CN108083767B - Preparation method of water permeable brick - Google Patents

Preparation method of water permeable brick Download PDF

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CN108083767B
CN108083767B CN201711401237.0A CN201711401237A CN108083767B CN 108083767 B CN108083767 B CN 108083767B CN 201711401237 A CN201711401237 A CN 201711401237A CN 108083767 B CN108083767 B CN 108083767B
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aggregate
base material
binder
mixture
water permeable
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CN108083767A (en
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林�智
张强
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Keda Clean Energy Co Ltd
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    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
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    • C04B35/63404Polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
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Abstract

The invention discloses a preparation method of a water permeable brick, which comprises the following steps: firstly, crushing aggregate; (II) sieving the crushed aggregate with sieves with different apertures to obtain particles with different particle sizes; thirdly, mixing the sieved aggregate particles according to a base material formula, adding a binder, and uniformly stirring to obtain a base material mixture; mixing the sieved aggregate particles according to a fabric formula, and adding a binder and a pigment to obtain a fabric mixture; wherein the binder comprises a binding base material and a liquid glue; (IV) respectively mixing and stirring the bottom material mixture and the surface material mixture; fifthly, distributing the stirred fabric mixture and the stirred bed charge mixture twice, and performing compression molding to obtain a blank; and (VI) firing the blank in a kiln to obtain a finished product. By adopting the invention, the water permeable brick has high strength, strong frost resistance and excellent water permeability, and the preparation method has few and simple processes and saves the cost.

Description

Preparation method of water permeable brick
Technical Field
The invention relates to the technical field of water permeable bricks, in particular to a preparation method of a water permeable brick.
Background
The water permeable brick is a new century environmental-friendly building material product which constructs a sponge city to relieve urban waterlogging, simultaneously keeps water, maintains urban ecological balance and makes birth. The method adopts solid wastes such as waste ceramic tiles (waste polished tiles, waste glazed tiles, waste ceramic chips and the like), crushed stone materials, slag and the like as main raw materials, is matched with a forming auxiliary agent, is added with a proper amount of binder, and is formed by twice cloth and high-temperature firing, thus being a green and environment-friendly product.
The water permeable brick can consume a large amount of waste ceramic tiles (stone crushed aggregates or slag and other solid wastes), so that the problem of treatment of the solid wastes in the current stage is solved, and the pollution to the environment is greatly reduced. The produced ceramic water permeable brick can be directly used for urban construction, and changes waste into valuable. Therefore, the method has obvious social significance.
The water permeable bricks are divided into sintering water permeable bricks and concrete water permeable bricks, wherein the sintering water permeable bricks are sintered at high temperature, and the concrete water permeable bricks are not sintered at high temperature.
The prior art 1 is an invention patent with publication number CN 101955349B, and discloses a water permeable brick, which is prepared from ceramic waste residue powder, waste glass powder, waste porcelain fragment powder, municipal basic waste mud powder, calcium oxide, calcium sulfate, bentonite, talcum powder, garbage ash powder, waste plant powder and water by stirring to be wet, extruding to form a water permeable brick lower layer brick by mechanical vibration, uniformly distributing a layer of fine fabric (mainly comprising waste ceramic fragment powder, bentonite and water) on the upper part of the water permeable brick lower layer brick by a secondary distributing machine, manufacturing the ceramic waste residue sintered water permeable environment-friendly brick blank under the pressure of 25-30 MPa, and naturally drying. And then feeding the ceramic waste residue water-permeable environment-friendly green brick formed and naturally dried into a tunnel kiln for roasting, wherein the temperature is controlled within the range of 1150-1200 ℃ for roasting. In the scheme, the municipal basic waste sludge fine powder and the bentonite are used as binders. In the prior art 1, the addition amount of the waste ceramic fragment powder is 20-30 parts, the addition amount of the bentonite is 5-8 parts, and the addition amount of the municipal basic waste mud powder is 20-30 parts, that is, the addition amount of the waste ceramic fragment powder is about 20-30 parts, and the addition amount of the binder is about 25-38 parts. The addition amount of the waste ceramic fragment powder is small, the usage amount of the binder is large, and the ultimate load of the binder is low, so that the strength of the molded blank is low.
