided with the piston shoes 3.1 that are connected with walking mechanism.The-the second upper arm is upwards extended and is bent to form barb-shaped suspension part from residing left and right main longitudinal grider, and suspension part end is provided with road wheel 4.1, the first upper arms and the second upper arm and is fixed on and builds edge-beam, makes left and right main longitudinal grider become the semi girder extending forward.
Template system, comprises that template is (with the control machinery that template is carried out to matched moulds and die sinking operation.Template has comprised edge-beam template 8, diaphragm template, roof plate template, bow member, rod-adjurstable and combined threaded rod etc. specifically.Described edge-beam template system 8 is positioned on the semi girder that left and right main longitudinal grider extends forward.The matched moulds of edge-beam and die sinking operation adopt mechanical system, and without hydraulic way, to prevent the backflow after concreting, can carry out lateral adjustments by rod-adjurstable, template is accurately located, after casting complete, regulate rod-adjurstable to adjust die sinking angle and carry template deadweight.Bow member is connected between two main longitudinal griders by bearing pin.Adjust the camber of vault template by regulating the rod-adjurstable of top rail below.At Hanging Basket begin column until then, can bow member and vault formwork integral be transferred to crossbeam base plate below by 4 punching jack on main longitudinal grider.
Running gear 7, is made up of slide lock device 7.2, hydraulic jack 7.1, walking track 7.3 etc.Walking track is removable, be removably fixedly connected on concreting.When Hanging Basket walking, the liquid oil cylinder that is positioned at walking track top links together the piston shoes in the first upper arm 3.1 and slide lock device 7.2, slide lock device 7.2 is fixed on walking track 7.3, the flexible pushing tow by hydraulic jack 7.1 and and the second upper arm on road wheel 4.1 make Hanging Basket walk and put in place forward.
Suspention fixed system 6, it is arranged on concreting (edge-beam), is made up of supporting seat, counter-force seat, finish rolling deformed bar and nut, jack.Suspention fixed system is for fixed support upper arm.Supporting seat lower end adopts spherical, can adjust voluntarily suspending rod angle, makes each suspension rod stressed evenly.
Construction operation platform (attached not shown), this construction operation platform is built in main longitudinal grider surface, for constructor's operation provides place.
Each step signal that the each figure in Fig. 2~8 is cradle construction, it is existing that details are as follows:
As shown in Figure 2, lay Hanging Basket along cross-section of bridge, prepare to carry out the construction of N sections edge-beam.
7.3 push-and-pulls of walking track are to the N-1 sections edge-beam surface of having built, anchoring.As shown in Figure 4, bow member is transferred; Shown in Fig. 5 and Fig. 6, Hanging Basket is transferred, and makes the first upper arm piston shoes and the second upper arm road wheel contact respectively walking track 7.3, the first upper arm piston shoes and is fixedly connected with hydraulic jack, and the hydraulic jack other end is connected with slide lock device.By suspention fixed system, upper arm is supported to be fixed on and build edge-beam.Carry out N sections edge-beam pouring construction.After reaching requirement stretching force, prepares concrete strength to move basket operation.
Remove the locking of suspention fixed system.As shown in Figure 7, hydraulic jack 7.1 acts on pushing tow piston shoes 3.1, thereby makes Hanging Basket integral forward lead.As shown in Figure 8, hanging basket advancing puts in place to N sections.Remove the locking of slide lock device, reach hydraulic jack pedestal, makes piston rod retraction.
Promote Hanging Basket, promote bow member, carry out the pouring construction of N sections top board and diaphragm.In the pouring construction process of top board and diaphragm, upper arm is not born the overall load of Hanging Basket, and its load supports by pouring into a mould edge-beam suspension system.
In edge-beam pouring construction process, the deadweight of Hanging Basket and the weight of edge-beam load on concreting by the suspension of upper arm, do not need to bear gravity by the hawser of bridge.By above construction sequence, edge-beam and top board, diaphragm be successively construction separately, has well solved the adverse effect of edge-beam prestressing force to top board, has guaranteed that edge-beam prestressing force do not shared weakening by top board, can apply prestressing force to edge-beam more accurately.

