CN107983577A - A kind of comprehensive paint spraying apparatus of fully-automatic intelligent - Google Patents
A kind of comprehensive paint spraying apparatus of fully-automatic intelligent Download PDFInfo
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- CN107983577A CN107983577A CN201711436984.8A CN201711436984A CN107983577A CN 107983577 A CN107983577 A CN 107983577A CN 201711436984 A CN201711436984 A CN 201711436984A CN 107983577 A CN107983577 A CN 107983577A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
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Abstract
本发明公开了一种全自动智能全方位喷漆设备,其结构包括排气管、防尘罩、无尘喷漆装置、供电器、侧门、控制器、工件、观察窗,本发明将工件从进料口推入时接触到上下两端设有的弹簧收线器使绳索提升,触发电机接触式控制开关从而启动自动电机和双轴智能电机工作运行,工件传送机构利用工件输送板将工件输送至皮带输送机构上,此时上自动喷漆机构和下自动喷漆机构会对工件进行来回全方位移动式喷涂,喷涂完成后通过工件输出机构将工件输送至出料口,从而提高工件的加工速度和降低操作难度。
The invention discloses a fully automatic intelligent all-round painting equipment, the structure of which includes an exhaust pipe, a dust cover, a dust-free painting device, a power supply, a side door, a controller, a workpiece, and an observation window. When the mouth is pushed in, it touches the spring wire retractors at the upper and lower ends to lift the rope, triggers the motor contact control switch to start the automatic motor and the double-axis intelligent motor to work, and the workpiece conveying mechanism uses the workpiece conveying plate to convey the workpiece to the belt. On the conveying mechanism, at this time, the upper automatic painting mechanism and the lower automatic painting mechanism will spray the workpiece back and forth in an all-round way. After the spraying is completed, the workpiece will be transported to the discharge port through the workpiece output mechanism, thereby increasing the processing speed of the workpiece and reducing operation. difficulty.
Description
技术领域technical field
本发明是一种全自动智能全方位喷漆设备,属于喷漆设备领域。The invention is a fully automatic intelligent all-round painting equipment, which belongs to the field of painting equipment.
背景技术Background technique
喷漆设备,顾名思义“喷”即是喷涂喷绘,“漆”就是油漆,是指涂料的意思,喷漆枪就是喷油漆的工具,用于产品的表面处理,是涂装设备的一种,它是通过压缩空气使涂料雾化成细小漆滴,在气流带动下喷涂到被涂物表面,主要由喷冒、喷嘴、针阀和枪体组成,同时外部需要连接气压装置,如压力罐,压力桶,泵浦等,涂膜细致、光滑、均匀,根据功能不同可以分为静电喷漆枪和高压喷漆枪,这里主要介绍下静电喷漆枪和高压喷漆枪。静电喷漆枪是根据传统高压空气喷漆枪进行改良,利用先进的技术理论静电喷漆枪在喷涂时的条件是要涂料具有一定的导电性,才能发挥静电效果及优势;静电喷漆枪采用异性相吸的物理原理来设计,故它比传统的高压空气枪要省油及提高了涂装效率;Painting equipment, as the name implies, "spray" means spraying and painting, "paint" means paint, which means paint, and a paint spray gun is a tool for spraying paint. It is used for surface treatment of products and is a kind of painting equipment. It is passed Compressed air atomizes the paint into fine paint droplets, which are sprayed onto the surface of the object to be coated under the drive of the airflow. It is mainly composed of a spray nozzle, a needle valve and a gun body. At the same time, an air pressure device needs to be connected externally, such as a pressure tank, a pressure barrel, and a pump. According to Pu et al., the coating film is fine, smooth, and uniform. According to different functions, it can be divided into electrostatic spray guns and high-pressure spray guns. Here we mainly introduce electrostatic spray guns and high-pressure paint guns. The electrostatic spray gun is improved according to the traditional high-pressure air spray gun. The condition of the electrostatic spray gun when spraying is that the paint has a certain conductivity, so as to exert the electrostatic effect and advantages; the electrostatic spray gun adopts the principle of opposite sex attraction Designed based on physical principles, it saves fuel and improves coating efficiency compared to traditional high-pressure air guns;
现有技术全自动智能全方位喷漆设备操作比较费时,对工件表面的喷涂速度慢,自动智能运行程度低。The operation of the prior art fully automatic intelligent all-round painting equipment is time-consuming, the spraying speed on the surface of the workpiece is slow, and the degree of automatic intelligent operation is low.
发明内容Contents of the invention
针对现有技术存在的不足,本发明目的是提供一种全自动智能全方位喷漆设备,以解决现有技术全自动智能全方位喷漆设备操作比较费时,对工件表面的喷涂速度慢,自动智能运行程度低的问题。In view of the deficiencies in the existing technology, the purpose of the present invention is to provide a fully automatic intelligent all-round painting equipment to solve the problem that the operation of the fully automatic intelligent all-round painting equipment in the prior art is relatively time-consuming, the spraying speed on the surface of the workpiece is slow, and the automatic intelligent operation low level problem.
为了实现上述目的,本发明是通过如下的技术方案来实现:一种全自动智能全方位喷漆设备,其结构包括排气管、防尘罩、无尘喷漆装置、供电器、侧门、控制器、工件、观察窗,所述的无尘喷漆装置顶部设有防尘罩,所述的防尘罩和无尘喷漆装置采用间隙配合,所述的无尘喷漆装置左侧设有供电器,所述的供电器紧贴固定在无尘喷漆装置外壁上,所述的供电器右侧设有侧门,所述的侧门和无尘喷漆装置铰链连接,所述的侧门右侧设有控制器,所述的控制器和无尘喷漆装置相配合,所述的无尘喷漆装置右侧设有排气管,所述的排气管为L型结构并且垂直固定在无尘喷漆装置右侧外壁上,所述的无尘喷漆装置前端设有观察窗,所述的观察窗扣合固定在无尘喷漆装置表面凹槽上,所述的观察窗下方设有工件,所述的工件和无尘喷漆装置活动连接;In order to achieve the above object, the present invention is achieved through the following technical solutions: a fully automatic intelligent all-round painting equipment, the structure of which includes an exhaust pipe, a dust cover, a dust-free painting device, a power supply, a side door, a controller, The workpiece, the observation window, the top of the dust-free painting device is provided with a dust cover, the dust cover and the dust-free painting device adopt clearance fit, the left side of the dust-free painting device is provided with a power supply, the described The power supply is closely fixed on the outer wall of the dust-free painting device, the right side of the power supply is provided with a side door, the side door is hinged with the dust-free painting device, and the right side of the side door is provided with a controller. The controller is matched with the dust-free painting device, the right side of the dust-free painting device is provided with an exhaust pipe, the exhaust pipe is an L-shaped structure and is vertically fixed on the right outer wall of the dust-free painting device, so The front end of the dust-free painting device is provided with an observation window, and the observation window is fastened and fixed on the surface groove of the dust-free painting device. A workpiece is arranged under the observation window, and the workpiece and the dust-free painting device are movable. connect;
所述的无尘喷漆装置由上自动喷漆机构、电机接触式控制开关、舱体、进料口、工件传送机构、皮带输送机构、下自动喷漆机构、工件输出机构、出料口组成,所述的舱体前后两端分别设有进料口和出料口,所述的进料口和出料口与舱体为一体化结,所述的进料口内侧上下两端设有电机接触式控制开关,所述的电机接触式控制开关与上自动喷漆机构和皮带输送机构相配合,所述的皮带输送机构上下两端分别设有上自动喷漆机构和下自动喷漆机构,所述的上自动喷漆机构和下自动喷漆机构相配合,所述的上自动喷漆机构紧贴固定在舱体内壁顶面上,所述的下自动喷漆机构和舱体内壁底面采用间隙配合,所述的下自动喷漆机构左右两侧分别设有工件输出机构和工件传送机构,所述的下自动喷漆机构与工件输出机构和工件传送机构相配合。The dust-free painting device is composed of an upper automatic painting mechanism, a motor contact control switch, a cabin body, a material inlet, a workpiece conveying mechanism, a belt conveying mechanism, a lower automatic painting mechanism, a workpiece output mechanism, and a material outlet. The front and rear ends of the cabin body are respectively provided with a material inlet and a material outlet. The material inlet and the material outlet are integrated with the cabin body. Control switch, the motor contact control switch is matched with the upper automatic painting mechanism and the belt conveying mechanism, the upper and lower automatic painting mechanisms are respectively provided at the upper and lower ends of the belt conveying mechanism, and the upper automatic painting mechanism and the lower automatic painting mechanism are respectively provided. The painting mechanism is matched with the lower automatic painting mechanism, the upper automatic painting mechanism is closely fixed on the top surface of the inner wall of the cabin, the lower automatic painting mechanism and the bottom surface of the inner wall of the cabin adopt clearance fit, and the lower automatic painting mechanism The left and right sides of the mechanism are respectively provided with a workpiece output mechanism and a workpiece transmission mechanism, and the described lower automatic painting mechanism cooperates with the workpiece output mechanism and the workpiece transmission mechanism.