The water permeable brick disclosed in the prior art 2 mainly comprises the following raw materials in parts by weight: 10-40 parts of waste ceramic tiles and 66-130 parts of binder, wherein the binder comprises 60-90 parts of bentonite, 5-20 parts of frit (glass powder and the like) and 1-20 parts of sodium carboxymethylcellulose. In the prior art, the adding amount of the waste ceramic tiles is very small, and the using amount of the binder is very large. And the ultimate load of the binder is low, generally about 64.8N, so that the strength of the formed blank is low.
In addition, the existing water permeable brick has the disadvantages of complex process flow, more production procedures, long time consumption and high cost, and the process flow diagram is shown in figure 1. Referring to fig. 1, the existing water permeable brick binder needs to be ball milled separately, but the ball milling process has long operation time, the ball milling equipment has large volume and large occupied area, thus greatly increasing the production cost of the water permeable brick.
Disclosure of Invention
The invention aims to provide a preparation method of a water permeable brick, which has the advantages of high strength, strong frost resistance and excellent water permeability, and the preparation method has few and simple processes and saves cost.
In order to solve the technical problems, the invention provides a preparation method of a water permeable brick, which comprises the following steps:
firstly, crushing aggregate;
(II) sieving the crushed aggregate with sieves with different apertures to obtain particles with different particle sizes;
thirdly, mixing the sieved aggregate particles according to a base material formula, adding a binder, and uniformly stirring to obtain a base material mixture; and/or mixing the sieved aggregate particles according to a fabric formula, and adding a binder and a pigment to obtain a fabric mixture;
the addition amount of the binder is 6-24 wt% of the aggregate, the binder comprises a binder base material and a liquid adhesive, and the weight ratio of the binder base material to the liquid adhesive is 3-12: 3-12;
(IV) respectively mixing and stirring the bottom material mixture and the surface material mixture;
fifthly, distributing and forming the stirred fabric mixture and the stirred bed charge mixture to obtain a blank;
and (VI) firing the blank in a kiln to obtain a finished product.
As an improvement of the scheme, the aggregate comprises one or more of waste ceramic tiles, crushed stone materials, slag, coal gangue and chain-grate slag;
wherein the waste ceramic tile comprises one or more of waste polished tiles, waste glazed tiles, waste inner wall tiles and waste antique tiles;
the crushed stone comprises one or more of granite, Luoyuan red, quartz, porcelain stone, potash feldspar and albite;
the slag comprises one or more of iron slag and copper slag.
As an improvement of the scheme, the adhesive comprises an adhesive base material, liquid glue and clinker, wherein the adhesive base material, the liquid glue and the clinker are used in a weight ratio of 3-12: 0 to 4;
the bonding base material comprises one or more of bentonite and clay, and the clay comprises kaolin, black mud and municipal sludge;
the liquid gum comprises one or more of a silica sol solution, a polyacrylamide solution and a guar gum solution.
As an improvement of the scheme, the weight ratio of the used amount of the bottom material mixture to the used amount of the surface material mixture is 70-100: 0-30.
As an improvement of the above scheme, the aggregate in the fabric mixture comprises:
100 wt% of 4-20 mesh aggregate.
As an improvement of the above scheme, the aggregate in the base mix comprises:
20-50 wt% of 4-20 mesh aggregate
20-50 wt% of 12-40 mesh aggregate
0-60 wt% of aggregate with the particle size of less than 40 meshes.
As a modification of the above scheme, the addition amount of the pigment is 0.4-2 wt% of the aggregate.
