CN108034554A - A kind of bent room facility for continuous koji-making of making wine - Google Patents

Abstract

The invention provides a koji room facility for continuous brewing of wine, which includes a koji room, in which a conveying device is laid on the ground, and a number of electric doors are arranged in the koji room to divide the koji room into several compartments , a channel is set under the electric door for the passage of the conveying device only, and two compartments are respectively set as the entrance and exit of the curved room. The koji room facility for continuous wine making can realize continuous koji making and improve the efficiency of koji making. At the same time, it can independently control the temperature and humidity according to the daily fermentation needs, and also has an air filter to prevent bacteria from entering the koji room as much as possible. , Improve the quality of distiller's yeast.

Description

A koji room facility for continuous koji making

technical field

The invention relates to the field of koji making facilities, in particular to a koji room facility for continuous koji making.

Background technique

Koji is used as a fermented wine starter and plays a key role in the wine fermentation process. In the production of wine, "distillation is used to enhance fragrance, and fermentation is used to produce fragrance". The so-called fragrance production refers to the rich active microorganisms and enzymes in the koji, which are mixed into the starch-containing grain grains cooled after high-temperature cooking and gelatinization, and participate in the fermentation process. , producing complex aroma and taste substances. Qu plays the role of the soul in the fermentation process of wine making. The existence of koji has a long history and is closely related to people's lives. From steamed buns and bread to sauce, vinegar, wine making and traditional sugar production, it is inseparable from the application of koji.

Different fermentation temperatures of koji will lead to different numbers of microorganisms in koji blocks that affect the aroma of wine. According to different fermentation temperatures, koji can be roughly divided into three types: high-temperature koji, medium-temperature koji, and low-temperature koji; among them, acetic acid bacteria in low-temperature koji Abundant, the metabolite ethyl acetate produced by the fermentation of acetic acid bacteria is the main aroma substance of light-flavor liquor; the middle-temperature koji is rich in caproic acid bacteria, and the fermentation metabolite ethyl caproate is the main aroma substance of Luzhou-flavor liquor; the composition of high-temperature koji is complex , ethyl acetate and ethyl lactate were prominent in the fermentation metabolites, and the content of complex acids was high. Due to the different raw materials and production methods used, the natural conditions of the production areas are different, and the varieties of distiller's yeast are rich and colorful. Central temperature-controlled fermentation requires special personnel to manage. The labor intensity is high, and it is easy to be infected with bacteria. The quality of the koji is uneven. To meet the needs of modern people for high-quality products. Therefore, it is of great practical significance to develop a kind of continuous koji making, improve the koji making environment, and improve the quality of the koji room facilities.

Contents of the invention

The purpose of the invention is to address the deficiencies in the prior art, thereby providing a koji room facility for continuous brewing of koji.

In order to achieve the above object, the technical solution adopted in the present invention is:

A koji room facility for continuous brewing of koji, which includes a koji room in which a conveying device is laid on the ground, and a number of electric doors are arranged in the koji room to divide the koji room into several compartments. Below the door is provided a passage only for the conveying device to pass through, wherein two compartments are respectively set as the entrance and exit of the bending room.

Based on the above, each of the compartments is provided with a ventilation window that communicates with the outside world, and an air filter is installed at the ventilation window, and the inside of the compartment is provided with a strain tank at a position corresponding to the ventilation window; each of the compartments Sprinkler pipes are evenly laid inside, and a number of sprinkler holes are evenly opened on the sprinkler pipes; air disturbance devices are respectively provided in each of the compartments.

Based on the above-mentioned koji room facility for continuous wine making, it also includes a control system, the control system includes a controller, temperature and humidity sensors respectively arranged in each compartment, electronically controlled valves for controlling sprinkler pipes in each compartment, respectively a heating device arranged in each of the compartments; the controller controls the operation of each of the electric doors, the circular conveying device, each of the electric control valves, each of the air filters and each of the air disturbance devices Working state: the controller is also connected to the temperature and humidity sensor and controls the opening and closing of each of the electronically controlled valves and each of the heating devices according to the measurement data of the temperature and humidity sensor.

