CN108033088A - A kind of reel automatic packaging line - Google Patents
A kind of reel automatic packaging line Download PDFInfo
- Publication number
- CN108033088A CN108033088A CN201711350090.7A CN201711350090A CN108033088A CN 108033088 A CN108033088 A CN 108033088A CN 201711350090 A CN201711350090 A CN 201711350090A CN 108033088 A CN108033088 A CN 108033088A
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- Prior art keywords
- film
- nail
- sealing
- cylinder
- plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
Abstract
The invention discloses a kind of reel automatic packaging line, including feeding device, transport carrier bar, laminating machine, send sealing plate mechanism, automatic nail trigger, binding apparatus, ink discharge device, weighing device and blanking device, the output terminal of feeding device is connected with transporting the input terminal of carrier bar, the input terminal of the output terminal and binding apparatus that transport carrier bar connects, the output terminal of binding apparatus and the input terminal of ink discharge device connect, the output terminal of ink discharge device and the input terminal of weighing device connect, the output terminal of weighing device is connected with blanking device, laminating machine, sealing plate mechanism and automatic nail trigger is sent to be sequentially distributed on transport chain mat machine.Realize automatic film covering, sealing plate, nail-plate, bundling, ink-jet and the integrated full-automatic packaging weighed of reel, improve the degree of automation, reduce labor intensity and cost of labor, improve production efficiency.
Description
Technical field
The present invention relates to fiber optic cable plant technical field, and in particular to a kind of reel automatic packaging line.
Background technology
The overlay film of the almost all of optical cable finished disk of present optical cable industry, Feng Ding, bundling and weigh by four step of people's work point
Complete, packaging personnel are more, efficiency is low and labor intensity is big.The project implementation can be greatly decreased packaging personnel amount and improve
Efficiency, realizes the automatic packaging production of the full treucher of optical cable (treucher containing folder).And the theory of intelligence manufacture and various letters can be used
Breathization means, carry out successive optimization and transformation in production, equipment, supply chain and energy management, solve optical cable industry pain spot and
Bottleneck problem.
The content of the invention
The technical problem to be solved in the present invention is in view of the foregoing defects the prior art has, there is provided a kind of reel
Automatic packaging line, realizes automatic film covering, sealing plate, nail-plate, bundling, ink-jet and the integrated full-automatic packaging weighed of reel,
The degree of automation is improved, reduces labor intensity and cost of labor, improves production efficiency.
The present invention is that technical solution is used by solving above-mentioned technical problem：
A kind of reel automatic packaging line, including feeding device, transport carrier bar, laminating machine, send sealing plate mechanism, automatic nail-plate
Machine, binding apparatus, ink discharge device, weighing device and blanking device, the input terminal of the output terminal and transport carrier bar of feeding device connect
Connect, the input terminal of the output terminal and binding apparatus that transport carrier bar connects, the output terminal of binding apparatus and the input terminal of ink discharge device
Connection, the output terminal of ink discharge device and the input terminal of weighing device connect, and the output terminal of weighing device is connected with blanking device, covers
Film machine, send sealing plate mechanism and automatic nail trigger to be sequentially distributed on transport chain mat machine.
According to above-mentioned technical proposal, laminating machine includes overlay film rack, filming-drawing mechanism and film-covering mechanism, and film-covering mechanism is arranged at
In overlay film rack, film-covering mechanism and filming-drawing mechanism are respectively arranged at the both sides up and down for transporting carrier bar, and filming-drawing mechanism is arranged at overlay film
The below or above of mechanism, reel is between filming-drawing mechanism and film-covering mechanism by the way that film-covering mechanism includes supplying membrane module and envelope
Cutting assembly, envelope cutting assembly are arranged at the side for membrane module, are used to place wound membrane, the film free end of wound membrane for membrane module
By sealing cutting assembly into naturally drooping.
According to above-mentioned technical proposal, filming-drawing mechanism includes stent, lifting gear and fixture, and lifting gear is fixedly arranged on stent
On, fixture is arranged at lifting gear, and lifting gear drives fixture to move up and down vertically.
According to above-mentioned technical proposal, lifting gear includes membrane cylinder, and membrane cylinder is fixedly arranged on stent vertically, and fixture is set
It is placed on the piston rod of membrane cylinder.
According to above-mentioned technical proposal, fixture includes fixed chuck, active chuck and collet cylinder, and fixed chuck and activity are pressed from both sides
Head is opposite to be arranged in parallel, and fixed chuck and collet cylinder are fixedly arranged on lifting gear, and active chuck is arranged at collet cylinder
On piston rod, collet cylinder drives active chuck movement, makes active chuck and fixed chuck from thin on sandwich laminating machine
Film.
According to above-mentioned technical proposal, include axostylus axostyle and two support plates for membrane module, the both ends of axostylus axostyle respectively with two branch
Fagging connects, and support plate is fixed in overlay film rack, and wound membrane can be set on axostylus axostyle.
