JP2005131620A - Coating device for building board and washing device for coating gun - Google Patents

Coating device for building board and washing device for coating gun Download PDF

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JP2005131620A
JP2005131620A JP2003405183A JP2003405183A JP2005131620A JP 2005131620 A JP2005131620 A JP 2005131620A JP 2003405183 A JP2003405183 A JP 2003405183A JP 2003405183 A JP2003405183 A JP 2003405183A JP 2005131620 A JP2005131620 A JP 2005131620A
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coating
gun
cleaning
tip
paint
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JP2003405183A
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Tatsuo Nagase
辰雄 長瀬
Junichi Suzuki
潤一 鈴木
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EKUSUKA KK
KOTOBUKI SEISAKUSHO KK
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EKUSUKA KK
KOTOBUKI SEISAKUSHO KK
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Priority to JP2003405183A priority Critical patent/JP2005131620A/en
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  • Spray Control Apparatus (AREA)
  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a coating device capable of correctly and highly efficiently performing a uniform coating film width and a uniform film thickness to joints and to prevent a shutdown of coating work caused by a nozzle plugging of a coating gun. <P>SOLUTION: This is a washing device provided with a vertically moving frame 19 sliding along a guide rail 27 on both right and left sides as a longitudinal feeding mechanism 7 in a feeding device of a coating head 2, and the vertically moving frame 19 is reciprocated linearly by a both side drive type transmission mechanism with a common motor 29, and a pressure adjusting apparatus 11 of a coating material supplying system to the coating head 2 is arranged adjacently to the coating gun to wash the coating gun by a brush in the washing liquid. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、煉瓦模様またはタイル模様を有する建築板における目地の塗装装置および塗装ガンの洗浄装置に関するものであり、洗浄装置については塗装ガン先端を外部から洗浄する型式のものである。  The present invention relates to a joint coating device and a coating gun cleaning device for a building board having a brick pattern or a tile pattern. The cleaning device is a type that cleans the tip of the coating gun from the outside.

従来の目地の塗装を行う技術としては、特開平5−138116公報の記載のように、先端にスプレーガンまたはインクジェット装置を取り付けたNC装置が知られている。また洗浄装置としては、通常スプレーガンの先端を洗浄液に浸漬させた後、先端の洗浄液をエアジェットにより吹き飛ばすようにしている。
特開平5−138116公報
As a conventional technique for coating joints, as described in JP-A-5-138116, an NC apparatus in which a spray gun or an ink jet apparatus is attached to the tip is known. As a cleaning device, the tip of the spray gun is usually immersed in a cleaning solution, and then the cleaning solution at the tip is blown off by an air jet.
JP-A-5-138116

前記公報に記載された塗装方法は、目地の塗装を行うに当たり、単にスプレーガンまたはインクジェット装置をNC装置に付設するという内容であって、どのようなスプレーガンを使用し、どのような条件のもとに塗装をするか等の具体的な技術が開示されていない関係上、実施する場合に他の具体的な特殊な手段が必要である。  The painting method described in the above publication is simply to attach a spray gun or an ink jet device to the NC device when painting joints, and what kind of spray gun is used and under any conditions. Since specific techniques such as coating are not disclosed, other specific special means are necessary for implementation.

インクジェット装置は多数の微小ノズルから塗料を噴射するのであるから、塗料の種類および吐出量が制限され、厚い塗膜形成に不向きであり、かつメンテナンスが著しく煩瑣である関係上、建築板における目地の塗装には適さないのは当然で、またスプレーガンを使用する従来の方法は、多用されている噴霧ノズルを採択すると、発生する微小飛沫が目地以外の不必要な周囲に付着するから、塗装の前工程としてテーピングを施す必要があるばかりでなく、良好な目地の塗装を得るには、塗装ガンの移動装置,塗装ガンの管理等にわたり、種々の工夫を駆使することが必要である。更にこの種の被塗物は3mもの長尺が多いから、塗料供給源からスプレーガンまでの塗料供給ホースもそれ以上に長いものを使用し、スプレーガンの移動に伴い曲伸が繰り返されるが、高能率塗装を実現するためスプレーガンを高速移動すると、ホース内の塗料は移動による慣性に起因してホース内において一時的に圧力差を生じ、スプレーガンへの塗料の供給圧力が変化することが判った。従ってスプレーガンの移動中におけるホース内での圧力変化に対し、何らかの方策を講じない限り塗膜の幅および厚みにむらが生じて均斉な塗膜の形成が困難になる重大欠点がある。  Inkjet devices spray paint from a large number of micro nozzles, so the type and discharge rate of paint are limited, unsuitable for thick coating formation, and maintenance is extremely troublesome. Naturally, it is not suitable for painting, and the conventional method using a spray gun adopts a spray nozzle that is widely used, and the generated fine droplets adhere to unnecessary surroundings other than the joints. In addition to the need for taping as a pre-process, in order to obtain a good joint coating, it is necessary to make full use of various devices over a coating gun moving device, a coating gun management, and the like. In addition, since this type of coated material is as long as 3 m, the paint supply hose from the paint supply source to the spray gun is longer than that, and the bending is repeated as the spray gun moves. When the spray gun is moved at a high speed to achieve high-efficiency coating, the paint in the hose temporarily creates a pressure difference in the hose due to the inertia due to movement, and the supply pressure of the paint to the spray gun may change. understood. Therefore, there is a serious drawback that even if some measure is not taken against the pressure change in the hose during the movement of the spray gun, unevenness of the width and thickness of the coating film occurs and it becomes difficult to form a uniform coating film.

また、ノズルの噴口はいずれの場合も狭小である関係上、塗装作業の休停止時および待機時に噴口の塗料が乾燥してノズル詰まりを生じ易く、特に水性塗料の場合には塗料が固化すると洗浄が極めて困難であることは周知の事実であり、ノズル詰まりを生じるとノズルの交換のため塗装作業の停止を余儀なくされる等、作業能率が低下して著しく不経済である。  In addition, because the nozzle nozzle is narrow in all cases, the paint on the nozzle is likely to dry and clog the nozzle when painting is suspended and on standby. It is a well-known fact that nozzle clogging is extremely uneconomical because work efficiency decreases, such as when the nozzle is clogged, it is necessary to stop the painting operation due to nozzle replacement.

また洗浄装置については、ガンの先端を洗浄液に浸漬させただけでは洗浄が不充分であり、そのためガン先端に付着している洗浄液をエアジェットにより吹き飛ばすようにすると、エアジェットにより生じる飛沫を周囲に付着しないようにするためのフード等の施設が必要になるばかりでなく、そのような施設は一連の高速塗装作業に邪魔となり不適当である。またガン先端を洗浄液に浸漬させただけで塗装を開始すると、ガン先端に付着している液滴が噴射塗料に随伴されて塗膜の始端は希釈塗料により形成される関係上、帯状の塗膜幅が拡大して膜厚の薄い塗膜となる不利がある。塗膜始端の異常を回避するためには、塗装開始の直前に捨て吹きと称して瞬間的な噴射により付着液滴を除去することも有効であるが、塗料がむだであるばかりでなく、捨て吹きにより生じる塗料の収受施設および飛沫の防除施設が必要である。  Also, with regard to the cleaning device, it is not sufficient to immerse the tip of the gun in the cleaning solution.Therefore, if the cleaning solution adhering to the tip of the gun is blown off by the air jet, the droplets generated by the air jet are surrounded by the surroundings. Not only is a facility such as a hood required to prevent adhesion, but such a facility is unsuitable because it interferes with a series of high-speed painting operations. In addition, when coating is started simply by immersing the tip of the gun in the cleaning solution, the droplets adhering to the tip of the gun are accompanied by the spray paint, and the start of the paint film is formed by the diluted paint. There is a disadvantage that the width is expanded and a thin film is formed. In order to avoid abnormalities at the beginning of the coating, it is effective to remove the adhering droplets by instantaneous spraying, which is called discarding blow immediately before the start of painting. It is necessary to have a facility to collect paint and to prevent splashes caused by spraying.

