CN208865861U - A kind of automotive paints paint-spray robot component - Google Patents

A kind of automotive paints paint-spray robot component Download PDF

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Publication number
CN208865861U
CN208865861U CN201821556096.XU CN201821556096U CN208865861U CN 208865861 U CN208865861 U CN 208865861U CN 201821556096 U CN201821556096 U CN 201821556096U CN 208865861 U CN208865861 U CN 208865861U
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paint
spray booth
groups
component
guide rail
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葛岳良
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Abstract

The utility model discloses a kind of automotive paints paint-spray robot components of automotive lacquer technical field, including paint spray booth, robot arm component is fixedly installed at the top of the guide rail walking mechanism, the right end of the robot arm component is equipped with nozzle component, the nozzle component by two groups of connection hoses respectively with colored paint storage bin and varnish storage bin, the right end of the guide rail walking mechanism is equipped with rotating disk mechanism, infrared heating component is also symmetrically installed on wall at left and right sides of the inner cavity of the paint spray booth, two groups of blowers are fixedly installed at the top of the paint spray booth, control device is also equipped on the lateral wall of the paint spray booth, the present apparatus can five, surface face to automobile using robot, 13 die joints carry out free reconnaissance spraying, improve coating quality and materials'use rate, easily operated and maintenance, utilization rate of equipment and installations is high , spraying profile is accurate, improves the uniformity of film, saves labour turnover, but also working efficiency can be improved.

