CN104162493B - A kind of case and bag spraying UV produces complexes - Google Patents

A kind of case and bag spraying UV produces complexes Download PDF

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Publication number
CN104162493B
CN104162493B CN201410420598.XA CN201410420598A CN104162493B CN 104162493 B CN104162493 B CN 104162493B CN 201410420598 A CN201410420598 A CN 201410420598A CN 104162493 B CN104162493 B CN 104162493B
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CN
China
Prior art keywords
spraying
cabinet
rolling bed
levelling district
conveyer belt
Prior art date
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Active
Application number
CN201410420598.XA
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Chinese (zh)
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CN104162493A (en
Inventor
田龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGYOU JINGHE NANO TECHNOLOGY CO., LTD.
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Shangyou Jinghe Nano Technology Co Ltd
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Publication date
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Priority to CN201410420598.XA priority Critical patent/CN104162493B/en
Publication of CN104162493A publication Critical patent/CN104162493A/en
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Publication of CN104162493B publication Critical patent/CN104162493B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/60Ventilation arrangements specially adapted therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/08Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
    • B05B12/12Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
    • B05B12/122Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus responsive to presence or shape of target
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0447Installation or apparatus for applying liquid or other fluent material to conveyed separate articles
    • B05B13/0457Installation or apparatus for applying liquid or other fluent material to conveyed separate articles specially designed for applying liquid or other fluent material to 3D-surfaces of the articles, e.g. by using several moving spray heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00Arrangements for collecting, re-using or eliminating excess spraying material
    • B05B14/40Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
    • B05B14/42Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths using electrostatic means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/20Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/90Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth
    • B05B16/95Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth the objects or other work to be sprayed lying on, or being held above the conveying means, i.e. not hanging from the conveying means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • B05D3/0254After-treatment
    • B05D3/0263After-treatment with IR heaters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/06Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
    • B05D3/061Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
    • B05D3/065After-treatment
    • B05D3/067Curing or cross-linking the coating

Abstract

The present invention proposes a kind of case and bag spraying UV and produces complexes, including rolling bed, electrostatic dust collection equipment, automatic spray apparatus, natural levelling district, conveyer belt, infrared levelling district, baking zone, cooling zone and loading dock, electrostatic precipitator, automatic spray apparatus and natural levelling district it is sequentially installed with from front to back above described rolling bed, described conveyer belt is sequentially arranged above with infrared levelling district, baking zone, cooling zone and loading dock, described infrared levelling district, baking zone and cooling zone are structure as a whole, and described rolling bed and conveyer belt join end to end.The production process of the present invention whole spraying UV solidification is automatically performed by equipment, without hand spray, greatly reduces labor intensity, and reduces the possibility of work flow appearance mistake.Using automatic spray apparatus, spray gun can realize comprehensive, the spraying operation of multi-angle, with the paint making shower nozzle be sprayed, product all angles can complete spraying, and coat side is uniform.