Claims (9)

1. a rear fulcrum shelf bracket Hanging Basket, is characterized in that comprising:
(1) carrying platform, it comprises
-left main longitudinal grider from bridge to paired setting and right main longitudinal grider along, left and right main longitudinal grider bottom is respectively equipped with diagonal brace, forms inverted triangular truss structure with main longitudinal grider,
-connect the first crossbeam of left and right main longitudinal grider mid point,
-connect the second cross beam of the end of left and right main longitudinal grider rear side,
-being arranged at the first upper arm of left and right main longitudinal grider mid point, the first upper arm is upwards extended and is bent to form barb-shaped suspension part from residing left and right main longitudinal grider, and suspension part end is provided with the piston shoes that are connected with walking mechanism,
-be arranged at the second upper arm of left and right main longitudinal grider rear side, the second upper arm is upwards extended and is bent to form barb-shaped suspension part from residing left and right main longitudinal grider, suspension part end is provided with road wheel, the first upper arm and the second upper arm are fixed on builds edge-beam, makes left and right main longitudinal grider become the semi girder extending forward;
(2) for carrying platform being supported and fixed on to the suspention fixed system on concreting;
(3) template system, described template system comprises template and the control machinery that template is carried out to matched moulds and die sinking operation;
(4) running gear, described running gear comprises the longitudinally hydraulic system of reach of a promotion shelf bracket Hanging Basket.
2. rear fulcrum shelf bracket Hanging Basket according to claim 1, is characterized in that: also comprise described carrying platform is supported to the suspention fixed system being fixed on pouring concrete.
3. rear fulcrum shelf bracket Hanging Basket according to claim 1, is characterized in that: also comprise the construction operation platform of building in main longitudinal grider surface.
4. rear fulcrum shelf bracket Hanging Basket according to claim 1, is characterized in that: described template system comprises edge-beam template and roof plate template, diaphragm template, and described edge-beam template system is positioned on the semi girder that left and right main longitudinal grider extends forward.
5. rear fulcrum shelf bracket Hanging Basket according to claim 1, it is characterized in that: described running gear comprises and is removably installed in walking track, hydraulic jack and the slide lock device of building edge-beam upper surface, hydraulic jack one end is connected in the piston shoes in the first upper arm, the other end is connected in slide lock device, described slide lock device is arranged on walking track, can be capable along walking track sliding, and be fixed on walking track by connector.
6. rear fulcrum shelf bracket Hanging Basket according to claim 5, it is characterized in that: described running gear also comprises along bridge to the stopper slot being arranged on concreting, described walking track is connected and can moves along described stopper slot with described stopper slot is adaptive, and described walking track is anchored in concreting by connector.
7. rear fulcrum shelf bracket Hanging Basket according to claim 1, is characterized in that: the main body of described the first upper arm and the second upper arm is hollow box-structure.
8. a method for bridge construction, is characterized in that comprising the following steps:
(1) build edge-beam: the rear fulcrum shelf bracket Hanging Basket direction across bridge as described in as arbitrary in claim 1~7 is transferred and is mounted to cross-section of bridge, the first upper arm and the second upper arm are fixed on the edge-beam of having built, and utilize the edge-beam template system that is positioned at the left and right main longitudinal grider cantilever beam section of shelf bracket Hanging Basket to carry out pouring construction to bridge arranged on left and right sides edge-beam simultaneously;
(2) running gear promotes the arranged on left and right sides edge-beam reach that shelf bracket Hanging Basket is built along step (1), after reach puts in place, then builds top board and the diaphragm between two edge-beams;
(3) step of repetition (1) and (2).
9. a method for bridge construction, is characterized in that comprising the following steps:
(1) lay Hanging Basket rear fulcrum shelf bracket as claimed in claim 6 Hanging Basket along cross-section of bridge, prepare to carry out the construction of N sections edge-beam;
(2) described walking track is pulled to the N-1 sections edge-beam surface of having built, anchoring;
(3) bow member of rear fulcrum shelf bracket Hanging Basket is transferred, make the first upper arm piston shoes and the second upper arm road wheel contact respectively walking track, the first upper arm piston shoes are fixedly connected with hydraulic jack, the hydraulic jack other end is connected with slide lock device, by suspention fixed system, the first upper arm and the second upper arm is supported to be fixed on and builds edge-beam;
(4) carry out N sections edge-beam pouring construction, after concrete strength reaches requirement stretching force, prepare to move basket operation;
(5) remove the locking of suspending fixed system in midair, hydraulic jack effect pushing tow piston shoes, thus make Hanging Basket integral forward lead to the N sections, the locking of removing slide lock device after hanging basket advancing puts in place, reach hydraulic jack pedestal, makes piston rod retraction;
(6) promote Hanging Basket, promote bow member, carry out the pouring construction of N sections top board and diaphragm;
(7) repeating step 2~step 6 is to complete the construction of bed rearrangement bridge.
CN201310025479.XA 2013-01-23 2013-01-23 Rear supporting point triangular bracket hanging basket and bridge construction method using same Active CN103074854B (en)

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CN202116985U (en) * 2011-05-24 2012-01-18 中铁十局集团有限公司 Automatic traveling system of hanging basket
CN203049471U (en) * 2013-01-23 2013-07-10 中交四航局第一工程有限公司 Rear fulcrum triangular bracket hanging basket

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