CN108787228B - Automatic paint spraying apparatus of efficient furniture - Google Patents
Automatic paint spraying apparatus of efficient furniture Download PDFInfo
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- CN108787228B CN108787228B CN201810578509.2A CN201810578509A CN108787228B CN 108787228 B CN108787228 B CN 108787228B CN 201810578509 A CN201810578509 A CN 201810578509A CN 108787228 B CN108787228 B CN 108787228B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/02—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling time, or sequence, of delivery
- B05B12/04—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling time, or sequence, of delivery for sequential operation or multiple outlets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/20—Masking elements, i.e. elements defining uncoated areas on an object to be coated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0235—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being a combination of rotation and linear displacement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/62—Arrangements for supporting spraying apparatus, e.g. suction cups
Landscapes
- Spray Control Apparatus (AREA)
Abstract
本发明公开了一种高效的家具自动喷漆装置,包括传送架、置物板、挡板机构和喷漆机构,传送架通过链传动带动置物板运动,传送架中间位置设有使置物板旋转的轨迹凹槽,轨迹凹槽入口处设置有旋转挡块;挡板机构包括挡板、横向调节杆、高度调节杆、齿轮组、电机和气杆;挡板固定在两个横向调节杆之间;喷漆机构包括喷漆架和激光传感器。通过挡板,使木板侧面和顶面喷漆时不会互相干扰,并且可喷不同颜色的油漆;自动控制喷漆口的数量,节省油漆;自动调整木板的位置,使喷漆效果更均匀;喷漆过程全机械操作,避免油漆对人体的伤害。
The invention discloses an efficient automatic paint spraying device for furniture, comprising a conveying frame, a storage board, a baffle mechanism and a paint spraying mechanism. The conveying frame drives the storage board to move through a chain drive, and a track concave for rotating the storage board is arranged in the middle of the conveying frame. groove, a rotating block is arranged at the entrance of the track groove; the baffle mechanism includes a baffle, a lateral adjustment rod, a height adjustment rod, a gear set, a motor and a gas rod; the baffle is fixed between the two lateral adjustment rods; the paint spraying mechanism includes Paint stand and laser sensor. Through the baffle, the side and top surface of the board will not interfere with each other when spraying, and different colors of paint can be sprayed; the number of spraying ports is automatically controlled to save paint; the position of the board is automatically adjusted to make the painting effect more uniform; the painting process is complete Mechanical operation to avoid paint damage to human body.
Description
技术领域technical field
本发明涉及一种高效的家具自动喷漆装置,属于家具喷漆装置领域。The invention relates to an efficient automatic paint spraying device for furniture, which belongs to the field of furniture spraying devices.
背景技术Background technique
在家具制造行业中,给家具喷漆是必须要进行的工艺步骤。喷漆可以整体喷漆,也可以分步喷漆。整体喷漆就是用喷腔对己经装配好的家具进行一次性喷漆,这样的优点在于喷漆简单,喷漆效率高,但是却存在着喷射死角,无法将油漆喷到这些死角处。另一种喷漆方法是在对各个配件组装前就进行喷漆,喷完后再组装,这种喷漆方式简单,易于操作,而且不存在喷漆死角。现在也普遍采用这种喷漆方法。In the furniture manufacturing industry, painting furniture is a necessary process step. Painting can be done as a whole or in steps. The overall spray painting is to use the spray cavity to spray the assembled furniture at one time. The advantage of this is that the painting is simple and the painting efficiency is high, but there are spray dead corners, and the paint cannot be sprayed to these dead corners. Another method of painting is to paint each part before assembling, and then assemble after painting. This painting method is simple, easy to operate, and there is no dead angle for painting. This spraying method is also commonly used now.
