Volcanic mineral based peptide-containing synergistic fertilizer preparation device and technology
Technical Field
The invention relates to the technical field of fertilizer preparation, in particular to a volcanic mineral-based peptide-containing synergistic fertilizer preparation device and technology.
Background
The peptide-containing synergistic fertilizer is a fertilizer combining polypeptide and compound fertilizer, has the advantages of improving fertilizer efficiency, maintaining nutrition balance, promoting plant growth and the like, can effectively improve crop yield and quality and improve disease resistance of crops, is generally implemented in NY1429-2010 amino acid-containing water-soluble fertilizer standards, is generally high in viscosity, has special smell at 300mpa.s (25 ℃) and above, has fishy smell as fish protein fertilizer, has leather shoe smell as collagen fertilizer, has a slight natto smell as polyglutamic acid and polyaspartic acid, and is a volcanic mineral fertilizer containing mineral particles remained in soil after volcanic eruption. The mineral particles are rich in various nutrients such as nitrogen, phosphorus, potassium and the like, and can provide comprehensive nutritional support for plants.
The existing fertilizer fermentation equipment has the following defects:
1. the patent document CN103073347B discloses a long-acting stable and synergistic ammonium chloride fertilizer and a preparation method thereof, and relates to a long-acting fertilizer and a preparation process thereof, in particular to a long-acting stable and synergistic ammonium chloride fertilizer and a preparation method thereof, wherein ammonium chloride which is obtained by cooling and salting out crystallization in the process of producing sodium carbonate by a combined alkali method is mixed with an ammonium stabilizer and/or a synergistic agent in a system device before entering separation and drying. The fertilizer comprises ammonium chloride, an ammonium stabilizer and/or a synergist; the weight portion is that ammonium chloride, ammonium stabilizer and synergist=1:0.001-0.1:0.0001-0.05; ammonium chloride: ammonium stabilizer = 1:0.001-0.1; the ammonium chloride is a byproduct ammonium chloride in the process of producing sodium carbonate by using a combined alkali method. The invention produces the long-acting or stability/synergy ammonium chloride fertilizer, saves the working procedure and has low cost; the quality is high, the effect is stable, the quality uniformity of long-acting or stable/synergistic ammonium chloride is ensured, and the effect is stable; the utilization rate of nitrogen in the ammonium chloride is improved by 10-20 percent, and the use amount of the ammonium chloride is reduced by more than 50 percent; the fertilizer efficiency period of ammonium chloride is prolonged from 20-30 days to 80-100 days, so that one-time fertilization is realized without additional fertilization, but when the existing device supplies oxygen, oxygen is supplied to the upper part in the most lower direction, so that the oxygen supply efficiency of the upper part is poor and is not uniform enough, and the waste fermentation is incomplete;
2. the invention discloses a synergistic compound fertilizer and a preparation method thereof, and relates to the field of fertilizer preparation, in particular to a synergistic compound fertilizer and a preparation method thereof, wherein the method comprises the following steps: step one: stacking a plurality of corrosion materials with other raw materials; step two: the raw materials are inserted and crushed and mixed with other raw materials to finish the preparation of the fertilizer; step three: pushing the raw materials to centrifuge to realize the discharging of the fertilizer and then collecting the fertilizer. The synergistic compound fertilizer consists of the following components in parts by weight: 60-80 parts of humic acid; 20-30 parts of chicken manure; 50-80 parts of cow dung; 30-45 parts of ammonium chloride; 18-20 parts of bentonite; 5-12 parts of calcium superphosphate; 10-15 parts of potassium chloride; 3-12 parts of liquid ammonia; 10-15 parts of zinc sulfate heptahydrate; 8-12 parts of fly ash; 15-25 parts of sludge. The device includes the frame of restriction raw materials to and seal the bottom plate that keeps off in the frame bottom, and it has a plurality of spiral plates of mixed raw materials to slide on the bottom plate, and a plurality of spiral plates all rigid couplings are on the ring frame, and the ring frame rotates to be connected on cylinder I, cylinder rod and the bottom plate rigid coupling of cylinder I. The device can fully mix and prepare various raw materials of the fertilizer in a layering manner, but most of the existing devices need to be manually turned when in use, so that the workload of workers is increased, and the turning efficiency is low;
3. the invention discloses a production device of a phosphorus fertilizer synergist, which belongs to the technical field of soil fertilizer processing equipment, and comprises a fixed bottom plate, wherein a fixed groove is formed in the upper surface of the fixed bottom plate, a processing box is fixedly connected to the inside of the fixed groove, holes are formed in the left side and the right side of the upper surface of the processing box, and connecting pipes are fixedly connected to the inside of the holes. According to the phosphorus fertilizer synergist production device, when the device is cleaned after the preparation of the phosphorus fertilizer synergist is finished, water is poured into a processing box, a motor is started to drive a stirring blade to wash the inner wall of the processing box, raw materials on the inner wall of the processing box are conveniently washed clean, after washing is finished, the motor is closed, a valve on a drain pipe is opened, the drain pipe is connected with sewage treatment equipment, sewage can be treated, raw material waste liquid is prevented from splashing to the face of a worker in the cleaning process, and the health of the worker is endangered;
4. the invention discloses a green low-carbon synergistic compound fertilizer processing all-in-one machine and a preparation method thereof, and discloses a green low-carbon synergistic compound fertilizer processing all-in-one machine and a preparation method thereof.