Based on the above, the curved room is a circular curved room.

Based on the above, the conveying device is a conveying belt laid close to the ground, and the conveying belt is provided with interval marks arranged at equal intervals according to the compartment spaces.

Based on the above, the conveying device includes a track and a number of end-to-end transport trolleys walking on the track. The transport trolley at the front end is provided with a driving device and is used as a power trolley; The connection mechanisms between adjacent transport trolleys are arranged close to each other, and the channel height on the electric door is only for the passage of the connection mechanisms.

Based on the above, the electric door is an electric rolling gate or an electric translation door, and the sprinkler pipes are laid at equal intervals along the side wall of the curved room and/or the roof wall of the curved room.

Based on the above, the water inlet of the sprinkling pipe is respectively connected with sterile water and liquid bacteria through an electronically controlled three-way valve.

Based on the above, the air turbulence device is located at one side of the spawn tank.

Based on the above, the air turbulence device includes several flow disturbance mechanisms scattered in the compartment, the flow disturbance mechanisms are electric swing fans or blowers, and the driving motors of the flow disturbance mechanisms are located outside the compartment.

Based on the above, a solar cell panel is provided on the top surface of the annular curved room, and the solar cell panel is used to supply power to the heating device.

Compared with the prior art, the present invention has substantive characteristics and progress, specifically, the present invention has the following advantages:

The koji room facility for winemaking continuous koji production provided by the present invention includes a koji room, and the koji room is provided with a koji inlet and a koji outlet. When making koji, first put a koji frame with a koji block into the koji inlet. On the conveyor belt, the control frame moves slowly with the conveyor belt according to the temperature, humidity and fermentation degree or moves at an interval speed every day until the frame moves to the outlet of the koji outlet and the fermentation is completed, and the koji pieces are removed. Therefore, the koji room facility can realize Continuously making koji to improve the efficiency of koji making; meanwhile, the koji room facility also includes a control system to control the temperature, humidity and other states in each compartment in the ring-shaped koji room; further, the ventilation window is provided with an air filter, It can avoid the introduction of miscellaneous bacteria during ventilation. The interior of the compartment is provided with a spawn tank corresponding to the position of the ventilation window, and the air disturbance device is located on one side of the spawn tank. During the fermentation process, Place powdered strains in the spawn tank, and when powdery strains need to be spread, the air turbulence device is opened to generate airflow, and the airflow blows the powdery strains to spread evenly; further, the water inlet of the sprinkling pipe The electric control three-way valve is respectively connected to sterile water and liquid bacteria. When watering is required, the water inlet pipe is connected to sterile water. Artificial labor intensity, to avoid manual participation in the introduction of miscellaneous bacteria; further, the curved room is an annular curved room, which can effectively reduce the floor space of the curved room, and the top surface of the curved room is provided with solar panels, and the solar panels are used to In order to provide power for the heating device, it is more energy-saving and environmentally friendly, and reduces costs.

Description of drawings

Fig. 1 is a top view schematic diagram of a koji room facility for winemaking continuous koji making in the present invention.

FIG. 2 is a schematic structural view of one of the compartments shown in FIG. 1 .

FIG. 3 is a schematic cross-sectional view of the compartment shown in FIG. 2 .

In the figure: 1. Ring-shaped curved room; 2. Ring-shaped conveying device; 3. Entering curved opening; 4. Outgoing curved opening; 5. Electric door; Humidity sensor; 10. Curved block; 11. Air spoiler; 12. Sprinkler hole; 13. Door; 14. Ventilation window; 15. Solar panel.

Detailed ways

The technical solutions of the present invention will be described in further detail below through specific implementation methods.

