CN110029054A - Solid state fermentation high activity complex enzyme for feed fermentation system - Google Patents
Solid state fermentation high activity complex enzyme for feed fermentation system Download PDFInfo
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- CN110029054A CN110029054A CN201910340358.1A CN201910340358A CN110029054A CN 110029054 A CN110029054 A CN 110029054A CN 201910340358 A CN201910340358 A CN 201910340358A CN 110029054 A CN110029054 A CN 110029054A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
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- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M21/00—Bioreactors or fermenters specially adapted for specific uses
- C12M21/14—Bioreactors or fermenters specially adapted for specific uses for producing enzymes
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- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M21/00—Bioreactors or fermenters specially adapted for specific uses
- C12M21/16—Solid state fermenters, e.g. for koji production
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- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M29/00—Means for introduction, extraction or recirculation of materials, e.g. pumps
- C12M29/06—Nozzles; Sprayers; Spargers; Diffusers
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- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/12—Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
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- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/30—Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration
- C12M41/34—Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration of gas
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Abstract
A kind of solid state fermentation high activity complex enzyme for feed fermentation system, including fermenting house, air heater box, air cooling case, air mixing device, ventilation oxygen supplementing device, water supply device, Sewage treatment slot, the outlet end of air heater box mixes with air device and is connected to by hot air delivery pipe road, the outlet end of air cooling case mixes with air device and is connected to by cold air conveyance conduit, the outlet end of air mixing device is connected to by pipeline with the inside of fermenting house, the top of fermenting house is connected to by air circulation duct with air heater box, oxygen supplementing device of divulging information is arranged at the top of fermenting house, water supply device inside aqueduct and fermenting house by being connected to, the arrival end of Sewage treatment slot is connected to by waste pipe with the inside of fermenting house.The present invention can the fermentation condition according to needed for the different phase of mixed enzyme fermentation difference, adjust the temperature, humidity, amount of oxygen of fermenting house, mixed enzyme fermentation made to be in optimum state, to improve the fermented quality of complex enzyme.
Description
Technical field
The present invention relates to mixed enzyme fermentation equipment technical field more particularly to a kind of solid state fermentation high activity complex enzyme for feed
Fermentation system.
Background technique
Complex enzyme for feed is a kind of novel activated feed additive, is the mix preparation of a variety of digestive ferments, main function
The energy factor is endogenous digestive ferment (amylase, protease and lipase etc.) and exogenous digestive ferment (cellulase, hemicellulose
Enzyme, plant enzyme enzyme, pectase etc.).Complex enzyme for feed is a kind of enzyme that current feedstuff industry is generally being studied, pays close attention to and used
Formulation products, currently, the use of this enzyme has been achieved for certain effect in Production of Livestock and Poultry.It is to the growth speed for improving pig
Degree, the growth of ox and the production capacity of milk production, the laying rate of chicken and other livestock and poultry all have the effect of greatly facilitating.In addition,
It also can be reduced the excretion of nitrogen in poultry excreta, phosphorus, pollution abatement treatment cost has very wide application prospect.Mesh
Before, when fermenting to complex enzyme, relies primarily on the equipment such as cultivation cabinet and ferment, when production requirement amount is larger, just can not
Meet actual production demand, in order to solve this problem, some manufacturers use to pile up complex enzyme to cultivate and carry out on bed
Bulk fermentation, but this method not only needs manually to carry out artificial stirring to the complex enzyme of raft, but also when fermentation, complex enzyme
Internal temperature and skin temperature difference it is larger, the complex enzyme to ferment out it is second-rate, for subsequent product quality influence compared with
Greatly.
Summary of the invention
In view of this, it is necessary to provide a kind of solid state fermentation high activity complex enzyme for feed fermentation systems.
A kind of solid state fermentation high activity complex enzyme for feed fermentation system, including fermenting house, air heater box, air cooling
Case, air mixing device, ventilation oxygen supplementing device, water supply device, Sewage treatment slot, the outlet end of air heater box mixes with air
Device is connected to by hot air delivery pipe road, and hot-air is delivered in air mixing device, the outlet end of air cooling case
It mixes with air device to be connected to by cold air conveyance conduit, and cold air is delivered in mixing tank, air mixing device
Outlet end is connected to by pipeline with the inside of fermenting house, and it is empty that air mixing device forms mixing after mixing hot-air and cold air
Gas, and by mixing air by increasing the temperature in fermenting house, being mentioned for complex enzyme in mixing air pipeline to fermenting house
For the temperature needed for fermenting, the top of fermenting house is connected to by air circulation duct with air heater box, will be entered in fermenting house
Mixing air be recycled in air heater box and recycle, ventilation oxygen supplementing device is arranged at the top of fermenting house, ventilation oxygenating dress
The arrival end set is in communication with the outside, and be connected to inside outlet end and fermenting house, ventilation oxygen supplementing device by purified air delivery extremely
In fermenting house, oxygen needed for providing fermentation for the complex enzyme in fermenting house, water supply device is located at the side of fermenting house, and supply water dress
It sets by being connected to inside aqueduct and fermenting house, humidity needed for providing fermentation for the complex enzyme in fermenting house, Sewage treatment
The arrival end of slot is connected to by waste pipe with the inside of fermenting house, and the water being scattered when fermenting house is humidified is collected.