Description

A kind of automotive paints paint-spray robot component
Technical field
The utility model discloses a kind of automotive paints paint-spray robot components, specially automotive lacquer technical field.
Background technique
Unmanned combined padding and drying system is more mature product, and Control During Paint Spraying by Robot has been applied to vehicle large-scale production, and will be permitted Multirobot is connected on a production line and works, and the spraying of robot is acted without new meaning, and robot for many years Spraying can not apply to multiple batches of, small lot automobile maintenance industry, mainly cost and corresponding technical restriction.We pass through The movement of turntable and robot built in unmanned paint spray booth cooperates positioning so that a robot can be solved five faces of whole vehicle with And the free reconnaissance spraying effect of 13 die joints, a robot decline cost, safety is secure, becomes connecing for industry It is possibly realized.For this purpose, we have proposed a kind of automotive paints paint-spray robot components to come into operation, to solve the above problems.
Summary of the invention
The purpose of this utility model is to provide a kind of automotive paints paint-spray robot components, to solve above-mentioned background technique The problem of middle proposition.
To achieve the above object, the utility model provides the following technical solutions: a kind of automotive paints paint-spray robot component, Including paint spray booth, the intracavity bottom of the paint spray booth is provided with guide rail walking mechanism, and the top of the guide rail walking mechanism is fixed Robot arm component is installed, the right end of the robot arm component is equipped with nozzle component, and the nozzle component passes through Two groups of connection hoses are connect with colored paint storage bin and varnish storage bin respectively, and colored paint storage bin and varnish storage bin are fixedly mounted In the outside of paint spray booth, the right end of the guide rail walking mechanism is equipped with rotating disk mechanism, and the turntable surface and paint spray booth of rotating disk mechanism Intracavity bottom it is concordant, be also symmetrically installed with infrared heating component, the spray painting on wall at left and right sides of the inner cavity of the paint spray booth The outside in room is fixedly installed with two groups of blowers, and control device, and control device point are also equipped on the lateral wall of the paint spray booth It is not electrically connected with guide rail walking mechanism, robot's component, infrared heating component, rotating disk mechanism and blower.
Preferably, the guide rail walking mechanism includes the mounting plate for being fixedly mounted on paint spray booth intracavity bottom, described in two groups It is respectively and fixedly provided with support frame on mounting plate, is equipped with guide rail beam, the top slide of the guide rail beam between two groups of support frames as described above It is connected with Mobile base, one end of the Mobile base is connect with electric telescopic rod, and electric telescopic rod and control device are electrically connected.
Preferably, the robot arm component includes pedestal, and turntable is fixedly installed on the pedestal, the turntable Left side is connect by mounting rack with cylinder is adjusted, and the right side output shaft for adjusting cylinder is connected on arm beam, the arm It is flexibly connected between beam and turntable by connecting shaft, the top of the arm beam is flexibly connected by steering shaft with crossbeam, described The right end of crossbeam is equipped with nozzle component.
Preferably, the nozzle component includes two groups of spray heads, and two groups of spray heads pass through connection hose and store up respectively with colored paint Case is deposited to connect with varnish storage bin.
Preferably, the inner cavity of the rotating disk mechanism is fixedly installed with the rotating electric machine being electrically connected with control device, described The top output shaft of rotating electric machine is connect with driving wheel, and the driving wheel is engaged with runner, and the runner is fixedly mounted on turntable Bottom, the left and right ends bottom of the turntable is also symmetrically installed with directive wheel, and directive wheel described in two groups is respectively positioned on rotating disk mechanism On limiting slot in.
Preferably, the circumferential outer edge of the driving wheel is evenly distributed with four groups of engaging tooths, and between two adjacent groups engaging tooth Angle be 90 °.
Preferably, the paint spray booth is sandwich, is equipped with electric heating tube, and electric heating in the internal layer of the paint spray booth Pipe is electrically connected with control device.
Compared with prior art, the utility model has the beneficial effects that the present apparatus mainly by robot arm, computer, The corresponding control system composition such as turntable, paint spray booth, robot arm use 6DOF articulated structure, the movement half of arm Diameter is 2.5 meters, and can do complicated track movement, the multiple freedom degrees of wrist, can flexible motion, degree of flexibility is extremely strong, both can be to All directions bending, and can be rotated, the wrist of similar people is acted, combines with turntable, paint spray booth and realizes body of a motor car surface oil Paint spraying, baking overall process.The present apparatus using robot can five, surface face to automobile, 13 die joints carry out from It being sprayed by reconnaissance, the present apparatus is flexible big, and working range is big, raising coating quality and materials'use rate, easily operated and maintenance, if Standby utilization rate is high, and spraying profile is accurate, improves the uniformity of film, saves labour turnover, but also working efficiency can be improved, The spray coating operations of colored paint, varnish can be disposably completed inside paint spray booth, environmental-protecting performance improves, while reducing personal danger Evil.
Detailed description of the invention
FIG. 1 is a schematic structural view of the utility model;
Fig. 2 is the utility model guide rail walking mechanism schematic diagram;
Fig. 3 is the utility model robot arm component structure diagram;
Fig. 4 is the utility model rotating disk mechanism schematic diagram;
Fig. 5 is the connection structure diagram of the utility model driving wheel and runner.
In figure: 1 paint spray booth, 2 guide rail walking mechanisms, 21 mounting plates, 22 support frames, 23 guide rail beams, 24 Mobile bases, 25 electricity Dynamic telescopic rod, 3 robot arm components, 31 pedestals, 32 turntables, 33 adjust cylinders, 34 connecting shafts, 35 arm beams, 36 steering shafts, 37 crossbeams, 4 nozzle components, 5 connection hoses, 6 varnish storage bins, 7 colored paint storage bins, 8 infrared heating components, 9 rotating disk mechanisms, 91 Rotating electric machine, 92 driving wheels, 93 runners, 94 turntables, 95 directive wheels, 96 limiting slots, 10 blowers, 11 control devices.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work Every other embodiment obtained, fall within the protection scope of the utility model.