As an improvement of the scheme, the fabric mixture and the backing material mixture also comprise a forming aid, and the adding amount of the forming aid is 0.01-10 wt% of the aggregate.
As an improvement of the scheme, in the step of press forming, the pressure of the press is 1500-2000T.
As an improvement of the scheme, in the firing step, the firing temperature is 1100-1220 ℃.
The implementation of the invention has the following beneficial effects:
the water permeable brick mainly comprises aggregate and binder, wherein the aggregate can be one or more of waste ceramic tiles, crushed stone materials, slag, coal gangue and chain-grate slag, the using amount of the aggregate is much higher than that of the common water permeable brick, the using amount of the aggregate is more than 85 percent, and a large amount of solid waste such as the waste ceramic tiles, the crushed stone materials, the slag, the coal gangue and the chain-grate slag can be consumed, so that the aim of highly recycling the solid waste is fulfilled, the waste is changed into the valuable, and the water permeable brick is environment-friendly and energy-saving.
The adhesive comprises an adhesive base material and liquid glue, wherein the adhesive base material can be one or more of bentonite, kaolin, black mud or municipal sludge, the liquid glue is innovatively added into the adhesive, the limit load of the adhesive is greatly increased, the limit load of the adhesive is as high as 150.8N, and the green body strength of the water permeable brick is improved; secondly, the binder enables the green body to be easy to form, simplifies the forming process and reduces the forming difficulty; finally, the binder disclosed by the invention is simple to operate, only needs simple mixing, does not need the step of premixing and ball milling, simplifies the process and reduces the cost.
The preparation method of the water permeable brick comprises the steps of raw material crushing, screening, batching, mixing and stirring, press forming, firing and the like, ball milling is not needed, the working procedure is simplified, the cost is reduced, and the production time is shortened.
Drawings
FIG. 1 is a flow chart of a method for preparing a water permeable brick;
FIG. 2 is a flow chart of the method for preparing the water permeable brick of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings.
The invention provides a preparation method of a water permeable brick, as shown in figure 2, comprising the following steps:
firstly, crushing aggregate;
the aggregate comprises one or more of waste ceramic tiles, crushed stone materials, slag, coal gangue and chain-grate slag; wherein the waste ceramic tile comprises one or more of waste polished tiles, waste glazed tiles, waste inner wall tiles and waste antique tiles; the crushed stone comprises one or more of granite, Luoyuan red, quartz, porcelain stone, potash feldspar and albite; the slag comprises one or more of iron slag and copper slag.
Preferably, the aggregate comprises one of waste ceramic tiles, crushed stone materials, slag, coal gangue and chain-grate slag; wherein the waste ceramic tile comprises one of a waste polished tile, a waste inner wall tile and a waste antique tile; the crushed stone comprises one of granite, Luoyuan red, quartz, porcelain stone, potash feldspar and albite; the slag includes one of iron slag and copper slag.
The aggregate can be selected from various raw materials, is not limited to the waste polished brick, has a much higher dosage than the common water permeable brick, and the dosage of the aggregate is more than 85 percent, so that a large amount of solid wastes such as waste ceramic tiles, crushed stone materials, slag, coal gangue, chain-grate slag and the like can be consumed, the aim of highly recycling the solid wastes is fulfilled, the waste is changed into the valuable, and the environment-friendly and energy-saving effects are achieved.
Secondly, sieving the crushed aggregate through sieves with different apertures to obtain aggregate particles with different particle sizes;
thirdly, mixing the sieved aggregate particles according to a base material formula, adding a binder, and uniformly stirring to obtain a base material mixture; and (4) mixing the sieved aggregate particles according to a fabric formula, and adding a binder and a pigment to obtain a fabric mixture.
Specifically, the addition amount of the binder is 6-24 wt% of the aggregate, the binder comprises a binder base material and a liquid glue, and the weight ratio of the binder base material to the liquid glue is 3-12: 3-12. Wherein the binding base material comprises one or more of bentonite and clay, and the clay comprises kaolin, black mud and municipal sludge; the liquid gum comprises one or more of a silica sol solution, a polyacrylamide solution and a guar gum solution.