进一步地,所述的上自动喷漆机构由自动电机、第一齿轮、转轴、第一锥形齿轮、传动轴、传动辊、支座弹簧固定柱、活动支座、活动接头、一号弹簧、连动杆弹簧固定柱、连动杆、万向轮、支架、可调节限位块、限位架、导轨、第一油漆储存罐、导漆管、上自动喷漆器组成。Further, the upper automatic painting mechanism is composed of an automatic motor, a first gear, a rotating shaft, a first bevel gear, a transmission shaft, a transmission roller, a support spring fixing column, a movable support, a movable joint, a No. It is composed of moving rod spring fixed column, linkage rod, universal wheel, bracket, adjustable limit block, limit frame, guide rail, first paint storage tank, paint guide pipe, and upper automatic paint sprayer.
进一步地,所述的传动辊左右两端设有支架,所述的传动辊和支架采用间隙配合,所述的传动辊右侧设有自动电机,所述的自动电机前端中心位置设有转轴,所述的转轴上设有第一齿轮,所述的第一齿轮扣合固定在转轴上,所述的转轴左侧设有传动轴,所述的传动轴右端设有第一锥形齿轮,所述的第一锥形齿轮扣合固定在传动轴上,所述的传动轴通过第一锥形齿轮与转轴上设有的第一齿轮相啮合,所述的自动电机通过传动轴与传动辊连接,所述的传动辊下方设有限位架,所述的限位架和支架底面相焊接,所述的限位架上设有两个可调节限位块,所述的可调节限位块和限位架采用间隙配合,所述的限位架下方设有导轨,所述的导轨扣合固定在限位架底部凹槽上,所述的导轨上设有活动支座,所述的活动支座和导轨采用间隙配合,所述的活动支座表面上设有支座弹簧固定柱,所述的支座弹簧固定柱垂直固定在活动支座表面上,所述的支座弹簧固定柱上方设有连动杆,所述的连动杆和活动支座活动连接,所述的连动杆表面上设有连动杆弹簧固定柱,所述的连动杆弹簧固定柱垂直固定在连动杆表面上,所述的支座弹簧固定柱和连动杆弹簧固定柱之间设有一号弹簧,所述的一号弹簧上下两端分别与连动杆弹簧固定柱和支座弹簧固定柱连接,所述的连动杆顶端设有万向轮,所述的万向轮和连动杆采用过盈配合,所述的万向轮和传动辊相配合,所述的活动支座底部设有第一油漆储存罐,所述的第一油漆储存罐紧贴固定在活动支座底面上,所述的第一油漆储存罐底部设有导漆管,所述的导漆管和第一油漆储存罐采用过盈配合,所述的导漆管底部并排等距设有两个以上的上自动喷漆器,所述的自动喷漆器和导漆管采用间隙配合。Further, brackets are provided at the left and right ends of the transmission roller, the transmission roller and the bracket adopt a gap fit, an automatic motor is provided on the right side of the transmission roller, and a rotating shaft is provided at the center of the front end of the automatic motor. The first gear is provided on the rotating shaft, and the first gear is fastened and fixed on the rotating shaft. The left side of the rotating shaft is provided with a transmission shaft, and the right end of the transmission shaft is provided with a first bevel gear. The first bevel gear is fastened and fixed on the transmission shaft, and the transmission shaft is meshed with the first gear provided on the rotating shaft through the first bevel gear, and the automatic motor is connected with the transmission roller through the transmission shaft , a limit frame is arranged below the drive roller, and the limit frame is welded to the bottom surface of the bracket, and two adjustable limit blocks are arranged on the limit frame, and the adjustable limit block and the The limit frame adopts clearance fit, and a guide rail is provided under the limit frame, and the guide rail is fastened and fixed on the groove at the bottom of the limit frame, and a movable support is provided on the described guide rail, and the movable support The seat and the guide rail adopt a gap fit, and the surface of the movable support is provided with a support spring fixed column, and the described support spring fixed column is vertically fixed on the surface of the movable support, and the above described support spring fixed column is provided with There is a connecting rod, the connecting rod is movably connected with the movable support, the surface of the connecting rod is provided with a spring fixing post of the connecting rod, and the spring fixing post of the connecting rod is vertically fixed on the connecting rod On the surface, a No. 1 spring is arranged between the support spring fixing post and the linkage rod spring fixing post, and the upper and lower ends of the No. 1 spring are respectively connected with the linkage rod spring fixing post and the support spring fixing post, The top of the connecting rod is provided with a universal wheel, the universal wheel and the connecting rod adopt an interference fit, the described universal wheel is matched with the transmission roller, and the bottom of the movable support is provided with a second A paint storage tank, the first paint storage tank is closely fixed on the bottom surface of the movable support, the bottom of the first paint storage tank is provided with a paint guide tube, the paint guide tube and the first paint storage tank The interference fit is adopted, and more than two upper automatic paint sprayers are arranged side by side at the bottom of the paint guide pipe at equal distances, and the automatic paint sprayer and the paint guide pipe adopt clearance fit.
进一步地,所述的电机接触式控制开关由电机通电插座、第二弹簧、开关阀、第一滑槽、限位块、绳索、滑轮、弹簧收线器组成,所述的电机通电插座右侧设有开关阀,所述的开关阀上下两端设有第一滑槽,所述的开关阀和第一滑槽采用间隙配合,所述的第一滑槽前端固定在电机通电插座表面凹槽上,所述的第一滑槽后端设有限位块,所述的限位块和第一滑槽采用间隙配合,所述的电机通电插座和开关阀之间设有第二弹簧,所述的第二弹簧左右两侧分别固定在电机通电插座和开关阀上,所述的电机通电插座和开关阀相配合,所述的开关阀后端设有滑轮,所述的绳索和滑轮相配合,所述的滑轮下方设有弹簧收线器,所述的开关阀通过绳索与弹簧收线器相连接。Further, the motor contact control switch is composed of a motor power socket, a second spring, an on-off valve, a first chute, a limit block, a rope, a pulley, and a spring wire retractor. The right side of the motor power socket An on-off valve is provided, the upper and lower ends of the on-off valve are provided with a first chute, the on-off valve and the first chute adopt a clearance fit, and the front end of the first chute is fixed on the groove on the surface of the electric socket of the motor Above, the rear end of the first chute is provided with a limit block, and the limit block and the first chute adopt a clearance fit, and a second spring is provided between the motor power socket and the switch valve. The left and right sides of the second spring are respectively fixed on the motor power socket and the switch valve, the motor power socket is matched with the switch valve, the rear end of the switch valve is provided with a pulley, and the rope is matched with the pulley, A spring wire take-up is arranged under the pulley, and the switch valve is connected with the spring wire take-up through a rope.
进一步地,所述的工件传送机构由连接支架、工件输送板、第二滑槽、固定座、滑块、一号连杆、连杆传动支座、二号连杆、传动皮带轮、第一传动带组成,所述的连杆传动支座上设有传动皮带轮,所述的传动皮带轮左侧设有第一传动带,所述的传动皮带轮和第一传动带相配合,所述的连杆传动支座上方设有第二滑槽,所述的第二滑槽右端设有固定座,所述的固定座扣合固定在第二滑槽上,所述的第二滑槽上设有滑块,所述的滑块和第二滑槽采用间隙配合,所述的滑块表面上设有一号连杆,所述的一号连杆和滑块活动连接,所述的一号连杆左端设有二号连杆,所述的二号连杆上下两端分别与一号连杆和连杆传动支座连接,所述的二号连杆和传动皮带轮相连接,所述的滑块顶部中心位置设有连接支架,所述的连接支架顶端设有工件输送板,所述的工件输送板和连接支架采用过盈配合。Further, the workpiece conveying mechanism is composed of a connecting bracket, a workpiece conveying plate, a second chute, a fixed seat, a slider, a No. 1 connecting rod, a connecting rod transmission support, a No. 2 connecting rod, a transmission pulley, and a first transmission belt. Composition, the transmission pulley is provided on the transmission support of the connecting rod, the first transmission belt is provided on the left side of the transmission pulley, the transmission pulley is matched with the first transmission belt, and the top of the transmission support of the connection rod There is a second chute, the right end of the second chute is provided with a fixed seat, the fixed seat is fastened and fixed on the second chute, the second chute is provided with a slider, the The slider and the second chute adopt clearance fit, the surface of the slider is provided with a No. 1 connecting rod, the No. 1 connecting rod is movably connected with the slider, and the left end of the No. Connecting rod, the upper and lower ends of the No. 2 connecting rod are respectively connected with the No. 1 connecting rod and the connecting rod transmission support, the No. 2 connecting rod is connected with the transmission pulley, and the center position of the top of the slider is provided with A connecting bracket, the top of the connecting bracket is provided with a workpiece conveying plate, and the workpiece conveying plate and the connecting bracket adopt an interference fit.