そこで本発明の目的は、目地に均斉な膜厚の塗装を正確かつ高能率に行うことができる塗装装置を提供することにあり、他の目的は、塗装ガンのノズル詰まりに起因する塗装作業の休止のない状態のもとに塗装することができる塗装装置を提供することにある。また他の目的は、塗装ガンの先端を確実にかつ効果的に洗浄することができる洗浄装置を提供することにある。  Accordingly, an object of the present invention is to provide a coating apparatus capable of accurately and efficiently performing coating with a uniform film thickness on the joint, and another object of the present invention is to perform a coating operation caused by nozzle clogging of a coating gun. An object of the present invention is to provide a painting apparatus capable of painting under non-stop conditions. Another object is to provide a cleaning device that can reliably and effectively clean the tip of the coating gun.

本発明は、上記目的を達成するため、請求項1の発明は、支持台1上にセットされた被塗物Wに対して、塗装ヘッド2の縦送り機構7として、左右両側におけるガイドレール27にスライドする縦動枠19を設けてこの縦動枠19を共通のモータ29による両側駆動型伝動機構により高速移動にも拘わらず安定した直線往復移動ができるようにし、更に塗装ヘッド2への塗料供給系の圧力調整器11を塗装ガンに近接して設け、これにより移動に伴って生じ易い塗料供給ホース内の塗料圧力変化を抑制して塗装ガンへ塗料を一定圧力のもとに供給し、均斉な塗膜幅,膜厚の塗装をすることができるようにしたことを特徴とする。  In order to achieve the above object, according to the present invention, the guide rails 27 on both the left and right sides are used as the longitudinal feed mechanism 7 of the coating head 2 with respect to the workpiece W set on the support 1. A vertical moving frame 19 that slides on the same is provided, and the vertical moving frame 19 can be stably reciprocated in spite of high-speed movement by a double-sided drive transmission mechanism using a common motor 29. A pressure regulator 11 of the supply system is provided in the vicinity of the coating gun, thereby suppressing a change in the paint pressure in the paint supply hose which is likely to occur with movement, and supplying the paint to the coating gun under a constant pressure. It is characterized by being able to paint with uniform coating width and film thickness.

請求項2の発明は、塗装ヘッド2に設けた取付枠9に複数個の縦目地用塗装ガン10aを被塗物Wにおける縦目地wのピッチに対応した左右間隔のもとに取付けると共に、複数個の横目地用塗装ガン10bを被塗物Wにおける横目地wのピッチに対応した前後間隔のもとに取付け、これにより平行な複数の目地wを1行程のもとに塗装することができるようにした請求項1に記載の塗装装置である。  According to the second aspect of the present invention, a plurality of vertical joint coating guns 10a are attached to a mounting frame 9 provided in the coating head 2 at a horizontal interval corresponding to the pitch of the vertical joints w in the article W. The horizontal joint coating guns 10b are attached to each other at a front-rear interval corresponding to the pitch of the horizontal joint w in the article W, whereby a plurality of parallel joints w can be applied in one stroke. The coating apparatus according to claim 1, which is configured as described above.

請求項3の発明は、塗装ヘッド2の待機状態において塗装ガンの先端が浸漬する洗浄槽36を設けると共に、洗浄槽36内には塗装ガンの先端に摺接する洗浄ブラシ39を付設し、これにより塗装サイクルの区切り時期に塗装ガンの先端を外部から洗浄してガン先端における塗料の付着並びにノズル詰まりを防止するようにした請求項1または請求項2に記載の塗装装置である。  The invention of claim 3 is provided with a cleaning tank 36 in which the tip of the coating gun is immersed in the standby state of the coating head 2, and a cleaning brush 39 slidably contacting the tip of the coating gun is provided in the cleaning tank 36. The coating apparatus according to claim 1 or 2, wherein the tip of the coating gun is washed from the outside at the time when the coating cycle is separated to prevent adhesion of paint and nozzle clogging at the tip of the gun.

請求項4の発明は、塗装ガンにおけるノズルとして扇形噴射型エアレスノズルを採択した請求項1ないし請求項3のいずれか1項に記載の塗装装置である。  A fourth aspect of the present invention is the coating apparatus according to any one of the first to third aspects, wherein a fan-injection type airless nozzle is adopted as the nozzle in the coating gun.

請求項5の発明は、塗装ガンの先端が浸漬する洗浄槽36を設けると共に、洗浄槽36内には塗装ガンの先端に摺接する洗浄ブラシ39を付設し、かつ洗浄槽36の縁部もしくは洗浄槽36に近接した位置に塗装ガンの先端が摺擦する払拭ブラシ53を付設し、塗装ガンにおける先端に付着している洗浄液滴を払拭ブラシ53により除去するようにしたことを特徴とする塗装ガンの洗浄装置である。  According to the fifth aspect of the present invention, a cleaning tank 36 in which the tip of the coating gun is immersed is provided, and a cleaning brush 39 slidably contacting the tip of the coating gun is provided in the cleaning tank 36, and the edge of the cleaning tank 36 or the cleaning is provided. A wiping brush 53 with which the tip of the coating gun is rubbed is provided at a position close to the tank 36, and the cleaning droplet adhering to the tip of the coating gun is removed by the wiping brush 53. This is a cleaning device.

請求項6の発明は、塗装ガンの先端が浸漬する洗浄槽36を設けると共に、洗浄槽36内には複数個の塗装ガンの先端に各別に対応した状態のもとに一斉に摺接して複数個の塗装ガンを同時に摺接する洗浄ブラシ39を付設したことを特徴とする塗装ガンの洗浄装置である。  The invention of claim 6 is provided with a cleaning tank 36 in which the tip of the coating gun is immersed, and in the cleaning tank 36, a plurality of sliding guns are simultaneously brought into sliding contact with each other in a state corresponding to the tips of the plurality of coating guns. A cleaning device for a coating gun is provided with a cleaning brush 39 for simultaneously sliding the coating guns in sliding contact.

請求項7の発明は、必要数の回転型洗浄ブラシ39を固設した複数本の回転軸40を平行状態に設けると共に、この回転軸40を軸受部41に着脱自在に支承したまま伝動機構50により駆動するようにし、かつ回転軸40の間隔を変更できるように、軸受部41を前後一定間隔のもとに隣接状態に並設した請求項6に記載の塗装ガンの洗浄装置である。  According to the seventh aspect of the present invention, a plurality of rotary shafts 40 having a required number of rotary cleaning brushes 39 fixed thereto are provided in a parallel state, and the rotary shaft 40 is detachably supported on the bearing portion 41 while being transmitted and received. The coating gun cleaning device according to claim 6, wherein the bearing portions 41 are arranged side by side in a state adjacent to each other at a constant interval in the front-rear direction so that they can be driven by each other and the interval between the rotary shafts 40 can be changed.