Disclosure of Invention
The invention aims to provide a volcanic mineral-based peptide-containing synergistic fertilizer preparation device and a volcanic mineral-based peptide-containing synergistic fertilizer preparation process, so as to solve the problems in the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a volcanic mineral based peptide-containing synergistic fertilizer preparation facilities, includes fermentation box and the fertilizer mixing box that is located fermentation box the place ahead, the electric plate is installed to the bottom of fermentation box, the back of fermentation box is equipped with the chamber door, the oxygen supply air pump is installed to electric plate bottom, a plurality of oxygen supply pipelines are installed to the output of oxygen supply air pump, electronic control valve is all installed to the outer wall of oxygen supply pipeline;
the regulator is installed to one side outer wall of fermentation box, the driver is installed at the top of fermentation box, control module is installed at the top of fertilizer mixing box, the water tank is installed to one side outer wall of fertilizer mixing box.
Preferably, the inner wall of regulator runs through and installs a plurality of columniform fumaroles, and the fumaroles run through the inside of fermentation box, and a plurality of unidirectional fumaroles are installed to the outer wall of fumaroles, and driven gear is installed to the outer wall of fumaroles, and first motor is installed to the inside back wall of regulator, and the output end of first motor is around installing the driving gear, and driving chain is installed around installing to the outer wall of driving gear, and driving gear passes through the drive chain transmission with driven gear and is connected.
Preferably, the display screen is installed to the opposite side outer wall of fertilizer mixing box, a plurality of control buttons are installed to the opposite side outer wall of fertilizer mixing box, the feeder is installed in the front of fertilizer mixing box, two sets of second motors are installed in the front of fertilizer mixing box, and the second motor is located the below of feeder, the front of fertilizer mixing box is equipped with the feed inlet, the output of second motor extends into the inside of fertilizer mixing box, a plurality of puddlers are installed around the output end of second motor, the hydraulic stem is installed to one side inner wall of fertilizer mixing box, the push plate is installed to the one end of hydraulic stem, the junction of fertilizer mixing box and fermentation box is equipped with the fixed orifices, the fertilizer after mixing enters into the inside of fermentation box through the fixed orifices.
Preferably, the water pump is installed to the inside diapire of water tank, and the inlet tube is installed to the input of water pump, and the bottom of water tank is extended to the one end of inlet tube, and the one end and the external water source of inlet tube are connected, and the multiunit outlet pipe is installed to the output of water pump, and the temperature controller is installed to the inner wall of water tank, and temperature control module is installed to the inner wall of temperature controller, and the inside of temperature controller is run through to the one end of multiunit outlet pipe, and the heater strip is installed around the outer wall of outlet pipe, and the inside of fertilizer mixing box is extended into to the one end of outlet pipe, and the shower nozzle is installed to the one end of outlet pipe, and first temperature sensor is installed to the inner wall of outlet pipe, and signal receiver is installed at the top of water pump.
Preferably, a plurality of supporting legs are installed to the bottom of electric plate, and multiunit rotary rod is installed to the inner wall of fermentation box, and the connecting rod is installed to the outer wall of rotary rod, and the push pedal is installed to the one end of connecting rod, and a plurality of second temperature sensor and a plurality of humidity transducer are installed to the inside back wall of fermentation box.
Preferably, a plurality of third motors are installed to the inside diapire of driver, and the output of third motor is connected with the one end of rotary rod, and a plurality of fourth motors are installed to the inside diapire of driver, and the output of fourth motor extends into the inside of fermentation box, and the axis of rotation is installed to the output of fourth motor, and the auger is installed around the outer wall of axis of rotation, is equipped with a fixed section of thick bamboo at the outside cover of auger.