进一步地,所述的皮带输送机构由皮带传动轴、前辊、第二齿轮、第二锥形齿轮、旋转轴、双轴智能电机、传送带、后辊组成,所述的传送带前后两端分别设有前辊和后辊,所述的前辊和后辊与传送带采用间隙配合,所述的前辊右端设有第二齿轮,所述的第二齿轮扣合固定在前辊右端固定轴上,所述的前辊下方设有双轴智能电机,所述的双轴智能电机前后两端分别设有旋转轴和皮带传动轴,所述的旋转轴和皮带传动轴与双轴智能电机采用间隙配合,所述的旋转轴顶端设有第二锥形齿轮,所述的第二锥形齿轮扣合固定在旋转轴上,所述的双轴智能电机通过旋转轴顶端设有的第二锥形齿轮与第二齿轮相啮合。Further, the belt conveying mechanism is composed of a belt drive shaft, a front roller, a second gear, a second bevel gear, a rotating shaft, a biaxial intelligent motor, a conveyor belt, and a rear roller, and the front and rear ends of the conveyor belt are respectively set There are front rollers and rear rollers, the front rollers and rear rollers and the conveyor belt adopt clearance fit, the right end of the front roller is provided with a second gear, and the second gear is fastened and fixed on the fixed shaft at the right end of the front roller, A dual-axis intelligent motor is provided below the front roller, and the front and rear ends of the dual-axis intelligent motor are respectively provided with a rotating shaft and a belt transmission shaft. , the top of the rotating shaft is provided with a second bevel gear, and the second bevel gear is fastened and fixed on the rotating shaft, and the dual-axis smart motor passes through the second bevel gear provided at the top of the rotating shaft meshes with the second gear.
进一步地,所述的下自动喷漆机构由第二传动带、摇杆、活动滑轨、柱型活动滑块、下自动喷漆器、第二油漆储存罐、定向脚轮组成,所述的第二油漆储存罐顶部并排等距设有两个以上下自动喷漆器,所述的自动喷漆器和第二油漆储存罐相配合,所述的第二油漆储存罐左右两端设有活动滑轨,所述的活动滑轨紧贴固定在第二油漆储存罐外壁上,所述的活动滑轨滑槽上设有摇杆,所述的摇杆通过上端设有的柱型活动滑块与活动滑轨采用间隙配合,所述的第二油漆储存罐右侧设有第二传动带,所述的第二传动带和摇杆相连接,所述的活动滑轨底部设有定向脚轮,所述的定向脚轮通过螺丝固定在活动滑轨底面。Further, the lower automatic painting mechanism is composed of a second transmission belt, a rocker, a movable slide rail, a cylindrical movable slider, a lower automatic paint sprayer, a second paint storage tank, and directional casters. The second paint storage tank There are more than two automatic paint sprayers arranged side by side and equidistant on the top of the tank, the automatic paint sprayers cooperate with the second paint storage tank, and the left and right ends of the second paint storage tank are provided with movable slide rails. The movable slide rail is closely fixed on the outer wall of the second paint storage tank, and a rocker is provided on the chute of the movable slide rail, and the rocker passes through the cylindrical movable slide block provided at the upper end and the movable slide rail adopts a gap Cooperate, the right side of the second paint storage tank is provided with a second transmission belt, the second transmission belt is connected to the rocker, and the bottom of the movable slide rail is provided with directional casters, and the directional casters are fixed by screws On the bottom surface of the movable slide rail.
进一步地,所述的工件输出机构由活动杆、凸轮、第三传送带、轨道轮、轨道轮辅助支座、推杆、第三滑槽、滑座、固定柱、工件输出导板组成,所述的工件输出导板底部中心位置设有固定柱,所述的固定柱扣合固定在工件输出导板底面凹槽上,所述的固定柱底部设有滑座,所述的滑座和固定柱采用过盈配合,所述的滑座底部设有第三滑槽,所述的第三滑槽和滑座采用间隙配合,所述的滑座右侧设有推杆,所述的推杆左端扣合固定在滑座上,所述的推杆右端和轨道轮辅助支座连接,所述的轨道轮辅助支座上设有轨道轮,所述的轨道轮和轨道轮辅助支座采用间隙配合,所述的轨道轮辅助支座右侧设有凸轮,所述的轨道轮辅助支座通过轨道轮与凸轮相配合,所述的凸轮中心位置设有活动杆,所述的活动杆固定在凸轮中心轴上,所述的第三传送带和凸轮相配合。Further, the workpiece output mechanism is composed of a movable rod, a cam, a third conveyor belt, a track wheel, an auxiliary support for the track wheel, a push rod, a third chute, a sliding seat, a fixed column, and a workpiece output guide plate. The center position of the bottom of the workpiece output guide plate is provided with a fixed column, and the fixed column is buckled and fixed on the groove on the bottom surface of the workpiece output guide plate. Cooperate, the bottom of the sliding seat is provided with a third chute, the third chute and the sliding seat adopt a clearance fit, the right side of the sliding seat is provided with a push rod, and the left end of the push rod is fastened and fixed On the sliding seat, the right end of the push rod is connected to the auxiliary support of the track wheel, and the auxiliary support of the track wheel is provided with a track wheel, and the track wheel and the auxiliary support of the track wheel adopt a clearance fit. The right side of the track wheel auxiliary support is provided with a cam, and the track wheel auxiliary support cooperates with the cam through the track wheel, and the center position of the cam is provided with a movable rod, and the movable rod is fixed on the central shaft of the cam , the third conveyor belt is matched with the cam.
进一步地,所述的工件传送机构通过第一传动带与皮带传动轴连接。Further, the workpiece transmission mechanism is connected to the belt transmission shaft through the first transmission belt.
进一步地,所述的下自动喷漆机构通过左端设有的摇杆和右端设有的第二传动带分别与活动杆和皮带传动轴连接。Further, the lower automatic painting mechanism is respectively connected with the movable rod and the belt drive shaft through the rocker provided at the left end and the second transmission belt provided at the right end.
进一步地,所述的工件输出机构通过凸轮上设有的第三传送带与皮带输送机构后端设有的后辊相连接。Further, the workpiece output mechanism is connected to the rear roller provided at the rear end of the belt conveying mechanism through the third conveyor belt provided on the cam.
