CN104162493A - Device for spraying UV onto bags and suitcases to produce whole sets - Google Patents

Device for spraying UV onto bags and suitcases to produce whole sets Download PDF

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Publication number
CN104162493A
CN104162493A CN201410420598.XA CN201410420598A CN104162493A CN 104162493 A CN104162493 A CN 104162493A CN 201410420598 A CN201410420598 A CN 201410420598A CN 104162493 A CN104162493 A CN 104162493A
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CN
China
Prior art keywords
spraying
cabinet
area
infrared
bed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201410420598.XA
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Chinese (zh)
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CN104162493B (en
Inventor
田龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGYOU JINGHE NANO TECHNOLOGY CO., LTD.
Original Assignee
JIAXING JINGHE ENERGY SAVING TECHNOLOGY Co Ltd
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Priority to CN201410420598.XA priority Critical patent/CN104162493B/en
Publication of CN104162493A publication Critical patent/CN104162493A/en
Application granted granted Critical
Publication of CN104162493B publication Critical patent/CN104162493B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/60Ventilation arrangements specially adapted therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/08Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
    • B05B12/12Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
    • B05B12/122Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus responsive to presence or shape of target
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0447Installation or apparatus for applying liquid or other fluent material to conveyed separate articles
    • B05B13/0457Installation or apparatus for applying liquid or other fluent material to conveyed separate articles specially designed for applying liquid or other fluent material to 3D-surfaces of the articles, e.g. by using several moving spray heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00Arrangements for collecting, re-using or eliminating excess spraying material
    • B05B14/40Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
    • B05B14/42Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths using electrostatic means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/20Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/90Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth
    • B05B16/95Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth the objects or other work to be sprayed lying on, or being held above the conveying means, i.e. not hanging from the conveying means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • B05D3/0254After-treatment
    • B05D3/0263After-treatment with IR heaters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/06Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
    • B05D3/061Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
    • B05D3/065After-treatment
    • B05D3/067Curing or cross-linking the coating

Abstract

The invention provides a device for spraying UV onto bags and suitcases to produce whole sets. The device comprises a roller bed, a static dust removal device, an automatic spraying device, a natural leveling area, a conveying belt, an infrared leveling area, a drying area, a cooling area and an unloading area. The static dust removal device, the automatic spraying device and the natural leveling area are sequentially arranged above the roller bed from front to back. The infrared leveling area, the drying area, the cooling area and the unloading area are sequentially arranged above the conveying belt and are of an integral structure. The roller bed is connected with the conveying belt end to end. The whole production process of spraying and solidifying the UV is automatically completed through the device without manual spraying, and therefore labor intensity is greatly lowered, and the possibility that errors occur in the work process is lowered. By means of the automatic spraying device, all-direction and multi-angle spraying work can be achieved through a spray gun, and therefore paint sprayed through a spray nozzle can be sprayed on products at any angle, and the coating surface is uniform.