Preferably, the preparation process is as follows:
s1, pouring peptide-containing synergistic fertilizer to be fermented into a fertilizer mixing box from a feeder and a feed inlet, then driving a stirring rod to rotate by a second motor, fully mixing the fertilizer by the rotation of the stirring rod, shrinking a hydraulic rod to drive a pushing plate to shrink after the fertilizer is mixed, opening a fixed hole, and then stretching the hydraulic rod to drive the pushing plate to push the fertilizer into the fermentation box from the fixed hole;
s2, the fertilizer enters the fermentation box body, the electric heating plate controls the temperature in the fermentation box body, and the fermentation environment of the fertilizer is monitored through the second temperature sensor and the humidity sensor;
s3, when fermentation is carried out, a fourth motor in the driver works to drive the rotating shaft and the auger to rotate, the auger stirs the fertilizer at the bottom layer, the fertilizer rises along the auger, the fixed cylinder can prevent the fertilizer from falling off in the rising process, and when the fertilizer leaves from the fixed cylinder, the bottom layer fertilizer is thrown to the periphery due to the rotation of the auger, so that the fertilizer at the bottom layer can be turned over, and the fermentation consistency of the fertilizer is kept;
s4, according to fermentation time, the third motor rotates to drive the rotary rod and the connecting rod to rotate, the connecting rod drives the pushing plate to rotate, and the pushing plate drives the fertilizer to move forwards in the fermentation box body, so that the fermented fertilizer is pushed to one side of the fermentation box body, and the fermented fertilizer can be taken out through the box door.
Preferably, the step S further comprises the following steps;
and S11, when the fertilizer is mixed, the water pump works to pump in an external water source, then the heating wire heats water in the pipeline, the proper temperature is kept, warm water is sprayed out of the spray head, water is added into the fertilizer, and the fertilizer is conveniently fermented.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention can realize the function of uniform oxygen supply by installing the oxygen supply air pump, when the fertilizer is supplied with oxygen, the oxygen supply air pump works, so that the outside air is conveyed into the air supply pipeline, then the air enters the air injection pipe, when the fertilizer is required to be supplied with oxygen, the first motor rotates to drive the driving gear to rotate, the driving gear drives the transmission chain to rotate, the transmission chain drives the driven gear to rotate, the driven gear drives the air injection pipe to rotate, the air is injected from the unidirectional air injection hole, and the surrounding fertilizer is supplied with oxygen, thereby facilitating fermentation;
2. according to the invention, a real-time monitoring function can be realized by installing a plurality of sensors, the fertilizer enters the fermentation box body, the electric heating plate controls the temperature in the fermentation box body, and the fermentation environment of the fertilizer is monitored by the second temperature sensor and the humidity sensor;
3. according to the invention, a turning function can be realized by installing the auger, when fermentation is carried out, the fourth motor in the driver works to drive the rotating shaft and the auger to rotate, the auger stirs the fertilizer at the bottom layer, the fertilizer rises along the auger, the fixed cylinder can prevent the fertilizer from falling off in the rising process, and when the fertilizer leaves from the fixed cylinder, the bottom layer fertilizer is thrown to the periphery due to the rotation of the auger, so that the fertilizer at the bottom layer can be turned, and the fermentation consistency of the fertilizer is maintained;
4. according to the invention, the pushing plate is arranged to realize the automatic discharging function, the third motor rotates to drive the rotary rod and the connecting rod to rotate according to the fermentation time, the connecting rod drives the pushing plate to rotate, and the pushing plate drives the fertilizer to move forward in the fermentation box body, so that the fermented fertilizer is pushed to one side of the fermentation box body, and the fermented fertilizer can be taken out through the box door.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic diagram of a portion of a fermentation tank of the present invention;
FIG. 3 is a schematic side view of the fermentation box of the present invention;
FIG. 4 is a schematic view of a portion of the structure of a gas lance of the present invention;
FIG. 5 is a schematic view of a regulator part structure of the present invention;
FIG. 6 is a schematic view of a portion of the construction of the fertilizer mixing box of the present invention;
FIG. 7 is a schematic side view of the fertilizer mixing box of the present invention;
fig. 8 is a schematic view of a portion of the structure of the water tank of the present invention.
