CN106733382A - A kind of electromechanical integration paint spray booth - Google Patents
A kind of electromechanical integration paint spray booth Download PDFInfo
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- CN106733382A CN106733382A CN201710133824.XA CN201710133824A CN106733382A CN 106733382 A CN106733382 A CN 106733382A CN 201710133824 A CN201710133824 A CN 201710133824A CN 106733382 A CN106733382 A CN 106733382A
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- air supply
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- branch pipe
- pipe
- conveyor belt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/90—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth
- B05B16/95—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth the objects or other work to be sprayed lying on, or being held above the conveying means, i.e. not hanging from the conveying means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/60—Ventilation arrangements specially adapted therefor
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- Application Of Or Painting With Fluid Materials (AREA)
Abstract
本发明公开了一种机电一体化喷漆室,包括室体、喷涂装置和送风装置,所述室体上方架设有输送带,输送带包括支架以及安装于支架上的若干辊筒,支架固定连接在室体下部;所述喷涂装置位于室体内部,喷涂装置包括工作台和机械架,工作台上依次设置有加压泵、涂料桶和机械架;加压泵和涂料桶通过加压管相连接,涂料桶的顶部设置有出料管,出料管连接有第一支管和第二支管;本发明可以对工件进行均匀的喷涂,配合传送带可以不间断的对工件进行喷漆,在给工件进行喷漆时,挡板可以将室体顶部排出的风全部反射到输送带上,可以使输送带上的工件快速干燥。The invention discloses an electromechanical integrated painting booth, which comprises a room body, a spraying device and an air supply device. A conveyor belt is erected above the room body. The conveyor belt includes a bracket and several rollers installed on the bracket. The bracket is fixedly connected In the lower part of the chamber body; the spraying device is located inside the chamber body, and the spraying device includes a workbench and a mechanical frame, and a pressurized pump, a paint bucket and a mechanical frame are arranged on the workbench in sequence; the pressurized pump and the paint bucket are connected through a pressurized pipe connection, the top of the paint bucket is provided with a discharge pipe, and the discharge pipe is connected with a first branch pipe and a second branch pipe; the invention can uniformly spray the workpiece, and cooperate with the conveyor belt to spray paint on the workpiece without interruption. When painting, the baffle can reflect all the wind discharged from the top of the chamber to the conveyor belt, so that the workpieces on the conveyor belt can be dried quickly.
Description
技术领域technical field
本发明涉及一种喷漆室,具体是一种机电一体化喷漆室。The invention relates to a paint spray booth, in particular to a mechanical and electrical integrated paint spray booth.
背景技术Background technique
我国是从20世纪80年代初才开始在这方面研究和应用。国务院成立了机电一体化领导小组并将该技术列为“863计划”中。在制定“九五”规划和2010年发展纲要时充分考虑了国际上关于机电一体化技术的发展动向和由此可能带来的影响。许多大专院校、研究机构及一些大中型企业对这一技术的发展及应用做了大量的工作,已经取得了一定成果,但与日本等先进国家相比仍有相当差距。Our country began to research and apply in this respect from the early 1980s. The State Council established a Mechatronics Leading Group and listed this technology in the "863 Plan". When formulating the "Ninth Five-Year Plan" and the 2010 Development Outline, full consideration was given to the international development trend of mechatronics technology and its possible impact. Many universities, research institutions and some large and medium-sized enterprises have done a lot of work on the development and application of this technology, and have achieved certain results, but there is still a considerable gap compared with Japan and other advanced countries.