請求項1の発明によれば、縦送り機構7として、左右両側におけるガイドレール27にスライドする縦動枠19を設けてこの縦動枠19を共通のモータ29による両側駆動型伝動機構により往復移動するようにしたから、これにより縦動枠19の両端付近を同時に積極的に往復移動し、従って左右に長い縦動枠19を高速移動にも拘わらず揺動させることなく安定して直線往復移動させることができる。また、塗装ヘッド2への塗料供給系の圧力調整器11を塗装ガンに近く塗装ヘッド2に設けたから、これにより塗装ヘッド2の高速移動により生じ易いホース内塗料の慣性に起因する塗料の供給圧力変化を極力抑制して安定した供給圧力のもとに塗装ガンに対して塗料を供給し、安定した塗膜幅および塗膜厚のもとに塗装することができ、塗布速度についても、2m/sec程度の高速直線移動をさせても支障がなく、塗装サイクルも10数秒の高速化が実現した。  According to the first aspect of the present invention, the longitudinal feed mechanism 7 is provided with the longitudinal motion frame 19 that slides on the guide rails 27 on both the left and right sides, and the longitudinal motion frame 19 is reciprocated by the both-side drive type transmission mechanism by the common motor 29. Thus, both ends of the longitudinal moving frame 19 are actively and reciprocated simultaneously at the same time, and therefore the longitudinal moving frame 19 that is long to the left and right is stably reciprocated without swinging despite high-speed movement. Can be made. Further, since the pressure regulator 11 for the paint supply system to the paint head 2 is provided in the paint head 2 close to the paint gun, the paint supply pressure due to the inertia of the paint in the hose that is likely to occur due to the high-speed movement of the paint head 2 is thereby achieved. The paint can be supplied to the coating gun under a stable supply pressure while suppressing changes as much as possible, and can be applied with a stable coating width and coating thickness. There was no problem even if the high-speed linear movement of about sec was performed, and the coating cycle was also speeded up by several tens of seconds.

請求項2の発明によれば、塗装ヘッド2に複数個の縦目地用塗装ガン10aを縦目地wのピッチに対応した左右間隔のもとに取付けると共に、複数個の横目地用塗装ガン10bを横目地wのピッチに対応した前後間隔のもとに取付け、平行な複数の目地wを1行程のもとに塗装するようにしたから、これにより単一の塗装ガンを使用して複数列の目地wを塗装する場合に比較して著しく高能率であり、更に縦目地wと横目地wとに共通の塗装ガンを90°旋回させて使用する従来装置に比較して塗装ガン自体の構造が簡単で、しかも位置調整が容易である。  According to the second aspect of the present invention, the plurality of vertical joint coating guns 10a are attached to the coating head 2 at the left and right intervals corresponding to the pitch of the vertical joints w, and the plurality of horizontal joint coating guns 10b are mounted. It is installed under the front and back intervals corresponding to the pitch of the horizontal joint w, and a plurality of parallel joints w are painted under one stroke. Compared to the conventional device that uses a common coating gun by turning 90 ° to the vertical joint w and the horizontal joint w, the structure of the coating gun itself is remarkably high efficiency compared to the case where the joint w is painted. It is simple and easy to adjust the position.

請求項3の発明によれば、塗装ヘッド2の待機状態において塗装ガン10aおよび10bの先端が浸漬する洗浄槽36を設けると共に、洗浄槽36内には塗装ガンの先端に摺接する洗浄ブラシ39を付設し、塗装サイクルの区切り時期に塗装ガンの先端を洗浄液中において外部から洗浄するようにし、しかも待機中を利用してノズル先端を洗浄するようにしたから、ノズル洗浄のための格別な工程を組込むことなく、固化し易い塗料であってもその付着並びにノズル詰まりを確実に防止することができ、ノズル詰まりによる塗装作業の中断を回避して高能率のもとに塗装することができる。  According to the invention of claim 3, the cleaning tank 36 in which the tips of the coating guns 10 a and 10 b are immersed in the standby state of the coating head 2 is provided, and the cleaning brush 39 slidably contacting the tip of the coating gun is provided in the cleaning tank 36. It is attached and the tip of the paint gun is washed from the outside in the cleaning liquid at the break of the painting cycle, and the nozzle tip is washed using the standby state. Even if it is a paint that is easy to solidify without being incorporated, it is possible to reliably prevent adhesion and nozzle clogging, and it is possible to paint with high efficiency while avoiding interruption of the painting operation due to nozzle clogging.

請求項4の発明によれば、塗装ガンにおけるノズルとして扇形噴射型エアレスノズルを採択すると、噴射液膜は扇形に形成され、塗布距離および/または塗料圧力の調節により塗膜幅の調節が容易であり、広範囲の幅の目地wに対応することができる。  According to the fourth aspect of the present invention, when a fan-type airless nozzle is adopted as the nozzle in the coating gun, the spray liquid film is formed in a fan shape, and the coating width can be easily adjusted by adjusting the coating distance and / or the coating pressure. Yes, it can cope with a wide range of joints w.

請求項5の発明によれば、洗浄槽39の縁部もしくは洗浄槽39に近接した位置に塗装ガンの先端が摺擦する払拭ブラシ53を付設し、洗浄ブラシ39による洗浄後の塗装ガンの先端に付着している洗浄液滴を払拭ブラシ53により除去するようにしたから、これにより噴射開始時の塗料は洗浄液滴により希釈されることなく、塗装開始時に正規の帯状幅かつ膜厚の塗装ができるばかりでなく、塗装開始時の帯状幅の拡大による目地w以外の部分の汚損を防止することができる。  According to the fifth aspect of the present invention, the wiping brush 53 on which the tip of the coating gun is rubbed is attached to the edge of the cleaning tank 39 or a position close to the cleaning tank 39, and the tip of the coating gun after cleaning with the cleaning brush 39 is attached. Since the cleaning droplets adhering to the surface are removed by the wiping brush 53, the paint at the start of spraying is not diluted with the cleaning droplets, and can be applied with a normal band width and film thickness at the start of coating. In addition to this, it is possible to prevent soiling of portions other than the joint w due to the expansion of the band width at the start of painting.

請求項6の発明によれば、塗装ガンの先端が浸漬する洗浄槽36に設ける洗浄ブラシ39を複数個の塗装ガンの先端に各別に対応した状態のもとに一斉に摺接するようにしたから、これにより複数個の塗装ガンを同時に高能率に洗浄することができる。  According to the sixth aspect of the present invention, the cleaning brush 39 provided in the cleaning tank 36 in which the tip of the coating gun is immersed is brought into sliding contact with the tip of the plurality of coating guns in a state corresponding to each of them. As a result, a plurality of coating guns can be cleaned simultaneously with high efficiency.

請求項7の発明によれば、回転軸40を軸受部41に着脱自在に取付けると共に、軸受部41を前後一定間隔のもとに隣接状態に並設したから、前後の回転軸41の間隔を容易に変更でき、従って目地wのピッチの変更に伴う洗浄ブラシ39の位置変更に即応できる。  According to the seventh aspect of the present invention, since the rotary shaft 40 is detachably attached to the bearing portion 41 and the bearing portions 41 are arranged side by side in a state adjacent to each other at a constant interval, the interval between the front and rear rotary shafts 41 is increased. Therefore, it is possible to easily change the position of the cleaning brush 39 according to the change of the pitch of the joint w.