As shown in Figures 1 to 3, a koji room facility for continuous brewing of wine, which includes a ring-shaped koji room 1, an annular conveying device 2 is laid on the ground in the said ring-shaped koji room 1, and a There are a number of electric doors 5 that divide the curved room into 35 compartments. Below the electric doors 5, only passages for the circular conveying device 2 to pass are set, and two adjacent compartments are respectively set as the circular curved compartments. The inlet and outlet of room 1.

Further, each of the compartments is provided with a ventilation window 14 communicating with the outside world, and an air filter is installed at the ventilation window 14, and the inside of the compartment corresponds to the position of the ventilation window 14 to be provided with a strain tank; Sprinkler pipes 7 are evenly laid in the compartments, and a number of sprinkler holes 12 are evenly opened on the sprinkler pipes 7; air disturbance devices 11 are respectively provided in each compartment;

Further, the koji room facility for continuous brewing of wine also includes a control system, and the control system includes a controller, a temperature and humidity sensor 9 respectively arranged in each compartment, an electric control valve for controlling the sprinkler pipe 7 in each compartment, The heating device 8 respectively arranged in each of the compartments; the controller controls each of the electric doors 5, the circular conveying device 2, each of the electric control valves, each of the air filters and each of the The working state of the air disturbance device 11; the controller is also connected to the temperature and humidity sensor 9 and controls the opening and closing of each of the electronically controlled valves and each of the heating devices 8 according to the measurement data of the temperature and humidity sensor.

Further, the endless conveying device 2 is a conveying belt laid close to the ground, and the conveying belt is provided with interval marks arranged at equal intervals according to the compartment space, so as to place curved racks.

Further, in other embodiments, the circular conveying device includes a track and a number of end-to-end transport trolleys walking on the track, and the transport trolley at the front end is provided with a driving device and drives the transport trolley as a power trolley. The circular conveying device conveys the curved frame; the connecting mechanisms between the transport trolleys and between the power locomotive and the adjacent transport trolleys are arranged close to the ground, and the channel height on the electric door is only for the connecting mechanisms to pass through.

Further, the electric door 5 is an electric rolling gate, and the sprinkler pipes are laid at equal intervals along the side wall of the curved room and the roof wall of the curved room. In other embodiments, the electric door can be set as an electric translation door, and the sprinkler pipe can be laid through the side wall of the curved room or/and the roof wall of the curved room

Further, the water inlet of the sprinkling pipe 5 is respectively connected to the sterile water and the liquid strain through the electronically controlled three-way valve.

Further, the air turbulence device 11 is located on one side of the spawn tank, so as to form an air flow to blow the powdery spawn in the spawn tank. In other embodiments, the air turbulence device includes a number of disturbing flow mechanisms scattered in the compartment, and the flow disturbance mechanism is an electric swing fan or fan, so as to make the conditions such as temperature and humidity in the compartment more balanced , the driving motor of the turbulence mechanism is located outside the compartment to avoid affecting the environment in the compartment.

Further, a solar cell panel 15 is provided on the top surface of the annular curved room 1, and the solar cell panel 15 is used for powering the heating device.

The working principle of the koji room facility for continuous koji making is as follows:

The koji room facility for continuous wine making includes 35 compartments. When making koji, the koji frame with koji pieces is put into the first compartment on the conveyor belt at the entrance of koji. According to the temperature and humidity requirements and Fermentation degree, control the opening of the electric rolling gate, the curved frame moves slowly with the conveyor belt, or control the closing of the conveyor belt and the electric rolling gate after the curved frame enters a certain compartment, control the opening of the electric rolling gate and the conveyor belt after the curved frame stays in the interval for one day, and the curved frame Enter the next compartment until the koji frame moves to the koji outlet of the 35th compartment, the fermentation is completed, and the koji pieces are removed to realize continuous koji making;