According to above-mentioned technical proposal, envelope cutting assembly includes sealing device and disconnecting device, and disconnecting device is arranged at sealing
The downside of device, disconnecting device include cut-out cylinder and cutter, and cutter is connected with cutting off the piston rod of cylinder, the edge of a knife court of cutter
Film.
Wherein, sealing device includes two heat-sealing sticks positioned opposite and heat-sealing cylinder, is equipped with a heat-sealing stick
Thermocouple, a heat-sealing stick and heat-sealing cylinder are fixedly arranged in overlay film rack, piston of another heat-sealing stick with sealing cylinder
Bar connects, and heat-sealing cylinder drives a heat-sealing stick to seal stick pressing to another, makes free end and the upper end film of film
Heat fused.
According to above-mentioned technical proposal, sealing device replaces with adhesive-tape application machine or dispenser, wherein, adhesive-tape application machine includes two
Adhesive tape storage device and adhesive tape cylinder positioned opposite, adhesive tape storage device are fixedly arranged in rack, are equipped with adhesive tape storage device
Adhesive tape, the free end of adhesive tape are arranged on the piston rod of adhesive tape cylinder, and adhesive tape cylinder promotes adhesive tape to take the lead to press with film, makes glue
With taking the lead for two films of bonding.
Sealing device is dispenser, and dispenser includes glue spots coating device and pressing cylinder, and glue spots coating device includes meter
Amount pump and multiple gum outlets, metering pump are connected by pipeline with gum outlet, and metering pump is equipped with glue memory module, metering pump band
Dynamic glue is sprayed on film, and pressing cylinder promotes the free end of film to be bonded by glue and upper end film.
According to above-mentioned technical proposal, automatic nail trigger includes nail-plate rack, lifting rotating mechanism and nail-plate mechanism, lifting rotation
Rotation mechanism includes two lifting devices, and lifting device is symmetrically disposed on nail-plate rack both sides, rotation is equipped with each lifting device
Rotary device, lifting device drive rotating device to move up and down, and rotating device is equipped with collet, and rotating device is by collet from both sides
Reel is clamped, and drives optical cable disc spins, nail-plate mechanism is arranged at the top of nail-plate rack, and nail-plate mechanism includes nail-plate rifle.
According to above-mentioned technical proposal, lifting device includes Holding seat, screw and lifting motor, and lifting motor is fixedly arranged on nail
On board rack, the output terminal of lifting motor is connected with screw, and screw is vertically arranged, and screw is connected by screw thread with Holding seat,
Rotating device is arranged on Holding seat, and lifting motor drives Holding seat to move up and down by screw.
According to above-mentioned technical proposal, rotating device includes rotating disk, rotation axis and electric rotating machine, and rotating disk is arranged at rotation
One end of axis, rotation axis are fixedly arranged on Holding seat by bearing block, and electric rotating machine is fixedly arranged on Holding seat, electric rotating machine
Output terminal drives rotating disk to rotate with rotating axis connection, electric rotating machine by rotation axis.
The invention has the advantages that：
By laminating machine, sealing plate mechanism, automatic nail trigger, binding apparatus, ink discharge device and weighing device are sent, realizes optical cable
Automatic film covering, sealing plate, nail-plate, bundling, ink-jet and the integrated full-automatic packaging weighed of disk, improve the degree of automation, reduce
Labor intensity and cost of labor, improve production efficiency.
Brief description of the drawings
Fig. 1 is the front view of reel automatic packaging line in the embodiment of the present invention；
Fig. 2 is the top view of Fig. 1；
Fig. 3 is the front view of laminating machine in the embodiment of the present invention；
Fig. 4 is the left view of Fig. 3；
Fig. 5 is the K partial views of Fig. 4；
Fig. 6 is the structure diagram of filming-drawing mechanism in the embodiment of the present invention；
Fig. 7 is the front view of automatic nail trigger in the embodiment of the present invention；
Fig. 8 is the left view of Fig. 7；
In figure, 1- transport carrier bars, 2- feeding devices, 3- automatic mulch applicators, 4- send sealing plate mechanism, 5- automatic nail triggers, 6-
Binding apparatus, 7- ink discharge devices, 8- blanking devices, 9- reels；
3-1- overlay film racks, 3-2- wound membranes, 3-3- filming-drawing mechanisms, 3-4- film-covering mechanisms, the vertically movable devices of 3-5-, 3-6-
Cut for membrane module, 3-7- envelope cutting assemblies, 3-8- films, 3-9- heat-sealing sticks, 3-10- heat-sealing cylinders, 3-11- cutters, 3-12-
Die cylinder, 3-13- axostylus axostyles, 3-14- support plates, 3-15- guided membrane bars, 3-16- dampers, 3-17- stents, 3-18- membrane cylinders,
The first guide rods of 3-19-, 3-20- fixed chucks, 3-21- active chucks, 3-22- collet cylinders, the second guide rods of 3-23-, 3-24-
One screw, 3-25- servomotors；
5-1- lifting rotating mechanisms, 5-2- nail-plates mechanism, 5-3- Holding seats, the second screws of 5-4-, 5-5- lifting motors,
5-6- rotating disks, 5-7- electric rotating machines, 5-8- collets, 5-9- clamping cylinders, 5-10- lifting cylinders, 5-11- nail-plate rifles, 5-12-
Installing plate, 5-13- nail-plate racks.