Preferably, the fermenting house includes between cultivating and being arranged in PLC control that is external between cultivation and being located inside fermenting house
Device processed is provided with culturing rack in cultivation, is fixedly installed heating calancria on culturing rack, the arrival end of heating calancria with mix sky
Feed channel connection, the outlet end of heating calancria are connected to air circulation duct, and two branch are fixedly installed above heating calancria
Strut, two support rods are fixed on culturing rack along the long axis direction opposite direction of culturing rack, and two support rods and heating calancria are flat
Row is arranged, and is equipped with fermentation disk on two support rods, flusher is provided with above the disk that ferments, and flusher is along culturing rack
Long axis direction be fixed on culturing rack, be provided with captation below heating calancria, and captation is fixedly installed
On culturing rack.
Preferably, the flusher includes distributive pipe, washing head, and distributive pipe is fixedly installed along the long axis direction of culturing rack
On culturing rack, the arrival end of distributive pipe is connected to aqueduct, and washing head is connected to distributive pipe by connecting tube, and washing head
Fermentation disk below face washing head.
Preferably, the captation includes collecting tank, drainpipe, and collecting tank is fixed on culturing rack, and is located at
The underface of heating calancria, the bottom of collecting tank are integrally in herringbone, i.e., the both sides of collection trench bottom are lower than collection trench bottom
Centre is fixedly installed filter plate in collecting tank, and the both sides of collecting tank are arranged in filter plate, and drainpipe is arranged under collecting tank
Side, and the arrival end of drainpipe is connected to the bottom of collecting tank, the outlet end of drainpipe is connected to waste pipe.
Preferably, the water supply device includes water box, feed pump, and the side of fermenting house, feed pump is arranged in water box
Arrival end be connected to water box, outlet end is connected to by aqueduct with distributive pipe.
Preferably, the air mixing device includes cabinet, the first air pressure, the second air pressure, cabinet
The top of one side surface offers cool air inlet, and the lower part of another side surface of cabinet offers hot air inlet, opens on cabinet
It is exported equipped with mixing air, the side of cabinet hot air inlet is arranged in the first air pressure, and the first air pressure goes out
Mouth end is connected to hot air inlet, and arrival end is connected to air heater box by hot air delivery pipe road, the second air pressure
The side of cabinet cold-air vent is set, and the outlet end of the second air pressure is connected to cool air inlet, arrival end and sky
Gas refrigeration case is connected to by cold air conveyance conduit, and the inside of the cabinet of cabinet is fixedly installed the first drainage plate, the second drainage
Plate, the first drainage plate, the second drainage plate are L-shaped, and the first drainage plate is fixed at box house close to the first air pressurized
Device side, the second drainage plate are fixed at box house close to the second air pressure side, the first drainage plate, the second drainage
Plate is arranged oppositely, and the first drainage plate is arranged contrary with the second drainage plate, and the first drainage plate, the second drainage plate are by cabinet
Inside is separated into hot-air cavity, cold air cavity, mixing chamber, hot-air cavity, cold air cavity arrival end with it is mixed
Cavity connection is closed, and the arrival end of hot-air cavity is located at the bottom of mixing chamber, the arrival end of cold air cavity is located at mixing
The top of cavity, hot-air cavity are connected to hot air inlet, and cold air cavity is connected to cool air inlet, mixing chamber and mixed
Close air outlet slit connection.Mixing air outlet is connected to mixing air pipeline.
Preferably, the ventilation oxygen supplementing device includes shell, automatic open-close mechanism, and the open upper end of shell, lower end is fixed
Cover board is set, offers strip hole on cover board, the second barrier plate is fixedly installed above cover board, fixation is set on the second barrier plate
It is equipped with air-introduced machine, and air-introduced machine is located at the middle of the second barrier plate, the top of the second barrier plate is fixedly installed first
Four corners of barrier plate, the first barrier plate offer air-through holes, between the first barrier plate and the second barrier plate there are
Spacing makes the first barrier plate, the second barrier plate and shell surround a cavity, and inside cavity is fixedly installed ultraviolet radiator, the
Air filter plate is fixedly installed above one barrier plate, automatic open-close mechanism is fixed at the upper end of shell.
Preferably, the automatic open-close mechanism includes electric telescopic rod, sealing plate, push rod, rotating bar, locating rod, positioning
Bar is fixed in shell, and is connect with inner walls shaft, and locating rod is located at the top of air filter plate, and with air mistake
Filter plate is arranged in parallel, and sealing plate is arranged along the extending direction of locating rod, and is fixedly connected with locating rod, and electric telescopic rod fixation is set
It sets in the upper end of shell, and electric telescopic rod is connect with PLC controller by conducting wire, push rod is arranged in electric telescopic rod close to close
The end of the side of sealing plate, push rod and electric telescopic rod is bolted, one end of rotating bar and push rod pin joint, the other end with
Locating rod is fixedly connected.
Preferably, the hot air delivery pipe road, be provided with sequencing valve on cold air conveyance conduit, and sequencing valve with
PLC controller is connected by conducting wire；Be provided with temperature sensor on the cabinet of air mixing device, and the temperature sensor with
PLC controller is connected by conducting wire.
Preferably, humidity sensor, temperature sensor, and humidity sensor, temperature sensor are provided between the cultivation
It is connect with PLC controller by conducting wire.
