CN203065480U - Thin-layer self-control static solid fermentation device - Google Patents
Thin-layer self-control static solid fermentation device Download PDFInfo
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- CN203065480U CN203065480U CN 201320046283 CN201320046283U CN203065480U CN 203065480 U CN203065480 U CN 203065480U CN 201320046283 CN201320046283 CN 201320046283 CN 201320046283 U CN201320046283 U CN 201320046283U CN 203065480 U CN203065480 U CN 203065480U
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Abstract
The utility model relates to a thin-layer self-control static solid fermentation device. The thin-layer self-control static solid fermentation device aims at solving the problem that the conventional device cannot adapt to industrial large-scale production. The thin-layer self-control static solid fermentation device comprises a sterile air adjusting system, a movable type sterilization inoculation tank, a spiral spreading machine, a multilayer movable plate-belt type fermentation bed and a fermentation chamber, wherein the multilayer movable plate-belt type fermentation bed is fixedly arranged in the center of the fermentation chamber, the fermentation chamber is arranged in the sterile air adjusting system in a matching manner, the movable type sterilization inoculation tank is connected with a feeding port in the top of the fermentation chamber through a feeding pipe, and the spiral spreading machine for carrying out thin-layer material distribution towards the multilayer movable plate-belt type fermentation bed is arranged between the feeding port in the top of the fermentation chamber and the multilayer movable plate-belt type fermentation bed. The thin-layer self-control static solid fermentation device has the advantages of breaking through the bottleneck of the thin-layer static solid large-scale fermentation, having high industrial large-scale degree and high production efficiency and being little in equipment investment.
Description
Technical field
The utility model relates to a kind of solid fermentation apparatus, is specifically related to a kind of thin layer automatic control static solid fermentation unit.
Background technology
Solid fermentation has that fermentation costs is low, and cost of material is cheap, can directly utilize the inferior resource of industrial or agricultural, does not have " three wastes " discharging, and technological process and product aftertreatment are simple.But solid fermentation process and equipment Yin Qiyi dye assorted bacterium, and fermentation condition is restive, and reasons such as difficulty are amplified in industry, and it is backward relatively for liquid state fermentation.The plurality of advantages of solid fermentation becomes powerful magnetism and the vitality of solid-state fermentation process and equipment fast development in recent years.Be used for the method and apparatus that microbial solid fermentation is produced, as fermentation pot type, drum-type, disc type, multilayer net belt type etc. large development arranged all.Particularly automated, multi-level net belt type solid fermentation method and device can adapt to the conventional aerobic solid materials of part continuously dynamically, the requirement of mass-producing fermentative production.But, also having greatly in fields such as food, feed, environmental protection that aerobic solid fermentation is to produce various biological enzymes and enzymolysis substrate, this class solid fermentation need carry out under thin layer, static state, aerobic state.For example, utilize the inferior fibrous material of agricultural crop straw and industrial or agricultural to produce the solid fermentation of biological protein feedstuff.Existing automated, multi-level net belt type solid fermentation method and device, majority are dynamically fermentations continuously, and minority is half dynamically fermentation, also has plenty of penetration air-supply fermentation, they have all destroyed mycelial growth inevitably, cause the mycelia fracture, influence strain enzyme-producing and enzymatic hydrolysis and fermentation material.This class solid fermentation method and device are that the fermentation materials on the automated, multi-level guipure is placed in the big sterilized space, automatically carry out the whole process of material fermentation continuously and can not adjust fermentation condition according to the different steps of material fermentation, can not realize that bacterial strain efficiently produces enzyme and enzymatic hydrolysis and fermentation material; Existing shallow tray fermentation method and device, or can not adapt to industrial scale production, or facility investment is excessive, running cost is too high and be difficult to realize industrialization.
The utility model content
Problem to be solved in the utility model is that a kind of thin layer automatic control static solid fermentation unit is provided.This device be applicable to need oxygen consumption and under static state carry out, the whole process of fermenting can be according to different fermentations stage automatic control and adjustment sterile air amount, temperature and humidity, the mycelia that fermentation produces is easy fracture not, thin solid fermentation scale is big, industrialization degree is high, and facility investment is few, production efficiency is high.