现有的喷涂装置大多由人工操作,这样不能保证工件上的漆厚度均匀,而且这样做浪费人力,对操作工人的身体也有危害,因此,有必要对现有的喷涂装置进行改进,使漆面喷涂均匀,提高喷涂效率,保障操作工人的健康Most of the existing spraying devices are manually operated, so that the uniform thickness of the paint on the workpiece cannot be guaranteed, and it is a waste of manpower and harmful to the health of the operators. Therefore, it is necessary to improve the existing spraying devices so that the paint surface Spray evenly, improve spraying efficiency, and protect the health of operators
发明内容Contents of the invention
本发明的目的在于提供一种机电一体化喷漆室,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an electromechanical integrated painting booth to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种机电一体化喷漆室,包括室体、喷涂装置和送风装置,所述室体上方架设有输送带,输送带包括支架以及安装于支架上的若干辊筒,支架固定连接在室体下部;所述喷涂装置位于室体内部,喷涂装置包括工作台和机械架,工作台上依次设置有加压泵、涂料桶和机械架;加压泵和涂料桶通过加压管相连接,涂料桶的顶部设置有出料管,出料管连接有第一支管和第二支管,第一支管和第二支管上均连接有喷漆口,第一支管和第二支管均均为橡胶软管;所述机械架间隔设有若干个,机械架上设有滑轨,滑轨上滑动连接有升降台,升降台上设置有喷漆口;所述室体的顶部设有送风装置,送风装置包括第一送风口、第二送风口、三通控制阀、送风分管、送风总管和空气压缩机,室体内的顶部位于安装架的上方并排设有多个第一送风口,室体内的顶部位于第二支架的上方并排设有多个第二送风口。An electromechanical integrated painting booth, including a room body, a spraying device and an air supply device, a conveyor belt is erected above the room body, the conveyor belt includes a bracket and several rollers installed on the bracket, and the bracket is fixedly connected to the lower part of the room body ; The spraying device is located inside the chamber, and the spraying device includes a workbench and a mechanical frame, and the workbench is sequentially provided with a pressurized pump, a paint bucket and a mechanical frame; the pressurized pump and the paint bucket are connected by a pressurized tube, and the paint bucket There is a discharge pipe on the top of the top, the discharge pipe is connected with the first branch pipe and the second branch pipe, the first branch pipe and the second branch pipe are connected with the paint spray port, and the first branch pipe and the second branch pipe are both rubber hoses; The mechanical frame is provided with several at intervals, the mechanical frame is provided with slide rails, and a lifting platform is slidably connected to the sliding rail, and the lifting platform is provided with a paint spray port; the top of the chamber body is provided with an air supply device, and the air supply device includes The first air supply port, the second air supply port, the three-way control valve, the air supply branch pipe, the air supply main pipe and the air compressor. A plurality of second air supply ports are arranged side by side above the second bracket.
进一步的,所述室体底部安装有驱动电机,驱动电机通过链轮机构驱动连接输送带,链轮机构包括主动轮、从动轮以及张紧轮,张紧轮通过张紧滑块滑移连接于室体上,室体上设有用于驱动张紧滑块的直线电机。Further, a driving motor is installed at the bottom of the chamber, and the driving motor drives and connects the conveyor belt through a sprocket mechanism. The sprocket mechanism includes a driving wheel, a driven wheel and a tensioning wheel, and the tensioning wheel slides and is connected to the On the chamber body, a linear motor for driving the tensioning slider is arranged on the chamber body.
进一步的,所述室体内顶部的第一送风口和第二送风口上还设有过滤网。Further, filter screens are also provided on the first air supply port and the second air supply port at the top of the chamber.
进一步的,所述第一送风口之间和每个第二送风口之间均设有加热器,加热器为加热管或者红外烤灯。Further, heaters are provided between the first air supply ports and between each second air supply ports, and the heaters are heating tubes or infrared oven lamps.
进一步的,所述空气压缩机与送风总管的进口相连,送风总管的出口与三通控制阀的进口相连,三通控制阀的一个出口通过送风分管与所述多个第一送风口相连,三通控制阀的另一个出口通过送风分管与所述多个第二送风口相连。Further, the air compressor is connected to the inlet of the air supply main pipe, the outlet of the air supply main pipe is connected to the inlet of the three-way control valve, and one outlet of the three-way control valve is connected to the plurality of first air supply ports through the air supply branch pipe. The other outlet of the three-way control valve is connected with the plurality of second air supply ports through the air supply branch pipe.