The present invention by adopting the above technical scheme, the beneficial effect is that: the present invention includes fermenting house, air heater box, sky
Gas refrigeration case, air mixing device, ventilation oxygen supplementing device, water supply device, Sewage treatment slot, the outlet end of air heater box and sky
Gas mixing arrangement is connected to by hot air delivery pipe road, and hot-air is delivered in air mixing device, air cooling case
Outlet end mixes with air device and is connected to by cold air conveyance conduit, and cold air is delivered in mixing tank, air mixing
The outlet end of device is connected to by pipeline with the inside of fermenting house, and air mixing device is formed after mixing hot-air and cold air
Mixing air, and by mixing air by increasing the temperature in fermenting house, being multiple in mixing air pipeline to fermenting house
The top of temperature needed for synthase provides fermentation, fermenting house is connected to by air circulation duct with air heater box, and hair will be entered
Mixing air in ferment room, which is recycled in air heater box, to be recycled, and ventilation oxygen supplementing device is arranged at the top of fermenting house, ventilation
The arrival end of oxygen supplementing device is in communication with the outside, and be connected to inside outlet end and fermenting house, and oxygen supplementing device of divulging information is by purified air
It being delivered in fermenting house, oxygen needed for providing fermentation for the complex enzyme in fermenting house, water supply device is located at the side of fermenting house,
Water supply device by being connected to inside aqueduct and fermenting house, give up by humidity needed for providing fermentation for the complex enzyme in fermenting house
The arrival end of water accumulator tank is connected to by waste pipe with the inside of fermenting house, and the water being scattered when fermenting house is humidified is received
Collection.By forming mixing air after mixing hot-air with cold air, which is passed through in fermenting house, is made in fermenting house
Temperature reaches the temperature of suitable mixed enzyme fermentation, is provided by ventilation oxygen supplementing device, water supply device for mixed enzyme fermentation required
Oxygen and humidity, and the difference of the fermentation condition according to needed for the different phase of mixed enzyme fermentation adjust the temperature, wet of fermenting house
Degree, amount of oxygen, make mixed enzyme fermentation be in optimum state, to improve the fermented quality of complex enzyme.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the structural schematic diagram of another angle of Fig. 1.
Fig. 3 is structural schematic diagram internal between the present invention cultivates.
Fig. 4 is the partial enlarged view in Fig. 3 at A.
Fig. 5 is the structural schematic diagram of present invention ventilation oxygen supplementing device.
Fig. 6 is the structural schematic diagram of another angle of Fig. 5.
Fig. 7 is the partial enlarged view in Fig. 6 at B.
Fig. 8 is the structural schematic diagram of air mixing device of the present invention.
Fig. 9 is the structural schematic diagram of collecting tank of the present invention.
Figure 10 is the control principle drawing of PLC controller and sensor of the invention, sequencing valve.
In figure: 101, culturing rack 1011,1012, two support rods 1013 of heating calancria, fermentation disk between fermenting house 10, cultivation
1014, handle 10141, PLC controller 102, flusher 103, distributive pipe 1031, washing head 1032, connecting tube 1033, catchment
Device 104, collecting tank 1041, drainpipe 1042, filter plate 1043, air heater box 20, air cooling case 30, air mixing dress
It sets 40, cabinet 401, the first drainage plate 4011, the second drainage plate 4012, mixing air and exports the 4013, first air pressure
402, the second air pressure 403, hot-air cavity 404, cold air cavity 405, mixing chamber 406, ventilation oxygen supplementing device 50,
Shell 501, strip hole 50111, the first barrier plate 5012, air-through holes 50121, the second barrier plate 5013, draws cover board 5011
Blower 5014, ultraviolet radiator 5015, air filter plate 5016, automatic open-close mechanism 502, electric telescopic rod 5021, sealing plate 5022,
Push rod 5023, rotating bar 5024, locating rod 5025, water box 60, Sewage treatment slot 70, hot air delivery pipe road G1, cold air
Conveyance conduit G2, mixing air pipeline G3, air circulation duct G4, aqueduct G5, waste pipe G6.
Specific embodiment
Fig. 1 to Figure 10 is please referred to, the embodiment of the invention provides a kind of fermentations of solid state fermentation high activity complex enzyme for feed to be
System, including fermenting house 10, air heater box 20, air cooling case 30, air mixing device 40, ventilation oxygen supplementing device 50, water supply
Device, Sewage treatment slot 70, the outlet end of air heater box 20 mix with air device 40 and are connected by hot air delivery pipe road G1
It is logical, and hot-air is delivered in air mixing device 40, the outlet end of air cooling case 30 mixes with air device 40 and passes through
Cold air conveyance conduit G2 connection, and cold air is delivered in mixing tank, the outlet end of air mixing device 40 passes through pipeline
It is connected to the inside of fermenting house 10, air mixing device 40 forms mixing air after mixing hot-air and cold air, and will mix
It closes air to be delivered in fermenting house 10 by mixing air pipeline G3, increases the temperature in fermenting house 10, provided for complex enzyme
The top of temperature needed for fermentation, fermenting house 10 is connected to by air circulation duct G4 with air heater box 20, and fermentation will be entered
Mixing air in room 10 is recycled in air heater box 20 and recycles, and the setting of ventilation oxygen supplementing device 50 is pushed up in fermenting house 10
The arrival end in portion, ventilation oxygen supplementing device 50 is in communication with the outside, and is connected to inside outlet end and fermenting house 10, and ventilation oxygen supplementing device 50 will
In purified air delivery to fermenting house 10, oxygen needed for providing fermentation for the complex enzyme in fermenting house 10, water supply device
Positioned at the side of fermenting house 10, water supply device inside aqueduct G5 and fermenting house 10 by being connected to, for answering in fermenting house 10
The arrival end of humidity needed for synthase provides fermentation, Sewage treatment slot 70 is connected by the inside of waste pipe G6 and fermenting house 10
Logical, the water being scattered when fermenting house 10 is humidified is collected.
