CN210030687U - Solid state fermentation high activity is compound enzyme fermenting installation for feed - Google Patents

Solid state fermentation high activity is compound enzyme fermenting installation for feed Download PDF

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Publication number
CN210030687U
CN210030687U CN201920578585.3U CN201920578585U CN210030687U CN 210030687 U CN210030687 U CN 210030687U CN 201920578585 U CN201920578585 U CN 201920578585U CN 210030687 U CN210030687 U CN 210030687U
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air
fermentation
mixed
room
cold
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Expired - Fee Related
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CN201920578585.3U
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Chinese (zh)
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周正祥
杨欣芬
张仁超
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Ningxia Zhengwang Agricultural Industry Development Group Co Ltd
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Ningxia Zhengwang Agricultural Industry Development Group Co Ltd
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Abstract

The utility model provides a compound enzyme fermenting installation is used to high activity of solid state fermentation feed, including the fermentation room, the air heating case, the air cooling case, the air mixing device, the exit end of air heating case passes through hot-air delivery pipe way intercommunication with the air mixing device, the exit end of air cooling case passes through cold air delivery pipe way intercommunication with the air mixing device, the inside intercommunication of pipeline and fermentation room is passed through to the exit end of air mixing device, air circulating pipe way and air heating case intercommunication are passed through at the top in fermentation room, the mixed air circulation that will get into in the fermentation room is to air heating incasement cyclic utilization. The mixed air is formed after the hot air and the cold air are mixed, the mixed air is introduced into the fermentation room, so that the temperature in the fermentation room reaches the temperature suitable for the fermentation of the complex enzyme, and the temperature of the fermentation room can be adjusted according to different fermentation conditions required by different stages of the fermentation of the complex enzyme, so that the fermentation of the complex enzyme is in the optimal state, and the fermentation quality of the complex enzyme is improved.