Description

A kind of case and bag spraying UV produces complexes
Technical field
The present invention relates to spraying equipment technical field, produce complexes particularly to a kind of case and bag spraying UV.
Background technology
Spraying operation is the important step in commercial production, and it directly determines the presentation quality of industrial products;Precoating workpiece is mainly positioned in paint spray booth by spraying operation, utilizes the spray gun in paint spray booth to be atomized by it by liquid, makes the paint film after atomization be attached to surface of the work and forms paint film.
The products such as usual case and bag are required on product spray and lay a coat of paint or other coating, for protecting product and increasing the aesthetic of product.Paint or spraying method many employings mechanically spraying of coating at present, to reduce the labor intensity of operator, improves production efficiency, can ensure that the spraying effect of product simultaneously.But due to different shape of products, moulding, and the angle of spraying, orientation are the most each variant, the scope that the most same spraying robot is suitable for is very limited, it is difficult to reach perfect spraying effect
In order to save labour turnover, also there are some automatic spraying operating patterns present stage, it mainly uses flowing water cycle operation pattern, although can reduce cost of labor to a certain extent, but its structure is complex, and owing to automaticity is relatively low, also needing to manually carry out supplementing spraying, this not only improves the activity duration, and owing to spraying the difference in orientation, easily cause the waste of paint, coating, cause production efficiency can not meet the requirement of large-scale production.
Summary of the invention
The present invention seeks to for the above-mentioned technical problem existing for prior art, it is provided that a kind of simple in construction, automaticity are high, the case and bag spraying UV of the spraying of comprehensive, multi-angle produces complexes.
For achieving the above object, the present invention proposes a kind of case and bag spraying UV and produces complexes, including rolling bed, electrostatic dust collection equipment, automatic spray apparatus, natural levelling district, conveyer belt, infrared levelling district, baking zone, cooling zone and loading dock, electrostatic precipitator, automatic spray apparatus and natural levelling district it is sequentially installed with from front to back above described rolling bed, described conveyer belt is sequentially arranged above with infrared levelling district, baking zone, cooling zone and loading dock, described infrared levelling district, baking zone and cooling zone are structure as a whole, and described rolling bed and conveyer belt join end to end;
Described electrostatic precipitator include being arranged on the dedusting frame above rolling bed, several be arranged on the electrostatic precipitator in dedusting frame, each electrostatic precipitator connects a shower nozzle;
Described automatic spray apparatus includes the spraying frame being arranged on above rolling bed, spraying frame both sides are provided with slide rail, slide rail is provided with the support front and back moved back and forth, described support both sides are provided with the sliding sleeve of correspondence, spray described in described level and on two wood side-guides of frame, be respectively arranged with the drive mechanism that driving arm back and forth runs along slide rail, and the drive mechanism of both sides realizes synchronous operation by connecting rod, described support is provided with guide rail and elevating lever, elevating lever is rack-mount by the support sliding sleeve self coordinated with guide rail, and it is provided with on support and drives the reciprocal drive mechanism run about elevating lever and support sliding sleeve, the lower end of described elevating lever is provided with rotation bar, on described rotation bar, spray gun is installed, the degree controlling spray gun by rotating bar rotates, described elevating lever by tooth bar control on move up and down;
Described infrared levelling district, baking zone and cooling zone are structure as a whole, it includes cabinet, described conveyer belt is arranged in cabinet, cabinet front portion is infrared levelling district, and the upper horizontal in the cabinet in infrared levelling district is provided with several infrared lamps, is baking zone in the middle part of cabinet, several quartz burners it are provided with in the cabinet of baking zone, the rear portion of cabinet is cooling zone, and described enclosure top is provided with an air inlet, is provided with an air outlet bottom cabinet.