Description

A kind of case and bag spraying UV is produced into covering device
Technical field
The present invention relates to spraying equipment technical field, particularly a kind of case and bag spraying UV is produced into covering device.
Background technology
Spraying operation is the important step in industrial production, and it directly determines the presentation quality of industrial products; Spraying operation is mainly that precoating workpiece is positioned in paint spray booth, utilize spray gun in paint spray booth to by liquid state by its atomization, make paint film after atomization be attached to surface of the work and form paint film.
Conventionally the product such as case and bag all need to spray and lay a coat of paint or other coating on product, for protecting product and increasing the aesthetic of product.The spraying method of paint or coating adopts mechanically spraying more at present, to reduce operator's labour intensity, enhances productivity, and can guarantee the spraying effect of product simultaneously.But due to different shape of products, moulding, and the angle, orientation of spraying all each is variant, the applicable scope of same spraying robot is very limited at present, is difficult to reach perfect spraying effect
In order to save labour turnover, also there are some automatic spraying operating patterns present stage, it mainly adopts flowing water cycle operation pattern, although can reduce to a certain extent cost of labor, its structure is comparatively complicated, and because automaticity is relatively low, also need manually to supplement spraying, this not only improves the activity duration, and owing to spraying the difference in orientation, be easy to cause the waste of paint, coating, cause production efficiency can not meet the requirement of large-scale production.
Summary of the invention
The present invention seeks to for the existing above-mentioned technical problem of prior art, provide a kind of simple in structure, automaticity is high, the case and bag spraying UV of the spraying of comprehensive, multi-angle is produced into covering device.
For achieving the above object, the present invention proposes a kind of case and bag spraying UV and be produced into covering device, comprise and roll bed, electrostatic dust collection equipment, automatic spray apparatus, natural levelling district, conveyer belt, infrared levelling district, baking zone, cooling zone and loading dock, the described bed top of rolling is provided with electrostatic precipitator, automatic spray apparatus and natural levelling district from front to back successively, described conveyer belt top is provided with infrared levelling district, baking zone, cooling zone and loading dock successively, described infrared levelling district, baking zone and cooling zone are structure as a whole, described in roll bed and conveyer belt join end to end;
Described electrostatic precipitator comprise be arranged on roll bed top a dedusting frame, several are arranged on the electrostatic precipitator in dedusting frame, are connected with a shower nozzle in each electrostatic precipitator;
Described automatic spray apparatus comprises and is arranged on a spraying frame of rolling bed top, spraying frame both sides are provided with slide rail, the support moving back and forth before and after slide rail is provided with, described support both sides are provided with corresponding sliding sleeve, described in described level, spray and on two wood side-guides of frame, be respectively arranged with driving arm along the reciprocal driving mechanism of operation of slide rail, and the driving mechanism of both sides is realized synchronous operation by connecting rod, described support is provided with guide rail and elevating lever, elevating lever is rack-mount by the support sliding sleeve self coordinating with guide rail, and on support, be provided with and drive the back and forth driving mechanism of operation of elevating lever and support sliding sleeve left and right, the lower end of described elevating lever is provided with dwang, on described dwang, spray gun is installed, the degree of controlling spray gun by rotating dwang rotates, described elevating lever is controlled and is moved up and down by tooth bar,
Described infrared levelling district, baking zone and cooling zone are structure as a whole, it comprises cabinet, described conveyer belt is arranged in cabinet, cabinet front portion is infrared levelling district, and the upper horizontal in the cabinet in infrared levelling district is provided with several infrared lamps, and cabinet middle part is baking zone, in the cabinet of baking zone, be provided with several quartz burners, the rear portion of cabinet is cooling zone, and described cabinet top is provided with an air inlet, and cabinet bottom is provided with an air outlet.
As preferably, a side of bed is rolled in described spraying frame below and a side that bed is rolled in electrostatic dust collection equipment below is respectively equipped with inductor.
As preferably, described automatic spray apparatus is arranged in a dustproof room, and dustproof room rear and front end is respectively equipped with import and outlet, and dustproof room top is provided with air inlet.
As preferably, it also includes air cleaning supply air system, described air cleaning supply air system comprises air purifier and pressure fan, and air purifier connects pressure fan by pipeline, and pressure fan is by the air inlet of pipeline junctor box top and the air inlet at dustproof room top.
The whole spraying of the present invention, the curing production process of UV is completed automatically by equipment, need not hand spray, greatly reduce labour intensity, and reduce work flow and occur wrong possibility.The shower nozzle of electrostatic dust collection equipment of the present invention can be up and down before and after mechanical type regulate, can coordinate product vary in size and change, comprehensive a plurality of shower nozzles can dedusting without dead angle.The present invention adopts automatic spray apparatus, spray gun can be realized spraying operation comprehensive, multi-angle, and to make the paint that shower nozzle is sprayed complete spraying to product all angles, and coat side is even.Also adopt and roll bed and conveyer belt as connecting gear, the product spraying can be realized continuously, is applicable to the continuous production production efficiency of batch high.The present invention adopts computer to control, and whole spraying operation can pre-enter instruction by operator, then by spraying equipment, is completed voluntarily.
Accompanying drawing explanation
Fig. 1 is the structural representation that a kind of case and bag spraying UV of the present invention is produced into covering device.
Fig. 2 is the structural representation of electrostatic dust collection equipment of the present invention.