由于油漆中含有较多对人体有害的物质,人长期接触这些油漆,对身体会产生很大的伤害,而且工人用喷枪喷漆时,由于个人经验的不足,喷漆出来的质量也各不相同,喷漆出来的质量完全取决于工人的操作。随着目前用工成本的增加,使用人工喷漆已经不适合企业的发展。因此开发出能够自动完成喷漆作业的设备是十分必要的。Since the paint contains many substances that are harmful to the human body, long-term exposure to these paints will cause great harm to the body. Moreover, when workers spray paint with a spray gun, due to their lack of personal experience, the quality of the spray paint varies. The quality that comes out depends entirely on the operation of the workers. With the current increase in labor costs, the use of artificial painting is no longer suitable for the development of enterprises. Therefore, it is very necessary to develop equipment that can automatically complete the painting operation.
有些家具板件的侧面与顶面颜色不同,需要通过两次喷漆操作,操作较为复杂。Some furniture panels have different colors on the side and top surface, which require two painting operations, which are more complicated.
发明内容SUMMARY OF THE INVENTION
本发明的主要目的在于提供一种高效的家具自动喷漆装置,可对侧面与顶面同时进行不同颜色的喷漆工作。The main purpose of the present invention is to provide an efficient automatic paint spraying device for furniture, which can simultaneously perform different colors of painting on the side surface and the top surface.
为达到以上目的,本发明采用的技术方案为:一种高效的家具自动喷漆装置,包括传送架、置物板、挡板机构和喷漆机构,所述传送架通过链传动带动置物板运动;所述挡板机构对称位于传送架两侧;传送架中间位置设有使置物板旋转的轨迹凹槽,轨迹凹槽入口处设置有旋转挡块。In order to achieve the above purpose, the technical scheme adopted in the present invention is as follows: an efficient automatic paint spraying device for furniture, comprising a conveying frame, a storage board, a baffle mechanism and a painting mechanism, and the conveying frame drives the storage board to move through a chain drive; the The baffle mechanism is symmetrically located on both sides of the conveying rack; the middle position of the conveying rack is provided with a track groove for rotating the object board, and a rotation stopper is arranged at the entrance of the track groove.
进一步改进,所述置物板一侧设置成倒角,位于倒角一侧的置物板底面设有两个圆柱形的前轮,位于另一侧的置物板底面设有两个凸台型的后轮,两个前轮和两个后轮成正方形布局分布在所述置物板底面。Further improvement, one side of the storage board is set to be chamfered, the bottom surface of the storage board on one side of the chamfer is provided with two cylindrical front wheels, and the bottom surface of the storage board on the other side is provided with two boss-type rear wheels. Wheels, two front wheels and two rear wheels are distributed on the bottom surface of the storage board in a square arrangement.
进一步改进,所述前轮直径与轨迹凹槽宽度相等,所述后轮连接置物板的一段为直径小于旋转挡块宽度的圆柱,另一段为直径与轨迹凹槽宽度相等的圆柱。Further improvement, the diameter of the front wheel is equal to the width of the track groove, a section of the rear wheel connecting the storage board is a cylinder with a diameter smaller than the width of the rotating block, and the other section is a cylinder with a diameter equal to the width of the track groove.
进一步改进,所述挡板机构包括挡板、横向调节杆、高度调节杆、齿轮组、电机和气杆;所述挡板固定在两个横向调节杆之间,与横向调节杆成45°夹角;所述气杆一端固定电机,所述齿轮组的位置通过所述气杆的伸缩调节。Further improvement, the baffle mechanism includes a baffle, a lateral adjustment rod, a height adjustment rod, a gear set, a motor and a gas rod; the baffle is fixed between the two lateral adjustment rods and forms a 45° angle with the lateral adjustment rod ; One end of the gas rod is fixed with a motor, and the position of the gear group is adjusted by the expansion and contraction of the gas rod.
进一步改进,所述齿轮组包括两个齿轮,既可以同时与两根横向调节杆配合,也可以同时与两根高度调节杆配合。In a further improvement, the gear set includes two gears, which can be matched with two lateral adjustment rods and two height adjustment rods at the same time.
进一步改进,所述横向调节杆和所述高度调节杆的齿条段一半为齿面一半为平面;所述横向调节杆滑动连接在所述高度调节杆一端,所述高度调节杆滑动连接在所述传送架上。In a further improvement, half of the rack segments of the lateral adjustment rod and the height adjustment rod are tooth surfaces and half are flat; the lateral adjustment rod is slidably connected to one end of the height adjustment rod, and the height adjustment rod is slidably connected to the other end. on the conveyor.