As preferably, below described spraying frame rolling bed side and below electrostatic dust collection equipment the side of rolling bed be respectively equipped with induction apparatus.
As preferably, described automatic spray apparatus is arranged in a dustproof room, and dustproof room rear and front end is respectively equipped with inlet and outlet, and dustproof room top is provided with air inlet.
As preferably, it also includes air cleaning supply air system, described air cleaning supply air system includes air purifier and pressure fan, and air purifier connects pressure fan by pipeline, and pressure fan connects air inlet and the air inlet at dustproof room top of enclosure top by pipeline.
The whole spraying of the present invention, the production process of UV solidification is automatically performed by equipment, without hand spray, greatly reduces labor intensity, and reduces the possibility of work flow appearance mistake.The shower nozzle of the electrostatic dust collection equipment of the present invention can up and down before and after mechanical type regulation, product can be coordinated to vary in size and change, comprehensive multiple shower nozzles can be with dedusting without dead angle.The present invention uses automatic spray apparatus, and spray gun can realize comprehensive, the spraying operation of multi-angle, with the paint making shower nozzle be sprayed, product all angles can complete spraying, and coat side is uniform.Also using rolling bed and conveyer belt as connecting gear, the product sprayed can realize continuously, is suitable for batch production production efficiency continuously high.The present invention uses computer control, whole spraying operation can pre-enter instruction by operator, then be completed voluntarily by spraying equipment.
Accompanying drawing explanation
Fig. 1 is the structural representation that a kind of case and bag of the present invention spraying UV produces complexes.
Fig. 2 is the structural representation of electrostatic dust collection equipment of the present invention.
Fig. 3 is the structural representation of automatic spray apparatus of the present invention.
Fig. 4 is the structural representation of the support of automatic spray apparatus of the present invention.
Fig. 5 is support of the present invention and the structural representation of support sliding sleeve.
Fig. 6 is infrared levelling district of the present invention, baking zone and the structural representation of cooling zone.
Detailed description of the invention
Inventive feature and advantage will combine accompanying drawing by embodiment and be described in detail.
As shown in Figure 1, a kind of case and bag spraying UV produces complexes, including rolling bed 1, electrostatic dust collection equipment 2, automatic spray apparatus 3, natural levelling district 4, conveyer belt 5, infrared levelling district 6, baking zone 7, cooling zone 8 and loading dock 9, it is characterized in that: above described rolling bed 1, be sequentially installed with electrostatic precipitator 2 from front to back, automatic spray apparatus 3 and natural levelling district 4, described conveyer belt 5 is sequentially arranged above with infrared levelling 6 district, baking zone 7, cooling zone 8 and loading dock 9, described infrared levelling district 6, baking zone 7 and cooling zone 8 are structure as a whole, described rolling bed 1 and conveyer belt 5 join end to end;The anterior Song Jian district of rolling bed, the rear portion of rolling bed is nature levelling district, and the rear end of described conveyer belt is loading dock.
As shown in Figure 2, described electrostatic precipitator 2 includes being arranged on the dedusting frame 21 above rolling bed, several electrostatic precipitator 22 being arranged in dedusting frame 21, connect in each electrostatic precipitator 22 and have a shower nozzle 23, the side of the rolling bed below electrostatic precipitator is provided with induction apparatus, when object by time electrostatic precipitator start.