以下、本発明を図示の実施形態について詳細に説明するが、本発明の適用対象としての塗装装置としては、例えば図1ないし図3に示すように、位置決め装置(図示せず)により被塗物Wを複数の昇降腕により構成された支持台1上の所定位置に静置した状態のもとに、塗装ヘッド2をコンピュータ3および制御装置4の制御のもとに、上下方向への竪送り機構5,左右方向への横送り機構6,前後方向への縦送り機構7を有する送り装置をコンピュータ3に予め入力された目地パターンデータに基づき駆動して塗装ヘッド2を目地wに対応して移動しつつ塗装ヘッド2における塗装ガンから扁平液膜を被塗物Wの目地wに適時的に噴射し、これにより目地wに帯状の塗装を施すようにした型式を採択する。  DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described in detail below with reference to the illustrated embodiments. As a coating apparatus to which the present invention is applied, for example, as shown in FIGS. 1 to 3, an object to be coated is used by a positioning apparatus (not shown). Under the condition that W is placed at a predetermined position on a support base 1 constituted by a plurality of lifting arms, the coating head 2 is fed up and down in the vertical direction under the control of the computer 3 and the control device 4. A feeding device having a mechanism 5, a lateral feed mechanism 6 in the left-right direction, and a vertical feed mechanism 7 in the front-rear direction is driven based on joint pattern data input in advance to the computer 3, and the coating head 2 is adapted to the joint w. While moving, a model is adopted in which a flat liquid film is sprayed from the coating gun in the coating head 2 onto the joint w of the article W in a timely manner, thereby applying a belt-like coating to the joint w.

図示の実施形態における被塗物Wとしては、図1および図7のように長方形板状壁材の左端縁表部または右端縁表部のいずれか一方と、前端縁表部または後端縁表部のいずれか一方とに形成した段状削成部と、左右方向に数本刻設した表面の溝とからなる縦横の目地wを有する壁材を適用し、並列した2枚を1セットとして塗装するようにするのであるが、縦横に目地がある他の煉瓦模様を有する壁材であってもよく、また2枚を1セットではなく、1枚でも更に3枚以上でもよいこと当然である。  As shown in FIG. 1 and FIG. 7, the object W to be coated in the illustrated embodiment is either the left edge surface portion or the right edge surface portion of the rectangular plate-like wall material, and the front edge surface portion or the rear edge surface surface. Applying a wall material having vertical and horizontal joints w consisting of a stepped cutting part formed on either one of the parts and a groove on the surface cut several in the left-right direction, and two parallel sheets as one set Although it is to be painted, it may be a wall material having other brick patterns with joints in the vertical and horizontal directions, and it is natural that two sheets are not one set but one sheet or three or more sheets. .

被塗物Wを塗装位置に搬入,搬出するには、ベルトコンベヤあるいはコロコンベヤを採択するのが適当であり、ベルトコンベヤ(図示せず)の場合には、塗装位置付近において平行状態に設けた複数本のコンベヤベルトの間に複数本の前後に長い昇降腕を平行状態のもとに設け、ベルトコンベヤにより前工程の装置から自動的に搬送される過程の被塗物Wを塗装位置に到達した時点において昇降腕によりベルトコンベヤから適度に上方へ迫り上げて進行を停止する構成の支持台1を設ける。  In order to carry the workpiece W into and out of the coating position, it is appropriate to adopt a belt conveyor or a roller conveyor. In the case of a belt conveyor (not shown), a plurality of parallel conveyors provided in the vicinity of the coating position. A plurality of long elevating arms are provided in parallel between the conveyor belts, and the object to be coated W in the process of being automatically conveyed from the previous apparatus by the belt conveyor has reached the coating position. At this time, a support base 1 is provided that is configured to appropriately move upward from the belt conveyor by the lifting arms and stop the progress.

支持台1上に載置状態にある被塗物Wの位置決め装置としては、被塗物Wの前端に当接するストッパと被塗物Wを後端から前方へ押圧する押圧片とにより被塗物Wの前後部を位置決めすると共に、被塗物Wの左右いずれか一方の側縁に当接するストッパと被塗物Wを他方の側縁からストッパ方向へ押圧する押圧片とにより被塗物Wの左右部を位置決めし、位置決め終了後は各ストッパおよび押圧片を下方へ退避させるようにする。なお被塗物Wの位置を監視する位置センサを付設して塗装作業中を含む静止状態が必要な時期に被塗物Wが所定位置に保たれているか否かを監視し、被塗物Wが所定位置から外れた場合あるいは被塗物Wに反り等の変形が発見された場合には、塗装作業に関連する装備の停止と共に、警報を発するようにする。なお位置センサとしてはレーザー光線を利用した光学センサが適当である。  As a positioning device for the object W to be coated placed on the support base 1, the object to be coated is composed of a stopper that comes into contact with the front end of the object W and a pressing piece that presses the object W forward from the rear end. The front and rear portions of W are positioned, and a stopper that abuts on either the left or right side edge of the workpiece W and a pressing piece that presses the workpiece W from the other side edge in the stopper direction. The left and right parts are positioned, and after the positioning is completed, the stoppers and pressing pieces are retracted downward. A position sensor for monitoring the position of the object to be coated W is attached to monitor whether or not the object to be coated W is maintained at a predetermined position at a time when a stationary state including during the painting work is required. When the head is out of the predetermined position or when deformation such as warpage is found in the workpiece W, an alarm is issued along with the stop of the equipment related to the painting work. An optical sensor using a laser beam is suitable as the position sensor.

塗装ヘッド2については、竪送り機構5により垂直に上下動する昇降枠8を設けほか、この昇降枠8の下端に取付枠9を固設し、取付枠9には2個の縦目地用塗装ガン10aを並列被塗物Wのピッチに対応した左右間隔のもとに取付けると共に、2個の横目地用塗装ガン10bを被塗物Wの横目地wのピッチに対応した前後間隔のもとに取付ける。なお図示の実施形態においては、縦目地用塗装ガン10aを2個と、横目地用塗装ガン10bを2個との計4個取付けているが、目地wのパターンによっては適宜増減することができる。その他両塗装ガン10a,10bは位置調整可能に取付けるようにし、目地wのピッチに正確に一致させることができるようにするのが重要である。  The painting head 2 is provided with an elevating frame 8 that moves vertically up and down by a saddle feed mechanism 5, and a mounting frame 9 is fixed to the lower end of the elevating frame 8. The mounting frame 9 is coated with two vertical joints. The guns 10a are mounted at the left and right intervals corresponding to the pitch of the parallel workpieces W, and the two horizontal joint coating guns 10b are arranged at the front and rear intervals corresponding to the pitch of the horizontal joints w of the workpieces W. Install to. In the illustrated embodiment, a total of four vertical joint coating guns 10a and two horizontal joint coating guns 10b are attached, but the number can be increased or decreased as appropriate depending on the pattern of joints w. . It is important that the other coating guns 10a and 10b are mounted so that their positions can be adjusted so that the coating guns 10a and 10b can accurately match the pitch of the joints w.

また、取付枠9および昇降枠8の下端寄りには各塗装ガン10a,10bへの塗料供給系における入口側圧力調整器11および出口側圧力調整器12を取付ける。塗料供給系に出口側圧力調整器12を使用しない場合は、入口側圧力調整器11だけを取付ければよい。  Further, the inlet side pressure regulator 11 and the outlet side pressure regulator 12 in the paint supply system to the coating guns 10a and 10b are attached near the lower ends of the mounting frame 9 and the lifting frame 8. When the outlet side pressure regulator 12 is not used in the paint supply system, only the inlet side pressure regulator 11 needs to be attached.