The fermenting house 10 includes between cultivating 101 and 101 outsides between cultivation being arranged in and are located inside fermenting house 10
PLC controller 102 forms gallery between 101 and fermenting house 10 between cultivation, can walk about for staff, 101 between cultivation on pacify
Equipped with the door entered for staff, the two sides of door are provided with windowpane, and the feelings in 101 between cultivating can be observed for staff
Condition, 101 between cultivation in be provided with culturing rack 1011, heating calancria 1012, heating calancria are fixedly installed on culturing rack 1011
1012 arrival end is connected to mixing air pipeline G3, and the outlet end of heating calancria 1012 is connected to air circulation duct G4, is added
The top of hot comb 1012 is fixedly installed two support rods 1013, long axis direction of two support rods 1013 along culturing rack 1011
Opposite direction is fixed on culturing rack 1011, and two support rods 1013 are arranged in parallel with heating calancria 1012, two support rods 1013
On fermentation disk 1014 is installed, the bottom of fermentation disk 1014 is provided with U-shaped groove, the size of U-shaped groove and two support rods
Match between 1013, two support rods 1013 is enable to be embedded into U-shaped groove, to enable two support rods 1013
Fermentation disk 1014 is supported, handle 10141 is fixedly installed on the disk 1014 that ferments, staff can be conveniently by fermentation
Disk 1014 is removed from two support rods 1013, and staff can pass through pull handle when placing fermentation disk 1014
10141, it slides fermentation disk 1014 on two support rods 1013, reduces staff end and take fermentation disk 1014.By the disk that ferments
1014 are supported on two support rods 1013, it is ensured that fermentation disk 1014 is located at the surface of heating calancria 1012, makes to heat
The heat of comb 1012 can be radiated the bottom of fermentation disk 1014, and U-shaped groove is arranged in the bottom for the disk 1014 that ferments, so just
Form fermentation 1014 bottom of disk wavy, so that the heat that heating calancria 1012 distributes is along the fermentation wavy bottom of disk 1014
To external diffusion, bottom, the side for the disk 1014 that ferments can be heated in this way, and the heat that heating calancria 1012 distributes may be used also
To guarantee that between cultivating 101 inside is in the temperature constant state of mixed enzyme fermentation, the 101 interior air-flow stream for having certain temperature between cultivation
1014 surface of everfermentation disk can also finally to ferment in disk 1014 to the fermentation surface of disk 1014, side wall, bottom-heated
Complex enzyme under upper, temperature from outside to inside can be in most uniform, best fermentation temperature, final to guarantee to ferment
Disk provides required temperature for mixed enzyme fermentation, and the disk 1014 that ferments keeps a fixed spacing with heating calancria 1012, can keep away
It is excessively close from heating calancria 1012 to exempt from fermentation 1014 bottom of disk, makes 1014 bottom temp of the disk height that ferments, causes to ferment in disk 1014
Complex enzyme surface temperature differs larger with bottom temp, to influence fermented quality.The top of fermentation disk 1014 is provided with sprinkling
Device 103, and flusher 103 is fixed on culturing rack 1011 along the long axis direction of culturing rack 1011, heating calancria
1012 lower section is provided with captation 104, and captation 104 is fixed on culturing rack 1011.
The flusher 103 includes distributive pipe 1031, washing head 1032, long axis of the distributive pipe 1031 along culturing rack 1011
Direction is fixed on culturing rack 1011, and the arrival end of distributive pipe 1031 is connected to aqueduct G5, washing head 1032 with point
Water pipe 1031 is connected to by connecting tube 1033, and the fermentation disk 1014 of 1032 face washing head of washing head, 1032 lower section.Distributive pipe
Water in 1031 is sprayed on the complex enzyme in fermentation disk 1014 by washing head 1032, needed for can providing for mixed enzyme fermentation
Moisture, guarantee fermentation disk 1014 in complex enzyme have certain humidity.Wherein washing head 1032 can be with distributive pipe 1031
It is fixedly connected, can also be rotatablely connected with distributive pipe 1031, be humidified and mend in complex enzyme of the washing head 1032 into fermentation disk 1014
When water, washing head 1032 can be circumferentially rotated along distributive pipe 1031, to keep moisturization effect more preferable.It is equipped on distributive pipe 1031
Sequencing valve, sequencing valve are connect with PLC controller 102 by conducting wire, are controlled on distributive pipe 1031 by PLC controller 102
Sequencing valve opens and closes.