有益效果Beneficial effect
当使用本发明的时候首先对无尘喷漆装置进行正常供电,而后通过控制器设置无尘喷漆装置对工件表面的所要喷漆的厚度和颜色,当工件从舱体进料口推入时,进料口内侧上下两端设有的弹簧收线器会旋转从而使绳索提升,此时第二弹簧回位,开关阀沿着第一滑槽向左滑动与电机通电插座接触,进而启动自动电机和双轴智能电机工作运行,双轴智能电机通过旋转轴上设有的第二锥形齿轮与前辊上设有的第二齿轮相啮合,从而实现前辊转动并且通过传送带使后辊旋转,工件传送机构通过第一传动带与双轴智能电机后端设有的皮带传动轴连接,双轴智能电机会驱动第一传动带使连杆传动支座上设有的传动皮带轮旋转,一号连杆一端与传动皮带轮连接,另一端与二号连杆连接,二号连杆右端与滑块相连接,当传动皮带轮旋转时能够依次传动一号连杆和二号连杆,使滑块在第二滑槽滑动,并通过工件输送板将工件传送至传送带上,利用上自动喷漆机构和下自动喷漆机构对工件上下两面进行全方位移动式喷涂,传动轴通过第一锥形齿轮与自动电机转轴上设有的第一齿轮相啮合,并通过传动轴驱动传动辊旋转,连动杆顶端设有的万向轮会随着传动辊旋转左右摆动,连动杆底端和活动支座相连接,连动杆的摆动会使活动支座内部执行器件工作,从而实现活动支座在导轨滑动,导轨上方设有的、限位架利用可调节限位块可以调节连动杆活动的范围,从而限制活动支座滑动的范围,连动杆和活动支座之间设有一号弹簧,可以提高连动杆摆动时的力矩,活动支座底部设有上自动喷漆器会随着活动支座的移动进行移动,从而达到对工件顶面进行全方位喷涂;下自动喷漆机构通过左端设有的摇杆和右端设有的第二传动带分别与活动杆和双轴智能电机上设有的皮带传动轴连接,皮带传动轴会驱动第二传动带带动摇杆摇动旋转,使柱型活动滑块在活动滑轨滑槽内上下移动,通过改变摇杆与活动滑轨倾斜角度,使下自动喷漆机构左右均匀移动,活动滑轨底部设有定向脚轮,可以减少活动滑轨与舱体内壁的摩擦力,下自动喷漆机构会通过下自动喷漆器对工件底面进行均匀全方位喷涂,工件输出机构上设有凸轮,凸轮通过第三传送带与皮带输送机构上设有的后辊连接,后辊会通过第三传送带驱动凸轮旋转,当凸轮旋转至弧度较高的一端时轨道轮辅助支座向左倾斜,轨道轮辅助支座通过轨道轮在凸轮外沿轨道滚动,当轨道轮辅助支座向左倾斜时,推杆会向前顶,使滑座在第三滑槽向左滑动,并且通过工件输出导板将工件从出料口输出,凸轮通过活动杆与下自动喷漆机构左端设有的摇杆连接,凸轮旋转时会驱动活动杆旋转,活动杆会带动摇杆旋转,使柱型活动滑块在活动滑轨上下滑动,从而实现提高下自动喷漆机构移动的速度和移动时的稳定性。本发明将工件从进料口推入时接触到上下两端设有的弹簧收线器使绳索提升,触发电机接触式控制开关从而启动自动电机和双轴智能电机工作运行,工件传送机构利用工件输送板将工件输送至皮带输送机构上,此时上自动喷漆机构和下自动喷漆机构会对工件进行来回全方位移动式喷涂,喷涂完成后通过工件输出机构将工件输送至出料口,从而提高工件的加工速度和降低操作难度。When using the present invention, the dust-free painting device is first powered normally, and then the thickness and color of the dust-free painting device to be sprayed on the surface of the workpiece are set by the controller. When the workpiece is pushed in from the feed port of the cabin, the material is fed The spring wire retractors on the upper and lower ends of the inner side of the mouth will rotate to lift the rope. At this time, the second spring returns, and the switch valve slides to the left along the first chute to contact the electrical socket of the motor, and then starts the automatic motor and double The two-axis intelligent motor works, and the two-axis intelligent motor meshes with the second gear on the front roller through the second bevel gear on the rotating shaft, so as to realize the rotation of the front roller and the rotation of the rear roller through the conveyor belt, and the workpiece is conveyed The mechanism is connected to the belt transmission shaft provided at the rear end of the dual-axis intelligent motor through the first transmission belt. The dual-axis intelligent motor will drive the first transmission belt to rotate the transmission pulley provided on the connecting rod transmission support. The pulley is connected, the other end is connected with the No. 2 connecting rod, and the right end of the No. 2 connecting rod is connected with the slider. When the transmission pulley rotates, the No. 1 connecting rod and the No. 2 connecting rod can be sequentially driven to make the slider slide in the second chute , and the workpiece is transferred to the conveyor belt through the workpiece conveying plate, and the upper and lower automatic painting mechanisms are used to carry out all-round mobile spraying on the upper and lower sides of the workpiece. The transmission shaft passes through the first bevel gear and the automatic motor shaft. The first gear meshes with each other and drives the transmission roller to rotate through the transmission shaft. The universal wheel on the top of the linkage rod will swing left and right with the rotation of the transmission roller. The bottom end of the linkage rod is connected with the movable support. The swing will make the internal actuators of the movable support work, so as to realize the sliding of the movable support on the guide rail. The limit frame provided above the guide rail can adjust the range of movement of the linkage rod by using the adjustable limit block, thereby limiting the sliding of the movable support. There is a No. 1 spring between the linkage rod and the movable support, which can increase the moment when the linkage rod swings. The upper automatic paint sprayer at the bottom of the movable support will move with the movement of the movable support, so as to achieve The top surface of the workpiece is sprayed in all directions; the lower automatic painting mechanism is connected with the movable rod and the belt transmission shaft on the double-axis intelligent motor through the rocker provided at the left end and the second transmission belt provided at the right end, and the belt transmission shaft will Drive the second transmission belt to drive the rocker to shake and rotate, so that the column-type movable slider moves up and down in the chute of the movable slide rail. There are directional casters, which can reduce the friction between the movable slide rail and the inner wall of the cabin. The lower automatic paint spraying mechanism will spray the bottom surface of the workpiece evenly and omnidirectionally through the lower automatic paint sprayer. There is a cam on the workpiece output mechanism, and the cam passes through the third conveyor belt. It is connected with the rear roller provided on the belt conveying mechanism, and the rear roller will drive the cam to rotate through the third conveyor belt. When the cam rotates to the higher end of the arc, the track wheel auxiliary support tilts to the left, and the track wheel auxiliary support passes through the track wheel Roll along the track outside the cam, when the track wheel auxiliary support tilts to the left, the push rod will push forward, so that the slide seat slides to the left in the third chute, and the workpiece is output from the discharge port through the workpiece output guide plate, The cam passes through the movable rod and the lower automatic painting mechanism The left end is connected with a rocker. When the cam rotates, it will drive the movable rod to rotate, and the movable rod will drive the rocker to rotate, so that the column-shaped movable slider slides up and down on the movable slide rail, so as to improve the moving speed and movement of the lower automatic painting mechanism. time stability. In the present invention, when the workpiece is pushed in from the feed port, it touches the spring wire take-up devices provided at the upper and lower ends to lift the rope, and triggers the motor contact control switch to start the automatic motor and the double-axis intelligent motor to work. The workpiece transmission mechanism uses the workpiece The conveying plate transports the workpiece to the belt conveying mechanism. At this time, the upper automatic painting mechanism and the lower automatic painting mechanism will spray the workpiece back and forth in an all-round way. After the spraying is completed, the workpiece will be conveyed to the discharge port through the workpiece output mechanism, thereby improving The processing speed of the workpiece and reduce the difficulty of operation.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other characteristics, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
图1为本发明一种全自动智能全方位喷漆设备的结构示意图。Fig. 1 is a structural schematic diagram of a fully automatic intelligent all-round painting equipment of the present invention.
图2为本发明一种全自动智能全方位喷漆设备的无尘喷漆装置结构示意图。Fig. 2 is a structural schematic diagram of a dust-free painting device of a fully automatic intelligent all-round painting equipment according to the present invention.
图3为本发明一种全自动智能全方位喷漆设备的无尘喷漆装置动态图一。Fig. 3 is a dynamic diagram 1 of a dust-free painting device of a fully automatic intelligent all-round painting equipment of the present invention.
图4为本发明一种全自动智能全方位喷漆设备的无尘喷漆装置动态图二。Fig. 4 is a dynamic diagram 2 of a dust-free painting device of a fully automatic intelligent all-round painting equipment according to the present invention.
图5为本发明一种全自动智能全方位喷漆设备的皮带输送机构的俯视图。Fig. 5 is a top view of a belt conveying mechanism of a fully automatic intelligent all-round painting equipment according to the present invention.
图中:排气管-1、防尘罩-2、无尘喷漆装置-3、上自动喷漆机构-31、自动电机-311、第一齿轮-312、转轴-313、第一锥形齿轮-314、传动轴-315、传动辊-316、支座弹簧固定柱-317、活动支座-318、活动接头-319、一号弹簧-3120、连动杆弹簧固定柱-3121、连动杆-3122、万向轮-3123、支架-3124、可调节限位块-3125、限位架-3126、导轨-3127、第一油漆储存罐-3128、导漆管-3129、上自动喷漆器-3130、电机接触式控制开关-32、电机通电插座-321、第二弹簧-322、开关阀-323、第一滑槽-324、限位块-325、绳索-326、滑轮-327、弹簧收线器-328、舱体-33、进料口-34、工件传送机构-35、连接支架-351、工件输送板-352、第二滑槽-353、固定座-354、滑块-355、一号连杆-356、连杆传动支座-357、二号连杆-358、传动皮带轮-359、第一传动带-3510、皮带输送机构-36、皮带传动轴-361、前辊-362、第二齿轮-363、第二锥形齿轮-364、旋转轴-365、双轴智能电机-366、传送带-367、后辊-368、下自动喷漆机构-37、第二传动带-371、摇杆-372、活动滑轨-373、柱型活动滑块-374、下自动喷漆器-375、第二油漆储存罐-376、定向脚轮-377、工件输出机构-38、活动杆-381、凸轮-382、第三传送带-383、轨道轮-384、轨道轮辅助支座-385、推杆-386、第三滑槽-387、滑座-388、固定柱-389、工件输出导板-3810、出料口-39、供电器-4、侧门-5、控制器-6、工件-8、观察窗-9。In the figure: exhaust pipe-1, dust cover-2, dust-free paint spraying device-3, upper automatic paint spraying mechanism-31, automatic motor-311, first gear-312, rotating shaft-313, first bevel gear- 314, transmission shaft-315, transmission roller-316, support spring fixed column-317, movable support-318, movable joint-319, No. 1 spring-3120, linkage rod spring fixation column-3121, linkage rod- 3122, universal wheel-3123, bracket-3124, adjustable limit block-3125, limit frame-3126, guide rail-3127, first paint storage tank-3128, paint guide tube-3129, upper automatic paint sprayer-3130 , Motor contact control switch-32, motor power socket-321, second spring-322, switch valve-323, first chute-324, limit block-325, rope-326, pulley-327, spring take-up Device-328, cabin body-33, feed port-34, workpiece conveying mechanism-35, connecting bracket-351, workpiece conveying plate-352, second chute-353, fixed seat-354, slider-355, one No. connecting rod-356, connecting rod transmission support-357, No. Second gear-363, second bevel gear-364, rotating shaft-365, dual-axis intelligent motor-366, conveyor belt-367, rear roller-368, lower automatic painting mechanism-37, second transmission belt-371, rocker- 372, movable slide rail-373, cylindrical movable slider-374, lower automatic paint sprayer-375, second paint storage tank-376, directional caster-377, workpiece output mechanism-38, movable rod-381, cam-382 , The third conveyor belt-383, track wheel-384, track wheel auxiliary support-385, push rod-386, third chute-387, slide seat-388, fixed column-389, workpiece output guide plate-3810, discharge Port-39, power supply-4, side door-5, controller-6, workpiece-8, observation window-9.