进一步改进,所述横向调节杆固定挡板的一端设置有第一激光传感器。In a further improvement, a first laser sensor is provided at one end of the lateral adjustment rod fixing baffle.
进一步改进,所述喷漆机构包括喷漆架和第二激光传感器,所述喷漆架平行于链传动方向的两侧安装控制喷漆架开关的第二激光传感器。In a further improvement, the paint spraying mechanism includes a paint spraying rack and a second laser sensor, and the second laser sensor for controlling the switch of the paint spraying rack is installed on both sides of the paint spraying rack parallel to the chain drive direction.
进一步改进,所述喷漆架包括第一喷漆架和第二喷漆架,所述第一喷漆架和第二喷漆架固定安装在所述传送架上。In a further improvement, the paint spraying rack includes a first paint spraying rack and a second paint spraying rack, and the first paint spraying rack and the second paint spraying rack are fixedly mounted on the conveying rack.
进一步改进,所述第一喷漆架和所述第二喷漆架水平面向传送架一侧均匀分布有多个喷漆口,所述第一喷漆架和所述第二喷漆架垂直地面的两侧均匀分布有多个喷漆口。Further improvement, the first paint spraying rack and the second paint spraying rack are evenly distributed with a plurality of paint spraying ports on the side of the horizontal surface of the conveying rack, and the first paint spraying rack and the second paint spraying rack are evenly distributed on both sides of the vertical ground There are multiple spray ports.
与现有技术相比,本发明的优点在于:Compared with the prior art, the advantages of the present invention are:
1.通过设置挡板,使木板侧面和顶面喷漆时不会互相干扰,并且可喷不同颜色的油漆;1. By setting the baffle, the side and top surface of the board will not interfere with each other when painting, and different colors of paint can be sprayed;
2.家具可以旋转九十度进行二次喷漆,使喷漆效果更均匀;2. The furniture can be rotated 90 degrees for secondary painting to make the painting effect more uniform;
3.喷漆架的两侧均安装有激光传感器,有预喷漆动作,防止因喷漆过慢造成喷漆不均匀的情况;3. Laser sensors are installed on both sides of the spraying rack, and there is a pre-painting action to prevent uneven painting due to slow painting;
4.自动控制喷漆口的数量,节省油漆;4. Automatically control the number of spray nozzles to save paint;
5.自动调整木板的位置,使喷漆效果更均匀;5. Automatically adjust the position of the board to make the painting effect more uniform;
6.喷漆过程全机械操作,避免油漆对人体的伤害。6. The painting process is fully mechanically operated to avoid the damage of the paint to the human body.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是本发明的俯视图;Fig. 2 is the top view of the present invention;
图3是本发明中置物板的结构示意图;Fig. 3 is the structure schematic diagram of the present invention's middle object board;
图4是本发明中横向调节杆的结构示意图;Fig. 4 is the structural representation of the lateral adjustment rod in the present invention;
图5是本发明中高度调节杆的结构示意图。FIG. 5 is a schematic view of the structure of the height adjusting rod in the present invention.
以上附图中:1、传送架;2、置物板;3、链传动;4、轨迹凹槽;5、旋转挡块;6、倒角;7、前轮;8、后轮;9、挡板;10、横向调节杆;11、高度调节杆;12、齿轮组;13、电机;14、气杆;15、第一激光传感器;16、第二激光传感器;17、第一喷漆架;18、第二喷漆架;19、木板;20、平面;21、齿面。In the above drawings: 1. Transmission frame; 2. Object storage board; 3. Chain drive; 4. Track groove; 5. Rotating stop; 6. Chamfer; 7. Front wheel; 8. Rear wheel; 9. Block plate; 10, lateral adjustment rod; 11, height adjustment rod; 12, gear set; 13, motor; 14, gas rod; 15, first laser sensor; 16, second laser sensor; 17, first paint sprayer; 18 , The second spraying rack; 19, wooden board; 20, plane; 21, tooth surface.