In the figure: 1. an electric heating plate; 2. support legs; 3. a fermentation box; 4. a fertilizer mixing box; 5. a control module; 6. a display screen; 7. a control knob; 8. a feeder; 9. a second motor; 10. a feed inlet; 11. a stirring rod; 12. a fixing hole; 13. a hydraulic rod; 14. a pushing plate; 15. a water tank; 16. a water pump; 17. a temperature controller; 18. a heating wire; 19. a temperature control module; 20. a signal receiver; 21. a first temperature sensor; 22. a spray head; 23. a second temperature sensor; 24. a humidity sensor; 25. an oxygen supply air pump; 26. an oxygen supply pipe; 27. an electronic control valve; 28. a rotating rod; 29. a connecting rod; 30. a push plate; 31. a driver; 32. a third motor; 33. a fourth motor; 34. a rotating shaft; 35. an auger; 36. a fixed cylinder; 37. a regulator; 38. a gas lance; 39. a unidirectional gas injection hole; 40. a driven gear; 41. a first motor; 42. and a transmission chain.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1-8, an embodiment of the present invention is provided: volcanic mineral-based peptide-containing synergistic fertilizer preparation device is characterized in that: the fermentation box comprises a fermentation box body 3 and a fertilizer mixing box 4 positioned in front of the fermentation box body 3, wherein an electric heating plate 1 is arranged at the bottom of the fermentation box body 3, a box door is arranged at the back of the fermentation box body 3, an oxygen supply air pump 25 is arranged at the bottom of the electric heating plate 1, a plurality of oxygen supply pipelines 26 are arranged at the output end of the oxygen supply air pump 25, and electronic control valves 27 are arranged on the outer walls of the oxygen supply pipelines 26;
the regulator 37 is installed to one side outer wall of fermentation box 3, driver 31 is installed at the top of fermentation box 3, control module 5 is installed at the top of fertilizer mixing box 4, water tank 15 is installed to one side outer wall of fertilizer mixing box 4.
Further, the inner wall of the regulator 37 is provided with a plurality of cylindrical air ejector tubes 38 in a penetrating manner, the air ejector tubes 38 penetrate through the interior of the fermentation box body 3, the outer wall of each air ejector tube 38 is provided with a plurality of unidirectional air ejector holes 39, the outer wall of each air ejector tube 38 is provided with a driven gear 40, the inner rear wall of the regulator 37 is provided with a first motor 41, the output end of the first motor 41 is provided with a driving gear in a surrounding manner, the outer wall of the driving gear is provided with a driving chain 42 in a surrounding manner, and the driving gear is in transmission connection with the driven gear 40 through the driving chain 42.
Further, display screen 6 is installed to the opposite side outer wall of fertilizer mixing box 4, a plurality of control buttons 7 are installed to the opposite side outer wall of fertilizer mixing box 4, feeder 8 is installed in the front of fertilizer mixing box 4, two sets of second motors 9 are installed in the front of fertilizer mixing box 4, and second motor 9 is located the below of feeder 8, the front of fertilizer mixing box 4 is equipped with feed inlet 10, the output of second motor 9 extends into the inside of fertilizer mixing box 4, a plurality of puddlers 11 are installed around the output end of second motor 9, hydraulic stem 13 is installed to the one side inner wall of fertilizer mixing box 4, push plate 14 is installed to the one end of hydraulic stem 13, the junction of fertilizer mixing box 4 and fermentation box 3 is equipped with fixed orifices 12, the fertilizer after the mixing enters into the inside of fermentation box 3 through fixed orifices 12.
Further, the water pump 16 is installed to the inside diapire of water tank 15, the inlet tube is installed to the input of water pump 16, and the bottom of water tank 15 is extended to the one end of inlet tube, the one end and the external water source of inlet tube are connected, the multiunit outlet pipe is installed to the output of water pump 16, temperature controller 17 is installed to the inner wall of water tank 15, temperature control module 19 is installed to the inner wall of temperature controller 17, the inside of temperature controller 17 is run through to the one end of multiunit outlet pipe, heater strip 18 is installed around the outer wall of outlet pipe, the inside of fertilizer mixing box 4 is extended into to the one end of outlet pipe, shower nozzle 22 is installed to the one end of outlet pipe, first temperature sensor 21 is installed to the inner wall of outlet pipe, signal receiver 20 is installed at the top of water pump 16.
Further, a plurality of supporting legs 2 are installed at the bottom of the electric heating plate 1, a plurality of groups of rotary rods 28 are installed on the inner wall of the fermentation box body 3, a connecting rod 29 is installed on the outer wall of the rotary rods 28, a push plate 30 is installed at one end of the connecting rod 29, and a plurality of second temperature sensors 23 and a plurality of humidity sensors 24 are installed on the inner rear wall of the fermentation box body 3.