Fig. 3 is the structural representation of automatic spray apparatus of the present invention.
Fig. 4 is the structural representation of the support of automatic spray apparatus of the present invention.
Fig. 5 is the structural representation of support of the present invention and support sliding sleeve.
Fig. 6 is the structural representation of infrared levelling of the present invention district, baking zone and cooling zone.
The specific embodiment
Feature of the present invention and advantage will be elaborated by reference to the accompanying drawings by embodiment.
As shown in Figure 1, a kind of case and bag spraying UV is produced into covering device, comprise and roll bed 1, electrostatic dust collection equipment 2, automatic spray apparatus 3, nature levelling district 4, conveyer belt 5, infrared levelling district 6, baking zone 7, cooling zone 8 and loading dock 9, it is characterized in that: described in roll bed 1 top electrostatic precipitator 2 is installed from front to back successively, automatic spray apparatus 3 and natural levelling district 4, described conveyer belt 5 tops are provided with infrared levelling 6th district successively, baking zone 7, cooling zone 8 and loading dock 9, described infrared levelling district 6, baking zone 7 and cooling zone 8 are structure as a whole, described roll bed 1 and conveyer belt 5 join end to end, roll the anterior Song Jian district of bed, the rear portion of rolling bed is nature levelling district, and the rear end of described conveyer belt is loading dock.
As shown in Figure 2, described electrostatic precipitator 2 comprise be arranged on roll bed top a dedusting frame 21, several are arranged on the electrostatic precipitator 22 in dedusting frame 21, in each electrostatic precipitator 22, be connected with a shower nozzle 23, one side of rolling bed of electrostatic precipitator below is provided with inductor, when object by time electrostatic precipitator start.
As shown in Fig. 3~5, described automatic spray apparatus 3 comprise be arranged on roll bed 1 top spraying frame 31, spraying frame 31 both sides are provided with slide rail 32, the support 33 moving back and forth before and after slide rail 32 is provided with, described support 33 both sides are provided with corresponding sliding sleeve 34, described in described level, spray and on two wood side-guides 32 of frame 31, be respectively arranged with driving arm 33 along the reciprocal driving mechanism 311 of operation of slide rail 32, and the driving mechanism of both sides is realized synchronous operation by connecting rod 312, described support 33 is provided with guide rail 35 and elevating lever 36, the support sliding sleeve 331 that elevating lever 36 coordinates with guide rail 35 by self is arranged on support 33, and on support 33, be provided with and drive the back and forth driving mechanism 332 of operation of elevating lever 36 and support sliding sleeve 331 left and right, the lower end of described elevating lever 36 is provided with dwang 37, on described dwang 37, spray gun 38 is installed, 360 degree of controlling spray gun 38 by rotating dwang 37 rotate, spray gun 38 also can be by swinging up and down the angle of the injection of spray gun, described elevating lever 36 is controlled and is moved up and down by tooth bar 361, spray gun 38 is provided with oil circuit interface and air interface, described oil circuit interface and air interface are connected to fluid reservoir and air compressor by pipeline respectively.One side of rolling bed of spraying frame 31 belows is provided with inductor, and when object is through after inductor, automatic spray apparatus starts.
As shown in Figure 6, shown in described infrared levelling district 6, baking zone 7 and cooling zone 8 be structure as a whole, it comprises cabinet 10, described conveyer belt 5 is arranged in cabinet 10, cabinet 10 front portions are infrared levelling district 6, upper horizontal in the cabinet 10 in infrared levelling district 6 is provided with several infrared lamps 61, cabinet 10 middle parts are baking zone 7, in the cabinet 10 of baking zone 7, be provided with several quartz burners 71, the rear portion of cabinet 10 is cooling zone 8, described cabinet 10 tops are provided with an air inlet 101, and cabinet 10 bottoms are provided with an air outlet 102.
Described automatic spray apparatus 2 is arranged in a dustproof room, and dustproof room rear and front end is respectively equipped with import and outlet, and dustproof room top is provided with air inlet.
Conveyer belt 5 of the present invention adopts stainless steel guipure, and the cabinet inwall in described infrared levelling district 6 adopts the insulation of heatproof alumina silicate, and infrared lamp adopts far infrared stainless steel oxidation magnesium heating tube, and temperature keeps 50-60 ℃; Described baking zone adopts UV light-solidified lamp to regulate, baking zone inwall adopts mirror face stainless steel, described quartz burner is arranged on respectively top, both sides and the conveyer belt below in cabinet, and quartz burners upper and lower and both sides are a vertical quadrangle, can multiaspect solidify simultaneously;
Operation principle of the present invention: case and bag are placed on to rolling on bed of Song Jian district, by rolling bed, travel forward, when case and bag pass through the inductor of electrostatic dust collection equipment below, electrostatic dust collection equipment starts, the air-flow with positive and negative charge ion that shower nozzle ejection is a large amount of, eliminate on case and bag static and blow away obstinate laying dust, the case and bag after dedusting enter dustproof room by rolling bed; When case and bag pass through the inductor of automatic spray apparatus below, automatic spray apparatus starts, and rolls bed and stops, by adjusting the position of the spray gun in automatic spray apparatus, 5 of case and bag faces are sprayed paint, after completing and spraying paint, roll bed and start, case and bag enter nature levelling district and carry out preliminary levelling; Case and bag after levelling are sent to and on conveyer belt, enter infrared levelling district by rolling bed, by far infrared stainless steel oxidation magnesium heating tube to the further levelling of case and bag, after levelling, case and bag enter baking zone, adopt UV light-solidified lamp to dry case and bag, case and bag after oven dry enter cooling zone, last case and bag enter loading dock, complete and spray paint.Levelling, oven dry, when cooling, air cleaning supply air system is transported to the air after purifying in cabinet endlessly, guarantees the air trim circulation in cabinet.
Specific embodiment described herein is only to structure of the present invention explanation for example.Those skilled in the art can make various modifications or supplement or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.