Embodiment
The present invention is described in detail with reference to the accompanying drawings and examples.
With reference to shown in Fig. 1~Fig. 8, the reel automatic packaging line in one embodiment provided by the invention, including feeding
Device 2, transport carrier bar 1, laminating machine, send sealing plate mechanism 4, automatic nail trigger 5, binding apparatus 6, ink discharge device 7, weighing device and
Blanking device 8, the output terminal of feeding device 2 are connected with transporting the input terminal of carrier bar 1, and the output terminal and bundling for transporting carrier bar 1 fill
Put 6 input terminal connection, the output terminal of binding apparatus 6 is connected with the input terminal of ink discharge device 7, the output terminal of ink discharge device 7 and
The input terminal connection of weighing device, the output terminal of weighing device is connected with blanking device 8, and laminating machine, send sealing plate mechanism 4 and automatically
Nail-plate machine 5 is sequentially distributed on transport 1 machine of carrier bar.
Further, laminating machine includes overlay film rack 3-1, filming-drawing mechanism 3-3 and film-covering mechanism 3-4, and film-covering mechanism 3-4 is set
It is placed on overlay film rack 3-1, film-covering mechanism and filming-drawing mechanism are respectively arranged at the both sides up and down for transporting carrier bar, in specific embodiment
In, filming-drawing mechanism 3-3 is arranged at the lower section of film-covering mechanism 3-4, and (filming-drawing mechanism 3-3 may be disposed at overlay film rack 3-1, ground or fortune
In the rack of defeated carrier bar 1), film-covering mechanism 3-4 includes setting for membrane module 3-6 and envelope cutting assembly 3-7, envelope cutting assembly 3-7
In the side for membrane module 3-6, it is used to place wound membrane 3-2 for membrane module 3-6, sealing is passed through in the film 3-8 free ends of wound membrane 3-2
Disconnected component 3-7 is into naturally drooping.
Filming-drawing mechanism 3-3 includes stent 3-17, lifting gear and fixture, and lifting gear is fixedly arranged on stent 3-17, fixture
Lifting gear is arranged at, lifting gear drives fixture to move up and down vertically.
Further, lifting gear includes membrane cylinder 3-18, and membrane cylinder 3-18 is fixedly arranged on stent 3-17 vertically, folder
Tool is arranged on the piston rod of membrane cylinder 3-18.
Further, the both sides of membrane cylinder 3-18 are equipped with sliding block equipped with the first guide rod 3-19, the first guide rod 3-19, sliding
Block is connected fixation with stent 3-17, and the upper end of the first guide rod 3-19 is connected with fixture, and membrane cylinder 3-18 drives fixture by the
One guide rod 3-19 is moved up and down along sliding block.
Further, fixture includes fixed chuck 3-20, active chuck 3-21 and collet cylinder 3-22, fixed chuck 3-20
Opposite with active chuck 3-21 to be arranged in parallel, fixed chuck 3-20 and collet cylinder 3-22 are fixedly arranged on lifting gear, activity
Collet 3-21 is arranged on the piston rod of collet cylinder 3-22, and collet cylinder 3-22 drives active chuck 3-21 movements, makes activity
Collet 3-21 and fixed chuck 3-20 are from the film 3-8 on sandwich laminating machine.
Further, for membrane module 3-6 include the both ends of axostylus axostyle 3-13 and two support plate 3-14, axostylus axostyle 3-13 respectively with
Two support plate 3-14 connections, support plate 3-14 are fixed on overlay film rack 3-1, and wound membrane 3-2 can be set on axostylus axostyle 3-13.
Further, multiple guided membrane bar 3-15 are further included for membrane module 3-6, multiple guided membrane bar 3-15 are put down with axostylus axostyle 3-13
Row is set, and the free end of film 3-8 staggeredly bypasses guided membrane bar 3-15.
Further, support plate 3-14 is equipped with damper 3-16, and damper 3-16 is close to film 3-8 settings.
Further, envelope cutting assembly 3-7 includes sealing device and disconnecting device, and disconnecting device is arranged at sealing device
Downside, disconnecting device include cut-out cylinder 3-12 and cutter 3-11, cutter 3-11 and are connected with cutting off the piston rod of cylinder 3-12, cut
The edge of a knife of knife 3-11 is towards film 3-8.