For achieving the above object, the utility model thin layer automatic control static solid fermentation unit comprises sterile air regulation system, portable disinfection inoculation jar, spiral pavier, multilayer removable strip formula fermentation bed and proving room; Wherein the removable strip formula of multilayer fermentation bed is packed in proving room center, the equipped sterile air regulation system of proving room, portable disinfection inoculation jar link to each other, carry out to the removable strip formula fermentation of multilayer bed the thin layer cloth with proving room top dog-house by commissioning pipe spiral pavier between the removable strip formula of proving room top dog-house and multilayer is fermented bed.Have not easy fracture of zymophyte mycelia, well-grown is particularly conducive to the solid fermentation that produces enzyme, enzymolysis class; Break through thin layer static solid fermentation mass-producing bottleneck, industrial scale degree height, few, the advantage of high production efficiency of facility investment.
As optimization, described sterile air regulation system by humidifier, just imitate air filter, middle effect air filter, conditioner, blower fan, high efficiency particle air filter and gas-distribution pipe and form; Wherein gas-distribution pipe is positioned at a proving room side relative with the removable strip formula fermentation of multilayer bed, one group of equipped putting at the relative opposite side of proving room and multilayer removable strip formula fermentation bed of high efficiency particle air filter, gas-distribution pipe outwards connects the middle effect air filter of another group high efficiency particle air filter, blower fan, equipped conditioner and humidifier successively and just imitates air filter.
As optimization, after described conditioner is fitted in the middle effect air filter of sterile air regulation system passage, before described humidifier is fitted in the first effect air filter of sterile air regulation system passage, the air outlet quantity of described gas-distribution pipe is identical with the number of plies of removable strip, and each gas-distribution pipe air outlet is corresponding with material top air flow spaces on the removable strip of opposite layer respectively; The one group of high efficiency particle air filter that is configured in the proving room opposite side is positioned at the middle and upper part of proving room sidewall.
As optimization, described portable disinfection inoculation jar is one and is furnished with tolerating the vapor sterilization wirking pressure and having the high-temperature sterilization cooling inoculation jar of the solid fermentation material of agitating function of travel mechanism.
As optimization, the remodeling worm conveyor that described spiral pavier is a horizontal positioned, its engine housing top is a unlimited long strip shape hopper, its bottom one side is interrupted and is had several long strip shape stone mouths that match with removable strip, and in material working direction one side the one scraper switchboard that is used for controlling the stone height is installed; The motor-driven spiral pavier of its engine housing center configuration.The motor of spiral pavier is a variable-frequency motor, and has set in advance the rotating automatic program, and the control material evenly distributes in the long strip shape hopper.
As optimization, described removable strip formula fermentation bed is formed by being used for the fermentation of thin solid material and the transmission strip of transmission material and the driving mechanism of this transmission strip.Described transmission strip is preferably stainless steel ripple transfer plate band.Driving mechanism wherein can be selected variable-frequency motor for use, to control the movement velocity that transmits strip better.
As optimization, described removable strip formula fermentation bed is the first fermentation bed, the second fermentation bed, the 3rd fermentation bed to the N fermentation bed of arranging successively in vertical direction, wherein the input terminus of the first fermentation bed is used for accepting the material that the stone mouth falls, the input terminus of the second fermentation bed is used for accepting the material that first output terminal that ferments bed falls, and so analogizes the mobile delivery status layout of the 3rd fermentation bed to the N fermentation bed.
As optimization, described strip driving mechanism is made up of the variable-frequency motor, motor-driven gear and the strip driving gear that drive successively; Described strip is that stainless steel transmits strip, and its single face has ripple, and the plate face that has ripple when mobile contacts with strip transmission rubber tire, and strip light face is accepted fermentation materials.
As optimization, described removable strip formula fermentation bed is the first fermentation bed, the second fermentation bed, the 3rd fermentation bed to the N fermentation bed of arranging successively in vertical direction, wherein the input terminus of the first fermentation bed is used for accepting the material that the stone mouth falls, the input terminus of the second fermentation bed is used for accepting the material that first output terminal that ferments bed falls, and so analogizes the mobile delivery status layout of the 3rd fermentation bed to the N fermentation bed.
As optimization, described proving room is aseptic proving room.
The utility model has the advantages that:
1. thin layer, the fermentation of super multi-layer solid, the fermentation bed surface is long-pending greatly, the fermented product capacity is many, has the large-scale production ability.
2. material whole process is in the static fermentation state, and the fermentation strain mycelium is intact, meets product enzyme and the requirement of enzymolysis substrate of specific bacterial strain satisfactorily.