Description

Solid state fermentation high activity is compound enzyme fermenting installation for feed
Technical Field
The utility model relates to a compound enzyme fermentation equipment technical field especially relates to a compound enzyme fermenting installation is used to high activity of solid state fermentation feed.
Background
The complex enzyme for feed is a novel active feed additive, is a mixed preparation of a plurality of digestive enzymes, and has the main functional factors of endogenous digestive enzymes (amylase, protease, lipase and the like) and exogenous digestive enzymes (cellulase, hemicellulase, phytase, pectinase and the like). The complex enzyme for feed is an enzyme preparation product which is generally researched, concerned and used in the feed industry at present, and the use of the enzyme has achieved certain effects in the production of livestock and poultry. It has great promoting effect on increasing the growth speed of pig, the growth and milk production of cow, the laying rate of chicken and the production capacity of other livestock and poultry. In addition, the method can also reduce the excretion of nitrogen and phosphorus in the livestock excrement, reduce the pollution treatment cost and have very wide application prospect. The compound enzyme needs certain temperature during fermentation, at present, when fermenting compound enzyme, mainly rely on equipment such as cultivation cabinet to ferment, when the production demand is great, just can't satisfy the actual production demand, in order to solve this problem, some producers have adopted and have piled compound enzyme and carry out a large amount of fermentations on cultivating the bed, but this kind of method not only needs the manual work to carry out artifical stirring to the compound enzyme of big heap, and during the fermentation, compound enzyme inside temperature and surface layer temperature differ great, the quality of the compound enzyme of fermentation out is relatively poor, it is great to subsequent product quality influence.
Disclosure of Invention
In view of the above, there is a need for a fermentation device for solid-state fermentation of high-activity complex enzyme for feed.
A solid-state fermentation high-activity composite enzyme fermentation device for feed comprises a fermentation room, an air heating box, an air refrigerating box and an air mixing device, wherein the outlet end of the air heating box is communicated with the air mixing device through a hot air conveying pipeline, the hot air is delivered into the air mixing device, the outlet end of the air refrigeration box is communicated with the air mixing device through a cold air delivery pipeline, and the cold air is conveyed into the mixing box, the outlet end of the air mixing device is communicated with the interior of the fermentation room through a pipeline, the air mixing device mixes the hot air and the cold air to form mixed air, and the mixed air is conveyed into the fermentation room through a mixed air pipeline to provide the temperature required by fermentation for the compound enzyme, the top of the fermentation room is communicated with an air heating box through an air circulation pipeline, and the mixed air entering the fermentation room is circulated into the air heating box for cyclic utilization.
Preferably, the fermentation room is including cultivating the room, and set up outside and be located the inside PLC controller in fermentation room between cultivating, be provided with the cultivation frame in cultivating the room, cultivate to put up the fixed heating calandria that is provided with, and the heating calandria sets gradually along cultivating frame top-down, the entry end and the mixed air pipeline intercommunication of heating calandria, the exit end and the air circulation pipeline intercommunication of heating calandria, the fixed two spinal branch vaulting poles that are provided with in top of heating calandria, two spinal branch vaulting poles are fixed on cultivating the frame along the major axis direction subtend who cultivates the frame, and two spinal branch vaulting poles and heating calandria parallel arrangement, install the fermentation dish on the two spinal branch vaulting poles, the bottom of fermentation dish is provided with the U-shaped recess, the size and the diameter phase-match of two.
Preferably, the air mixing device comprises a box body, a first air pressurizer and a second air pressurizer, wherein a cold air inlet is formed in the upper part of one side surface of the box body, a hot air inlet is formed in the lower part of the other side surface of the box body, a mixed air outlet is formed in the box body, the first air pressurizer is arranged on one side of the hot air inlet of the box body, the outlet end of the first air pressurizer is communicated with the hot air inlet, the inlet end of the first air pressurizer is communicated with an air heating box through a hot air conveying pipeline, the second air pressurizer is arranged on one side of the cold air outlet of the box body, the outlet end of the second air pressurizer is communicated with the cold air inlet, the inlet end of the second air pressurizer is communicated with an air refrigerating box through a cold air conveying pipeline, a first drainage plate and a second drainage plate are fixedly arranged in the box body of the box body, the first drainage plate and the second drainage plate are both in, the second drainage plate is fixedly arranged on one side, close to the second air pressurizer, of the