Wherein, sealing device includes two heat-sealing stick 3-9 positioned opposite and heat-sealing cylinder 3-10, a heat-sealing stick
Thermocouple is equipped with 3-9, a heat-sealing stick 3-9 and heat-sealing cylinder 3-10 are fixedly arranged on overlay film rack 3-1, another heat-sealing bar
Block 3-9 is connected with sealing the piston rod of cylinder 3-10, and heat-sealing cylinder 3-10 drives a heat-sealing stick 3-9 to another heat-sealing bar
Block 3-9 is pressed, and makes free end and the upper end film 3-8 heat fuseds of film 3-8；
Further, sealing device replaces with adhesive-tape application machine or dispenser, wherein, adhesive-tape application machine is positioned opposite including two
Adhesive tape storage device and adhesive tape cylinder, adhesive tape storage device is fixedly arranged in rack, and adhesive tape, adhesive tape are equipped with adhesive tape storage device
Free end be arranged on the piston rod of adhesive tape cylinder, adhesive tape cylinder promote adhesive tape take the lead to press with film, make adhesive tape bonding two
A film is taken the lead.
Sealing device is dispenser, and dispenser includes glue spots coating device and pressing cylinder, and glue spots coating device includes meter
Amount pump and multiple gum outlets, metering pump are connected by pipeline with gum outlet, and metering pump is equipped with glue memory module, metering pump band
Dynamic glue is sprayed on film, and pressing cylinder promotes the free end of film to be bonded by glue and upper end film.
Further, for being additionally provided with vertically movable device 3-5, vertically movable dress between membrane module 3-6 and overlay film rack 3-1
Putting 3-5 includes the first screw 3-24 and motor, and the first screw 3-24 is vertically arranged, one end of the first screw 3-24 and motor it is defeated
Outlet connects, and threaded block is arranged with the first screw 3-24, and threaded block is connected with for membrane module 3-6, and motor driving screw passes through
Threaded block drives to be moved for membrane module 3-6 up and down adjustments.
Further, the both sides of the first screw 3-24 are equipped with the second guide rod 3-23, and the second guide rod 3-23 is vertically arranged, and second
Sliding sleeve is arranged with guide rod 3-23, sliding sleeve is fixedly arranged on overlay film rack 3-1, and the lower end of the second guide rod 3-23 is with supplying membrane module 3-6
Connection, the second guide rod 3-23 can be moved up and down along sliding sleeve.
Further, film 3-8 is wound on wound membrane 3-2 axis formation wound membrane 3-2, and reel is full treucher, including clamping plate
Disk.
Further, automatic nail trigger 5 includes nail-plate rack 5-13, lifting rotating mechanism 5-1 and nail-plate mechanism 5-2, carries
Rising rotating mechanism 5-1 includes two lifting devices, and lifting device is symmetrically disposed on nail-plate rack 5-13 both sides, each lifting device
On be equipped with rotating device, lifting device drives rotating device to move up and down, and rotating device is equipped with collet, and rotating device passes through
Collet clamps reel from both sides, and drives reel 9 to rotate, and nail-plate mechanism 5-2 is arranged at the top of nail-plate rack 5-13, nail
Trigger structure 5-2 includes nail-plate rifle 5-11.
Further, lifting device includes Holding seat 5-3, the second screw and lifting motor 5-5, and lifting motor 5-5 consolidates
On nail-plate rack 5-13, the output terminal of lifting motor 5-5 is connected with the second screw 5-4, and the second screw 5-4 is vertically arranged,
Second screw 5-4 is connected by screw thread with Holding seat 5-3, and rotating device is arranged on Holding seat 5-3, lifting motor 5-5
Holding seat 5-3 is driven to move up and down by the second screw 5-4.
Further, the side of the second screw 5-4 is equipped with guide rail, and guide rail is fixedly arranged on nail-plate rack 5-13, Holding seat
5-3 is arranged on guide rail, can be moved up and down vertically along guide rail.
Further, rotating device includes rotating disk 5-6, rotation axis and electric rotating machine 5-7, and rotating disk 5-6, which is arranged at, to be turned
One end of moving axis, rotation axis are fixedly arranged on Holding seat 5-3 by bearing block, and electric rotating machine 5-7 is fixedly arranged on Holding seat 5-3
On, the output terminal of electric rotating machine 5-7 drives rotating disk 5-6 to rotate with rotating axis connection, electric rotating machine 5-7 by rotation axis.
Further, clamping cylinder 5-9 is connected between collet 5-8 and rotating device, clamping cylinder 5-9 is fixedly arranged on rotation
On device, collet 5-8 is arranged on the piston rod of clamping cylinder 5-9.