3. regulate tolerance, the temperature and humidity of sterile air by automatic control, realize that the whole process in material different fermentations stage is regulated and control immediately, can realize best fermentation state, improve the leavened prod quality.
4. removable strip formula fermentation bed does not stop up, does not shed, cleans civilization, and the whole automatizations of fermentation operation are carried out.
5. if change the fermentation operation method, thicken the fermented product bed of material, the material of being back to back, material stirs in the conversion of fermentation bed, realizes the continuous automatic production of solid oxygen consumption fermentation.One cover fermentation unit can be realized polytype solid fermentation production.
After adopting technique scheme, the utility model thin layer automatic control static solid fermentation unit has not easy fracture of zymophyte mycelia, and well-grown is particularly conducive to the solid fermentation that produces enzyme, enzymolysis class; Break through thin layer static solid fermentation mass-producing bottleneck, industrial scale degree height, few, the advantage of high production efficiency of facility investment.
Description of drawings
Fig. 1 is the structural representation of the utility model thin layer automatic control static solid fermentation unit;
Fig. 2 is the side sectional structure synoptic diagram of this device tabularium formula fermentation bed;
Fig. 3 is the structural representation of spiral pavier in this device;
Fig. 4 is the sectional structure synoptic diagram of spiral pavier in this device.
Mark among the figure: spinning disk humidifier 1, just imitate air filter 2, middle air filter 3, conditioner 4, the blower fan 5 of imitating, air inlet high efficiency particle air filter 6-1, exhaust high efficiency particle air filter 6-2, loose-leaf door 7, gas-distribution pipe 8, proving room 9, portable disinfection inoculation jar 10, spiral pavier 11, scraper switchboard 12, strip formula fermentation bed 13, variable-frequency motor 14, motor-driven gear 15, strip driving gear 16, material inlet ball valve made of plastic 17-1, material outlet ball valve made of plastic 17-2, strip transmission rubber tire 18, solid fermentation material 19, strip back-up roller 20, strip transmission glue shaft bearing 21, strip fermentation bed support frame 22.
Embodiment
As shown in Figure 1 and Figure 2, the utility model thin layer automatic control static solid fermentation unit comprises intake and exhaust high efficiency particle air filter 6-1, the 6-2 of sterile air regulation system, portable disinfection inoculation jar 10, spiral pavier 11, removable strip formula fermentation bed 13, proving room 9 and proving room 9, and the outdoor direction of exhaust high efficiency particle air filter 6-2 is equipped with a loose-leaf door 7.Its loose-leaf door 7 is in closing condition when proving room 9 sterilizations and the discharging of removable strip fermentation bed, other times are in open state.Proving room 9 is furnished with material inlet ball valve made of plastic 17-1 and material outlet ball valve made of plastic 17-2 up and down respectively.
Described sterile air regulation system by spinning disk humidifier 1, just imitate air filter 2, middle effect air filter 3, conditioner 4, blower fan 5, air inlet high efficiency particle air filter 6-1 and gas-distribution pipe 8 and form.
Described portable disinfection inoculation jar 10 is one and is furnished with tolerating certain pressure and having high-temperature sterilization, cooling, the inoculation jar of the solid fermentation material 19 of agitating function of travel mechanism.The pressure of described tolerance is the wirking pressure of steam high-temperature sterilization.
Described spiral pavier 11 is the remodeling worm conveyor of a horizontal positioned, and its engine housing top is one to open wide the long strip shape hopper, and its bottom one side is interrupted and is had several long strip shape stone mouths, and a scraper switchboard 12 is installed is used for controlling the stone height; The motor of spiral pavier 11 is a variable-frequency motor, and has set in advance the rotating automatic program, and the control material evenly distributes in microscler hopper.
Described removable strip formula fermentation bed 13, by being used for the fermentation of thin solid material and transmitting the transmission strip of material and the driving mechanism of this transmissions strip is formed, wherein driving mechanism is selected variable-frequency motor 14 for use, to control the movement velocity of transmission strip better; Described strip driving mechanism is by variable-frequency motor 14, motor-driven gear 15, and strip driving gear 16 and strip transmission rubber tire 18 are formed, and motor and proving room 9 ground are fixed.As optimization, described strip formula fermentation bed 13 is removable stainless steel wave card band, its single face has ripple, the plate face that has ripple when mobile contacts with strip transmission rubber tire 18, strip light face is accepted fermentation materials, strip driving gear 16 drives fixedly connected with it strip transmission rubber tire 18 and rotates, and moves thereby drive strip formula fermentation bed 13.Strip transmission rubber tire 18 is fixed on the strip fermentation bed support frame 22 by strip transmission glue shaft bearing 21, and the strip back-up roller 20 of strip formula fermentation bed 13 is fixed on the strip fermentation bed support frame 22 by its bearing support.