Claims (4)

1. a case and bag spraying UV is produced into covering device, comprise and roll bed, electrostatic dust collection equipment, automatic spray apparatus, natural levelling district, conveyer belt, infrared levelling district, baking zone, cooling zone and loading dock, it is characterized in that: described in roll bed top electrostatic precipitator, automatic spray apparatus and natural levelling district be installed from front to back successively, described conveyer belt top is provided with infrared levelling district, baking zone, cooling zone and loading dock successively, described infrared levelling district, baking zone and cooling zone are structure as a whole, described in roll bed and conveyer belt join end to end;
Described electrostatic precipitator comprise be arranged on roll bed top a dedusting frame, several are arranged on the electrostatic precipitator in dedusting frame, are connected with a shower nozzle in each electrostatic precipitator;
Described automatic spray apparatus comprises and is arranged on a spraying frame of rolling bed top, spraying frame both sides are provided with slide rail, the support moving back and forth before and after slide rail is provided with, described support both sides are provided with corresponding sliding sleeve, described in described level, spray and on two wood side-guides of frame, be respectively arranged with driving arm along the reciprocal driving mechanism of operation of slide rail, and the driving mechanism of both sides is realized synchronous operation by connecting rod, described support is provided with guide rail and elevating lever, elevating lever is rack-mount by the support sliding sleeve self coordinating with guide rail, and on support, be provided with and drive the back and forth driving mechanism of operation of elevating lever and support sliding sleeve left and right, the lower end of described elevating lever is provided with dwang, on described dwang, spray gun is installed, the degree of controlling spray gun by rotating dwang rotates, described elevating lever is controlled and is moved up and down by tooth bar,
Described infrared levelling district, baking zone and cooling zone are structure as a whole, it comprises cabinet, described conveyer belt is arranged in cabinet, cabinet front portion is infrared levelling district, and the upper horizontal in the cabinet in infrared levelling district is provided with several infrared lamps, and cabinet middle part is baking zone, in the cabinet of baking zone, be provided with several quartz burners, the rear portion of cabinet is cooling zone, and described cabinet top is provided with an air inlet, and cabinet bottom is provided with an air outlet.
2. a kind of case and bag spraying UV as claimed in claim 1 is produced into covering device, it is characterized in that: a side of bed is rolled in described spraying frame below and a side that bed is rolled in electrostatic dust collection equipment below is respectively equipped with inductor.
3. a kind of case and bag spraying UV as claimed in claim 1 is produced into covering device, it is characterized in that: described automatic spray apparatus is arranged in a dustproof room, and dustproof room rear and front end is respectively equipped with import and outlet, and dustproof room top is provided with air inlet.
4. a kind of case and bag spraying UV as claimed in claim 1 is produced into covering device, it is characterized in that: it also includes air cleaning supply air system, described air cleaning supply air system comprises air purifier and pressure fan, air purifier connects pressure fan by pipeline, and pressure fan is by the air inlet of pipeline junctor box top and the air inlet at dustproof room top.
CN201410420598.XA 2014-08-25 2014-08-25 A kind of case and bag spraying UV produces complexes Active CN104162493B (en)

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CN104162493B CN104162493B (en) 2016-08-17

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CN104722439A (en) * 2015-03-30 2015-06-24 台州市黄岩双盛塑模有限公司 Double-head full-automatic glue sprayer
CN105170379A (en) * 2015-10-13 2015-12-23 上海易帕机电有限公司 Internal spraying machine
CN105234025A (en) * 2015-09-28 2016-01-13 芜湖汉峰科技有限公司 Pipelined type spraying device for liquid accumulators
CN105289909A (en) * 2015-11-30 2016-02-03 重庆市贵荣塑胶制品有限公司 UV paint spraying assembly line for laptop keyboard
CN105289883A (en) * 2015-09-11 2016-02-03 苏州凡特真空溅镀科技有限公司 Automatic UV spraying and conveying mechanism
CN105499088A (en) * 2015-11-30 2016-04-20 重庆市贵荣塑胶制品有限公司 Reciprocating type UV paint spraying method
CN105562258A (en) * 2015-12-14 2016-05-11 无锡市永亿精密铸造有限公司 Paint spraying device with dust removal and drying functions
CN105880096A (en) * 2016-06-29 2016-08-24 湖南元拓实业集团有限公司 Online UV (Ultraviolet) coating system of hotly-galvanized steel pipe and galvanized strip pipe
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CN107824376A (en) * 2017-12-20 2018-03-23 山东旭力达自动化设备有限公司 A kind of automatic UV spray-painting production lines of advanceable
CN108838048A (en) * 2018-08-28 2018-11-20 中国科学院福建物质结构研究所 Air cleaning ultra-violet curing heat cure channel box
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CN204208713U (en) * 2014-08-25 2015-03-18 嘉兴市京禾节能科技有限公司 Case and bag spraying UV is produced into covering device

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