前記昇降枠8は、横動枠13に設けたリニア軸受14に支承された4本の竪向きのスライド軸15と、スライド軸15に固定した雌ねじ16と、雌ねじ16に螺合するボールねじ17とを有するほか、横動枠13に設けたサーボモータ18により減速機の介在のもとにボールねじ17を回転し、その回転に伴い雌ねじ16と共にスライド軸15等からなる昇降枠8を昇降するようにし、これにより竪送り機構5を構成する。  The elevating frame 8 includes four sliding shafts 15 facing the linear bearings 14 provided on the lateral movement frame 13, a female screw 16 fixed to the sliding shaft 15, and a ball screw 17 screwed to the female screw 16. The ball screw 17 is rotated by the servo motor 18 provided on the lateral movement frame 13 with the reduction gear interposed therebetween, and the lifting frame 8 including the slide shaft 15 and the like is lifted and lowered together with the female screw 16 along with the rotation. Thus, the scissor feed mechanism 5 is configured.

前記横動枠13は、縦動枠19に左右方向に設けたガイドレール20に係合するスライダ21を備え、ガイドレール20に案内されて左右方向にスライドすることができるように構成し、かつ縦動枠19に設けたサーボモータ22により減速機23およびタイミングプーリ24の介在のもとに駆動されるタイミングベルト25を設けると共に、タイミングベルト25を横動枠13に結合し、タイミングベルト25の走行により横動枠13を左右方向に移動するようにし、これにより横送り機構6を構成する。  The lateral movement frame 13 includes a slider 21 that engages with a guide rail 20 provided in the left-right direction on the vertical movement frame 19, and is configured to be slid in the left-right direction while being guided by the guide rail 20. A timing belt 25 is provided which is driven by a servo motor 22 provided on the longitudinal motion frame 19 with the speed reducer 23 and the timing pulley 24 interposed therebetween. The timing belt 25 is coupled to the lateral motion frame 13, and the timing belt 25 The lateral movement frame 13 is moved in the left-right direction by traveling, whereby the lateral feed mechanism 6 is configured.

前記縦動枠19は、基台26の左右両側に前後方向に設けたガイドレール27に係合するスライダ28を備え、ガイドレール27に案内されて前後方向にスライドすることができるように構成し、かつ基台26に設けたサーボモータ29により両軸型減速機30と、この減速機30から左右方向に延設された伝動軸31と、この伝動軸31に固設したタイミングプーリ32と、従動タイミングプーリ33との介在のもとに駆動されるタイミングベルト34を左右両側に設けると共に、タイミングベルト34を縦動枠19の両端寄り部分に各別に結合してタイミングベルト34の同期走行により縦動枠19を前後方向に移動させるようにし、このような両側駆動型伝動機構により縦動枠19を揺動させることなく高速直線移動をするようにし、これにより縦送り機構7を構成する。  The longitudinal movement frame 19 includes sliders 28 that engage with guide rails 27 provided in the front-rear direction on both the left and right sides of the base 26, and is configured to be guided by the guide rails 27 and to slide in the front-rear direction. And a double-shaft type speed reducer 30 by a servo motor 29 provided on the base 26, a transmission shaft 31 extending from the speed reducer 30 in the left-right direction, and a timing pulley 32 fixed to the transmission shaft 31; Timing belts 34 that are driven under the intervention of a driven timing pulley 33 are provided on both the left and right sides, and the timing belts 34 are separately coupled to both end portions of the longitudinal movement frame 19 to synchronize the timing belt 34 with the longitudinal travel. The moving frame 19 is moved in the front-rear direction, and the high-speed linear movement is performed without swinging the vertical moving frame 19 by such a double-side drive type transmission mechanism. Les constituting the longitudinal feeding mechanism 7 by.

前記各サーボモータ18,22,29は、コンピュータ3並びに制御装置4の制御のもとに、コンピュータ3に予め入力した目地パターンデータ並びにプログラ厶に基づく竪送り機構5,横送り機構6,縦送り機構7の作動により塗装ヘッド2を目地wに対応して移動しつつ、塗装ヘッド2における各塗装ガン10a,10bから扁平液膜を被塗物Wの目地wに適時的に噴射し、これにより目地wに帯状の塗装を施すようにする。各塗装ガン10aおよび10bにおける開閉弁の閉開についても、コンピュータ3に予め入力した目地パターンデータ並びにプログラ厶に基づき開閉信号を送信して作動させること当然である。  Each of the servo motors 18, 22, 29 is controlled by the computer 3 and the control device 4, and the feed mechanism 5, the transverse feed mechanism 6, the longitudinal feed based on the joint pattern data and the program input in advance to the computer 3 are used. While the coating head 2 is moved corresponding to the joint w by the operation of the mechanism 7, a flat liquid film is sprayed from the respective coating guns 10a and 10b in the coating head 2 to the joint w of the article W in a timely manner. A band-like coating is applied to the joint w. Naturally, the opening / closing valves of the coating guns 10a and 10b are also operated by transmitting an opening / closing signal based on joint pattern data and a program input in advance to the computer 3.

各送り機構即ち竪送り機構5,横送り機構6,縦送り機構7の原点出しについては、近接スイッチを各別に設け、各サーボモータ18,22,29を近接スイッチ方向へ始動して近接スイッチに到達した位置を原点として各送り機構5,6,7を駆動するようにする。  For the origin of each feed mechanism, that is, the saddle feed mechanism 5, the transverse feed mechanism 6, and the longitudinal feed mechanism 7, a proximity switch is provided for each, and each servo motor 18, 22, 29 is started in the proximity switch direction to become a proximity switch. The feed mechanisms 5, 6, and 7 are driven using the reached position as the origin.

基台26の適宜位置に各塗装ガン10a,10bの先端を洗浄する洗浄装置35を設ける。洗浄装置35は例えば図1,図2および図5に詳示するように、洗浄槽36を設けてこの洗浄槽36に水等の洗浄液37を収容すると共に、ヒータ38を設けて洗浄効果が向上するように洗浄液37を加温し、かつ洗浄槽36には洗浄ブラシ39を洗浄液37に埋没する状態に浸漬したまま常時もしくは適時的に回転するように設ける。洗浄ブラシ39は各塗装ガン10a,10bに対応する4箇所に設け、塗装ヘッド2を洗浄槽36上に移動した状態において、各塗装ガン10a,10bの先端が洗浄液37中において各洗浄ブラシ39に一斉に摺接するようにする。  A cleaning device 35 for cleaning the tip of each coating gun 10a, 10b is provided at an appropriate position of the base 26. For example, as shown in detail in FIGS. 1, 2 and 5, the cleaning device 35 is provided with a cleaning tank 36 for containing a cleaning liquid 37 such as water and a heater 38 to improve the cleaning effect. The cleaning liquid 37 is heated as described above, and the cleaning tank 36 is provided so as to rotate constantly or in a timely manner while being immersed in the cleaning liquid 37 in the cleaning liquid 37. The cleaning brushes 39 are provided at four locations corresponding to the coating guns 10a and 10b. When the coating head 2 is moved onto the cleaning tank 36, the tips of the coating guns 10a and 10b are attached to the cleaning brushes 39 in the cleaning liquid 37. Try to slid all at once.