与现有技术相比,本发明的链轮传动结构简单,技术成熟,维护方便,通过张紧轮的设置,能够在输送带升降的过程中,保证输送带上的辊筒不失去动力,而通过驱动直线电机驱动张紧滑块运动,则方便实现张紧轮的调节;加压泵对涂料桶加压,漆料经过出料管和喷漆口喷出,最后,升降台带动喷漆口在滑轨上上下运动,这样就可以对工件进行均匀的喷涂,配合传送带可以不间断的对工件进行喷漆;第一送风口之间和每个第二送风口之间均设有加热器,加热器为加热管或者红外烤灯,可以使第一送风口和第二送风口排出的风更热、更干燥,有利于对工件进行烘干,通过三通控制阀可以调节进入第一送风口和第二送风口中的风速和大小,可以适合不同种类的工件进行烘干,在给工件进行喷漆时,挡板可以将室体顶部排出的风全部反射到输送带上,可以使输送带上的工件快速干燥。Compared with the prior art, the sprocket transmission structure of the present invention is simple, the technology is mature, and the maintenance is convenient. Through the setting of the tension wheel, it can ensure that the roller on the conveyor belt does not lose power during the process of lifting the conveyor belt. By driving the linear motor to drive the movement of the tensioning slider, it is convenient to realize the adjustment of the tensioning wheel; the pressure pump pressurizes the paint bucket, and the paint is sprayed out through the discharge pipe and the paint spray port. Finally, the lifting platform drives the paint spray port to slide It moves up and down on the rail, so that the workpiece can be evenly sprayed, and the workpiece can be sprayed continuously with the conveyor belt; there are heaters between the first air supply ports and between each second air supply ports, and the heaters are The heating tube or the infrared oven lamp can make the air discharged from the first air supply port and the second air supply port hotter and drier, which is conducive to drying the workpiece. The three-way control valve can be adjusted to enter the first air supply port and the second air supply port. The wind speed and size in the air supply port can be suitable for drying different types of workpieces. When painting the workpieces, the baffle can reflect all the wind discharged from the top of the chamber to the conveyor belt, which can make the workpieces on the conveyor belt quickly dry.
附图说明Description of drawings
图1为机电一体化喷漆室的结构示意图。Figure 1 is a schematic diagram of the structure of the electromechanical integration spray booth.
图2为机电一体化喷漆室中输送带的结构示意图。Fig. 2 is a structural schematic diagram of the conveyor belt in the mechatronic spray booth.
具体实施方式detailed description
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of this patent will be further described in detail below in conjunction with specific embodiments.
请参阅图1-2,一种机电一体化喷漆室,包括室体1、喷涂装置4和送风装置5,所述室体1上方架设有输送带2,输送带2包括支架21以及安装于支架21上的若干辊筒22,支架21固定连接在室体1下部;室体1底部安装有驱动电机36,驱动电机36通过链轮机构3驱动连接输送带2,链轮机构3包括主动轮31、从动轮32以及张紧轮33,张紧轮33通过张紧滑块34滑移连接于室体1上,室体1上设有用于驱动张紧滑块34的直线电机35;链轮传动结构简单,技术成熟,维护方便,通过张紧轮33的设置,能够在输送带2升降的过程中,保证输送带2上的辊筒22不失去动力,而通过驱动直线电机35驱动张紧滑块34运动,则方便实现张紧轮33的调节;所述喷涂装置4位于室体1内部,喷涂装置4包括工作台41和机械架49,工作台41上依次设置有加压泵42、涂料桶43和机械架49;加压泵42和涂料桶43通过加压管44相连接,涂料桶43的顶部设置有出料管45,出料管45连接有第一支管46和第二支管47,第一支管46和第二支管47上均连接有喷漆口48,第一支管46和第二支管47均均为橡胶软管;所述机械架49间隔设有若干个,机械架49上设有滑轨,滑轨上滑动连接有升降台491,升降台491上设置有喷漆口48;加压泵42对涂料桶2加压,漆料经过出料管45和喷漆口48喷出,最后,升降台491带动喷漆口48在滑轨上上下运动,这样就可以对工件进行均匀的喷涂,配合传送带2可以不间断的对工件进行喷漆;所述室体1的顶部设有送风装置5,送风装置5包括第一送风口51、第二送风口52、三通控制阀53、送风分管54、送风总管55和空气压缩机56,室体1内的顶部位于安装架4的上方并排设有多个第一送风口51,室体1内的顶部位于第二支架3的上方并排设有多个第二送风口52,室体1内顶部的第一送风口51和第二送风口52上还设有过滤网,通过过滤网可以过滤掉进入室体1内风中的尘土,使得进入室体1内的风更加干净,第一送风口51之间和每个第二送风口52之间均设有加热器6,加热器6为加热管或者红外烤灯,可以使第一送风口51和第二送风口52排出的风更热、更干燥,有利于对工件进行烘干,空气压缩机56与送风总管55的进口相连,送风总管55的出口与三通控制阀53的进口相连,三通控制阀53的一个出口通过送风分管54与所述多个第一送风口51相连,三通控制阀53的另一个出口通过送风分管54与所述多个第二送风口52相连,通过三通控制阀53可以调节进入第一送风口51和第二送风口52中的风速和大小,可以适合不同种类的工件进行烘干,在给工件进行喷漆时,挡板51可以将室体1顶部排出的风全部反射到输送带2上,可以使输送带2上的工件快速干燥。Please refer to Fig. 1-2, a kind of electromechanical integration painting booth, comprises room body 1, spraying device 4 and air supply device 5, and the conveyer belt 2 is erected on the top of described room body 1, and conveyer belt 2 comprises bracket 21 and is installed on Some rollers 22 on the bracket 21, the bracket 21 is fixedly connected to the lower part of the chamber body 1; the bottom of the chamber body 1 is equipped with a driving motor 36, and the driving motor 36 is connected to the conveyor belt 2 through a sprocket mechanism 3, and the sprocket mechanism 3 includes a driving wheel 31. The driven wheel 32 and the tensioning wheel 33, the tensioning wheel 33 is slidingly connected to the chamber body 1 through the tensioning slider 34, and the chamber body 1 is provided with a linear motor 35 for driving the tensioning slider 34; the sprocket The transmission