The captation 104 includes collecting tank 1041, drainpipe 1042, and collecting tank 1041 is fixed at culturing rack
On 1011, and it is located at the underface of heating calancria 1012, the bottom of collecting tank 1041 is integrally in herringbone, i.e. 1041 bottom of collecting tank
The both sides in portion are lower than the centre of 1041 bottom of collecting tank, can be conducive to water droplet in this way and flow to the both sides of collecting tank 1041, more
Add convenient for collecting；Collecting tank 1041 can also prevent the impurity fallen from heating calancria 1012 from entering in fermentation disk 1014,
Pollution of the complex enzyme by impurity is avoided, to influence fermented quality.Filter plate 1043, mistake are fixedly installed in collecting tank 1041
The both sides of collecting tank 1041 are arranged in filter plate 1043, and the lower section of collecting tank 1041, and drainpipe 1042 is arranged in drainpipe 1042
Arrival end be connected to the bottom of collecting tank 1041, the outlet end of drainpipe 1042 is connected to waste pipe G6.Ferment disk 1014
The unrestrained water droplet of humidification moisturizing, which drops down onto collecting tank 1041, to be collected, and is flowed after being filtered by filter plate 1043 by drainpipe 1042
Out, waste pipe G6 is eventually passed through to flow into Sewage treatment slot 70.So not only can be to avoid the waste of water resource, but also it can be to avoid
During moisturizing humidification, cause the ground in 101 between cultivating wet and slippery.
The water supply device includes water box 60, feed pump, and the side of fermenting house 10 is arranged in water box 60, feed pump
Arrival end is connected to water box 60, and outlet end is connected to by aqueduct G5 with distributive pipe 1031.Feed pump passes through conducting wire and PLC
Controller 102 connects.
The air mixing device 40 includes cabinet 401, the first air pressure 402, the second air pressure 403, case
The top of one side surface of body 401 offers cool air inlet, and the lower part of another side surface of cabinet 401 offers hot-air and enters
Mouthful, mixing air outlet 4013 is offered on cabinet 401,401 hot air inlet of cabinet is arranged in the first air pressure 402
The outlet end of side, the first air pressure 402 is connected to hot air inlet, and arrival end and air heater box 20 pass through hot-air
The side of 401 cold-air vent of cabinet, the second air pressure is arranged in conveyance conduit G1 connection, the second air pressure 403
403 outlet end is connected to cool air inlet, and arrival end is connected to air cooling case 30 by cold air conveyance conduit G2, cabinet
The inside of 401 cabinet 401 is fixedly installed the first drainage plate 4011, the second drainage plate 4012, the first drainage plate 4011, second
Drainage plate 4012 is L-shaped, and the first drainage plate 4011 is fixed at 401 inside of cabinet close to the first air pressure 402 1
Side, the second drainage plate 4012 are fixed at 401 inside of cabinet close to 403 side of the second air pressure, the first drainage plate
4011, the second drainage plate 4012 is arranged oppositely, and the first drainage plate 4011 be arranged with the second drainage plate 4012 it is contrary,
One drainage plate 4011, the second drainage plate 4012 will be separated into hot-air cavity 404, cold air cavity 405, mix inside cabinet 401
Close cavity 406, hot-air cavity 404, cold air cavity 405 arrival end be connected to mixing chamber 406, and hot-air cavity
404 arrival end is located at the bottom of mixing chamber 406, and the arrival end of cold air cavity 405 is located at the top of mixing chamber 406,
Hot-air cavity 404 is connected to hot air inlet, and cold air cavity 405 is connected to cool air inlet, mixing chamber 406 with mix
Air outlet slit 4013 is connected to.Mixing air outlet 4013 is connected to mixing air pipeline G3.
After first air pressure 402 pressurizes the hot-air in air heater box 20, from the hot air inlet of cabinet 401
It enters in the hot-air cavity 404 in cabinet 401, blocking of the hot-air by the first drainage plate 4011, along hot-air cavity
404 flowings, and enter in mixing chamber 406 from the outlet end of hot-air cavity 404；Second air pressure 403 is by air system
After cold air pressurization in ice chest 30, entered in the cold air cavity 405 in cabinet 401 from the cool air inlet of cabinet 401,
Blocking of the cold air by the second drainage plate 4012 is flowed along cold air cavity 405, and from the outlet end of cold air cavity 405
Into in mixing chamber 406；Cold air from the top of mixing chamber 406 enter, hot-air from the bottom of mixing chamber 406 into
Enter, since cold air and hot-air have a certain pressure, and cold air is than hot-air weight, is more conducive to cold air from cold
The outlet end of air cavity 405 flows downward after entering mixing chamber 406, hot-air from the outlet end of hot-air cavity 404 into
It is flowed up after entering mixing chamber 406, hot-air and the mutual convection current of cold air form swirl shape air-flow, in the work of vortical flow
Under, so that hot-air mixes more uniform between each other with cold air, mixed air themperature is more stable, will be this mixed
After conjunction in temperature uniform and stable air delivery to heating calancria 1012, it can guarantee that complex enzyme is in fermentation disk 1014
Under more favorable fermentation condition, to improve fermented quality.