前記洗浄ブラシ39は、図5に詳示するように回転軸40に軸線方向へ調節可能に固着したまま、軸受部41に遊回自在に支承すると共に、回転軸41には受動スプロケットホイール42を固着し、かつ別に減速機付モータ43とスプロケットホイール44,45,46,47,48とチェーン49とからなる伝動機構50を設けてそのチェーン49の水平走行部に受動スプロケットホイール42を噛み合わせ、チェーン49の走行により洗浄ブラシ39を回動するようにする。軸受部41については、U溝形切欠部があるプラスチック製軸受を採択して回転軸40を直接緩嵌する簡単な構造とし、あるいは図6のように回転軸40の両端にオイルレスメタル製の軸受ブッシュ51を予め緩嵌し、この軸受ブッシュ51をU溝形切欠部に回転しない状態に嵌着するようにする。なお図示の実施形態においては、洗浄ブラシ39は回転型であるが、回転動に限らず往復動型あるいは振動型であってもよい。  As shown in detail in FIG. 5, the cleaning brush 39 is rotatably supported on the bearing portion 41 while being fixed to the rotary shaft 40 so as to be adjustable in the axial direction, and a passive sprocket wheel 42 is mounted on the rotary shaft 41. A transmission mechanism 50 comprising a motor 43 with a speed reducer, sprocket wheels 44, 45, 46, 47, 48 and a chain 49 is provided, and the passive sprocket wheel 42 is meshed with the horizontal traveling portion of the chain 49, The cleaning brush 39 is rotated as the chain 49 travels. As for the bearing portion 41, a plastic bearing having a U-groove notch portion is adopted and a simple structure in which the rotary shaft 40 is directly loosely fitted, or an oilless metal made of both ends of the rotary shaft 40 as shown in FIG. The bearing bush 51 is loosely fitted in advance, and the bearing bush 51 is fitted into the U-groove notch so as not to rotate. In the illustrated embodiment, the cleaning brush 39 is a rotary type, but is not limited to a rotary motion, and may be a reciprocating type or a vibration type.

洗浄ブラシ39を回転軸40に取付ける構造としては、図6のように回転軸40として雄ねじを採択すると共に、雄ねじに螺合する雌ねじ52を使用して洗浄ブラシ39を両側から挟持状態に締め付け固定するのが便利であり、洗浄ブラシ39の位置調節および個数の増減が容易である。  As the structure for attaching the cleaning brush 39 to the rotary shaft 40, a male screw is adopted as the rotary shaft 40 as shown in FIG. 6, and the cleaning brush 39 is clamped and fixed from both sides by using a female screw 52 screwed to the male screw. It is convenient to adjust the position of the cleaning brush 39 and increase / decrease the number.

一側の回転軸40用の軸受部41を図5の左方寄りのように、前後方向へ一定間隔のもとに近接状態に複数ヶ所並設し、2個の回転軸40中の一側の回転軸を移動して両回転軸の間隔を変更することができるようにする。これにより目地w間隔の異なる被塗物Wの塗装に際し、必要に応じて一側の回転軸40を移設するようにするのが望ましい。この場合、チェーン49の水平走行部に複数の受動スプロケット42を噛み合わせる構成であると、伝動機構50に変更を加えることなく、回転軸40を前後位置に移設することができ好都合である。  A plurality of bearings 41 for one side of the rotating shaft 40 are juxtaposed in a close proximity at a predetermined interval in the front-rear direction as shown in the left side of FIG. The interval between the two rotation axes can be changed by moving the rotation axis. In this way, it is desirable to transfer the rotary shaft 40 on one side as necessary when painting the workpiece W having different joint w intervals. In this case, the configuration in which the plurality of passive sprockets 42 are engaged with the horizontal traveling portion of the chain 49 is advantageous in that the rotating shaft 40 can be moved to the front and rear positions without changing the transmission mechanism 50.

塗装開始のため、塗装ヘッド2における各塗装ガン10a,10bを洗浄ブラシ39から離反させると、塗装ガン10a,10bの先端には洗浄液滴が付着しており、この洗浄液滴は塗装開始時の噴射塗料に随伴して希釈状態の塗料が塗布されるばかりでなく、帯状幅が拡大して目地w以外の部分を汚損するから、付着している洗浄液滴を除去することが重要であり、これがため、洗浄槽36の縁部もしくは洗浄槽36に近接した位置に塗装ガンの先端が摺擦する払拭ブラシ53を付設し、塗装作業の開始に向かう塗装ヘッド2の移動過程において塗装ガン10a,10bの先端に付着している洗浄液滴を払拭ブラシ53により除去するようにする。なお、払拭ブラシ53は乾燥状態が望ましいが、使用に伴い湿潤しても払拭作用上支障はない。その他払拭ブラシ53の設置位置は、都合によっては洗浄槽36から離隔した位置であってもよい。  When the coating guns 10a and 10b in the coating head 2 are separated from the cleaning brush 39 to start coating, cleaning droplets adhere to the tips of the coating guns 10a and 10b, and these cleaning droplets are ejected at the start of coating. Not only is the diluted paint applied along with the paint, but the band width is enlarged and the parts other than the joint w are soiled. Therefore, it is important to remove the adhering cleaning droplets. A wiping brush 53 is attached to the edge of the cleaning tank 36 or a position close to the cleaning tank 36 so that the tip of the coating gun rubs, and the coating guns 10a and 10b move in the process of moving the coating head 2 toward the start of the coating operation. The cleaning droplet adhering to the tip is removed by the wiping brush 53. Although the wiping brush 53 is desirably in a dry state, there is no problem in wiping action even if it is wet with use. In addition, the installation position of the wiping brush 53 may be a position separated from the cleaning tank 36 for convenience.

塗装ガン10a,10bに使用する扁平液膜を噴射するノズルとしては、スリットノズルでもよいが、台形断面の内部溝とほぼV形断面の外部溝との適度の交叉により形成される鞍形噴口を有するエアレスノズルを採択するのがよく、塗料飛沫の飛散がないばかりでなく、噴出液膜が扇形であるからノズルから目地wまでの塗布距離の調節により塗膜幅を容易に変更することができる。  As a nozzle for injecting a flat liquid film to be used for the coating guns 10a and 10b, a slit nozzle may be used, but a trapezoidal nozzle formed by an appropriate intersection of an inner groove having a trapezoidal section and an outer groove having a substantially V-shaped section is provided. It is good to adopt an airless nozzle, and not only the paint splashes are scattered, but also the coating film width can be easily changed by adjusting the coating distance from the nozzle to the joint w because the sprayed liquid film is fan-shaped. .

塗装ガン10a,10bに対する塗料の供給については、各送り機構とは離隔した位置に設けた塗料タンクからポンプ,加温用ヒータ(いずれも図示せず),入口側圧力調整器11を経て塗装ガン10a,10bに一定圧力のもとに供給すると共に、塗装ガン10a,10bには常時一定圧力かつ一定温度の塗料が循環するように、塗装ガン10a,10bに圧送された塗料は背圧調整のための出口側圧力調整器12を経てポンプの流入口に還流するようにする。塗料圧力は0.05〜0.5Mpaが適当である。なお、塗装ヘッド2等の移動部分に接続されるホースおよびケーブルは一括した状態のもとに、保護用の中空キャタピラ状ケーブルベア内に挿通したまま、塗装ヘッド2の移動に伴いスムーズに曲伸することができるようにするのがよい。  As for the supply of paint to the coating guns 10a and 10b, the coating gun is provided from a paint tank provided at a position separated from each feed mechanism through a pump, a heater for heating (not shown), and an inlet side pressure regulator 11. The paint supplied to the coating guns 10a and 10b is supplied with a constant pressure and the coating guns 10a and 10b are circulated through the coating guns 10a and 10b. For this purpose, it is made to return to the inlet of the pump through the outlet pressure regulator 12 for this purpose. The paint pressure is suitably 0.05 to 0.5 Mpa. The hoses and cables connected to the moving parts such as the coating head 2 are smoothly bent with the movement of the coating head 2 while being inserted into the protective hollow caterpillar-shaped cable bear in a collective state. It is good to be able to do it.