Fig. 1-5 is please referred to, the utility model provides a kind of technical solution: a kind of automotive paints paint-spray robot component, packet Paint spray booth 1 is included, the intracavity bottom of the paint spray booth 1 is provided with guide rail walking mechanism 2, and the top of the guide rail walking mechanism 2 is solid Dingan County is equipped with robot arm component 3, and the right end of the robot arm component 3 is equipped with nozzle component 4, the nozzle component 4 are connect with colored paint storage bin 7 and varnish storage bin 6 respectively by two groups of connection hoses 5, and colored paint storage bin 7 and varnish storage Case 6 is fixedly mounted on the outside of paint spray booth 1, and the right end of the guide rail walking mechanism 2 is equipped with rotating disk mechanism 9, and rotating disk mechanism 9 Turntable surface is concordant with the intracavity bottom of paint spray booth 1, is also symmetrically installed with infrared add at left and right sides of the inner cavity of the paint spray booth 1 on wall Hot component 8, the outside of the paint spray booth 1 are fixedly installed with two groups of blowers 10, are also equipped with control on the lateral wall of the paint spray booth 1 Device 11 processed, and control device 11 respectively with guide rail walking mechanism 2, robot arm component 3, infrared heating component 8, disk machine Structure 9 and blower 10 are electrically connected.
Wherein, the guide rail walking mechanism 2 includes the mounting plate 21 for being fixedly mounted on 1 intracavity bottom of paint spray booth, two groups of institutes It states and is respectively and fixedly provided with support frame 22 on mounting plate 21, guide rail beam 23, the guide rail beam are equipped between two groups of support frames as described above 22 23 top slide is connected with Mobile base 24, and one end of the Mobile base 24 is connect with electric telescopic rod 25, and electric telescopic rod 25 are electrically connected with control device 11, and the robot arm component 3 includes pedestal 31, are fixedly installed with and turn on the pedestal 31 The left side of platform 32, the turntable 32 is connect by mounting rack with cylinder 33 is adjusted, and the right side output shaft for adjusting cylinder 33 connects It connects on arm beam 35, is flexibly connected between the arm beam 35 and turntable 32 by connecting shaft 34, the top of the arm beam 35 Portion is flexibly connected by steering shaft 36 with crossbeam 37, and the right end of the crossbeam 37 is equipped with nozzle component 4, and the nozzle component 4 wraps Two groups of spray heads are included, and two groups of spray heads pass through connection hose 5 and connect respectively with colored paint storage bin 7 and varnish storage bin 6, described turn The inner cavity of disc mechanism 9 is fixedly installed with the rotating electric machine 91 being electrically connected with control device 11, the top of the rotating electric machine 91 Output shaft is connect with driving wheel 92, and the driving wheel 92 is engaged with runner 93, and the runner 93 is fixedly mounted on the bottom of turntable 94 Portion, the left and right ends bottom of the turntable 94 are also symmetrically installed with directive wheel 95, and directive wheel 95 described in two groups is respectively positioned on disk machine In limiting slot 96 on structure 9, the circumferential outer edge of the driving wheel 92 is evenly distributed with four groups of engaging tooths, and two adjacent groups engaging tooth Between angle be 90 °, the paint spray booth 1 is sandwich, and electric heating tube, and electricity are equipped in the internal layer of the paint spray booth 1 Heating tube and control device 11 are electrically connected.
Working principle: paint spray booth 1 is driven into through dedicated channel through pilot steering by the painted vehicle cleaned, is parked in and turns On turntable 94 on disc mechanism 9, parking brake is tensed, all car doors is closed, posts masking paper, vacate spray-coating surface.Root is distinguished by worker It is dissolved according to the amount that the spray-coating surface of needs estimate paint and varnish, the paint and varnish converted is respectively pivoted to colored paint storage It deposits in case 7 and varnish storage bin 6, is connect by connection hose 5 with nozzle component 4, close 1 door of paint spray booth, worker is controlling Selection vehicle is carried out before device 11, the face that specifically sprays is confirmed.When the start button is pressed, it is driven by rotating electric machine 91 Driving wheel 92 rotates, and the runner 93 engaged with driving wheel 92 rotates, and turntable 94 starts to rotate, and blower 10 is started to work, and turns first Disk 94 can go to the automobile face that needs spray 3 working region of robot arm component, and robot arm component 3 starts along guide rail The movement of crossbeam 23 is gone to predetermined distance (pedestal 31 of robot arm component 3 is fixedly mounted on Mobile base 24), perpendicular alignmnet Required spray-coating surface carries out colored paint spraying, according to be pre-designed, spraying process requirement, first layer can stop 10 points after spraying Clock, then carry out again the second layer colored paint spraying, again stop 10 minutes, subsequently enter varnish spraying process, spraying method with Colored paint spraying is the same, and centre will also stop secondary.Robot arm component 3, which can return to, after a face sprays parks position It sets, at this moment turntable 94 can go to next spray area by the driving of driving motor 91, accurately be parked in robot workspace Domain waits robot arm component 3 to complete spraying.After all pre- spray planes are completed, 3 self-return of robot arm component To stand, closing machine people's designated lane door, blower 10 is closed, and paint spray booth 1 passes through in infrared heating component 8 and its interlayer Electric heating tube start heating baking, until to 65 degrees Celsius, kept for 30 minutes, entire painting process terminates.
The present apparatus is the preparation of spraying, trouble free service, more spray gun Alternative spraying movements and robot arm component 3 Baking lacquer painting movement after exiting working face, is integrated into a database, is controlled using long-range, menu mode APP interface operation, Become simple computer click type using the hand spray technique of original complexity to operate, simplifies operation sequence, reduce operation Difficulty not only ensure that coating quality, but also alleviate worker operation burden.
The present apparatus sprays a machine mostly using the clamping apparatus voluntarily developed, and machine multi-panel operation is once completed into working face Multiple spraying process, are achieved.
Present apparatus paint feeding apparatus combines the pump painting mode of large area spray painting and the direct-supplying device of small area spray painting, makes It obtains sprayed on material adequately to be saved, reduces cost, while in coating cloud discharge, being configured with waste gas treatment equipment, so that Discharge meets environmental requirement.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art, It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.