nullAs seen in figures 3-5,Described automatic spray apparatus 3 includes the spraying frame 31 being arranged on above rolling bed 1,Spraying frame 31 both sides are provided with slide rail 32,Slide rail 32 is provided with the support 33 front and back moved back and forth,Described support 33 both sides are provided with the sliding sleeve 34 of correspondence,Spray described in described level and be respectively arranged with, on two wood side-guides 32 of frame 31, the drive mechanism 311 that driving arm 33 back and forth runs along slide rail 32,And the drive mechanism of both sides realizes synchronous operation by connecting rod 312,Described support 33 is provided with guide rail 35 and elevating lever 36,Elevating lever 36 is arranged on support 33 by the support sliding sleeve 331 self coordinated with guide rail 35,And the drive mechanism 332 driving elevating lever 36 and support sliding sleeve about 331 back and forth to run is installed on support 33,The lower end of described elevating lever 36 is provided with rotation bar 37,On described rotation bar 37, spray gun 38 is installed,360 degree of rotations of spray gun 38 are controlled by rotating bar 37,Spray gun 38 can also be by swinging up and down the angle of the injection of spray gun,Described elevating lever 36 is by moving up and down in tooth bar 361 control,Spray gun 38 is provided with oil circuit interface and air interface,Described oil circuit interface and air interface are connected to fluid reservoir and air compressor by pipeline respectively.The side of the rolling bed below spraying frame 31 is provided with induction apparatus, and after object passes induction apparatus, automatic spray apparatus starts.
As shown in Figure 6, shown described infrared levelling district 6, baking zone 7 and cooling zone 8 are structure as a whole, it includes cabinet 10, described conveyer belt 5 is arranged in cabinet 10, cabinet 10 front portion is infrared levelling district 6, upper horizontal in the cabinet 10 in infrared levelling district 6 is provided with several infrared lamps 61, it it is baking zone 7 in the middle part of cabinet 10, several quartz burners 71 it are provided with in the cabinet 10 of baking zone 7, the rear portion of cabinet 10 is cooling zone 8, described cabinet 10 top is provided with an air inlet 101, is provided with an air outlet 102 bottom cabinet 10.
Described automatic spray apparatus 2 is arranged in a dustproof room, and dustproof room rear and front end is respectively equipped with inlet and outlet, and dustproof room top is provided with air inlet.
The conveyer belt 5 of the present invention uses rustless steel guipure, and the cabinet inwall in described infrared levelling district 6 uses the insulation of heatproof aluminium silicate, and infrared lamp uses far infrared stainless steel oxidation magnesium to add heat pipe, and temperature keeps 50-60 DEG C;Described baking zone uses UV light-solidified lamp to regulate, baking zone inwall uses mirror face stainless steel, below top, both sides and the conveyer belt that described quartz burner is separately mounted in cabinet, upper and lower and both sides quartz burners are a vertical tetragon, can solidify with multiaspect simultaneously;
The operation principle of the present invention: case and bag are placed in the rolling bed in Song Jian district, travelled forward by rolling bed, when case and bag pass through the induction apparatus below electrostatic dust collection equipment, electrostatic dust collection equipment starts, shower nozzle sprays the substantial amounts of air-flow with positive and negative charge ion, eliminating on case and bag electrostatic and blow away obstinate laying dust, the case and bag after dedusting enter dustproof room by rolling bed;When case and bag pass through the induction apparatus below automatic spray apparatus, automatic spray apparatus starts, and rolling bed stops, by adjusting the position of the spray gun in automatic spray apparatus, are sprayed paint, after completing to spray paint in 5 faces of case and bag, rolling bed starts, and case and bag enter nature levelling district and carry out preliminary levelling;Case and bag after levelling are sent on conveyer belt enter infrared levelling district by rolling bed, heat pipe levelling further to case and bag is added by far infrared stainless steel oxidation magnesium, after levelling, case and bag enter baking zone, use UV light-solidified lamp that case and bag are dried, case and bag after drying enter cooling zone, last case and bag enter loading dock, complete to spray paint.Levelling, dry, when cooling down, the air after air cleaning supply air system will purify endlessly is transported in cabinet, it is ensured that the air in cabinet steadily circulates.
Specific embodiment described herein is only explanation for example to present configuration.Described specific embodiment can be made various amendment or supplements or use similar mode to substitute by those skilled in the art, but without departing from the spirit of the present invention or surmount scope defined in appended claims.