Further, nail-plate mechanism 5-2 further includes lifting cylinder 5-10 and installing plate 5-12, and lifting cylinder 5-10 is fixedly arranged on
Nail-plate rack 5-13 upper ends, installing plate 5-12 are arranged on the piston rod of lifting cylinder 5-10, and nail-plate rifle 5-11 is arranged at installation
On plate 5-12.
Further, gripper cylinder and vacuum absorption device are additionally provided with installing plate 5-12, gripper cylinder is connected with clamping
Head, clamping head is used to sealing plate clamp while vacuum absorption device absorption sealing plate.
Further, vacuum absorption device includes vacuum suction head and vacuum generator, vacuum suction head by pipeline with
Vacuum generator connects, and vacuum suction head is fixedly arranged on installing plate.
Further, the automatic nail trigger further includes controller, and controller is connected with lifting cylinder, and nail-plate is completed
Afterwards, lifting cylinder moves up, and gripper cylinder continues to clamp sealing plate, if sealing plate is moved with gripper cylinder, is judged as sealing plate envelope nail not
Firmly, rotating device drives reel to rotate by a certain angle patch again, until sealing plate is not with clamping gas when lifting cylinder moves up
Cylinder moves.
Further, automatic nail trigger further includes controller, and controller is respectively with nail-plate mechanism 5-2, rotating device and carrying
Rise device connection.
Further, ink discharge device, which includes ink jet numbering machine, photoelectric combination sensor and vision detection system, ink jet numbering machine, includes
PLC, PLC are connected with photoelectric combination sensor and vision detection system respectively, and photoelectric combination sensor is used to detect reel
Diameter, whether PLC is consistent with the information of calling by the diameter judgement detected, and vision detection system is used to detect reel
Ink jetting position；The nozzle of ink jet numbering machine is fixed on tri- axis holders of X/Y/Z, and the nozzle position of ink jet numbering machine is adjusted according to vision-based detection.
Further, weighing device includes electronic scale and weighing disk, weighing pan are arranged on electronic scale, and finished cable is weighed
When be positioned on weighing pan, weighed.
The operation principle of the present invention：
When the disk tool of production line transport reaches feeding station, operator clicks on acknowledgement key, and production line is started to work.First
Reel 9 is promoted to plate conveyor chain by feeding device 2；Plate conveyor chain transport reel 9 to overlay film station, laminating machine covers automatically
Film, and complete the sweat soldering of film 3-8；Sealing plate mechanism 4 is sent to send sealing plate to nail-plate machine；Nail-plate machine follows closely sealing plate in light successively
On cable disk 9；Baler is by 9 bundling of reel；Required spraying information is sprayed into reel 9 by ink discharge device 7；Weighing device claims
Weight；Blanking device 8 transports packaged reel 9 to discharge station.
Transport carrier bar 1 realizes the transport of whole line reel 9, and feeding device 2 realizes the feeding operation that reel 9 has, and uses
Automatic mulch applicator 3 realizes film coating operation, send sealing plate mechanism 4 to realize the pickup and rejecting of sealing plate, as indicated at 4.Pick up sealing plate
Afterwards, it is arranged in order in being sent on travelling belt to nail-plate machine, nail-plate machine can pick up sealing plate, and energy control panel tool is in rotary course
In required angle, it is necessary to according to disk have diameter calculation go out needed for sealing plate quantity, successively by sealing plate envelope follow closely on reel 9 has,
And ensureing that envelope nail gap is less than 5mm, binding apparatus 6 can realize the bundling operation of the hub disk tool of envelope nail, and ink discharge device 7 being capable of root
According to system information, reel number information needed for automatic spraying, blanking device 8 realizes the blanking operation that reel 9 has.
Automatic nail trigger includes lifting rotating mechanism 5-1 and nail-plate mechanism 5-2, and lifting rotating mechanism 5-1 can realize light
Three clamping of cable disk tool, lifting and rotation functions, when reel, which has, reaches nail-plate station, clamping cylinder 5-9 promotes lifting
Rotating mechanism 5-1 clamps reel；Lifting device lifting reel has to working depth, lifting device to be added using screw 5-4
Nut mode, is driven by servomotor and is lifted；After reel reaches working depth, rotation portion starts according to controller (control
Device processed includes PLC) instruction rotation specified angle wait nail-plate, spinfunction is real using servomotor acceleration and deceleration machine drive pattern
It is existing；When reel, which is in nail-plate, waits position, nail-plate mechanism 5-2 starts nail-plate；Nail-plate mechanism 5-2 can realize the clamping of sealing plate
Followed closely with envelope, promote claw type mechanism (claw type mechanism, that is, clamping head) to clamp sealing plate with gripper cylinder first, then by servomotor
Driving moves down, sealing plate and reel Contact triggering nail gun, by sealing plate nail on disk tool, after nail gun projects nail, and claw type folder
Hold mechanism (claw type mechanism i.e. clamping head) not unclamp, while above carry, if sealing plate follows claw type mechanism to move, system movement is certain
Again patch after distance.So circulation is until followed closely a reel.It is compact-sized, improve work efficiency, save manpower
Quantity, reduces manual labor's intensity, quickly can intelligently seal nail reel tool.