Claims (7)

1. a kind of automotive paints paint-spray robot component, including paint spray booth (1), it is characterised in that: the inner cavity of the paint spray booth (1) Bottom is provided with guide rail walking mechanism (2), is fixedly installed with robot arm component at the top of the guide rail walking mechanism (2) (3), the right end of the robot arm component (3) is equipped with nozzle component (4), and the nozzle component (4) passes through two groups of connections Hose (5) is connect with colored paint storage bin (7) and varnish storage bin (6) respectively, and colored paint storage bin (7) and varnish storage bin (6) It is fixedly mounted on the outside of paint spray booth (1), the right end of the guide rail walking mechanism (2) is equipped with rotating disk mechanism (9), and rotating disk mechanism (9) turntable surface is concordant with the intracavity bottom of paint spray booth (1), also symmetrical peace on wall at left and right sides of the inner cavity of the paint spray booth (1) Equipped with infrared heating component (8), the outside of the paint spray booth (1) is fixedly installed with two groups of blowers (10), the paint spray booth (1) Be also equipped on lateral wall control device (11), and control device (11) respectively with guide rail walking mechanism (2), robot arm group Part (3), infrared heating component (8), rotating disk mechanism (9) and blower (10) are electrically connected.
2. a kind of automotive paints paint-spray robot component according to claim 1, it is characterised in that: the guide rail vehicle with walking machine Structure (2) includes the mounting plate (21) for being fixedly mounted on paint spray booth (1) intracavity bottom, and mounting plate described in two groups is respectively and fixedly provided on (21) Support frame (22) is equipped with guide rail beam (23) between two groups of support frames as described above (22), the top slide of the guide rail beam (23) Be connected with Mobile base (24), one end of the Mobile base (24) is connect with electric telescopic rod (25), and electric telescopic rod (25) with Control device (11) is electrically connected.
3. a kind of automotive paints paint-spray robot component according to claim 1, it is characterised in that: the robot arm Component (3) includes pedestal (31), is fixedly installed with turntable (32) on the pedestal (31), passes through peace on the left of the turntable (32) It shelves and is connect with adjusting cylinder (33), the right side output shaft for adjusting cylinder (33) is connected on arm beam (35), the hand It is flexibly connected between arm beam (35) and turntable (32) by connecting shaft (34), passes through steering shaft at the top of the arm beam (35) (36) it is flexibly connected with crossbeam (37), the right end of the crossbeam (37) is equipped with nozzle component (4).
4. a kind of automotive paints paint-spray robot component according to claim 1, it is characterised in that: the nozzle component (4) include two groups of spray heads, and two groups of spray heads pass through connection hose (5) respectively with colored paint storage bin (7) and varnish storage bin (6) Connection.
5. a kind of automotive paints paint-spray robot component according to claim 1, it is characterised in that: the rotating disk mechanism (9) inner cavity is fixedly installed with the rotating electric machine (91) being electrically connected with control device (11), the top of the rotating electric machine (91) Portion's output shaft is connect with driving wheel (92), and the driving wheel (92) is engaged with runner (93), and the runner (93) is fixedly mounted on The left and right ends bottom of the bottom of turntable (94), the turntable (94) is also symmetrically installed with directive wheel (95), is oriented to described in two groups Wheel (95) is respectively positioned in the limiting slot (96) on rotating disk mechanism (9).
6. a kind of automotive paints paint-spray robot component according to claim 5, it is characterised in that: the driving wheel (92) Circumferential outer edge be evenly distributed with four groups of engaging tooths, and the angle between two adjacent groups engaging tooth is 90 °.
7. a kind of automotive paints paint-spray robot component according to claim 1, it is characterised in that: the paint spray booth (1) For sandwich, electric heating tube is installed, and electric heating tube electrically connects with control device (11) in the internal layer of the paint spray booth (1) It connects.
CN201821556096.XU 2018-09-25 2018-09-25 A kind of automotive paints paint-spray robot component Active CN208865861U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821556096.XU CN208865861U (en) 2018-09-25 2018-09-25 A kind of automotive paints paint-spray robot component

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821556096.XU CN208865861U (en) 2018-09-25 2018-09-25 A kind of automotive paints paint-spray robot component

Publications (1)

Publication Number Publication Date
CN208865861U true CN208865861U (en) 2019-05-17

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108940699A (en) * 2018-09-25 2018-12-07 葛岳良 A kind of automotive paints paint-spray robot component
CN112808489A (en) * 2021-01-05 2021-05-18 泰州市第一铝材厂有限公司 Automatic spraying system of electric vehicle door robot
CN116237208A (en) * 2023-04-23 2023-06-09 福建永越智能科技股份有限公司 Glue spraying method for automobile chassis

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108940699A (en) * 2018-09-25 2018-12-07 葛岳良 A kind of automotive paints paint-spray robot component
CN112808489A (en) * 2021-01-05 2021-05-18 泰州市第一铝材厂有限公司 Automatic spraying system of electric vehicle door robot
CN116237208A (en) * 2023-04-23 2023-06-09 福建永越智能科技股份有限公司 Glue spraying method for automobile chassis

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