Described removable strip formula fermentation bed 13 is the first fermentation bed, the second fermentation bed, the 3rd fermentation bed to the N fermentation bed of arranging successively in vertical direction, wherein the input terminus of the first fermentation bed is used for accepting the material that the stone mouth falls, the input terminus of the second fermentation bed is used for accepting the material that first output terminal that ferments bed falls, and so analogizes the mobile delivery status of the 3rd fermentation bed to the N fermentation bed and arranges.
Its mode of operation is as follows:
At first according to a conventional method to proving room 9 sterilizations, and replace with sterile air, by the patented method (application number 20121011792.8) of our application, be about to solid fermentation material 19 and place portable disinfection inoculation jar 10 then, prepare burden, damping, sterilization, cooling, inoculation.After the material inoculation, mobile portable disinfection inoculation jar 10 connects short tube by ripple and is connected with ball valve made of plastic 17-1 to the material inlet ball valve made of plastic 17-1 place of proving room 9 tops, and with steam ripple is connected the short tube sterilization.Then, open outlet and the proving room 9 import ball valve made of plastic 17-1 of portable sterilization tank 10, and start portable sterilization tank agitator motor, the inoculation fermentation material is progressively moved in the long strip shape hopper of spiral pavier 11, unlatching spiral pavier 11 is also regulated scraper switchboard 12 and is controlled 19 required thicknesses of bacterial strain solid fermentation material with the relative height of removable strip formula fermentation bed 13, to strip formula fermentation 13 stone.Start variable-frequency motor 14 simultaneously, drive strip transmission rubber tire 18 by motor-driven gear 15 and strip driving gear 16 and rotate, move forward thereby drive strip formula fermentation bed 13, finish the whole stone process of first fermentation bed to the N fermentation bed successively.After finishing, stone closes ball valve made of plastic 17-1.
After removable strip formula fermentation bed 13 whole stones are finished, start the spinning disk humidifier 1 of sterile air regulation system successively, just imitate air filter 2, the middle air filter 3 of imitating, conditioner 4, blower fan 5, air inlet high efficiency particle air filter 6-1, stage requirement according to the material fermentation, sterile air tolerance is regulated in good time automatic control, sterile air after the temperature and humidity enters solid fermentation material 19 tops on removable strip formula fermentation bed 13 surfaces by gas-distribution pipe 8, the whole process in realization solid fermentation 19 different fermentations stages of material is regulated and control immediately, reaches omnidistance instant best fermentation.An amount of sterile air with certain temperature and humidity slowly flows through the fermentation materials surface and carries out the mass-and heat-transfer process, after treating that material is finished the solid fermentation whole process, close proving room 9 exhaust high efficiency particle air filter 6-2 outdoor loose-leaf door 7 and keep proving room 9 barotropic states, start variable-frequency motor 14, driving strip transmission rubber tire 18 by motor-driven gear 15 and strip driving gear 16 rotates, thereby drive strip formula fermentation bed 13 and move forward discharging, and by material outlet ball valve made of plastic 17-2 material is finished in fermentation and shifted out proving room 9.After finishing fermentation materials and all shifting out proving room 9, after closing material outlet ball valve made of plastic 17-2 and opening the outdoor loose-leaf door 7 of exhaust high efficiency particle air filter 6-2 of proving room 9, just can begin the fermentation operation of next batch material.
Claims (8)
1. a thin layer automatic control static solid fermentation unit is characterized in that comprising sterile air regulation system, portable disinfection inoculation jar, spiral pavier, multilayer removable strip formula fermentation bed and proving room; Wherein the removable strip formula of multilayer fermentation bed is packed in proving room center, the equipped sterile air regulation system of proving room, portable disinfection inoculation jar link to each other, carry out to the removable strip formula fermentation of multilayer bed the thin layer cloth with proving room top dog-house by commissioning pipe spiral pavier between the removable strip formula of proving room top dog-house and multilayer is fermented bed.