Further, a plurality of third motors 32 are installed on the inner bottom wall of the driver 31, the output ends of the third motors 32 are connected with one end of the rotary rod 28, a plurality of fourth motors 33 are installed on the inner bottom wall of the driver 31, the output ends of the fourth motors 33 extend into the fermentation box 3, a rotary shaft 34 is installed at the output ends of the fourth motors 33, an auger 35 is installed around the outer wall of the rotary shaft 34, and a fixing cylinder 36 is sleeved outside the auger 35.
The preparation process comprises the following steps:
s1, pouring peptide-containing synergistic fertilizer to be fermented into a fertilizer mixing box 4 from a feeder 8 and a feed inlet 10, then driving a stirring rod 11 to rotate by a second motor 9, fully mixing the fertilizer by rotation of the stirring rod 11, shrinking a hydraulic rod 13 to drive a pushing plate 14 to shrink after the fertilizer is mixed, opening a fixed hole 12, and then stretching the hydraulic rod 13 to drive the pushing plate 14 to push the fertilizer into the fermentation box 3 from the fixed hole 12;
s2, the fertilizer enters the fermentation box body 3, the electric heating plate 1 controls the temperature in the fermentation box body 3, and the fermentation environment of the fertilizer is monitored through the second temperature sensor 23 and the humidity sensor 24;
s3, during fermentation, a fourth motor 33 in the driver 31 works to drive a rotating shaft 34 and an auger 35 to rotate, the auger 35 agitates the fertilizer at the bottom layer, the fertilizer rises along the auger 35, the fixed cylinder 36 can prevent the fertilizer from falling off in the rising process, and when the fertilizer leaves from the fixed cylinder 36, the fertilizer at the bottom layer is thrown to the periphery due to the rotation of the auger 35, so that the fertilizer at the bottom layer can be turned over, and the fermentation consistency of the fertilizer is maintained;
s4, according to the fermentation time, the third motor 32 rotates to drive the rotating rod 28 and the connecting rod 29 to rotate, the connecting rod 29 drives the pushing plate 30 to rotate, and the pushing plate 30 drives the fertilizer to move forwards in the fermentation box body 3, so that the fermented fertilizer is pushed to one side of the fermentation box body 3, and the fermented fertilizer can be taken out through the box door.
The step S1 also comprises the following steps;
and S11, when the fertilizer is mixed, the water pump 16 works to pump in an external water source, then the heating wire 18 heats the water in the pipeline, the proper temperature is kept, warm water is sprayed out from the spray head 22, and water is added to the fertilizer, so that the fertilizer is fermented conveniently.
The working principle is that firstly, peptide-containing synergistic fertilizer to be fermented is poured into the fertilizer mixing box 4 from the feeder 8 and the feed inlet 10, then the second motor 9 drives the stirring rod 11 to rotate, the stirring rod 11 rotates to fully mix the fertilizer, after the fertilizer is mixed, the hydraulic rod 13 contracts to drive the pushing plate 14 to contract, the fixed hole 12 is opened, then the hydraulic rod 13 stretches to drive the pushing plate 14 to push the fertilizer into the fermentation box 3 from the fixed hole 12, when the fertilizer is mixed, the water pump 16 works to pump in an external water source, then the heating wire 18 heats water in a pipeline to keep a proper temperature, warm water is sprayed out from the spray head 22 to add water to the fertilizer, the fertilizer is fermented conveniently, the fertilizer enters the fermentation box 3, the electric heating plate 1 controls the temperature inside the fermentation box 3, the fermentation environment of the fertilizer is monitored through the second temperature sensor 23 and the humidity sensor 24, during fermentation, the fourth motor 33 in the driver 31 works to drive the rotating shaft 34 and the auger 35 to rotate, the auger 35 stirs the fertilizer at the bottom layer, the fertilizer rises along the auger 35, the fixed cylinder 36 can prevent the fertilizer from falling in the rising process, when the fertilizer leaves from the fixed cylinder 36, the bottom layer fertilizer is thrown all around due to the rotation of the auger 35, the bottom layer fertilizer can be turned over, so that the fermentation consistency of the fertilizer is maintained, the third motor 32 rotates to drive the rotating rod 28 and the connecting rod 29 to rotate according to the fermentation time, the connecting rod 29 drives the pushing plate 30 to rotate, the pushing plate 30 drives the fertilizer to move forwards in the fermentation box 3, and the fermented fertilizer is pushed to one side of the fermentation box 3, so that the fermented fertilizer can be taken out through the box door.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.