上記構成の塗装装置により被塗物Wの目地wに対し帯状の塗装をする場合を説明すると、前工程部からコンベヤにより自動的に搬送され支持台1上に載置された被塗物Wは位置決め装置により所定位置に静置される。被塗物Wは位置センサにより塗装作業中を含む静止状態が必要な時期に被塗物Wが所定位置に保たれているか否かを監視し、被塗物Wが所定位置から外れている場合あるいは被塗物W自体に反り等の変形が生じている場合には、コンピュータ3に対する位置センサからの信号により塗装作業に関連する装備の停止と共に、警報を発するようにする。  Explaining the case of applying a belt-like coating to the joint w of the article W by the coating apparatus having the above configuration, the article W automatically transferred from the previous process part by the conveyor and placed on the support table 1 is as follows. It is left at a predetermined position by the positioning device. When the workpiece W is monitored by the position sensor to determine whether the workpiece W is held at a predetermined position at a time when the stationary state including the painting operation is necessary, and the workpiece W is out of the predetermined position Alternatively, when deformation such as warpage occurs in the article W itself, an alarm is issued along with the stop of the equipment related to the painting work by a signal from the position sensor to the computer 3.

被塗物Wが所定位置に保たれて位置センサにより異常が認められない場合、コンピュータ3に予め入力されているプログラムに従って一連の塗装作業が開始される。洗浄装置35において待機中の塗装ヘッド2は、竪送り機構5,横送り機構6,縦送り機構7により塗装ガン10a,10bの先端が被塗物Wの目地wに対応した状態に順次走査されるのであるが、塗装に先立ち塗装ヘッド2を竪送り機構5により洗浄装置35から引き上げた後、横送り機構6,縦送り機構7により水平方向へ移動する過程において、塗装ガン10a,10bの先端は払拭ブラシ53に摺擦し、塗装ガン10a,10bの先端に付着している洗浄液即ち水滴を払拭ブラシ53により払拭除去する。次いで竪送り機構5,横送り機構6,縦送り機構7により塗装ガン10a,10bの先端は被塗物Wの目地wに対応した状態に順次走査され、同時に塗装ガン10a,10bから目地wに向け液膜状の塗料が適時的に噴射される。2枚の被塗物Wの縦目地wの塗装は、左右に間隔を保って取付けられた2個の縦目地用塗装ガン10aにより1ストロークで行い、また6本の横の目地wの塗装は、前後に間隔を保って取付けられた2個の横目地用塗装ガン10bにより、2本ずつ3ストロークで行う等、能率的に行う。中間の切れ目は塗装ガン10bによる噴射を一時中断する。  When the workpiece W is kept at a predetermined position and no abnormality is recognized by the position sensor, a series of painting operations are started in accordance with a program input in advance to the computer 3. The coating head 2 waiting in the cleaning device 35 is sequentially scanned in a state where the tips of the coating guns 10a and 10b correspond to the joints w of the workpiece W by the saddle feeding mechanism 5, the lateral feeding mechanism 6 and the vertical feeding mechanism 7. However, the tip of the coating guns 10a and 10b is moved in the process of moving the coating head 2 from the cleaning device 35 by the saddle feeding mechanism 5 prior to painting and then moving it horizontally by the lateral feeding mechanism 6 and the vertical feeding mechanism 7. Rubs against the wiping brush 53, and the wiping brush 53 removes the cleaning liquid, ie, water droplets, adhering to the tips of the coating guns 10a, 10b. Next, the tip of the coating guns 10a and 10b is sequentially scanned in a state corresponding to the joint w of the workpiece W by the saddle feeding mechanism 5, the lateral feeding mechanism 6 and the vertical feeding mechanism 7, and simultaneously the coating guns 10a and 10b are moved to the joint w. A liquid film-shaped coating is directed in a timely manner. The painting of the vertical joint w of the two articles W to be coated is performed in one stroke by two vertical joint painting guns 10a attached at left and right intervals, and the painting of the six horizontal joints w is performed. The two horizontal joint painting guns 10b attached at intervals in the front-rear direction are performed efficiently, for example, two by two in three strokes. The middle break temporarily stops the spraying by the paint gun 10b.

目地wの塗装が終了すると、塗装ヘッド2は洗浄装置35に戻され待機し、待機中に塗装ガン10a,10bの洗浄が行われて次回の塗装作業に備える。塗装済みの被塗物Wは次工程の乾燥装置に自動的に搬送される。  When the painting of the joint w is completed, the coating head 2 is returned to the cleaning device 35 and waits, and the coating guns 10a and 10b are cleaned during the standby to prepare for the next painting operation. The painted object W is automatically conveyed to the drying apparatus in the next process.

本発明の塗装装置の平面図である。  It is a top view of the coating apparatus of this invention. 図1中の線II−IIにおける断面図である。  It is sectional drawing in line II-II in FIG. 図1の塗装装置の要部の側面図である  It is a side view of the principal part of the coating apparatus of FIG. 塗装ガンの配置および塗膜形成状態を示す斜面図である。  It is a slope view which shows arrangement | positioning of a coating gun, and a coating-film formation state. 洗浄装置の要部の斜面図である。  It is a perspective view of the principal part of a washing | cleaning apparatus. 洗浄装置の要部の縦断正面図である。  It is a vertical front view of the principal part of a washing | cleaning apparatus. 被塗物の要部の斜面図である。  It is a perspective view of the principal part of a to-be-coated article.

符号の説明Explanation of symbols

1 支持台
2 塗装ヘッド
3 コンピュータ
4 制御装置
5 竪送り機構
6 横送り機構
7 縦送り機構
9 取付枠
10a 縦目地用塗装ガン
10b 横目地用塗装ガン
19 縦動枠
26 基台
27 ガイドレール
29 モータ
36 洗浄槽
39 洗浄ブラシ
40 回転軸
41 軸受部
50 伝動機構
53 払拭ブラシ
W 塗物
w 目地
DESCRIPTION OF SYMBOLS 1 Support stand 2 Painting head 3 Computer 4 Control apparatus 5 竪 Feed mechanism 6 Horizontal feed mechanism 7 Vertical feed mechanism 9 Mounting frame 10a Vertical joint coating gun 10b Horizontal joint coating gun 19 Vertical moving frame 26 Base 27 Guide rail 29 Motor 36 Cleaning tank 39 Cleaning brush 40 Rotating shaft 41 Bearing portion 50 Transmission mechanism 53 Wiping brush W Coating material w Joint

Claims (7)