具体实施方式Detailed ways
以下描述用于揭露本发明以使本领域技术人员能够实现本发明。以下描述中的优选实施例只作为举例,本领域技术人员可以想到其他显而易见的变型。The following description serves to disclose the invention to enable those skilled in the art to practice the invention. The preferred embodiments described below are given by way of example only, and other obvious modifications will occur to those skilled in the art.
如图1~5所示,本发明的一个实施例,一种高效的家具自动喷漆装置包括传送架1、置物板2、挡板机构和喷漆机构。As shown in Figures 1 to 5, in one embodiment of the present invention, an efficient automatic paint spraying device for furniture includes a
传送架1通过链传动3带动置物板2运动,传送架1中间位置处设有使置物板2旋转的轨迹凹槽4,轨迹凹槽4入口处设置有旋转挡块5。置物板2底面成正方形分布有四个凸块,位于开有倒角6一侧的两个凸块为前轮7,前轮7为圆柱体,直径为轨迹凹槽4的宽度;位于另一侧的两个凸块为后轮8,后轮8为凸台型,连接置物板2的一段为直径小于旋转挡块5宽度的圆柱,另一段为直径与轨迹凹槽4宽度相等的圆柱。The conveying
挡板机构由挡板9,横向调节杆10,高度调节杆11,齿轮组12,电机13和气杆14组成。挡板9固定在两根横向调节杆10之间,与横向调节杆10成45°夹角,横向调节杆10齿条段一半为齿面21一半为平面20。横向调节杆10固定有挡板9的一端设置有第一激光传感器15。横向调节杆10滑动连接在高度调节杆11一端,高度调节杆11齿条段一半为齿面21一半为平面20,高度调节杆11滑动连接在传送架1上。高度调节杆11处于初始位置时,横向调节杆10的齿面21与置物板2放置木板19的一面位于同一高度。齿轮组12由两个齿轮组成,可同时与两根横向调节杆10配合或与两根高度调节杆11配合。气杆14一端固定电机13,通过气杆14的伸缩调节齿轮组12的位置。挡板机构对称位于传送架1两侧。The baffle mechanism is composed of baffle 9 ,
喷漆机构由喷漆架和第二激光传感器16组成。传送架1上固定有两个喷漆架,包括第一喷漆架17和第二喷漆架18,第一喷漆架17和第二喷漆架18水平面向传送架1一侧均匀分布有多个喷漆口,第一喷漆架17和第二喷漆架18垂直地面的两侧均匀分布有多个喷漆口。第一喷漆架17和第二喷漆架18平行于链传动3方向的两侧安装有第二激光传感器16,控制第一喷漆架17和第二喷漆架18的开关。The paint spraying mechanism is composed of a paint spraying rack and a
将置物板2放到传送架1起始位置处时,使置物板2有倒角6一侧位于前进方向。木板19放置在置物板2上,置物板2在传送架1上做直线运动通过挡板机构时,横向调节杆10一端的第一激光传感器15检测到木板19,电机13开始转动,使齿轮组12带动横向调节杆10向木板19方向运动,木板19两侧的横向调节杆10同时运动,调整木板19至中心位置并且侧边与喷漆口平行。两侧的横向调节杆10同时接触到木板19时,气杆14运动,带动齿轮组12脱离横向调节杆10,与高度调节杆11配合。齿轮组12带动高度调节杆11向上运动,当横向调节杆10一端的第一激光传感器15检测不到木板19时,电机13停止转动,此时挡板9一端恰好位于木板19顶面与侧面的交界处。通过横向调节杆10和高度调节杆11移动的距离可知木板19的宽度和高度,根据计算可以得出的木板19的尺寸,进而控制喷漆架工作时喷漆口的数量,自动控制喷漆口的数量,节省油漆。When placing the
置物板2继续向前做直线运动,当喷漆架靠近置物板2一侧的第二激光传感器16检测到木板19时,喷漆架开始喷漆,当另一侧的第二激光传感器16检测到木板19已通过时,停止喷漆,并且挡板机构回复至初始位置。The
开始时,置物板2做直线运动,两个前轮7位于前进方向,当一个前轮7接触到旋转挡块5时,由于前轮7直径大于旋转挡块5的宽度,前轮7会沿着旋转挡块5向轨迹凹槽4处运动,此时与这个前轮7同侧的后轮8作为驱动力,此后轮8始终做直线运动,使置物板2沿着轨迹凹槽4旋转九十度。此时,两个后轮8位于设置有旋转挡块5一侧的链条上,两个前轮7位于另一条链条上,后轮8可通过旋转挡块5,置物板2继续做直线运动。At the beginning, the
运动到第二喷漆架18时,进行与第一喷漆架17处一样的工作流程,结束喷漆工作。When moving to the second
本实施例的优点在于:The advantages of this embodiment are:
1.通过设置挡板9,使木板19侧面和顶面喷漆时不会互相干扰,并且可喷不同颜色的油漆;1. By setting the baffle plate 9, the side and top surface of the
2.家具可以旋转九十度进行二次喷漆,使喷漆效果更均匀;2. The furniture can be rotated 90 degrees for secondary painting to make the painting effect more uniform;
3.喷漆架的两侧均安装有激光传感器,有预喷漆动作,防止因喷漆过慢造成喷漆不均匀的情况;3. Laser sensors are installed on both sides of the spraying rack, and there is a pre-painting action to prevent uneven painting due to slow painting;