box body, the first drainage plate and the second drainage plate are oppositely arranged, the first drainage plate and the second drainage plate are arranged in opposite directions, the box body is internally divided into a hot air cavity channel, a cold air cavity channel and a mixed cavity body by the first drainage plate and the second drainage plate, the inlet end of the hot air cavity channel and the inlet end of the cold air cavity channel are communicated with the mixed cavity body, the inlet end of the hot air cavity channel is located at the bottom of the mixed cavity body, the inlet end of the cold air cavity channel is located at the top of the mixed cavity body, the hot air cavity channel is communicated with the hot air inlet, the cold air cavity channel is communicated with the cold air inlet, the mixed cavity body is communicated with a mixed air outlet, and the mixed air outlet is communicated with the mixed.
Preferably, a handle is fixedly arranged on the fermentation plate.
Preferably, program control valves are arranged on the hot air conveying pipeline and the cold air conveying pipeline and are connected with the PLC through leads; a temperature sensor is arranged on the box body of the air mixing device and is connected with the PLC through a lead.
Preferably, be provided with humidity transducer, temperature sensor between breeding, and humidity transducer, temperature sensor all pass through the wire with the PLC controller and are connected.
The utility model adopts the above technical scheme, its beneficial effect lies in: the utility model discloses a fermentation room, the air heating case, the air cooling case, the air mixing device, the exit end and the air mixing device of air heating case pass through hot air pipeline intercommunication, and with hot air transport to the air mixing device in, the exit end and the air mixing device of air cooling case pass through cold air pipeline intercommunication, and with cold air transport to the mixing box in, the exit end of air mixing device passes through the inside intercommunication of pipeline and fermentation room, the air mixing device forms the mixed air after mixing hot-air and cold air, and with the mixed air through mixed air pipeline transport to the fermentation room in, for compound enzyme provides the required temperature of fermentation, air circulation pipeline and air heating case intercommunication are passed through at the top in fermentation room, the mixed air circulation to the air heating incasement cyclic utilization in will getting into the fermentation room. The mixed air is formed after the hot air and the cold air are mixed, the mixed air is introduced into the fermentation room, so that the temperature in the fermentation room reaches the temperature suitable for the fermentation of the complex enzyme, and the temperature of the fermentation room can be adjusted according to different fermentation conditions required by different stages of the fermentation of the complex enzyme, so that the fermentation of the complex enzyme is in the optimal state, and the fermentation quality of the complex enzyme is improved.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of fig. 1 from another angle.
Fig. 3 is a schematic structural diagram of the inside of the cultivation room of the present invention.
Fig. 4 is a partially enlarged view of a portion a in fig. 3.
Fig. 5 is a schematic structural diagram of the air mixing device of the present invention.
Fig. 6 is a control schematic diagram of the PLC controller of the present invention with the sensor and the program control valve.
Fig. 7 is a schematic structural view of the fermentation tray of the present invention.
In the figure: the fermentation room 10, the cultivation room 101, the cultivation shelf 1011, the heating calandria 1012, the two support rods 1013, the fermentation tray 1014, the handle 10141, the U-shaped groove 10142, the PLC controller 102, the air heating box 20, the air cooling box 30, the air mixing device 40, the box 401, the first flow guide plate 4011, the second flow guide plate 4012, the mixed air outlet 4013, the first air pressurizer 402, the second air pressurizer 403, the hot air cavity 404, the cold air cavity 405, the mixing cavity 406, the hot air delivery duct G1, the cold air delivery duct G2, the mixed air duct G3, and the air circulation duct G4.
Detailed Description
Referring to fig. 1 to 7, an embodiment of the present invention provides a solid-state fermentation high-activity complex enzyme fermentation device for feeding, including a fermentation room 10, an air heating box 20, an air cooling box 30, and an air mixing device 40, wherein an outlet end of the air heating box 20 is communicated with the air mixing device 40 through a hot air conveying pipeline G1 and conveys hot air into the air mixing device 40, an outlet end of the air cooling box 30 is communicated with the air mixing device 40 through a cold air conveying pipeline G2 and conveys cold air into the mixing box, an outlet end of the air mixing device 40 is communicated with the interior of the fermentation room 10 through a pipeline, the air mixing device 40 mixes the hot air and the cold air to form mixed air, and conveys the mixed air into the fermentation room 10 through a mixed air pipeline G3, so as to raise the temperature in the fermentation room 10 and provide the temperature required for fermentation of the complex enzyme, the top of the fermentation room 10 is communicated with the air heating box 20 through an air circulation pipeline G4, and the mixed air entering the fermentation room 10 is circulated to the air heating box 20 for cyclic utilization.