The binder comprises a binding base material and liquid glue, wherein the binding base material has plasticity and can help molding and enhance the strength of the blank, and the liquid glue can enable the aggregate and the binding base material to be combined more tightly. The two are matched, so that the permeable brick has good strength and good firing performance in the production process.
Specifically, the strength of the permeable brick of the invention mainly refers to two stages: one stage is the molding strength after molding by a press (mainly ensuring that a molded blank is not easy to damage before sintering), and the other stage is the strength of a finished product after sintering (mainly the final service performance of the product, how much pressure the product can bear when in use, for example, a vehicle cannot be directly pressed on, and the like). The liquid glue is mainly used for ensuring the forming performance and the forming strength of the formula; the bonding base material can play a role in bonding particles after being sintered at high temperature, and is used for ensuring the strength of a final product.
Preferably, the addition amount of the binder is 8-20 wt% of the aggregate, the binder comprises a binder base and a liquid glue, and the weight ratio of the binder base to the liquid glue is 5-10: 5-10. The binding base material comprises one of bentonite, kaolin, black mud or municipal sludge; the liquid gum comprises one of a silica sol solution, a polyacrylamide solution and a guar gum solution.
More preferably, the addition amount of the binder is 10-18 wt% of the aggregate, the binder comprises a binder base and a liquid glue, and the weight ratio of the binder base to the liquid glue is 6-9: 6-9. The liquid glue is polyacrylamide solution, and the polyacrylamide solution is one or more of sodium polyacrylate, polyvinyl pyridinium and polyethyleneimine. The invention selects high molecular binders such as sodium polyacrylate, polyvinyl pyridinium, polyethyleneimine and the like, so that the liquid glue can fully wrap the surfaces of aggregate particles of the water permeable bricks, and the strength of the water permeable bricks is improved.
As a more preferable embodiment of the binder, the binder is further added with a frit, that is, the binder comprises a binding base, a liquid glue and a frit, wherein the binding base, the liquid glue and the frit are used in a weight ratio of 3-12: 0-4. The frit can improve the strength of products and reduce the firing temperature of the water permeable bricks.
Under the condition that the same amount of the binder is added, the performance of the binder disclosed by the invention is compared with that of the existing binder as follows:
Figure BDA0001519455740000051
Figure BDA0001519455740000061
the liquid glue is added in the adhesive innovatively, so that the limit load of the adhesive is increased greatly, the limit load of the adhesive is up to 150.8N, and the green body strength of the water permeable brick is improved; secondly, the binder enables the green body to be easy to form, simplifies the forming process and reduces the forming difficulty; finally, the binder disclosed by the invention is simple to operate, only needs simple mixing, does not need the step of premixing and ball milling, simplifies the process and reduces the cost.
The surface layer and the bottom layer of the water permeable brick are different, so the invention needs to be prepared by mixing a bottom material mixture and a surface material mixture, wherein the weight ratio of the bottom material mixture to the surface material mixture is 70-100: 0-30. When the surface material mixture is 0, the water permeable brick only comprises a bottom layer, and the water permeable brick is made into a whole brick. When the water permeable brick needs color, the water permeable brick comprises a surface layer and a bottom layer, and the weight ratio of the used amount of the bottom material mixture to the used amount of the surface material mixture is 70-99.9: 0.1-30.
The base material mixture comprises aggregate and a binder, the surface material mixture comprises the aggregate, the binder and a pigment, and the addition amount of the pigment is 0.4-2 wt% of the aggregate. The kind and amount of the colorant should be adjusted according to the actual product requirement, and the embodiment is not limited to the illustrated examples.