具体实施方式Detailed ways
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.
实施例Example
请参阅图1-图5,本发明提供一种全自动智能全方位喷漆设备,其结构包括排气管1、防尘罩2、无尘喷漆装置3、供电器4、侧门5、控制器6、工件8、观察窗9,所述的无尘喷漆装置3顶部设有防尘罩2,所述的防尘罩2和无尘喷漆装置3采用间隙配合,所述的无尘喷漆装置3左侧设有供电器4,所述的供电器4紧贴固定在无尘喷漆装置3外壁上,所述的供电器4右侧设有侧门5,所述的侧门5和无尘喷漆装置3铰链连接,所述的侧门5右侧设有控制器6,所述的控制器6和无尘喷漆装置3相配合,所述的无尘喷漆装置3右侧设有排气管1,所述的排气管1为L型结构并且垂直固定在无尘喷漆装置3右侧外壁上,所述的无尘喷漆装置3前端设有观察窗9,所述的观察窗9扣合固定在无尘喷漆装置3表面凹槽上,所述的观察窗9下方设有工件8,所述的工件8和无尘喷漆装置3活动连接;所述的无尘喷漆装置3由上自动喷漆机构31、电机接触式控制开关32、舱体33、进料口34、工件传送机构35、皮带输送机构36、下自动喷漆机构37、工件输出机构38、出料口39组成,所述的舱体33前后两端分别设有进料口34和出料口39,所述的进料口34和出料口39与舱体33为一体化结,所述的进料口34内侧上下两端设有电机接触式控制开关32,所述的电机接触式控制开关32与上自动喷漆机构31和皮带输送机构36相配合,所述的皮带输送机构36上下两端分别设有上自动喷漆机构31和下自动喷漆机构37,所述的上自动喷漆机构31和下自动喷漆机构37相配合,所述的上自动喷漆机构31紧贴固定在舱体33内壁顶面上,所述的下自动喷漆机构37和舱体33内壁底面采用间隙配合,所述的下自动喷漆机构37左右两侧分别设有工件输出机构38和工件传送机构35,所述的下自动喷漆机构37与工件输出机构38和工件传送机构35相配合,所述的上自动喷漆机构31由自动电机311、第一齿轮312、转轴313、第一锥形齿轮314、传动轴315、传动辊316、支座弹簧固定柱317、活动支座318、活动接头319、一号弹簧3120、连动杆弹簧固定柱3121、连动杆3122、万向轮3123、支架3124、可调节限位块3125、限位架3126、导轨3127、第一油漆储存罐3128、导漆管3129、上自动喷漆器3130组成,所述的传动辊316左右两端设有支架3124,所述的传动辊316和支架3124采用间隙配合,所述的传动辊316右侧设有自动电机311,所述的自动电机311前端中心位置设有转轴313,所述的转轴313上设有第一齿轮312,所述的第一齿轮312扣合固定在转轴313上,所述的转轴313左侧设有传动轴315,所述的传动轴315右端设有第一锥形齿轮314,所述的第一锥形齿轮314扣合固定在传动轴315上,所述的传动轴315通过第一锥形齿轮314与转轴313上设有的第一齿轮312相啮合,所述的自动电机311通过传动轴315与传动辊316连接,所述的传动辊316下方设有限位架3126,所述的限位架3126和支架3124底面相焊接,所述的限位架3126上设有两个可调节限位块3125,所述的可调节限位块3125和限位架3126采用间隙配合,所述的限位架3126下方设有导轨3127,所述的导轨3127扣合固定在限位架3126底部凹槽上,所述的导轨3127上设有活动支座318,所述的活动支座318和导轨3127采用间隙配合,所述的活动支座318表面上设有支座弹簧固定柱317,所述的支座弹簧固定柱317垂直固定在活动支座318表面上,所述的支座弹簧固定柱317上方设有连动杆3122,所述的连动杆3122和活动支座318活动连接,所述的连动杆3122表面上设有连动杆弹簧固定柱3121,所述的连动杆弹簧固定柱3121垂直固定在连动杆3122表面上,所述的支座弹簧固定柱317和连动杆弹簧固定柱3121之间设有一号弹簧3120,所述的一号弹簧3120上下两端分别与连动杆弹簧固定柱3121和支座弹簧固定柱317连接,所述的连动杆3122顶端设有万向轮3123,所述的万向轮3123和连动杆3122采用过盈配合,所述的万向轮3123和传动辊316相配合,所述的活动支座318底部设有第一油漆储存罐3128,所述的第一油漆储存罐3128紧贴固定在活动支座318底面上,所述的第一油漆储存罐3128底部设有导漆管3129,所述的导漆管3129和第一油漆储存罐3128采用过盈配合,所述的导漆管3129底部并排等距设有两个以上的上自动喷漆器3130,所述的自动喷漆器3130和导漆管3129采用间隙配合,所述的电机接触式控制开关32由电机通电插座321、第二弹簧322、开关阀323、第一滑槽324、限位块325、绳索326、滑轮327、弹簧收线器328组成,所述的电机通电插座321右侧设有开关阀323,所述的开关阀323上下两端设有第一滑槽324,所述的开关阀323和第一滑槽324采用间隙配合,所述的第一滑槽324前端固定在电机通电插座321表面凹槽上,所述的第一滑槽324后端设有限位块325,所述的限位块325和第一滑槽324采用间隙配合,所述的电机通电插座321和开关阀323之间设有第二弹簧322,所述的第二弹簧322左右两侧分别固定在电机通电插座321和开关阀323上,所述的电机通电插座321和开关阀323相配合,所述的开关阀323后端设有滑轮327,所述的绳索326和滑轮327相配合,所述的滑轮327下方设有弹簧收线器328,所述的开关阀323通过绳索326与弹簧收线器328相连接,所述的工件传送机构35由连接支架351、工件输送板352、第二滑槽353、固定座354、滑块355、一号连杆356、连杆传动支座357、二号连杆358、传动皮带轮359、第一传动带3510组成,所述的连杆传动支座357上设有传动皮带轮359,所述的传动皮带轮359左侧设有第一传动带3510,所述的传动皮带轮359和第一传动带3510相配合,所述的连杆传动支座357上方设有第二滑槽353,所述的第二滑槽353右端设有固定座354,所述的固定座354扣合固定在第二滑槽353上,所述的第二滑槽353上设有滑块355,所述的滑块355和第二滑槽353采用间隙配合,所述的滑块355表面上设有一号连杆356,所述的一号连杆356和滑块355活动连接,所述的一号连杆356左端设有二号连杆358,所述的二号连杆358上下两端分别与一号连杆356和连杆传动支座357连接,所述的二号连杆358和传动皮带轮359相连接,所述的滑块355顶部中心位置设有连接支架351,所述的连接支架351顶端设有工件输送板352,所述的工件输送板352和连接支架351采用过盈配合,所述的皮带输送机构36由皮带传动轴361、前辊362、第二齿轮363、第二锥形齿轮364、旋转轴365、双轴智能电机366、传送带367、后辊368组成,所述的传送带367前后两端分别设有前辊362和后辊368,所述的前辊362和后辊368与传送带367采用间隙配合,所述的前辊362右端设有第二齿轮363,所述的第二齿轮363扣合固定在前辊362右端固定轴上,所述的前辊362下方设有双轴智能电机366,所述的双轴智能电机366前后两端分别设有旋转轴365和皮带传动轴361,所述的旋转轴365和皮带传动轴361与双轴智能电机366采用间隙配合,所述的旋转轴365顶端设有第二锥形齿轮364,所述的第二锥形齿轮364扣合固定在旋转轴365上,所述的双轴智能电机366通过旋转轴365顶端设有的第二锥形齿轮364与第二齿轮363相啮合,所述的下自动喷漆机构37由第二传动带371、摇杆372、活动滑轨373、柱型活动滑块374、下自动喷漆器375、第二油漆储存罐376、定向脚轮377组成,所述的第二油漆储存罐376顶部并排等距设有两个以上下自动喷漆器375,所述的自动喷漆器375和第二油漆储存罐376相配合,所述的第二油漆储存罐376左右两端设有活动滑轨373,所述的活动滑轨373紧贴固定在第二油漆储存罐376外壁上,所述的活动滑轨373滑槽上设有摇杆372,所述的摇杆372通过上端设有的柱型活动滑块374与活动滑轨373采用间隙配合,所述的第二油漆储存罐376右侧设有第二传动带371,所述的第二传动带371和摇杆372相连接,所述的活动滑轨373底部设有定向脚轮377,所述的定向脚轮377通过螺丝固定在活动滑轨373底面,所述的工件输出机构38由活动杆381、凸轮382、第三传送带383、轨道轮384、轨道轮辅助支座385、推杆386、第三滑槽387、滑座388、固定柱389、工件输出导板3810组成,所述的工件输出导板3810底部中心位置设有固定柱389,所述的固定柱389扣合固定在工件输出导板3810底面凹槽上,所述的固定柱389底部设有滑座388,所述的滑座388和固定柱389采用过盈配合,所述的滑座388底部设有第三滑槽387,所述的第三滑槽387和滑座388采用间隙配合,所述的滑座388右侧设有推杆386,所述的推杆386左端扣合固定在滑座388上,所述的推杆386右端和轨道轮辅助支座385连接,所述的轨道轮辅助支座385上设有轨道轮384,所述的轨道轮384和轨道轮辅助支座385采用间隙配合,所述的轨道轮辅助支座385右侧设有凸轮382,所述的轨道轮辅助支座385通过轨道轮384与凸轮382相配合,所述的凸轮382中心位置设有活动杆381,所述的活动杆381固定在凸轮382中心轴上,所述的第三传送带383和凸轮382相配合,所述的工件传送机构35通过第一传动带3510与皮带传动轴361连接,所述的下自动喷漆机构37通过左端设有的摇杆372和右端设有的第二传动带371分别与活动杆381和皮带传动轴361连接,所述的工件输出机构38通过凸轮382上设有的第三传送带383与皮带输送机构36后端设有的后辊368相连接。Please refer to Fig. 1-Fig. 5, the present invention provides a fully automatic intelligent all-round painting equipment, its structure includes an exhaust pipe 1, a dust cover 2, a dust-free painting device 3, a power supply 4, a side door 5, and a controller 6 , workpiece 8, observation window 9, the top of the dust-free paint spraying device 3 is provided with a dust cover 2, the dust cover 2 and the dust-free paint spraying device 3 adopt clearance fit, and the dust-free paint spraying device 3 left The side is provided with a power supply 4, and the power supply 4 is closely fixed on the outer wall of the dust-free painting device 3, and the right side of the power supply 4 is provided with a side door 5, and the side door 5 and the dust-free painting device 3 are hinged connected, the right side of the side door 5 is provided with a controller 6, the controller 6 is matched with the dust-free painting device 3, and the right side of the dust-free painting device 3 is provided with an exhaust pipe 1, and the described The exhaust pipe 1 has an L-shaped structure and is vertically fixed on the right outer wall of the dust-free painting device 3. The front end of the dust-free painting device 3 is provided with an observation window 9, and the observation window 9 is fastened and fixed on the dust-free painting device. On the surface groove of the device 3, a workpiece 8 is arranged below the observation window 9, and the workpiece 8 is movably connected with the dust-free painting device 3; the dust-free painting device 3 is contacted by an upper automatic painting mechanism 31 and a motor. Type control switch 32, cabin body 33, feed port 34, workpiece conveying mechanism 35, belt conveying mechanism 36, lower automatic painting mechanism 37, workpiece output mechanism 38, discharge port 39, the front and rear ends of the cabin body 33 A material inlet 34 and a material outlet 39 are respectively provided. The material inlet 34 and the material outlet 39 are integrated with the cabin body 33, and the upper and