The fermentation room 10 comprises a cultivation room 101 and a PLC 102 arranged outside the cultivation room 101 and inside the fermentation room 10, a corridor is formed between the cultivation room 101 and the fermentation room 10 and can be used for workers to walk, a door for workers to enter is arranged on the cultivation room 101, glass windows are arranged on two sides of the door and can be used for workers to observe the condition in the cultivation room 101, a cultivation frame 1011 is arranged in the cultivation room 101, a heating calandria 1012 is fixedly arranged on the cultivation frame 1011, the heating calandria 1012 is sequentially arranged from top to bottom along the cultivation frame 1011, the inlet end of the heating calandria 1012 is communicated with a mixed air pipeline G3, the outlet end of the heating calandria 1012 is communicated with an air circulation pipeline G4, two support rods 1013 are fixedly arranged above the heating calandria 1012, the two support rods 1013 are oppositely fixed on the cultivation frame 1011 along the long axis direction of the cultivation frame 1011, and the two support rods 1013 are arranged in parallel, the fermentation tray 1014 is arranged on the two support rods 1013, the bottom of the fermentation tray 1014 is provided with a U-shaped groove 10142, the size of the U-shaped groove 10142 is matched with the diameter of the two support rods 1013, the two support rods 1013 can be embedded into the U-shaped groove 10142, so that the two support rods 1013 can support the fermentation tray 1014, the fermentation tray 1014 is fixedly provided with a handle 10141, a worker can conveniently take the fermentation tray 1014 down from the two support rods 1013, and when placing the fermentation tray 1014, the worker can pull the handle 10141 to slide the fermentation tray 1014 on the two support rods 1013, thereby reducing the frequency of taking the fermentation tray 1014 by the worker. The fermentation tray 1014 is supported on the two support rods 1013, the fermentation tray 1014 can be ensured to be positioned right above the heating calandria 1012, the heat of the heating calandria 1012 can be radiated to the bottom of the fermentation tray 1014, the bottom of the fermentation tray 1014 is provided with the U-shaped groove 10142, thus the bottom of the fermentation tray 1014 is wavy, the heat emitted by the heating calandria 1012 is diffused outwards along the wavy bottom of the fermentation tray 1014, thus the bottom and the side edges of the fermentation tray 1014 can be heated, the heat emitted by the heating calandria 1012 can also ensure that the inside of the cultivation room 101 is in the constant temperature state of complex enzyme fermentation, the air flow with a certain temperature in the cultivation room 101 flows through the surface of the fermentation tray 1014, the surface, the side wall and the bottom of the fermentation tray 1014 can also be heated, finally the complex enzyme in the fermentation tray 1014 can be in the most uniform and most favorable fermentation temperature from the outside to the inside, finally, the fermentation plate 1014 is ensured to provide the required temperature for the fermentation of the complex enzyme, and the fermentation plate 1014 keeps a certain distance with the heating calandria 1012, so that the situation that the temperature of the bottom of the fermentation plate 1014 is too close to the heating calandria 1012, and the temperature difference between the surface temperature and the bottom temperature of the complex enzyme in the fermentation plate 1014 is large, thereby influencing the fermentation quality can be avoided.
In addition, because the fermentation tray 1014 is arranged above the heating calandria 1012, the fermentation tray 1014 is positioned between the upper and lower layers of heating calandria 1012, and the heat emitted by the two layers of heating calandria 1012 can be radiated to the bottom of the fermentation tray 1014 and also can be radiated to the complex enzyme on the surface of the fermentation tray 1014, thereby ensuring that the periphery of the fermentation tray 1014 can be uniformly heated.
The air mixing device 40 comprises a box body 401, a first air pressurizer 402 and a second air pressurizer 403, wherein a cold air inlet is formed in the upper part of one side surface of the box body 401, a hot air inlet is formed in the lower part of the other side surface of the box body 401, a mixed air outlet 4013 is formed in the box body 401, the first air pressurizer 402 is arranged on one side of the hot air inlet of the box body 401, the outlet end of the first air pressurizer 402 is communicated with the hot air inlet, the inlet end of the first air pressurizer 402 is communicated with the air heating box 20 through a hot air conveying pipeline G1, the second air pressurizer 403 is arranged on one side of the cold air outlet of the box body 401, the outlet end of the second air pressurizer 403 is communicated with the cold air inlet, the inlet end of the second air pressurizer 403 is communicated with the air cooling box 30 through a cold air conveying pipeline G2, a first flow guide plate 4011, a second flow guide, The second flow guide plates 4012 are all L-shaped, the first flow guide plates 4011 are fixedly arranged inside the box body 401 at one side close to the first air pressurizer 402, the second flow guide plates 4012 are fixedly arranged