The ventilation oxygen supplementing device 50 includes shell 501, automatic open-close mechanism 502, the open upper end of shell 501, lower end
Cover board 5011 is fixedly installed, offers strip hole 50111 on cover board 5011, the top of cover board 5011 is fixedly installed the second blocking
Plate 5013 is fixedly installed air-introduced machine 5014 on second barrier plate 5013, and air-introduced machine 5014 is being located at the second barrier plate 5013 just
Centre, air-introduced machine 5014 are connect with PLC controller 102 by conducting wire, and the top of the second barrier plate 5013 is fixedly installed
First barrier plate 5012, four corners of the first barrier plate 5012 offer air-through holes 50121, the first barrier plate 5012
There are spacing between the second barrier plate 5013, and the first barrier plate 5012, the second barrier plate 5013 and shell 501 is made to surround one
Cavity, inside cavity are fixedly installed ultraviolet radiator 5015, and the top of the first barrier plate 5012 is fixedly installed air filter plate
5016, automatic open-close mechanism 502 is fixed at the upper end of shell 501.
The automatic open-close mechanism 502 include electric telescopic rod 5021, sealing plate 5022, push rod 5023, rotating bar 5024,
Locating rod 5025, locating rod 5025 are fixed in shell 501, and are connect with 501 inner wall shaft of shell, locating rod 5025
It is arranged in parallel in the top of air filter plate 1043, and with air filter plate 1043, sealing plate 5022 prolongs along locating rod 5025
Direction setting is stretched, and is fixedly connected with locating rod 5025, electric telescopic rod 5021 is fixed at the upper end of shell 501, and electricity
Dynamic telescopic rod 5021 is connect with PLC controller 102 by conducting wire, and push rod 5023 is arranged in electric telescopic rod 5021 close to sealing plate
5022 side, push rod 5023 and the end of electric telescopic rod 5021 are bolted, one end of rotating bar 5024 and push rod
5023 pin joints, the other end are fixedly connected with locating rod 5025.
When needing supplemental oxygen in 101 between cultivation, starting electric telescopic rod 5021, electric telescopic rod 5021 is shunk,
And driving push rod 5023 mobile, push rod 5023 pulls rotating bar 5024, and locating rod 5025 is driven to rotate, thus by sealing plate
5022 pull-ups, under the action of air-introduced machine 5014, air enters in cabinet 401 from the gap between sealing plate 5022, and passes through
Continue to flow downward after 5016 purification filtering of air filter plate, at this point, blocking of the air by the first barrier plate 5012, slows down air
The speed to flow downward enables air to more fully be filtered by air filter plate 1043, and air is by the first barrier plate
After 5012 stop, the air-through holes 50121 that can be opened up by 5,012 4 corners of the first barrier plate flow downward, and go forward side by side
Enter in the cavity surrounded to the first barrier plate 5012, the second barrier plate 5013 and shell 501, at this point, the second barrier plate
5013 slow down the speed of filtered air flows down, and utilize 5015 pairs of mistakes of ultraviolet radiator of inside cavity fixed setting
Air after filter carries out abundant sterilization processing, and the air-introduced machine 5014 positioned at 5013 middle of the second barrier plate is by the first barrier plate
The air that air-through holes 50121 on 5012 flow out guides downwards, since air-introduced machine 5014 is arranged in the second barrier plate 5013
Middle, air-through holes 50121 be arranged in 5,012 4 corners of the first barrier plate so that from air-through holes 50121
The air of outflow is converged to from top to bottom at air-introduced machine 5014, not only can effectively subtract dirty speed of ventilating, can also be with
Mix the air after sterilization effectively；Air after sterilization processing then passes through the strip hole on cover board 5011
50111 into 101 between cultivation.
It is provided with sequencing valve on the hot air delivery pipe road G1, cold air conveyance conduit G2, and sequencing valve is and PLC
Controller 102 is connected by conducting wire；Temperature sensor, and the temperature sensing are provided on the cabinet 401 of air mixing device 40
Device is connect with PLC controller 102 by conducting wire.
101 are provided with humidity sensor, temperature sensor between the cultivation, and humidity sensor, temperature sensor with
PLC controller 102 is connected by conducting wire.
Temperature in 101 between cultivating is set in PLC controller 102, keeps the temperature sensor of 101 settings between cultivating real-time
Temperature in 101 between detection cultivation, and be shown in PLC controller 102；When needing the temperature in by between cultivation 101 to turn down,
The temperature sensor being arranged on the cabinet 401 of air mixing device 40 detects signal, and receives this by PLC controller 102
Signal, PLC controller 102 issue instruction to the sequencing valve being arranged on hot air delivery pipe road G1, cold air conveyance conduit G2, close
The aperture of sequencing valve on small hot air delivery pipe road G1 opens the aperture of sequencing valve on big cold air conveyance conduit G2, makes cabinet 401
Interior cold air increases, and hot-air is reduced, and the temperature in 40 cabinet 401 of air mixing device is made to reach temperature when turning down temperature
Value；When needing the temperature in by between cultivation 101 to be turned up, the temperature sensor that is arranged on the cabinet 401 of air mixing device 40
It detects signal, and the signal is received by PLC controller 102, PLC controller 102 is to hot air delivery pipe road G1, cold air
The sequencing valve being arranged on conveyance conduit G2 issues instruction, opens the aperture of sequencing valve on big hot air delivery pipe road G1, turns down cold sky
The aperture of sequencing valve on letter shoot road G2 reduces the cold air in cabinet 401, and hot-air increases, and makes air mixing device
Temperature in 40 cabinets 401 reaches temperature value when temperature is turned up.