lower ends of the inner side of the material inlet 34 are provided with a motor contact type. Control switch 32, the motor contact type control switch 32 cooperates with the upper automatic painting mechanism 31 and the belt conveying mechanism 36, and the upper and lower automatic painting mechanism 31 and the lower automatic painting mechanism are respectively provided with the upper and lower ends of the belt conveying mechanism 36 37. The upper automatic painting mechanism 31 is matched with the lower automatic painting mechanism 37. The upper automatic painting mechanism 31 is closely fixed on the top surface of the inner wall of the cabin body 33. The lower automatic painting mechanism 37 and the cabin body The bottom surface of the inner wall of 33 adopts a gap fit, and the left and right sides of the lower automatic painting mechanism 37 are respectively provided with a workpiece output mechanism 38 and a workpiece transmission mechanism 35. Cooperate, described upper automatic painting mechanism 31 is by automatic motor 311, the first gear 312, rotating shaft 313, the first bevel gear 314, transmission shaft 315, transmission roller 316, support spring fixed post 317, movable support 318, Movable joint 319, No. 1 spring 3120, linkage rod spring fixing column 3121, linkage rod 3122, universal wheel 3123, bracket 3124, adjustable limit block 3125, limit frame 3126, guide rail 3127, first paint storage tank 3128, paint guide pipe 3129, and upper automatic paint sprayer 3130. The left and right ends of the drive roller 316 are provided with brackets 3124. The drive roller 316 and the bracket 3124 adopt clearance fit. The right side of the drive roller 316 is provided with There is an automatic motor 311, and the center position of the front end of the automatic motor 311 is provided with a rotating shaft 313, and the first gear 312 is arranged on the described rotating shaft 313, and the first gear 312 is buckled and fixed on the rotating shaft 313. The left side of the rotating shaft 313 is provided with a transmission shaft 315, and the right end of the transmission shaft 315 is provided with a first bevel gear 314, and the first bevel gear 314 is fastened and fixed on the transmission shaft 315, and the transmission shaft 315 The first bevel gear 314 is meshed with the first gear 312 provided on the rotating shaft 313, the automatic motor 311 is connected with the transmission roller 316 through the transmission shaft 315, and a limit frame 3126 is arranged below the transmission roller 316, The limit frame 3126 is welded to the bottom surface of the bracket 3124, and the limit frame 3126 is provided with two adjustable limit blocks 3125, and the adjustable limit block 3125 and the limit frame 3126 adopt clearance fit , the guide rail 3127 is provided below the limit frame 3126, and the guide rail 3127 is fastened and fixed on the groove at the bottom of the limit frame 3126. The guide rail 3127 is provided with a movable support 318, and the movable support The seat 318 and the guide rail 3127 adopt clearance fit, and the surface of the movable support 318 is provided with a support spring fixing post 317, and the described support spring fixing post 317 is vertically fixed on the surface of the movable support 318, and the described support The top of seat spring fixed post 317 is provided with linkage rod 3122, and described linkage rod 3122 is movably connected with movable support 318, and described linkage rod 3122 is provided with linkage rod spring fixation post 3121 on the surface, and described Linkage rod spring fixing column 3121 is vertically fixed on the surface of linking lever 3122, and No. 1 spring 3120 is arranged between the described bearing spring fixing column 317 and the linkage bar spring fixing column 3121, and the No. 1 spring 3120 is up and down. The two ends are respectively connected with the linkage rod spring fixing column 3121 and the bearing spring fixing column 317, the top of the linkage rod 3122 is provided with a universal wheel 3123, and the universal wheel 3123 and the linkage rod 3122 adopt interference Cooperate, the universal wheel 3123 is matched with the drive roller 316, the bottom of the movable support 318 is provided with a first paint storage tank 3128, and the first paint storage tank 3128 is closely fixed on the movable support 318 On the bottom surface, the bottom of the first paint storage tank 3128 is provided with a paint guide tube 3129, the paint guide tube 3129 and the first paint storage tank 3128 adopt an interference fit, and the bottoms of the paint guide tubes 3129 are side by side and equidistant There are more than two upper automatic paint sprayers 3130, the automatic paint sprayer 3130 and the paint guide pipe 3129 adopt clearance fit, and the motor contact type control switch 32 is composed of a motor power socket 321, a second spring 322, a switch valve 323, the first chute 324, the limit block 325, the rope 326, the pulley 327, and the spring wire take-up device 328 are formed, and the right side of the power socket 321 of the motor is provided with a switch valve 323, and the upper and lower ends of the switch valve 323 Assume There is a first chute 324, the switch valve 323 and the first chute 324 adopt a clearance fit, the front end of the first chute 324 is fixed on the surface groove of the motor power socket 321, the first chute The rear end of 324 is provided with a limit block 325, the limit block 325 and the first chute 324 adopt a clearance fit, the second spring 322 is arranged between the motor power socket 321 and the switching valve 323, and the first The left and right sides of two springs 322 are respectively fixed on the motor power socket 321 and the switch valve 323, the motor power socket 321 is matched with the switch valve 323, the rear end of the switch valve 323 is provided with a pulley 327, and the rope 326 is matched with the pulley 327, a spring wire take-up device 328 is provided below the pulley 327, the switch valve 323 is connected with the spring wire take-up device 328 through a rope 326, and the workpiece transmission mechanism 35 is connected by a connecting bracket 351 , the workpiece conveying plate 