4.自动控制喷漆口的数量,节省油漆;4. Automatically control the number of spray nozzles to save paint;
5.自动调整木板19的位置,使喷漆效果更均匀;5. Automatically adjust the position of the
6.喷漆过程全机械操作,避免油漆对人体的伤害。6. The painting process is fully mechanically operated to avoid the damage of the paint to the human body.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明的范围内。本发明要求的保护范围由所附的权利要求书及其等同物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions describe only the principles of the present invention. Without departing from the spirit and scope of the present invention, there are various Variations and improvements are intended to fall within the scope of the claimed invention. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims (8)
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| CN112090627B (en) * | 2020-08-01 | 2021-06-25 | 中南林业科技大学 | Nano-photocatalyst artificial board treatment equipment |
| CN112474125B (en) * | 2020-11-25 | 2021-10-08 | 台州市黄岩虹易豆塑料有限公司 | A spraying device for automobile rear fender processing |
| CN112871544B (en) * | 2021-02-19 | 2021-11-30 | 四川新蓉电缆有限责任公司 | Graphene shielded cable processing equipment and processing method |
| CN114345581B (en) * | 2021-12-27 | 2024-12-17 | 柳娟娟 | Paint spraying device for large-scale steel structure |
| CN118808032B (en) * | 2024-09-18 | 2024-12-06 | 泰州市炬森特钢制品有限公司 | A uniform spraying device for processing special steel products |
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| CN206642966U (en) * | 2017-04-11 | 2017-11-17 | 安徽中至信家居有限公司 | A kind of furniture spray paint production line |
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| JP3638598B1 (en) * | 2004-11-10 | 2005-04-13 | 株式会社エイ・ケイ・システム | Reciprocating coating machine |
| CN204429552U (en) * | 2014-12-30 | 2015-07-01 | 盐城市广宇涂装科技有限公司 | Sheet material automatic coating device |
| CN204656812U (en) * | 2015-04-16 | 2015-09-23 | 成都丰亚建材有限公司 | Furniture panel spray coating auxiliary device |
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Address after: Tantou Town, Tiantai County of Taizhou city in Zhejiang province 317200 two industrial park pounding ocean Applicant after: TAIZHOU CITY BOFENG FURNITURE Co.,Ltd. Address before: 317200 the two stage industrial park of Tantou Town, Tiantai County, Ningbo, Zhejiang Province Applicant before: TAIZHOU CITY BOFENG FURNITURE Co.,Ltd. |
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Denomination of invention: An efficient furniture automatic painting device Granted publication date: 20201103 Pledgee: Zhejiang Mintai Commercial Bank Co.,Ltd. Taizhou Tiantai sub branch Pledgor: TAIZHOU CITY BOFENG FURNITURE Co.,Ltd. Registration number: Y2024330001970 |
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