inside the box body 401 at one side close to the second air pressurizer 403, the first flow guide plates 4011 and the second flow guide plates 4012 are oppositely arranged, the directions of the first and second flow guide plates 4011 and 4012 are opposite, the first and second flow guide plates 4011 and 4012 divide the interior of the box body 401 into a hot air channel 404, a cold air channel 405 and a mixing cavity 406, the inlet ends of the hot air channel 404 and the cold air channel 405 are communicated with the mixing cavity 406, and the inlet end of the hot air channel 404 is located at the bottom of the mixing cavity 406, the inlet end of the cold air channel 405 is located at the top of the mixing cavity 406, the hot air channel 404 is communicated with the hot air inlet, the cold air channel 405 is communicated with the cold air inlet, and the mixing cavity 406 is communicated with the mixed air outlet 4013. The mixed air outlet 4013 communicates with the mixed air duct G3.
After the first air pressurizer 402 pressurizes the hot air in the air heating box 20, the hot air enters the hot air channel 404 in the box 401 from the hot air inlet of the box 401, and the hot air is blocked by the first flow guide plate 4011, flows along the hot air channel 404 and enters the mixing cavity 406 from the outlet end of the hot air channel 404; after the second air pressurizer 403 pressurizes the cold air in the air refrigeration box 30, the cold air enters the cold air channel 405 in the box body 401 from the cold air inlet of the box body 401, and the cold air is blocked by the second flow guide plate 4012, flows along the cold air channel 405, and enters the mixing cavity 406 from the outlet end of the cold air channel 405; cold air enters from the top of the mixing cavity 406, hot air enters from the bottom of the mixing cavity 406, because the cold air and the hot air both have certain pressure, and the cold air is heavier than the hot air, which is more favorable for the cold air to enter the mixing cavity 406 from the outlet end of the cold air cavity 405 and then flow downwards, the hot air enters the mixing cavity 406 from the outlet end of the hot air cavity 404 and then flows upwards, the hot air and the cold air are mutually convected to form vortex-shaped airflow, under the action of the vortex airflow, the hot air and the cold air are mixed more uniformly, the temperature of the mixed air is more stable, the mixed air with uniform and stable temperature is conveyed into the heating exhaust pipe 1012, the complex enzyme in the fermentation plate 1014 can be ensured to be in a more favorable fermentation condition, and the fermentation quality is improved.
Program control valves are arranged on the hot air conveying pipeline G1 and the cold air conveying pipeline G2 and are connected with the PLC 102 through leads; a temperature sensor is provided on the case 401 of the air mixing device 40, and the temperature sensor is connected to the PLC controller 102 by a wire.
The cultivation room 101 is provided with a humidity sensor and a temperature sensor, and the humidity sensor and the temperature sensor are connected with the PLC 102 through leads.
The temperature in the cultivation room 101 is set on the PLC controller 102, so that the temperature in the cultivation room 101 is detected by a temperature sensor arranged in the cultivation room 101 in real time and displayed on the PLC controller 102; when the temperature in the cultivation room 101 needs to be reduced, a temperature sensor arranged on the box body 401 of the air mixing device 40 detects a signal, and the PLC 102 receives the signal, the PLC 102 sends an instruction to the program control valves arranged on the hot air conveying pipeline G1 and the cold air conveying pipeline G2, the opening degree of the program control valve on the hot air conveying pipeline G1 is reduced, the opening degree of the program control valve on the cold air conveying pipeline G2 is increased, so that the cold air in the box body 401 is increased, the hot air is reduced, and the temperature in the box body 401 of the air mixing device 40 reaches the temperature value when the temperature is reduced; when the temperature in the cultivation room 101 needs to be increased, the temperature sensor arranged on the box 401 of the air mixing device 40 detects a signal, and the PLC controller 102 receives the signal, the PLC controller 102 sends an instruction to the program control valves arranged on the hot air conveying pipeline G1 and the cold air conveying pipeline G2 to open the opening degree of the program control valve on the hot air conveying pipeline G1 and close the opening degree of the program control valve on the cold air conveying pipeline G2, so that the cold air in the box 401 is reduced, the hot air is increased, and the temperature in the box 401 of the air mixing device 40 reaches the temperature value when the temperature is increased.
The humidity in the cultivation room 101 is set on the PLC controller 102, so that the humidity in the cultivation room 101 is detected by a humidity sensor arranged in the cultivation room 101 in real time and displayed on the PLC controller 102; when the humidity in the cultivation room 101 is low, the worker can observe the humidity value from the PLC 102, and at the moment, the worker can enter the cultivation room 101 to supplement water for the complex enzyme in the fermentation plate 1014 so as to keep the humidity required by fermentation.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention.