The humidity in 101 between cultivating is set in PLC controller 102, keeps the humidity sensor of 101 settings between cultivating real
When detection cultivate between humidity in 101, and be shown in PLC controller 102；When humidity between cultivation 101 is low, humidity is passed
Sensor detects signal, and receives the signal by PLC controller 102, and PLC controller 102 is to program-controlled on distributive pipe 1031
Valve and feed pump issue instruction, start feed pump, and open the sequencing valve on distributive pipe 1031, start at this time between cultivation 101
Interior humidification, when the humidity between cultivation 101 reaches setting value, humidity sensor detects signal, and by PLC controller 102
The signal is received, PLC controller 102 issues instruction to the sequencing valve on distributive pipe 1031, closes the journey on distributive pipe 1031
Valve is controlled, is stopped between 101 humidification cultivation.
Working method of the invention is as follows: when work, the fermentation disk 1014 for filling complex enzyme is placed on training by staff
Between educating on 101 two support rods 1013, required temperature, humidity when mixed enzyme fermentation, air mixing device 40 are set
Cabinet 401 in mixing air be delivered to inside heating calancria 1012 by mixing air pipeline G3, thus to fermentation disk
1014 are heated, temperature needed for providing fermentation for the complex enzyme in fermentation disk 1014, and the outlet end of heating calancria 1012
It is then connected to air circulation duct G4, benefit will be continued cycling through in the air delivery in heating calancria 1012 to air heater box 20
With.When needing for supplemental oxygen in 101 between cultivating, staff opened from PLC controller 102 electric telescopic rod 5021,
Air-introduced machine 5014, so that 5022 pull-up of sealing plate under the action of air-introduced machine 5014, be trained introducing after air filtration, sterilization
In 101 between educating, oxygen needed for providing fermentation for the complex enzyme in fermentation disk 1014；When needing to be humidified between cultivation 101,
PLC controller 102 can automatically turn on the sequencing valve on distributive pipe 1031, between 101 humidification cultivation.When answering in fermentation disk 1014
After fermentation, staff can remove fermentation disk 1014 synthase, and the complex enzyme in disk 1014 that will ferment takes out.
The above disclosure is only the preferred embodiments of the present invention, cannot limit the right model of the present invention with this certainly
It encloses, those skilled in the art can understand all or part of the processes for realizing the above embodiment, and wants according to right of the present invention
Made equivalent variations is sought, is still belonged to the scope covered by the invention.
Claims (10)
1. a kind of solid state fermentation high activity complex enzyme for feed fermentation system, it is characterised in that: including fermenting house, air heater box,
Air cooling case, air mixing device, ventilation oxygen supplementing device, water supply device, Sewage treatment slot, the outlet end of air heater box with
Air mixing device is connected to by hot air delivery pipe road, and hot-air is delivered in air mixing device, air cooling case
Outlet end mix with air device and be connected to by cold air conveyance conduit, and cold air is delivered in mixing tank, air is mixed
It attaches together the outlet end set to be connected to by pipeline with the inside of fermenting house, shape after air mixing device mixes hot-air and cold air
At mixing air, and by mixing air by being provided needed for fermentation for complex enzyme in mixing air pipeline to fermenting house
The top of temperature, fermenting house is connected to by air circulation duct with air heater box, and the mixing air entered in fermenting house is followed
Recycled in ring to air heater box, ventilation oxygen supplementing device be arranged at the top of fermenting house, the arrival end for oxygen supplementing device of divulging information with
The external world's connection be connected to inside outlet end and fermenting house, and oxygen supplementing device of divulging information is by purified air delivery to fermenting house, to send out
Oxygen needed for complex enzyme in ferment room provides fermentation, water supply device are located at the side of fermenting house, and water supply device passes through water-supply-pipe
It is connected to inside road and fermenting house, the arrival end of humidity needed for providing fermentation for the complex enzyme in fermenting house, Sewage treatment slot is logical
It crosses waste pipe to be connected to the inside of fermenting house, the water being scattered when fermenting house is humidified is collected.
2. solid state fermentation high activity complex enzyme for feed fermentation system according to claim 1, it is characterised in that: the fermentation
Room includes that between cultivating and external and inside fermenting house PLC controller between cultivation is arranged in, and is provided with culture in cultivation
Frame is fixedly installed heating calancria on culturing rack, and the arrival end of heating calancria is connected to mixing air pipeline, and heating calancria goes out
Mouth end is connected to air circulation duct, two support rods is fixedly installed above heating calancria, two support rods are along culturing rack
Long axis direction opposite direction be fixed on culturing rack, and two support rods are arranged in parallel with heating calancria, install on two support rods
There is fermentation disk, flusher is provided with above the disk that ferments, and flusher is fixed at training along the long axis direction of culturing rack
It supports on frame, captation is provided with below heating calancria, and captation is fixed on culturing rack.
3. solid state fermentation high activity complex enzyme for feed fermentation system according to claim 2, it is characterised in that: the sprinkling
Device includes distributive pipe, washing head, and distributive pipe is fixed on culturing rack along the long axis direction of culturing rack, the entrance of distributive pipe
End is connected to aqueduct, and washing head is connected to distributive pipe by connecting tube, and the fermentation disk below washing head face washing head.