2. according to the described device of claim 1, it is characterized in that described sterile air regulation system by humidifier, just imitate air filter, middle effect air filter, conditioner, blower fan, high efficiency particle air filter and gas-distribution pipe and form; Wherein gas-distribution pipe is positioned at a proving room side relative with the removable strip formula fermentation of multilayer bed, one group of equipped putting at the relative opposite side of proving room and multilayer removable strip formula fermentation bed of high efficiency particle air filter, gas-distribution pipe outwards connects the middle effect air filter of another group high efficiency particle air filter, blower fan, equipped conditioner and humidifier successively and just imitates air filter.
3. according to the described device of claim 2, after it is characterized in that described conditioner is fitted in the middle effect air filter of sterile air regulation system passage, before described humidifier is fitted in first effect air filter in the sterile air regulation system passage, the air outlet quantity of described gas-distribution pipe is identical with the number of plies of removable strip, and each gas-distribution pipe air outlet is corresponding with material top air flow spaces on the removable strip of opposite layer respectively; The one group of high efficiency particle air filter that is configured in the proving room opposite side is positioned at the middle and upper part of proving room sidewall.
4. according to the described device of claim 1, it is characterized in that described portable disinfection inoculation jar is one and is furnished with tolerating the vapor sterilization wirking pressure and having the high-temperature sterilization cooling inoculation jar of the solid fermentation material of agitating function of travel mechanism.
5. according to the described device of claim 1, it is characterized in that the remodeling worm conveyor that described spiral pavier is a horizontal positioned, its engine housing top is a unlimited long strip shape hopper, its bottom one side is interrupted and is had several long strip shape stone mouths that match with removable strip, and in material working direction one side the one scraper switchboard that is used for controlling the stone height is installed; The motor-driven spiral pavier of its engine housing center configuration.
6. according to the described device of claim 1, it is characterized in that described removable strip formula fermentation bed is by being used for the fermentation of thin solid material and transmitting the transmission strip of material and the driving mechanism of this transmission strip is formed.
7. according to the described device of claim 6, it is characterized in that first fermentation bed, second fermentation bed, three fermentation bed to the N fermentation bed of described removable strip formula fermentation bed for arranging successively in vertical direction, wherein the input terminus of the first fermentation bed is used for accepting the material that the stone mouth falls, the input terminus of the second fermentation bed is used for accepting the material that first output terminal that ferments bed falls, and so analogizes the mobile delivery status layout of the 3rd fermentation bed to the N fermentation bed.
8. according to claim 6 or 7 described devices, it is characterized in that described strip driving mechanism is made up of the variable-frequency motor, motor-driven gear and the strip driving gear that drive successively; Described strip is that stainless steel transmits strip, and its single face has ripple, and the plate face that has ripple when mobile contacts with strip transmission rubber tire, and strip light face is accepted fermentation materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320046283 CN203065480U (en) | 2013-01-29 | 2013-01-29 | Thin-layer self-control static solid fermentation device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320046283 CN203065480U (en) | 2013-01-29 | 2013-01-29 | Thin-layer self-control static solid fermentation device |
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| CN203065480U true CN203065480U (en) | 2013-07-17 |
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| CN 201320046283 Expired - Fee Related CN203065480U (en) | 2013-01-29 | 2013-01-29 | Thin-layer self-control static solid fermentation device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104170649A (en) * | 2014-08-09 | 2014-12-03 | 新疆大学 | Continuous production method for edible fungus |
| CN113785738A (en) * | 2021-09-27 | 2021-12-14 | 山东七河生物科技股份有限公司 | Workshop and method for storing and transferring edible mushroom raw materials |
-
2013
- 2013-01-29 CN CN 201320046283 patent/CN203065480U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104170649A (en) * | 2014-08-09 | 2014-12-03 | 新疆大学 | Continuous production method for edible fungus |
| CN113785738A (en) * | 2021-09-27 | 2021-12-14 | 山东七河生物科技股份有限公司 | Workshop and method for storing and transferring edible mushroom raw materials |
| CN113785738B (en) * | 2021-09-27 | 2023-08-15 | 山东七河生物科技股份有限公司 | Edible fungus raw material storage and transfer workshop and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130717 Termination date: 20160129 |
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| EXPY | Termination of patent right or utility model |