Claims (6)

1. The utility model provides a solid state fermentation high activity is raised and is used compound enzyme fermenting installation which characterized in that: including the fermentation room, the air heating case, the air cooling case, air mixing device, the exit end and the air mixing device of air heating case pass through hot-air delivery pipeline intercommunication, and with hot-air transport to the air mixing device in, the exit end and the air mixing device of air cooling case pass through cold-air delivery pipeline intercommunication, and with cold-air transport to the mixing box in, the exit end of air mixing device passes through the inside intercommunication of pipeline and fermentation room, the air mixing device forms the mixed air after mixing hot-air and cold-air, and with the mixed air through mixed air pipeline transport to the fermentation room in, for compound enzyme provides the required temperature of fermentation, air circulation pipeline and air heating case intercommunication are passed through at the top in fermentation room, the mixed air circulation that will get into in the fermentation room is to the air heating incasement cyclic utilization.
2. The solid-state fermentation high-activity complex enzyme fermentation device for feeds as claimed in claim 1, which is characterized in that: the fermentation room is including cultivating the room, and set up outside and be located the inside PLC controller in fermentation room between cultivating, be provided with the cultivation frame in cultivating the room, cultivate and put up the fixed heating calandria that is provided with, and the heating calandria sets gradually along cultivateing frame top-down, the entry end and the mixed air pipeline intercommunication of heating calandria, the exit end and the air cycle pipeline intercommunication of heating calandria, the fixed two spinal branch vaulting poles that are provided with in top of heating calandria, two spinal branch vaulting poles are fixed on cultivateing the frame along the major axis direction subtend of cultivateing the frame, and two spinal branch vaulting poles and heating calandria parallel arrangement, install the fermentation dish on the two spinal branch vaulting poles, the bottom of fermentation dish is provided with the U-shaped recess, the diameter phase-match.
3. The solid-state fermentation high-activity complex enzyme fermentation device for feeds as claimed in claim 1, which is characterized in that: the air mixing device comprises a box body, a first air pressurizer and a second air pressurizer, wherein a cold air inlet is formed in the upper part of one side surface of the box body, a hot air inlet is formed in the lower part of the other side surface of the box body, a mixed air outlet is formed in the box body, the first air pressurizer is arranged on one side of the hot air inlet of the box body, the outlet end of the first air pressurizer is communicated with the hot air inlet, the inlet end of the first air pressurizer is communicated with an air heating box through a hot air conveying pipeline, the second air pressurizer is arranged on one side of the cold air outlet of the box body, the outlet end of the second air pressurizer is communicated with the cold air inlet, the inlet end of the first air pressurizer is communicated with an air refrigerating box through a cold air conveying pipeline, a first drainage plate and a second drainage plate are fixedly arranged in the box body of the box body, the first drainage plate and the second drainage plate are both, the second drainage plate is fixedly arranged on one side, close to the second air pressurizer, of the box body, the first drainage plate and the second drainage plate are oppositely arranged, the first drainage plate and the second drainage plate are arranged in opposite directions, the box body is internally divided into a hot air cavity channel, a cold air cavity channel and a mixed cavity body by the first drainage plate and the second drainage plate, the inlet end of the hot air cavity channel and the inlet end of the cold air cavity channel are communicated with the mixed cavity body, the inlet end of the hot air cavity channel is located at the bottom of the mixed cavity body, the inlet end of the cold air cavity channel is located at the top of the mixed cavity body, the hot air cavity channel is communicated with the hot air inlet, the cold air cavity channel is communicated with the cold air inlet, the mixed cavity body is communicated with a mixed air outlet, and the mixed air outlet is communicated with the mixed.
4. The solid-state fermentation high-activity complex enzyme fermentation device for feeds as claimed in claim 2, which is characterized in that: the fermentation plate is fixedly provided with a handle.
5. The solid-state fermentation high-activity complex enzyme fermentation device for feeds as claimed in claim 1, which is characterized in that: program control valves are arranged on the hot air conveying pipeline and the cold air conveying pipeline and are connected with the PLC through leads; a temperature sensor is arranged on the box body of the air mixing device and is connected with the PLC through a lead.
6. The solid-state fermentation high-activity complex enzyme fermentation device for feeds as claimed in claim 2, which is characterized in that: the cultivation room is provided with a humidity sensor and a temperature sensor which are connected with the PLC through leads.
CN201920578585.3U 2019-04-25 2019-04-25 Solid state fermentation high activity is compound enzyme fermenting installation for feed Expired - Fee Related CN210030687U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920578585.3U CN210030687U (en) 2019-04-25 2019-04-25 Solid state fermentation high activity is compound enzyme fermenting installation for feed

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920578585.3U CN210030687U (en) 2019-04-25 2019-04-25 Solid state fermentation high activity is compound enzyme fermenting installation for feed

Publications (1)

Publication Number Publication Date
CN210030687U true CN210030687U (en) 2020-02-07

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CN201920578585.3U Expired - Fee Related CN210030687U (en) 2019-04-25 2019-04-25 Solid state fermentation high activity is compound enzyme fermenting installation for feed

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