4. solid state fermentation high activity complex enzyme for feed fermentation system according to claim 2, it is characterised in that: described to catchment
Device includes collecting tank, drainpipe, and collecting tank is fixed on culturing rack, and is located at the underface of heating calancria, collecting tank
Bottom be integrally in herringbone, i.e. the both sides of collection trench bottom are fixedly installed lower than the centre for collecting trench bottom, in collecting tank
The both sides of collecting tank are arranged in filter plate, filter plate, and the lower section of collecting tank, and the arrival end and receipts of drainpipe is arranged in drainpipe
Collect the bottom connection of slot, the outlet end of drainpipe is connected to waste pipe.
5. solid state fermentation high activity complex enzyme for feed fermentation system according to claim 1, it is characterised in that: the air
Mixing arrangement includes cabinet, the first air pressure, the second air pressure, and the top of a side surface of cabinet offers cold sky
Gas entrance, the lower part of another side surface of cabinet offer hot air inlet, and mixing air outlet, the first air are offered on cabinet
The side of cabinet hot air inlet is arranged in pressurizer, and the outlet end of the first air pressure is connected to hot air inlet, entrance
End is connected to air heater box by hot air delivery pipe road, and the one of cabinet cold-air vent is arranged in the second air pressure
The outlet end of side, the second air pressure is connected to cool air inlet, and arrival end and air cooling case pass through cold air delivery pipe
Road connection, the inside of the cabinet of cabinet is fixedly installed the first drainage plate, the second drainage plate, the first drainage plate, the second drainage plate
L-shaped, the first drainage plate is fixed at box house close to the first air pressure side, the fixed setting of the second drainage plate
In box house close to the second air pressure side, the first drainage plate, the second drainage plate are arranged oppositely, and the first drainage plate with
Second drainage plate is arranged contrary, and box house is separated into hot-air cavity, cold sky by the first drainage plate, the second drainage plate
Air cavity road, mixing chamber, hot-air cavity, cold air cavity arrival end be connected to mixing chamber, and hot-air cavity
Arrival end is located at the bottom of mixing chamber, and the arrival end of cold air cavity is located at the top of mixing chamber, hot-air cavity and heat
Air intake connection, cold air cavity are connected to cool air inlet, mixing chamber and mixing air outlet.
6. solid state fermentation high activity complex enzyme for feed fermentation system according to claim 1, it is characterised in that: the ventilation
Oxygen supplementing device includes shell, automatic open-close mechanism, and the open upper end of shell, lower end is fixedly installed cover board, offers item on cover board
Shape hole is fixedly installed the second barrier plate above cover board, air-introduced machine is fixedly installed on the second barrier plate, and air-introduced machine is located at
The middle of second barrier plate, the top of the second barrier plate are fixedly installed the first barrier plate, and four of the first barrier plate
Corner offers air-through holes, and there are spacing between the first barrier plate and the second barrier plate, makes the first barrier plate, the second resistance
Baffle and shell surround a cavity, and inside cavity is fixedly installed ultraviolet radiator, is fixedly installed above the first barrier plate
Air filter plate, automatic open-close mechanism are fixed at the upper end of shell.
7. solid state fermentation high activity complex enzyme for feed fermentation system according to claim 6, it is characterised in that: described automatic
Open-and-close mechanism includes electric telescopic rod, sealing plate, push rod, rotating bar, locating rod, and locating rod is fixed in shell, and with
The connection of inner walls shaft, locating rod is located at the top of air filter plate, and is arranged in parallel with air filter plate, and sealing plate is along fixed
The extending direction setting of position bar, and is fixedly connected with locating rod, and electric telescopic rod is fixed at the upper end of shell, and electronic stretches
Contracting bar is connect with PLC controller by conducting wire, and side of the electric telescopic rod close to sealing plate is arranged in push rod, and push rod is stretched with electronic
The end of contracting bar is bolted, and one end of rotating bar and push rod pin joint, the other end are fixedly connected with locating rod.
8. solid state fermentation high activity complex enzyme for feed fermentation system according to claim 1, it is characterised in that: the water supply
Device includes water box, feed pump, and the side of fermenting house is arranged in water box, and the arrival end of feed pump is connected to water box, out
Mouth end is connected to by aqueduct with distributive pipe.
9. solid state fermentation high activity complex enzyme for feed fermentation system according to claim 1, it is characterised in that: the heat is empty
Sequencing valve is provided on letter shoot road, cold air conveyance conduit, and sequencing valve is connect with PLC controller by conducting wire；
Temperature sensor is provided on the cabinet of air mixing device, and the temperature sensor is connect with PLC controller by conducting wire.
10. solid state fermentation high activity complex enzyme for feed fermentation system according to claim 2, it is characterised in that: the training
Humidity sensor, temperature sensor are provided between educating, and humidity sensor, temperature sensor pass through conducting wire with PLC controller
Connection.
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| CN201910340358.1A CN110029054A (en) | 2019-04-25 | 2019-04-25 | Solid state fermentation high activity complex enzyme for feed fermentation system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910340358.1A CN110029054A (en) | 2019-04-25 | 2019-04-25 | Solid state fermentation high activity complex enzyme for feed fermentation system |
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| CN110029054A true CN110029054A (en) | 2019-07-19 |
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