被塗物(W)の上方において、基台(26)上に前後方向への縦送り機構(7)と、左右方向への横送り機構(6)と、上下方向への竪送り構(5)とを順次搭載した送り装置を設けるほか、竪送り機構(5)には塗料を扁平膜状に噴出する塗装ヘッド(2)を設け、かつ送り装置に対して信号を送信し塗装ヘッド(2)を目地(w)に対応して移動させる制御装置(4)と、制御装置(4)に制御信号を送信するコンピュータ(3)とを設け、支持台(1)上の所定位置にセットされた被塗物(W)に対して、予めコンピュータ(3)に入力された目地部パターンデータに基づいて塗装ヘッド(2)を送り装置により移動しつつ塗装ヘッド(2)における塗装ガンから扁平液膜を適時的に噴射するようにした建築板における目地(w)の塗装装置であって、前記縦送り機構(7)として、左右両側におけるガイドレール(27)にスライドする縦動枠(19)を設けてこの縦動枠(19)を共通のモータ(29)による両側駆動型伝動機構により往復移動するようにし、かつ塗装ヘッド(2)への塗料供給系の圧力調整器を塗装ヘッド(2)に設けた塗装装置。  Above the workpiece (W), a longitudinal feed mechanism (7) in the front-rear direction, a lateral feed mechanism (6) in the left-right direction, and a vertical feed mechanism (5) on the base (26). ) And a coating head (2) for jetting paint in a flat film shape, and a signal is sent to the feeding device to feed the coating head (2). ) Is moved corresponding to the joint (w), and a computer (3) for transmitting a control signal to the control device (4) is provided and set at a predetermined position on the support base (1). With respect to the object to be coated (W), the flat liquid is transferred from the coating gun in the coating head (2) while the coating head (2) is moved by the feeding device based on the joint pattern data input to the computer (3) in advance. Applying joints (w) on building boards that spray the membrane in a timely manner As the vertical feed mechanism (7), a vertical motion frame (19) that slides on guide rails (27) on both the left and right sides is provided as the vertical feed mechanism (7), and the vertical motion frame (19) is disposed on both sides by a common motor (29). A painting apparatus in which the paint head (2) is provided with a pressure regulator for a paint supply system to the painting head (2) so as to reciprocate by a drive type transmission mechanism. 塗装ヘッド(2)に設けた取付枠(9)に複数個の縦目地用塗装ガン(10a)を被塗物(W)における縦目地(w)のピッチに対応した左右間隔のもとに取付けると共に、複数個の横目地用塗装ガン(10b)を被塗物(W)における横目地(w)のピッチに対応した前後間隔のもとに取付けた請求項1に記載の塗装装置。  A plurality of vertical joint coating guns (10a) are mounted on a mounting frame (9) provided on the coating head (2) with a left-right spacing corresponding to the pitch of the vertical joints (w) in the article to be coated (W). In addition, the coating apparatus according to claim 1, wherein a plurality of horizontal joint coating guns (10b) are attached at a longitudinal interval corresponding to the pitch of the horizontal joints (w) in the article to be coated (W). 塗装ヘッド(2)の待機状態において塗装ヘッド(2)における塗装ガンの先端が浸漬する洗浄槽(36)を設けると共に、洗浄槽(36)内には塗装ガンの先端に摺接する洗浄ブラシ(39)を付設した請求項1または請求項2に記載の塗装装置。  A cleaning tank (36) in which the tip of the coating gun in the coating head (2) is immersed in the standby state of the coating head (2) is provided. In the cleaning tank (36), a cleaning brush (39) slidably contacting the tip of the coating gun is provided. The coating apparatus of Claim 1 or Claim 2 which attached. 塗装ガンにおけるノズルとして扇形噴射型エアレスノズルを採択した請求項1ないし請求項3のいずれか1項に記載の塗装装置。  The coating apparatus according to any one of claims 1 to 3, wherein a fan-type airless nozzle is adopted as a nozzle in the coating gun. 塗装ヘッド(2)における塗装ガンの先端が浸漬する洗浄槽(36)を設けると共に、洗浄槽(36)内には塗装ガンの先端に摺接する洗浄ブラシ(39)を付設し、かつ洗浄槽(36)の縁部もしくは洗浄槽(36)に近接した位置に塗装ガンの先端が摺擦する払拭ブラシ(53)を付設し、塗装ガンにおける先端に付着している洗浄液滴を払拭ブラシ(53)により払拭するようにしたことを特徴とする塗装ガンの洗浄装置。  A cleaning tank (36) in which the tip of the coating gun is immersed in the coating head (2) is provided, and a cleaning brush (39) slidably contacting the tip of the coating gun is provided in the cleaning tank (36). 36) A wiping brush (53) for sliding the tip of the coating gun on the edge of the coating gun or a position close to the cleaning tank (36) is attached to wipe the cleaning droplets adhering to the tip of the coating gun (53). A cleaning device for a paint gun, characterized in that it is wiped off with 塗装ヘッド(2)における塗装ガンの先端が浸漬する洗浄槽(36)を設けると共に、洗浄槽(36)内には複数個の塗装ガンの先端に各別に対応した状態のもとに一斉に摺接する洗浄ブラシ(39)を付設したことを特徴とする塗装ガンの洗浄装置。  A cleaning tank (36) in which the tip of the coating gun in the coating head (2) is immersed is provided, and the cleaning tank (36) is slid together in a state corresponding to the tip of the plurality of coating guns. A cleaning device for a paint gun, which is provided with a cleaning brush (39) in contact therewith. 必要数の回転型洗浄ブラシ(39)を固設した複数本の回転軸(40)を平行状態に設けると共に、この回転軸(40)を軸受部(41)に着脱自在に支承したまま伝動機構(50)により駆動するようにし、かつ平行状態に支承した回転軸(40)の間隔を変更できるように、軸受部(41)を前後一定間隔のもとに隣接状態に並設した請求項6に記載の塗装ガンの洗浄装置。  A plurality of rotating shafts (40) fixedly provided with a required number of rotary cleaning brushes (39) are provided in a parallel state, and the rotating shaft (40) is detachably supported on the bearing portion (41) while being transmitted detachably. The bearing portions (41) are arranged side by side adjacent to each other at a constant interval in the front-rear direction so that the distance between the rotary shafts (40) supported in a parallel state can be changed. Cleaning device for paint gun as described in 1.
JP2003405183A 2003-10-30 2003-10-30 Coating device for building board and washing device for coating gun Pending JP2005131620A (en)

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KR100770199B1 (en) * 2006-04-17 2007-10-25 주식회사 포스코 Cleaning device of the air lip at the zinc coating regulator
JP2013006126A (en) * 2011-06-22 2013-01-10 Asahi Kasei Homes Co Painting method
CN103623963A (en) * 2013-12-05 2014-03-12 湖南省池海浮标钓具有限公司 Automatic paint spraying machine for buoys
KR101727937B1 (en) * 2016-09-22 2017-04-19 주식회사 케이지텍 Conveyor apparatus for surface treatment and method for executing the same
CN106493014A (en) * 2016-10-18 2017-03-15 宁波市创佳工业设计有限公司 A kind of for board surface auto spray painting and the device that dries
CN110293020B (en) * 2019-06-12 2023-11-24 江阴精力机械有限公司 Cleaning machine of paint spray gun
CN110293020A (en) * 2019-06-12 2019-10-01 江阴精力机械有限公司 One kind washing the machine of robbing
CN110595872A (en) * 2019-09-06 2019-12-20 贝威斯(广州)智能科技研究院有限公司 Scrubbing-resistant performance testing workstation
CN110595872B (en) * 2019-09-06 2024-05-03 贝威斯(广州)智能科技研究院有限公司 Scrubbing resistance test workstation
CN110653103A (en) * 2019-10-17 2020-01-07 杭州汇家厨卫用品有限公司 Multi-nozzle spraying device
CN114308587B (en) * 2021-11-24 2023-05-12 李金慧 Energy-saving heat-preservation PC board surface treatment method
CN114178139A (en) * 2021-12-15 2022-03-15 浙江明都创芯电器有限公司 Glue dispensing mechanism for packaging LED lamp and use method thereof
CN114178139B (en) * 2021-12-15 2022-12-13 浙江明都创芯电器有限公司 Glue dispensing mechanism for packaging LED lamp and use method thereof

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