Lifting rotating mechanism 5-1 further includes photoelectric sensor, and photoelectric sensor is vertically sequentially distributed in rack 5-
On 13, photoelectric sensor is directed at reel tool, can identify that different reels have using the combination of multiple photoelectric sensors, and
According to identification situation calling technological requirement, the length of sealing plate is calculated, realizes flexible job.Reel can be lifted to have to suitable work
Position, and energy rotating disk tool, realize 360 ° of envelope nail operations.
Nail-plate mechanism 5-2 can realize that the sealing plate of reel tool binds operation, and can detect the firmness that sealing plate is bound,
Sealing plate can be detected and bind firmness, and patch is decided whether according to testing result.Specific executive mode projects nail for nail gun
After son, claw type clamping device (claw type mechanism, that is, clamping head) does not unclamp, while above carries, if sealing plate follows claw type mechanism to move,
Again patch after system moves a certain distance.
When the disk tool of production line transport passes through nail-plate machine, the automatic detection plate tool diameter of nail-plate chance, then has according to disk
Diameter calculation goes out required sealing plate quantity.Mechanism take-up clamping disk tool is rotated and upgraded, working position is promoted to, then according to result of calculation
Rotate by a certain angle in envelope nail each time.Nail-plate mechanism 5-2 can be according to actual measurement sealing plate after sealing plate quantity needed for obtaining
Width, gap is evenly distributed among each sealing plate.Nail-plate machine needs completion to take plate, envelope nail and firm detection operation.Whole disk
After having envelope nail completion, rotate and upgrade mechanism and disk tool is placed back in into the next procedures of production line wait.Measure in real time each
Block sealing plate plate is wide and seals nail disk tool diameter, and the wide gap that is converted into of non-integer plate is distributed on each envelope according to measured result
Among sheet separation.
Laminating machine includes filming-drawing mechanism 3-3 and film-covering mechanism 3-4, and filming-drawing mechanism 3-3 drives fixture by membrane cylinder 3-18
Move up and down, that realizes film 3-8 pulls operation；Before reel reaches overlay film station, film is moved on filming-drawing mechanism 3-3
3-8 takes the lead position, clamps film 3-8 and is displaced downwardly to holding fix completion membrane operation；Film-covering mechanism 3-4 is driven by servomotor 3-25
Dynamic to move up and down, after filming-drawing mechanism 3-3 has pulled film 3-8, reel is driven between film 3-8 by conveyer chain and passed through,
Film 3-8 stress, which is close on reel, is integrally presented horizontal U-shaped；Then on film-covering mechanism 3-4 and filming-drawing mechanism 3-3 declines respectively
Rise and overlapped in centre position, complete the welding of film 3-8 and cut operation；Completion production line operation is circulated with this.It is compact-sized,
Improve work efficiency, save manpower quantity, reduce manual labor's intensity, quickly intelligently reel tool can be covered
Film.
Filming-drawing mechanism 3-3 further includes multiple photoelectric sensors, and multiple photoelectric sensors are vertically sequentially distributed in machine
On frame 1, photoelectric sensor is directed at the reel tool of process, identifies that different reels have by photoelectric sensor combination, and root
The film 3-8 of suitable length is pulled according to identification situation, realizes flexible job；Film-covering mechanism 3-4 can realize covering for reel tool
Film operation, and package handling process does not injure optical cable；Photoelectric sensor need to judge the actual diameter around cable, and according to diameter meter
Film 3-8 length needed for calculating, the filming-drawing mechanism 3-3 be required to realize that film 3-8 takes the lead repeatedly and looking for it is fixed；
Filming-drawing mechanism 3-3 can realize that film 3-8 is cut, and film-covering mechanism 3-4 can realize the storage of film 3-8, and can complete film
The sweat soldering that 3-8 takes the lead is fixed.
When the disk tool of production line transport pass through laminating machine, laminating machine can automatic detection plate have around cable diameter, then basis
Diameter calculation goes out required film 3-8 length；Filming-drawing mechanism 3-3 pulls out corresponding length film 3-8 waits and working position；Production line is transported
Defeated disk tool is passed through between film 3-8, at this time film 3-8 by cable dribbling into U-shaped；Filming-drawing mechanism 3-3 both ends merge, sweat soldering
Film 3-8 takes the lead, and realizes film coating operation.
Using the length of film 3-8 needed for photoelectric sensor combine measured, filming-drawing mechanism 3-3 pulls out corresponding long according to measure
The film 3-8 of degree, waits working position；Production line has with reel to be passed through among film 3-8；Film-covering mechanism 3-4 is used
Hot melting way welding film 3-8 takes the lead, and realizes film covering function.Realize the full-automation of film coating operation；Cut according to around cable diameter
Corresponding length film 3-8, effectively avoids wasting.