Preferably, the surface material mixture and the bottom material mixture also comprise a forming aid, and the adding amount of the forming aid is 0.01-10 wt% of the aggregate. The forming auxiliary agent can be clay, and comprises one or more of bentonite, kaolin, black mud or municipal sludge, and the function of the forming auxiliary agent is to facilitate the forming of the permeable brick blank in the processing and forming stage.
Further, in order to improve the strength of the water permeable brick and improve the formability of the water permeable brick blank, the aggregate is selected and matched with specific granularity, and the concrete steps are as follows:
the aggregate in the fabric mixture comprises:
100 wt% of 4-20 mesh aggregate.
The aggregates in the fabric mixture are 4-20 meshes, and the grain composition is favorable for forming holes in a finished product, so that the water permeability effect is achieved, and good appearance performance and comfort are obtained.
If the fabric particles are too large, on one hand, the surface of a finished product is too rough and is not suitable for square bricks, people walk on the surface or a bicycle rides on the surface to influence the comfort level, and on the other hand, the flatness of the surface of a green brick is poor, particularly the edge position is uneven, and the attractiveness and the tightness of the laid green brick are poor.
If the fabric particles are too small, the water permeable holes formed between the particles are very small, so that the water permeable brick holes are easily blocked by sewage or sand grains and the like, and the water permeability of the product is influenced after the fabric is used for a period of time.
The aggregate in the base material mixture comprises:
20-50 wt% of 4-20 mesh aggregate
20-50 wt% of 12-40 mesh aggregate
0-60 wt% of aggregate with the particle size of less than 40 meshes.
The aggregates in the base material mixture are 4-20 meshes, 12-40 meshes and less than 40 meshes, and the aggregates of 4-20 meshes, 12-40 meshes and less than 40 meshes are mixed according to a certain proportion, and the grain composition is favorable for forming holes in a finished product and achieving a water permeation effect. Moreover, the broken materials can be basically used up as far as possible under the condition of meeting the final strength of the product, no excess materials are left, the cost is saved, and the waste is avoided.
(IV) respectively mixing and stirring the bottom material mixture and the surface material mixture;
and (V) distributing the stirred fabric mixture and the stirred bed charge mixture twice, and performing compression molding to obtain a blank. The method for forming the cloth twice refers to the prior art.
In the step of press forming, the pressure of the press is 1500-2000T. Preferably, the pressure of the press is 1600- > 1800T.
And (VI) firing the blank in a kiln to obtain a finished product.
In the firing step, the firing temperature is 1100-1220 ℃. Preferably, the firing temperature is 1180-1200 ℃.
Compared with the existing water permeable brick, the water permeable brick prepared by the invention has the following performance:
Figure BDA0001519455740000071
the compressive strength of the invention is measured by a YQ027SHT4305 microcomputer controlled electrohydraulic servo testing machine under the conditions that the temperature is 27 ℃ and the humidity is 53%, and the sample specification of the water permeable brick is as follows: the length is 68mm, and the width is 64 mm. The standard for the detection of frost resistance is referred to the standard JG/T376-.
From the above, compared with the prior art, the compressive strength of the invention is remarkably improved, the water permeability coefficient is also remarkably improved, and the frost resistance is also good, wherein after 25 times of freeze-thaw cycles, the quality loss is less, and the strength loss is less.
The invention is further illustrated by the following specific examples
Example 1
Crushing aggregate, wherein the aggregate is waste ceramic tiles, and the waste ceramic tiles are waste polished tiles;
secondly, sieving the crushed aggregate through sieves with different apertures to obtain aggregate particles with different particle sizes;
thirdly, mixing the sieved aggregate particles according to a base material formula, adding 4.2kg of binding agent into 35kg of 4-20-mesh aggregate and 35kg of 12-40-mesh aggregate, and uniformly stirring to obtain a base material mixture; mixing the sieved aggregate particles according to a fabric formula, and adding 1.8kg of binder and 0.6kg of pigment into 30kg of 4-20-mesh aggregate to obtain a fabric mixture;
the adhesive comprises an adhesive base material and liquid glue, wherein the dosage weight ratio of the adhesive base material to the liquid glue is 1:1, and the adhesive base material is bentonite; the liquid glue is a silica sol solution;
(IV) respectively mixing and stirring the bottom material mixture and the surface material mixture;
fifthly, distributing the stirred fabric mixture and the stirred bed charge mixture twice, and pressing and forming, wherein the pressure of a press is 1500T, so as to obtain a blank;
and (VI) firing the blank in a kiln at 1100 ℃ to obtain a finished product.