Claims (4)

1. a case and bag spraying UV produces complexes, including rolling bed, electrostatic precipitator, automatic spray apparatus, natural levelling district, conveyer belt, infrared levelling district, baking zone, cooling zone and loading dock, it is characterized in that: above described rolling bed, be sequentially installed with electrostatic precipitator, automatic spray apparatus and natural levelling district from front to back, described conveyer belt is sequentially arranged above with infrared levelling district, baking zone, cooling zone and loading dock, described infrared levelling district, baking zone and cooling zone are structure as a whole, and described rolling bed and conveyer belt join end to end;
Described electrostatic precipitator include being arranged on the dedusting frame above rolling bed, several be arranged on the electrostatic precipitator in dedusting frame, each electrostatic precipitator connects a shower nozzle;
Described automatic spray apparatus includes the spraying frame being arranged on above rolling bed, spraying frame both sides are provided with slide rail, slide rail is provided with the support front and back moved back and forth, described support both sides are provided with the sliding sleeve of correspondence, it is respectively arranged with, on two wood side-guides of described spraying frame, the drive mechanism that driving arm back and forth runs along slide rail, and the drive mechanism of both sides realizes synchronous operation by connecting rod, described support is provided with guide rail and elevating lever, elevating lever is rack-mount by the support sliding sleeve self coordinated with guide rail, and it is provided with on support and drives the reciprocal drive mechanism run about elevating lever and support sliding sleeve, the lower end of described elevating lever is provided with rotation bar, on described rotation bar, spray gun is installed, 360 degree of rotations of spray gun are controlled by rotating bar, described elevating lever controls to move up and down by tooth bar;
Described infrared levelling district, baking zone and cooling zone are structure as a whole, it includes cabinet, described conveyer belt is arranged in cabinet, cabinet front portion is infrared levelling district, and the upper horizontal in the cabinet in infrared levelling district is provided with several infrared lamps, is baking zone in the middle part of cabinet, several quartz burners it are provided with in the cabinet of baking zone, the rear portion of cabinet is cooling zone, and described enclosure top is provided with an air inlet, is provided with an air outlet bottom cabinet.
2. as described in claim 1 a kind of case and bag spraying UV produce complexes, it is characterised in that: below described spraying frame rolling bed side and below electrostatic precipitator the side of rolling bed be respectively equipped with induction apparatus.
3. a kind of case and bag spraying UV as described in claim 1 produces complexes, it is characterised in that: described automatic spray apparatus is arranged in a dustproof room, and dustproof room rear and front end is respectively equipped with inlet and outlet, and dustproof room top is provided with air inlet.
4. a kind of case and bag spraying UV as claimed in claim 3 produces complexes, it is characterized in that: it also includes air cleaning supply air system, described air cleaning supply air system includes air purifier and pressure fan, air purifier connects pressure fan by pipeline, and pressure fan connects air inlet and the air inlet at dustproof room top of enclosure top by pipeline.
CN201410420598.XA 2014-08-25 2014-08-25 A kind of case and bag spraying UV produces complexes Active CN104162493B (en)

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Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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CN104162493B true CN104162493B (en) 2016-08-17

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CN104492642B (en) * 2014-12-26 2017-05-17 广东红棉乐器股份有限公司 Guitar spraying processing line
CN104722439B (en) * 2015-03-30 2017-01-04 台州市黄岩双盛塑模有限公司 The full-automatic glue sprayer of double end
CN105289883A (en) * 2015-09-11 2016-02-03 苏州凡特真空溅镀科技有限公司 Automatic UV spraying and conveying mechanism
CN105234025A (en) * 2015-09-28 2016-01-13 芜湖汉峰科技有限公司 Pipelined type spraying device for liquid accumulators
CN105170379A (en) * 2015-10-13 2015-12-23 上海易帕机电有限公司 Internal spraying machine
CN105289909A (en) * 2015-11-30 2016-02-03 重庆市贵荣塑胶制品有限公司 UV paint spraying assembly line for laptop keyboard
CN105499088A (en) * 2015-11-30 2016-04-20 重庆市贵荣塑胶制品有限公司 Reciprocating type UV paint spraying method
CN105562258A (en) * 2015-12-14 2016-05-11 无锡市永亿精密铸造有限公司 Paint spraying device with dust removal and drying functions
CN105880096A (en) * 2016-06-29 2016-08-24 湖南元拓实业集团有限公司 Online UV (Ultraviolet) coating system of hotly-galvanized steel pipe and galvanized strip pipe
CN107670927A (en) * 2016-08-01 2018-02-09 苏州考斯丹五金制品有限公司 MDF plate surface electrostatic powder spraying curing process
CN107309127B (en) * 2017-07-14 2019-10-29 林立荣 A kind of continuous spray-painting plant of computer main frame panel
CN107442344A (en) * 2017-08-31 2017-12-08 无锡厚发自动化设备有限公司 A kind of method for paint spraying of automation paint-spraying production line for person model
CN109807011A (en) * 2019-03-20 2019-05-28 冯斌 A kind of saw blade surface auto spray painting device
CN110237975A (en) * 2019-06-03 2019-09-17 伊斯特密封科技(江苏)有限公司 A kind of intelligent and high-efficiency no sag sealing element spray equipment and spraying process
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