In conclusion the invention discloses a kind of full-automatic, the flexible full treucher of optical cable (disk containing clamping plate) packaging production line.
Production line successively comprising plate conveyor chain, feeding device 2, laminating machine, send sealing plate mechanism 4, envelope spike devices, binding apparatus 6, ink-jet dress
Put 7, weighing device and blanking device 8.The present invention can realize the flexible package that different in width, various sizes of reel 9 have
Operation.The feeding device 2 can realize the identification that different type reel 9 has, and can be according to the automatic choosing of different process requirement
Select subsequent job content.The laminating machine can realize the full-automatic heat-sealing film coating operation that reel 9 has.It is described to send sealing plate mechanism
4, can intelligent recognition sealing plate width, reject unqualified sealing plate.The nail-plate machine can be each according to sealing plate width, intelligent selection
Different reels 9 have sealing plate quantity used, ensure that sealing plate gap is less than 5mm.The present almost all of optical cable of optical cable industry into
The overlay film of product disk, Feng Ding, bundling and weighing are completed by four step of people's work point, and packaging personnel are more, efficiency is low and labor intensity is big.This
Purpose implements that packaging personnel amount can be greatly decreased and improves efficiency, implements the automatic packing project of the full treucher of optical cable.And can
Theory and various information-based means with intelligence manufacture, carry out successive optimization in production, equipment, supply chain and energy management
And transformation, solve optical cable industry pain spot and bottleneck problem.
The interest field for being only presently preferred embodiments of the present invention, the present invention cannot being limited with this certainly above,
Therefore the equivalence changes made according to scope of the present invention patent, still belong to protection scope of the present invention.
Claims (10)
1. a kind of reel automatic packaging line, it is characterised in that including feeding device, transport carrier bar, laminating machine, send sealing plate machine
Structure, automatic nail trigger, binding apparatus, ink discharge device, weighing device and blanking device, output terminal and the transport carrier bar of feeding device
Input terminal connection, the input terminal of the output terminal and binding apparatus that transport carrier bar connects, and the output terminal of binding apparatus is filled with ink-jet
The input terminal connection put, the output terminal of ink discharge device and the input terminal of weighing device connect, the output terminal of weighing device and blanking
Device connects, and laminating machine, send sealing plate mechanism and automatic nail trigger to be sequentially distributed on transport chain mat machine.
2. reel automatic packaging line according to claim 1, it is characterised in that laminating machine includes overlay film rack, membrane
Mechanism and film-covering mechanism, film-covering mechanism are arranged at the upper of overlay film rack, and film-covering mechanism and filming-drawing mechanism are respectively arranged at conveyer chain
The both sides up and down of plate, filming-drawing mechanism are arranged at the below or above of film-covering mechanism, and film-covering mechanism includes breaking for membrane module and sealing
Component, envelope cutting assembly are arranged at the side for membrane module, are used to place wound membrane for membrane module, the film free end of wound membrane is passed through
Envelope cutting assembly is into naturally drooping.
3. reel automatic packaging line according to claim 2, it is characterised in that filming-drawing mechanism includes stent, lifting dress
Put and fixture, lifting gear be fixedly arranged on stent, fixture is arranged at lifting gear, lifting gear drive fixture it is vertical on move down
It is dynamic.
4. reel automatic packaging line according to claim 3, it is characterised in that lifting gear includes membrane cylinder, draws
Film cylinder is fixedly arranged on stent vertically, and fixture is arranged on the piston rod of membrane cylinder.
5. reel automatic packaging line according to claim 3, it is characterised in that fixture includes fixed chuck, activity folder
Head and collet cylinder, fixed chuck and active chuck are opposite to be arranged in parallel, and fixed chuck and collet cylinder are fixedly arranged on lifting dress
Put, active chuck is arranged on the piston rod of collet cylinder, and collet cylinder drives active chuck movement, makes active chuck with consolidating
Clamp head is from the film on sandwich laminating machine.
6. reel automatic packaging line according to claim 2, it is characterised in that include axostylus axostyle and two branch for membrane module
Fagging, the both ends of axostylus axostyle are connected with two support plates respectively, and support plate is fixed in overlay film rack, and wound membrane can be set in axostylus axostyle
On.
7. reel automatic packaging line according to claim 2, it is characterised in that envelope cutting assembly include sealing device and
Disconnecting device, disconnecting device are arranged at the downside of sealing device, and disconnecting device includes cut-out cylinder and cutter, cutter and cut-out gas
The piston rod connection of cylinder, the edge of a knife of cutter is towards film.