Example 2
Crushing aggregate, wherein the aggregate is crushed stone, and the crushed stone comprises granite;
secondly, sieving the crushed aggregate through sieves with different apertures to obtain aggregate particles with different particle sizes;
thirdly, mixing the sieved aggregate particles according to a base material formula, adding 8kg of binding agent into 35kg of 4-20 mesh aggregate, 35kg of 12-40 mesh aggregate and 5kg of aggregate smaller than 40 mesh, and uniformly stirring to obtain a base material mixture; mixing the sieved aggregate particles according to a fabric formula, and adding 2.5kg of binder and 0.8kg of pigment into 25kg of 4-20-mesh aggregate to obtain a fabric mixture;
the adhesive comprises an adhesive base material, liquid glue and a frit, wherein the adhesive base material, the liquid glue and the frit are used in a weight ratio of 3: 4: 1, the bonding base material is kaolin, and the liquid glue is polyacrylamide solution;
(IV) respectively mixing and stirring the bottom material mixture and the surface material mixture;
fifthly, distributing the stirred fabric mixture and the stirred bed charge mixture twice, and pressing and forming, wherein the pressure of a press is 1600T to obtain a blank;
and (VI) firing the blank in a kiln at 1170 ℃ to obtain a finished product.
Example 3
The method comprises the following steps of (I) crushing aggregate, wherein the aggregate is slag, and the slag is iron slag.
Secondly, sieving the crushed aggregate through sieves with different apertures to obtain aggregate particles with different particle sizes;
thirdly, mixing the sieved aggregate particles according to a base material formula, adding 12kg of binding agent into 40kg of 4-20 mesh aggregate, 30kg of 12-40 mesh aggregate and 10kg of less than 40 mesh aggregate, and uniformly stirring to obtain a base material mixture; mixing the sieved aggregate particles according to a fabric formula, and adding 3kg of binder and 0.5kg of pigment into 20kg of 4-20-mesh aggregate to obtain a fabric mixture;
the adhesive comprises an adhesive base material, liquid glue and a frit, wherein the adhesive base material, the liquid glue and the frit are used in a weight ratio of 4: 6: 1, the bonding base material is municipal sludge, and the liquid gum is guar gum solution;
(IV) respectively mixing and stirring the bottom material mixture and the surface material mixture;
fifthly, distributing the stirred fabric mixture and the stirred bed charge mixture twice, and pressing and forming, wherein the pressure of a press is 1700T to obtain a blank;
and (VI) firing the blank in a kiln at 1180 ℃ to obtain a finished product.
Example 4
Firstly, crushing aggregate; the aggregate comprises waste ceramic tiles and crushed stone materials; wherein the waste ceramic tiles comprise waste polished tiles; the crushed stone material comprises quartz stone;
secondly, sieving the crushed aggregate through sieves with different apertures to obtain aggregate particles with different particle sizes;
(III) mixing the sieved aggregate particles according to a base material formula, adding 16.2kg of binding agent into 30kg of 4-20-mesh aggregate, 30kg of 12-40-mesh aggregate and 30kg of aggregate smaller than 40-mesh, and uniformly stirring to obtain a base material mixture; mixing the sieved aggregate particles according to a fabric formula, and adding 1.8kg of binder and 0.5kg of pigment into 10kg of 4-20-mesh aggregate to obtain a fabric mixture;
the adhesive comprises an adhesive base material, liquid glue and a frit, wherein the adhesive base material, the liquid glue and the frit are used in a weight ratio of 5: 2, the bonding base material is black mud, and the liquid glue is polyacrylamide solution;
(IV) respectively mixing and stirring the bottom material mixture and the surface material mixture;
fifthly, distributing the stirred fabric mixture and the stirred bed charge mixture twice, and pressing and forming, wherein the pressure of a press is 1900T to obtain a blank;
and (VI) firing the blank body in a kiln at the firing temperature of 1200 ℃ to obtain a finished product.