The control system can control the temperature, humidity, movement of the curved frame and the spreading of bacteria in each compartment. For example, when the temperature or humidity measured by the temperature and humidity sensor in a certain compartment is lower than the set value, The controller turns on the heating device or the water inlet pipe is connected to sterile water for heating or spraying water; when the temperature or humidity measured by the temperature and humidity sensor in a certain compartment is higher than the set value, the controller Open the air filter for ventilation; according to the degree of fermentation, when a certain compartment needs to spread bacteria, the controller opens the air disturbance device or/and communicates with the air filter or/and the water inlet pipe The liquid bacteria are used for seed spreading.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them; although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: the present invention can still be Modifications to the specific implementation of the invention or equivalent replacement of some technical features; without departing from the spirit of the technical solution of the present invention, should be included in the scope of the technical solution claimed in the present invention.

Claims (10)

1. A koji room facility for continuous brewing of wine, characterized in that: it comprises a koji room, a conveying device is laid on the ground in the koji room, and a plurality of electric doors are provided in the koji room to separate the koji room into several Compartment, the channel under the electric door is set only for the passage of the conveying device, and the two compartments are respectively set as the entrance and exit of the curved room, from the entrance to the exit. Qukou, the environmental parameters in each compartment are sequentially set according to the fermentation cycle. 2. The koji room facility for continuous brewing of wine according to claim 1, characterized in that: each of the compartments is provided with a ventilating window connected to the outside world, and an air filter is installed at the ventilating window, and the compartment's A strain tank is provided inside corresponding to the position of the ventilation window; a sprinkling pipe is evenly laid in each of the compartments, and a number of sprinkling holes are evenly opened on the sprinkling pipe; an air disturbance device is respectively provided in each of the compartments. 3. The koji room facility for continuous wine making according to claim 1, characterized in that: it also includes a control system, and the control system includes a controller, a temperature and humidity sensor that is respectively arranged in each compartment, and controls each compartment. The electronically controlled valves of the sprinkler pipes in the compartments and the heating devices respectively arranged in each of the compartments; The working status of the air filter and each of the air disturbance devices; the controller is also connected to the temperature and humidity sensor and controls each of the electronically controlled valves and the start-up of each of the heating devices according to the measurement data of the temperature and humidity sensor. ,close. 4. The koji room facility for continuous brewing of wine according to any one of claims 1-3, characterized in that: the koji room is a ring-shaped koji room. 5. The koji room facility for continuous brewing and koji making according to claim 4, characterized in that: the conveying device is a conveyor belt laid on the ground, and the conveyor belt is provided with equidistant bars according to the compartment space. Interval ID. 6. The koji room facility for continuous brewing of wine according to claim 4, characterized in that: the conveying device includes a track and a number of transport trolleys running on the track end to end, and the transport trolley at the front end There is a driving device on it as a power trolley; the connecting mechanism between the transport trolleys and between the power locomotive and the adjacent transport trolley is set close to the ground, and the channel height on the electric door is only for the connecting mechanism to pass through. 7. The koji room facility for continuous brewing of wine according to claim 5 or 6, characterized in that: the water inlet of the sprinkling pipe is respectively connected to sterile water and liquid bacteria through an electronically controlled three-way valve. 8. The koji room facility for continuous brewing of wine according to claim 7, characterized in that: the air disturbance device is located at one side of the strain tank. 9. The koji room facility for winemaking and continuous koji making according to claim 7, characterized in that: the air disturbance device includes a disturbance flow mechanism scattered in the compartment, and the flow disturbance mechanism is an electric swing fan or a fan, the drive motor of the turbulence mechanism is located outside the compartment. 10. The koji room facility for continuous brewing of wine according to claim 8 or 9, characterized in that: the electric door is an electric rolling gate or an electric translation door, and the sprinkler pipe runs along the side wall of the koji room and/or Or the roof wall of the curved room is laid at equal intervals; the top surface of the circular curved room is provided with solar panels, and the solar panels are used to supply power to the heating device.