352, the second chute 353, the fixed seat 354, the slider 355, the first connecting rod 356, the connecting rod transmission support 357, the second connecting rod 358, the transmission pulley 359, and the first transmission belt 3510. The connecting rod transmission support 357 is provided with a transmission pulley 359, and the left side of the transmission pulley 359 is provided with a first transmission belt 3510, and the transmission pulley 359 is matched with the first transmission belt 3510. The top of the support 357 is provided with a second chute 353, the right end of the second chute 353 is provided with a fixed seat 354, and the fixed seat 354 is fastened and fixed on the second chute 353, and the second chute 353 is fastened and fixed. The groove 353 is provided with a slide block 355, the slide block 355 and the second slide groove 353 adopt clearance fit, the surface of the slide block 355 is provided with a No. 1 connecting rod 356, and the No. 1 connecting rod 356 and the slide Block 355 is movably connected, and the left end of described No. 1 connecting rod 356 is provided with No. 2 connecting rod 358, and the upper and lower ends of described No. 2 connecting rod 358 are respectively connected with No. 1 connecting rod 356 and connecting rod transmission support 357. The No. 2 connecting rod 358 is connected with the transmission pulley 359, the center position of the top of the slider 355 is provided with a connecting bracket 351, the top of the connecting bracket 351 is provided with a workpiece conveying plate 352, and the workpiece conveying plate 352 Adopt interference fit with connection bracket 351, described belt conveying mechanism 36 is made of belt transmission shaft 361, front roller 362, second gear 363, second bevel gear 364, rotating shaft 365, biaxial intelligent motor 366, conveyor belt 367 , rear roller 368, the front and rear ends of the conveyor belt 367 are respectively provided with a front roller 362 and a rear roller 368. There is a second gear 363, and the second gear 363 is fastened and fixed on the fixed shaft at the right end of the front roller 362. A biaxial smart motor 366 is arranged below the front roller 362. The biaxial smart motor 366 has two front and rear sides. The ends are respectively provided with a rotating shaft 365 and a belt drive shaft 3 61. The rotating shaft 365 and the belt transmission shaft 361 are in clearance fit with the biaxial smart motor 366. The top of the rotating shaft 365 is provided with a second bevel gear 364, and the second bevel gear 364 is fastened together. Fixed on the rotating shaft 365, the two-axis smart motor 366 meshes with the second gear 363 through the second bevel gear 364 provided on the top of the rotating shaft 365, and the lower automatic painting mechanism 37 is driven by the second transmission belt 371 , rocker 372, movable slide rail 373, cylindrical movable slider 374, lower automatic paint sprayer 375, second paint storage tank 376, directional casters 377, and the top of the second paint storage tank 376 is equidistantly arranged side by side More than two automatic paint sprayers 375 up and down, the automatic paint sprayer 375 is matched with the second paint storage tank 376, the left and right ends of the second paint storage tank 376 are provided with movable slide rails 373, and the movable slide rails The rail 373 is closely attached to and fixed on the outer wall of the second paint storage tank 376. The movable slide rail 373 chute is provided with a rocking bar 372, and the described rocking bar 372 is connected with the movable column type movable slider 374 provided at the upper end. The slide rail 373 adopts clearance fit, and the right side of the second paint storage tank 376 is provided with a second transmission belt 371, and the second transmission belt 371 is connected with the rocker 372, and the bottom of the movable slide rail 373 is provided with an orientation Caster 377, described directional caster 377 is fixed on movable slide rail 373 bottom surfaces by screw, and described workpiece output mechanism 38 is made of movable bar 381, cam 382, the 3rd conveyor belt 383, track wheel 384, track wheel auxiliary bearing 385, The push rod 386, the third chute 387, the slide seat 388, the fixed column 389, and the workpiece output guide plate 3810 are composed of a fixed column 389 at the bottom center of the workpiece output guide plate 3810, and the fixed column 389 is buckled and fixed on the On the bottom groove of the workpiece output guide plate 3810, the bottom of the fixed column 389 is provided with a slide seat 388, the slide seat 388 and the fixed column 389 adopt an interference fit, and the bottom of the slide seat 388 is provided with a third chute 387, the third chute 387 and the sliding seat 388 adopt clearance fit, the right side of the sliding seat 388 is provided with a push rod 386, and the left end of the pushing rod 386 is buckled and fixed on the sliding seat 388, and the The right end of the push rod 386 is connected with the track wheel auxiliary support 385, and the track wheel auxiliary support 385 is provided with a track wheel 384, and the track wheel 384 and the track wheel auxiliary support 385 adopt a clearance fit. The right side of track wheel auxiliary support 385 is provided with cam 382, and described track wheel auxiliary support 385 cooperates with cam 382 by track wheel 384, and described cam 382 central position is provided with movable rod 381, and described movable rod 381 is fixed on the central axis of the cam 382, the third conveyor belt 383 is matched with the cam 382, the workpiece transmission mechanism 35 is connected with the belt drive shaft 361 through the first transmission belt 3510, and the lower automatic painting mechanism 37 passes through left end with The rocking bar 372 and the second transmission belt 371 provided at the right end are respectively connected with the movable rod 381 and the belt transmission shaft 361, and the workpiece output mechanism 38 is connected with the rear end of the belt conveying mechanism 36 through the third conveyor belt 383 provided on the cam 382. The provided rear roller 368 is connected.