Wherein, sealing device includes two heat-sealing sticks positioned opposite and heat-sealing cylinder, and thermoelectricity is equipped with a heat-sealing stick
Even, a heat-sealing stick and heat-sealing cylinder are fixedly arranged in overlay film rack, another heat-sealing stick connects with sealing the piston rod of cylinder
Connect, heat-sealing cylinder drives a heat-sealing stick, and to another heat-sealing stick pressing, the free end and upper end film for making film heat
Close.
8. reel automatic packaging line according to claim 1, it is characterised in that automatic nail trigger include nail-plate rack,
Rotating mechanism and nail-plate mechanism are lifted, lifting rotating mechanism includes two lifting devices, and lifting device is symmetrically disposed on nail-plate machine
Frame both sides, rotating device is equipped with each lifting device, and lifting device drives rotating device to move up and down, set on rotating device
There is collet, rotating device clamps reel by collet from both sides, and drives optical cable disc spins, and nail-plate mechanism is arranged at nail-plate machine
The top of frame, nail-plate mechanism include nail-plate rifle.
9. reel automatic packaging line according to claim 8, it is characterised in that lifting device includes Holding seat, silk
Bar and lifting motor, lifting motor are fixedly arranged in nail-plate rack, and the output terminal of lifting motor is connected with screw, and screw is set vertically
Put, screw is connected by screw thread with Holding seat, and rotating device is arranged on Holding seat, and lifting motor is driven by screw and pressed from both sides
Base is held to move up and down.
10. reel automatic packaging line according to claim 8, it is characterised in that rotating device includes rotating disk, rotates
Axis and electric rotating machine, rotating disk are arranged at one end of rotation axis, and rotation axis is fixedly arranged on Holding seat by bearing block, electric rotating
Machine is fixedly arranged on Holding seat, and the output terminal of electric rotating machine drives rotating disk with rotating axis connection, electric rotating machine by rotation axis
Rotate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711350090.7A CN108033088B (en) | 2017-12-15 | 2017-12-15 | Automatic packaging line for optical cable discs |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711350090.7A CN108033088B (en) | 2017-12-15 | 2017-12-15 | Automatic packaging line for optical cable discs |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108033088A true CN108033088A (en) | 2018-05-15 |
| CN108033088B CN108033088B (en) | 2020-08-18 |
Family
ID=62103074
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711350090.7A Active CN108033088B (en) | 2017-12-15 | 2017-12-15 | Automatic packaging line for optical cable discs |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108033088B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109159949A (en) * | 2018-10-15 | 2019-01-08 | 富通集团（嘉善）通信技术有限公司 | Cable finished disk casing device |
| CN109625379A (en) * | 2019-01-30 | 2019-04-16 | 中国地质大学（武汉） | A kind of full-automatic I-shaped disk overlay film packing machine |
| CN109703804A (en) * | 2018-11-16 | 2019-05-03 | 南通恒康数控机械股份有限公司 | Laminating machine is used in a kind of package of sponge matress |
| CN109941485A (en) * | 2019-04-19 | 2019-06-28 | 天津树达科技发展有限公司 | Overlay film and heat-sealing integrated production line |
| CN110435968A (en) * | 2019-09-06 | 2019-11-12 | 浙江揭迪智能科技有限公司 | The automatic packing work platform of reel |
| CN114313360A (en) * | 2022-02-15 | 2022-04-12 | 广东嘉元科技股份有限公司 | Automatic laminating equipment for copper foil coil packaging |
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| CN105620808A (en) * | 2014-10-26 | 2016-06-01 | 江苏汉鼎机械有限公司 | Drum sealing plastic machine and drum binding-cladding-piling production line comprising same |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109159949A (en) * | 2018-10-15 | 2019-01-08 | 富通集团（嘉善）通信技术有限公司 | Cable finished disk casing device |
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| CN109625379A (en) * | 2019-01-30 | 2019-04-16 | 中国地质大学（武汉） | A kind of full-automatic I-shaped disk overlay film packing machine |
| CN109625379B (en) * | 2019-01-30 | 2023-12-01 | 中国地质大学（武汉） | Full-automatic I-shaped disc laminating packagine machine |
| CN109941485A (en) * | 2019-04-19 | 2019-06-28 | 天津树达科技发展有限公司 | Overlay film and heat-sealing integrated production line |
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| CN110435968A (en) * | 2019-09-06 | 2019-11-12 | 浙江揭迪智能科技有限公司 | The automatic packing work platform of reel |
| CN114313360A (en) * | 2022-02-15 | 2022-04-12 | 广东嘉元科技股份有限公司 | Automatic laminating equipment for copper foil coil packaging |
| CN114313360B (en) * | 2022-02-15 | 2022-09-20 | 广东嘉元科技股份有限公司 | Automatic laminating equipment for copper foil coil packaging |
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|---|---|
| CN108033088B (en) | 2020-08-18 |
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