Example 5
Firstly, crushing aggregate; the aggregate comprises waste ceramic tiles and coal gangue; the waste ceramic tiles comprise waste inner wall tiles and waste archaized tiles;
secondly, sieving the crushed aggregate through sieves with different apertures to obtain aggregate particles with different particle sizes;
thirdly, mixing the sieved aggregate particles according to a base material formula, adding 14kg of binder into 35kg of 4-20-mesh aggregate, 30kg of 12-40-mesh aggregate and 5kg of less than 40-mesh aggregate, and uniformly stirring to obtain a base material mixture; mixing the sieved aggregate particles according to a fabric formula, and adding 6kg of binder and 0.6kg of pigment into 30kg of 4-20-mesh aggregate to obtain a fabric mixture;
the adhesive comprises an adhesive base material and a liquid adhesive, wherein the dosage weight ratio of the adhesive base material to the liquid adhesive is 7:9, the adhesive base material is bentonite, and the liquid adhesive is a silica sol solution;
(IV) respectively mixing and stirring the bottom material mixture and the surface material mixture;
fifthly, distributing the stirred fabric mixture and the stirred bed charge mixture twice, and pressing and forming, wherein the pressure of a press is 2000T, so as to obtain a blank;
and (VI) firing the blank in a kiln at 1210 ℃ to obtain a finished product.
Example 6
Crushing aggregate, wherein the aggregate comprises chain grate slag;
secondly, sieving the crushed aggregate through sieves with different apertures to obtain aggregate particles with different particle sizes;
thirdly, mixing the sieved aggregate particles according to a base material formula, adding 18kg of binding agent into 20kg of 4-20 mesh aggregate, 20kg of 12-40 mesh aggregate and 35kg of aggregate smaller than 40 mesh, and uniformly stirring to obtain a base material mixture; mixing the sieved aggregate particles according to a fabric formula, and adding 6kg of binder and 0.5kg of pigment into 25kg of 4-20-mesh aggregate to obtain a fabric mixture;
the adhesive comprises an adhesive base material, liquid glue and a frit, wherein the adhesive base material, the liquid glue and the frit are used in a weight ratio of 12: 11: 4, the bonding base material is bentonite, and the liquid glue is polyacrylamide solution;
(IV) respectively mixing and stirring the bottom material mixture and the surface material mixture;
fifthly, distributing the stirred fabric mixture and the stirred bed charge mixture twice, and pressing and forming, wherein the pressure of a press is 2000T, so as to obtain a blank;
and (VI) firing the blank in a kiln at the firing temperature of 1220 ℃ to obtain a finished product.
The technical tests of examples 1-6 showed the following results:
mechanical property test:
Figure BDA0001519455740000101
Figure BDA0001519455740000111
from the above, the sintered water permeable brick has the compressive strength of more than or equal to 48MPa and the water permeability coefficient of more than or equal to 4.2X 10-2And the mass loss and the compressive strength loss rate after 25 times of freeze-thaw cycles are very small, which proves that the freezing resistance is good.
In summary, the implementation of the present invention has the following beneficial effects:
the water permeable brick mainly comprises aggregate and binder, wherein the aggregate can be one or more of waste ceramic tiles, crushed stone materials, slag, coal gangue and chain-grate slag, the using amount of the aggregate is much higher than that of the common water permeable brick, the using amount of the aggregate is more than 85 percent, and a large amount of solid waste such as the waste ceramic tiles, the crushed stone materials, the slag, the coal gangue and the chain-grate slag can be consumed, so that the aim of highly recycling the solid waste is fulfilled, the waste is changed into the valuable, and the water permeable brick is environment-friendly and energy-saving.