当使用本发明的时候首先对无尘喷漆装置3进行正常供电,而后通过控制器6设置无尘喷漆装置3对工件8表面的所要喷漆的厚度和颜色,当工件8从舱体33进料口34推入时,进料口34内侧上下两端设有的弹簧收线器328会旋转从而使绳索326提升,此时第二弹簧322回位,开关阀323沿着第一滑槽324向左滑动与电机通电插座321接触,进而启动自动电机311和双轴智能电机366工作运行,双轴智能电机366通过旋转轴365上设有的第二锥形齿轮364与前辊362上设有的第二齿轮363相啮合,从而实现前辊362转动并且通过传送带367使后辊368旋转,工件传送机构35通过第一传动带3510与双轴智能电机366后端设有的皮带传动轴361连接,双轴智能电机366会驱动第一传动带3510使连杆传动支座357上设有的传动皮带轮359旋转,一号连杆356一端与传动皮带轮359连接,另一端与二号连杆358连接,二号连杆358右端与滑块355相连接,当传动皮带轮359旋转时能够依次传动一号连杆356和二号连杆358,使滑块355在第二滑槽353滑动,并通过工件输送板352将工件8传送至传送带367上,利用上自动喷漆机构31和下自动喷漆机构37对工件8上下两面进行全方位移动式喷涂,传动轴315通过第一锥形齿轮314与自动电机311转轴313上设有的第一齿轮312相啮合,并通过传动轴315驱动传动辊316旋转,连动杆3122顶端设有的万向轮3123会随着传动辊316旋转左右摆动,连动杆3122底端和活动支座318相连接,连动杆3122的摆动会使活动支座318内部执行器件工作,从而实现活动支座318在导轨3127滑动,导轨3127上方设有的、限位架3126利用可调节限位块3125可以调节连动杆3122活动的范围,从而限制活动支座318滑动的范围,连动杆3122和活动支座318之间设有一号弹簧3120,可以提高连动杆3122摆动时的力矩,活动支座318底部设有上自动喷漆器3130会随着活动支座318的移动进行移动,从而达到对工件8顶面进行全方位喷涂;下自动喷漆机构37通过左端设有的摇杆372和右端设有的第二传动带371分别与活动杆381和双轴智能电机366上设有的皮带传动轴361连接,皮带传动轴361会驱动第二传动带371带动摇杆372摇动旋转,使柱型活动滑块374在活动滑轨373滑槽内上下移动,通过改变摇杆372与活动滑轨373倾斜角度,使下自动喷漆机构37左右均匀移动,活动滑轨373底部设有定向脚轮377,可以减少活动滑轨373与舱体33内壁的摩擦力,下自动喷漆机构37会通过下自动喷漆器375对工件8底面进行均匀全方位喷涂,工件输出机构38上设有凸轮382,凸轮382通过第三传送带383与皮带输送机构36上设有的后辊368连接,后辊368会通过第三传送带383驱动凸轮382旋转,当凸轮382旋转至弧度较高的一端时轨道轮辅助支座385向左倾斜,轨道轮辅助支座385通过轨道轮384在凸轮382外沿轨道滚动,当轨道轮辅助支座385向左倾斜时,推杆386会向前顶,使滑座388在第三滑槽387向左滑动,并且通过工件输出导板3810将工件8从出料口39输出,凸轮382通过活动杆381与下自动喷漆机构37左端设有的摇杆372连接,凸轮382旋转时会驱动活动杆381旋转,活动杆381会带动摇杆372旋转,使柱型活动滑块374在活动滑轨373上下滑动,从而实现提高下自动喷漆机构37移动的速度和移动时的稳定性。When using the present invention, at first the dust-free painting device 3 is normally powered, then the thickness and the color of the dust-free painting device 3 to the surface of the workpiece 8 are set by the controller 6, when the workpiece 8 is from the cabin body 33 feed ports When 34 is pushed in, the spring wire take-up device 328 provided at the upper and lower ends of the inner side of the feed port 34 will rotate to lift the rope 326. At this time, the second spring 322 returns, and the switch valve 323 moves to the left along the first chute 324. Sliding contact with motor power socket 321, and then start automatic motor 311 and biaxial intelligent motor 366 work and run, biaxial intelligent motor 366 is provided with the second bevel gear 364 that is provided with on the rotating shaft 365 and the first roller 362 is provided with The two gears 363 are meshed, thereby realizing the rotation of the front roller 362 and the rotation of the rear roller 368 through the conveyor belt 367. The workpiece transmission mechanism 35 is connected with the belt drive shaft 361 provided at the rear end of the biaxial intelligent motor 366 through the first transmission belt 3510, and the biaxial The intelligent motor 366 can drive the first transmission belt 3510 to rotate the transmission pulley 359 provided on the connecting rod transmission support 357. One end of the first connecting rod 356 is connected with the transmission pulley 359, and the other end is connected with the second connecting rod 358. The right end of the rod 358 is connected with the slide block 355. When the transmission pulley 359 rotates, the No. 1 connecting rod 356 and the No. 2 connecting rod 358 can be transmitted in turn, so that the slide block 355 slides in the second chute 353, and the workpiece conveying plate 352 will The workpiece 8 is sent to the conveyor belt 367, and the upper and lower automatic painting mechanisms 31 and 37 are used to carry out omni-directional mobile spraying on the upper and lower sides of the workpiece 8. The drive shaft 315 is set on the rotating shaft 313 of the automatic motor 311 through the first bevel gear 314. Some first gears 312 are meshed, and drive the transmission roller 316 to rotate through the transmission shaft 315. The universal wheel 3123 provided on the top of the linkage rod 3122 will swing left and right with the rotation of the transmission roller 316. The bottom end of the linkage rod 3122 and the movable The supports 318 are connected, and the swing of the linkage rod 3122 will cause the internal actuators of the movable support 318 to work, thereby realizing the sliding of the movable support 318 on the guide rail 3127. The block 3125 can adjust the movable range of the connecting rod 3122, thereby limiting the sliding range of the movable support 318. A No. 1 spring 3120 is arranged between the connecting rod 3122 and the movable support 318, which can improve the moment when the connecting rod 3122 swings. The bottom of movable support 318 is provided with upper automatic paint sprayer 3130 and can move along with the movement of movable support 318, so as to reach the workpiece 8 top surface is carried out all-round spraying; The second transmission belt 371 provided at the right end is connected with the belt transmission shaft 361 provided on the movable rod 381 and the biaxial intelligent motor 366 respectively, and the belt transmission shaft 361 will drive the second transmission belt 371 to drive the rocker 372 to shake and rotate, so that the column type moves Slide block 374 moves up and down in movable slide rail 373 chute, by changing rocking bar 37 2. The angle of inclination with the movable slide rail 373 makes the lower automatic paint spraying mechanism 37 move evenly. The bottom of the movable slide rail 373 is provided with directional casters 377, which can reduce the friction between the movable slide rail 373 and the inner wall of the cabin body 33. The lower automatic paint spray mechanism 37 The bottom surface of the workpiece 8 can be evenly sprayed in all directions by the lower automatic paint sprayer 375. The workpiece output mechanism 38 is provided with a cam 382, and the cam 382 is connected with the rear roller 368 provided on the belt conveying mechanism 36 by the third conveyor belt 383. The rear roller 368 will drive the cam 382 to rotate through the third conveyor belt 383. When the cam 382 rotates to the higher end of the arc, the track wheel auxiliary support 385 will tilt to the left, and the track wheel auxiliary support 385 will roll along the track outside the cam 382 through the track wheel 384 , when the track wheel auxiliary support 385 tilts to the left, the push rod 386 will push forward, so that the sliding seat 388 slides to the left in the third chute 387, and the workpiece 8 is output from the discharge port 39 through the workpiece output guide plate 3810 , the cam 382 is connected with the rocking bar 372 provided at the left end of the lower automatic painting mechanism 37 through the movable rod 381. When the cam 382 rotates, the movable rod 381 will be driven to rotate, and the movable rod 381 will drive the rocking rod 372 to rotate, so that the column type movable slider 374 Sliding up and down on the movable slide rail 373, thereby realizing improving the speed of the lower automatic painting mechanism 37 moving and the stability when moving.
本发明所述的弹簧收线器328被工件8驱动旋转时,内置弹簧会被拉伸,绳索326通过滚筒被放出,从而实现电机通电插座321和开关阀323相接触,当工件8离开弹簧收线器328时,内置弹簧被校较调整至回位速度变慢,当工件8被工件输出机构38从出料口39输出时,弹簧收线器328内置弹簧刚好回位完成,此时绳索326被滚筒收回,电机通电插座321和开关阀323分离,自动电机311和双轴智能电机366停止工作。When the spring wire take-up device 328 of the present invention is driven to rotate by the workpiece 8, the built-in spring will be stretched, and the rope 326 will be released through the roller, thereby realizing the contact between the motor electrified socket 321 and the switch valve 323. When the wire drawer 328 is used, the built-in spring is adjusted to slow down the return speed. When the workpiece 8 is output from the discharge port 39 by the workpiece output mechanism 38, the built-in spring of the spring wire take-up device 328 just returns to the original position. At this time, the rope 326 Retracted by the cylinder, the motor power socket 321 is separated from the switching valve 323, and the automatic motor 311 and the biaxial intelligent motor 366 stop working.
本发明其结构和原理都为本技术人员均可通过技术手册得知或通过常规实验方法获知,本发明解决的问题是现有技术全自动智能全方位喷漆设备操作比较费时,对工件表面的喷涂速度慢,自动智能运行程度低,本发明通过上述部件的互相组合,本发明将工件8从进料口34推入时接触到上下两端设有的弹簧收线器328使绳索326提升,触发电机接触式控制开关32从而启动自动电机311和双轴智能电机366工作运行,工件传送机构35利用工件输送板352将工件8输送至皮带输送机构36上,此时上自动喷漆机构31和下自动喷漆机构37会对工件8进行来回全方位移动式喷涂,喷涂完成后通过工件输出机构38将工件8输送至出料口39,从而提高工件8的加工速度和降低操作难度;The structure and principle of the present invention are known to those skilled in the art through technical manuals or through conventional experimental methods. The problem solved by the present invention is that the operation of the prior art fully automatic intelligent all-round painting equipment is time-consuming, and the spraying of the surface of the workpiece is relatively time-consuming. The speed is slow, and the degree of automatic and intelligent operation is low. Through the mutual combination of the above-mentioned components, the present invention touches the spring wire take-up device 328 provided at the upper and lower ends when the workpiece 8 is pushed in from the feed port 34 to lift the rope 326 and trigger The motor contact control switch 32 starts the automatic motor 311 and the biaxial intelligent motor 366 to work, and the workpiece conveying mechanism 35 utilizes the workpiece conveying plate 352 to convey the workpiece 8 to the belt conveying mechanism 36. At this time, the upper automatic painting mechanism 31 and the lower automatic The painting mechanism 37 will carry out the omni-directional mobile spraying on the workpiece 8, and after the spraying is completed, the workpiece 8 will be transported to the discharge port 39 through the workpiece output mechanism 38, thereby increasing the processing speed of the workpiece 8 and reducing the difficulty of operation;
以上显示和描述了本发明的基本原理和主要特征和本发明的优点,对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and without departing from the spirit or fundamentals of the present invention. The present invention can be implemented in other specific forms without any specific features. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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