structure is simple, the technology is mature, and the maintenance is convenient. Through the setting of the tensioning wheel 33, it can ensure that the roller 22 on the conveyor belt 2 does not lose power during the process of lifting the conveyor belt 2, and the tension is driven by driving the linear motor 35. Slide block 34 moves, then conveniently realizes the adjustment of tension wheel 33; Described spraying device 4 is positioned at chamber body 1 inside, and spraying device 4 comprises workbench 41 and mechanical frame 49, and workbench 41 is provided with booster pump 42, Paint barrel 43 and mechanical frame 49; Booster pump 42 and paint barrel 43 are connected by pressurization pipe 44, and the top of paint barrel 43 is provided with discharge pipe 45, and discharge pipe 45 is connected with first branch pipe 46 and second branch pipe 47, the first branch pipe 46 and the second branch pipe 47 are connected with the paint spray port 48, the first branch pipe 46 and the second branch pipe 47 are all rubber hoses; the mechanical frame 49 is provided with several intervals, and the mechanical frame 49 A slide rail is provided, and a lifting platform 491 is slidably connected on the sliding rail, and a paint spraying port 48 is arranged on the lifting platform 491; the pressure pump 42 pressurizes the paint bucket 2, and the paint is sprayed out through the discharge pipe 45 and the paint spraying port 48, Finally, the lifting table 491 drives the paint spray port 48 to move up and down on the slide rail, so that the workpiece can be evenly sprayed, and the workpiece can be sprayed with the conveyor belt 2 without interruption; the top of the chamber body 1 is provided with an air supply device 5. The air supply device 5 includes the first air supply port 51, the second air supply port 52, the three-way control valve 53, the air supply branch pipe 54, the air supply main pipe 55 and the air compressor 56. The top of the chamber body 1 is located on the installation frame 4 A plurality of first air supply ports 51 are arranged side by side above the top of the chamber body 1, and a plurality of second air supply ports 52 are arranged side by side above the second bracket 3 in the top of the chamber body 1. The second air supply port 52 is also provided with a filter screen, through which the dust entering the wind in the chamber body 1 can be filtered out, so that the wind entering the chamber body 1 is cleaner, between the first air supply port 51 and each second air supply port 51 A heater 6 is arranged between the air supply ports 52, and the heater 6 is a heating tube or an infrared oven lamp, which can make the wind discharged from the first air supply port 51 and the second air supply port 52 hotter and drier, which is beneficial to the workpiece. Drying, the air compressor 56 is connected to the inlet of the air supply main pipe 55, the outlet of the air supply main pipe 55 is connected to the inlet of the three-way control valve 53, and an outlet of the three-way control valve 53 is connected to the plurality of outlets through the air supply branch pipe 54. The first air supply port 51 is connected, and the other outlet of the three-way control valve 53 passes through the air supply branch pipe 5 4. It is connected to the plurality of second air supply ports 52, and the wind speed and size entering the first air supply port 51 and the second air supply port 52 can be adjusted through the three-way control valve 53, which can be suitable for drying different types of workpieces. When painting the workpiece, the baffle plate 51 can reflect all the wind discharged from the top of the chamber body 1 onto the conveyor belt 2, so that the workpiece on the conveyor belt 2 can be dried quickly.
上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本专利宗旨的前提下做出各种变化。The preferred implementation of this patent has been described in detail above, but this patent is not limited to the above-mentioned implementation, and within the knowledge of those of ordinary skill in the art, it can also be made without departing from the purpose of this patent. Variations.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111672683A (en) * | 2020-06-24 | 2020-09-18 | 嘉善蓝欣涂料有限公司 | Circulating paint spraying line |
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