The adhesive comprises an adhesive base material and liquid glue, wherein the adhesive base material can be one or more of bentonite, kaolin, black mud or municipal sludge, the liquid glue is innovatively added into the adhesive, the limit load of the adhesive is greatly increased, the limit load of the adhesive is as high as 150.8N, and the green body strength of the water permeable brick is improved; secondly, the binder enables the green body to be easy to form, simplifies the forming process and reduces the forming difficulty; finally, the binder disclosed by the invention is simple to operate, only needs simple mixing, does not need the step of premixing and ball milling, simplifies the process and reduces the cost.
The preparation method of the water permeable brick comprises the steps of raw material crushing, screening, batching, mixing and stirring, press forming, firing and the like, ball milling is not needed, the working procedure is simplified, the cost is reduced, and the production time is shortened.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the protection scope of the present invention, and although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.

Claims (7)

1. A preparation method of a water permeable brick is characterized by comprising the following steps:
(1) crushing the aggregate;
(2) sieving the crushed aggregate with sieves with different apertures to obtain particles with different particle sizes;
(3) mixing the sieved aggregate particles according to a base material formula, adding a binder, and uniformly stirring to obtain a base material mixture; mixing the sieved aggregate particles according to a fabric formula, and adding a binder and a pigment to obtain a fabric mixture;
wherein the aggregate in the fabric mixture comprises:
100 wt% of 4-20 mesh aggregate;
the aggregate in the base material mixture comprises:
20-50 wt% of 4-20 mesh aggregate
20-50 wt% of 12-40 mesh aggregate
0-60 wt% of aggregate with the particle size of less than 40 meshes;
the addition amount of the binder is 6-24 wt% of the aggregate, the binder comprises a binder base material and a liquid adhesive, and the weight ratio of the binder base material to the liquid adhesive is 3-12: 3-12;
the bonding base material comprises one or more of bentonite and clay, and the liquid glue is polyacrylamide solution;
(4) respectively mixing and stirring the backing material mixture and the surface material mixture;
(5) distributing and pressing the stirred fabric mixture and the stirred bed charge mixture to obtain a blank;
(6) firing the blank in a kiln to obtain a finished product;
wherein the firing temperature is 1100-1220 ℃.
2. The method of claim 1, wherein the aggregate comprises one or more of waste ceramic tiles, crushed stone materials, slag, coal gangue, and chain-grate slag;
wherein the waste ceramic tile comprises one or more of waste polished tiles, waste glazed tiles, waste inner wall tiles and waste antique tiles;
the crushed stone comprises one or more of granite, Luoyuan red, quartz, porcelain stone, potash feldspar and albite;
the slag comprises one or more of iron slag and copper slag.
3. The method for preparing the water permeable brick according to claim 1, wherein the binder comprises a binding base material, liquid glue and clinker, and the weight ratio of the binding base material to the liquid glue to the clinker is 3-12: 1-4;
the clay comprises kaolin, black mud and municipal sludge.
4. The method for preparing the water permeable brick as claimed in claim 1, wherein the weight ratio of the base material mixture to the surface material mixture is 70-100: 0.1-30.
5. The method for preparing a water permeable brick according to claim 1 wherein the pigment is added in an amount of 0.4 to 2 wt% based on the aggregate.
6. The method for preparing water permeable bricks according to claim 4 or 5, wherein the surface material mixture and the bottom material mixture further comprise a forming aid, and the addition amount of the forming aid is 0.01-10 wt% of the aggregate.
7. The method for preparing water permeable brick according to claim 1, wherein in the step (5), the pressure for press forming is 1500-.
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