CN108940699A - A kind of automotive paints paint-spray robot component - Google Patents
A kind of automotive paints paint-spray robot component Download PDFInfo
- Publication number
- CN108940699A CN108940699A CN201811118758.XA CN201811118758A CN108940699A CN 108940699 A CN108940699 A CN 108940699A CN 201811118758 A CN201811118758 A CN 201811118758A CN 108940699 A CN108940699 A CN 108940699A
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- Prior art keywords
- paint
- spray booth
- groups
- component
- robot
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/14—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0442—Installation or apparatus for applying liquid or other fluent material to separate articles rotated during spraying operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
- B05D3/0263—After-treatment with IR heaters
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention discloses a kind of automotive paints paint-spray robot components of automotive lacquer technical field, including paint spray booth, robot arm component is fixedly installed at the top of the guide rail walking mechanism, the right end of the robot arm component is equipped with nozzle component, the nozzle component by two groups of connection hoses respectively with colored paint storage bin and varnish storage bin, the right end of the guide rail walking mechanism is equipped with rotating disk mechanism, infrared heating component is also symmetrically installed on wall at left and right sides of the inner cavity of the paint spray booth, two groups of blowers are fixedly installed at the top of the paint spray booth, control device is also equipped on the lateral wall of the paint spray booth, the present apparatus can five, surface face to automobile using robot, 13 die joints carry out free reconnaissance spraying, improve coating quality and materials'use rate, easily operated and maintenance, utilization rate of equipment and installations is high, spray It is accurate to apply track, improves the uniformity of film, saves labour turnover, but also working efficiency can be improved.
Description
Technical field
The invention discloses a kind of automotive paints paint-spray robot components, specially automotive lacquer technical field.
Background technique
Unmanned combined padding and drying system is more mature product, and Control During Paint Spraying by Robot has been applied to vehicle large-scale production, and will be permitted
Multirobot is connected on a production line and works, and the spraying of robot is acted without new meaning, and robot for many years
Spraying can not apply to multiple batches of, small lot automobile maintenance industry, mainly cost and corresponding technical restriction.We pass through
The movement of turntable and robot built in unmanned paint spray booth cooperates positioning so that a robot can be solved five faces of whole vehicle with
And the free reconnaissance spraying effect of 13 die joints, a robot decline cost, safety is secure, becomes connecing for industry
It is possibly realized.For this purpose, we have proposed a kind of automotive paints paint-spray robot components to come into operation, to solve the above problems.
Summary of the invention
The purpose of the present invention is to provide a kind of automotive paints paint-spray robot components, to solve to mention in above-mentioned background technique
Out the problem of.
To achieve the above object, the invention provides the following technical scheme: a kind of automotive paints paint-spray robot component, including
Paint spray booth, the intracavity bottom of the paint spray booth are provided with guide rail walking mechanism, and the top of the guide rail walking mechanism is fixedly mounted
There is robot arm component, the right end of the robot arm component is equipped with nozzle component, and the nozzle component passes through two groups
Connection hose is connect with colored paint storage bin and varnish storage bin respectively, and colored paint storage bin and varnish storage bin are fixedly mounted on spray
The outside of japanning room, the right end of the guide rail walking mechanism are equipped with rotating disk mechanism, and the turntable surface of rotating disk mechanism and paint spray booth is interior
Bottom of chamber portion is concordant, is also symmetrically installed with infrared heating component on wall at left and right sides of the inner cavity of the paint spray booth, the paint spray booth
Outside is fixedly installed with two groups of blowers, is also equipped with control device on the lateral wall of the paint spray booth, and control device respectively with
Guide rail walking mechanism, robot's component, infrared heating component, rotating disk mechanism and blower are electrically connected.
Preferably, the guide rail walking mechanism includes the mounting plate for being fixedly mounted on paint spray booth intracavity bottom, described in two groups
It is respectively and fixedly provided with support frame on mounting plate, is equipped with guide rail beam, the top slide of the guide rail beam between two groups of support frames as described above
It is connected with Mobile base, one end of the Mobile base is connect with electric telescopic rod, and electric telescopic rod and control device are electrically connected.
Preferably, the robot arm component includes pedestal, and turntable is fixedly installed on the pedestal, the turntable
Left side is connect by mounting rack with cylinder is adjusted, and the right side output shaft for adjusting cylinder is connected on arm beam, the arm
It is flexibly connected between beam and turntable by connecting shaft, the top of the arm beam is flexibly connected by steering shaft with crossbeam, described
The right end of crossbeam is equipped with nozzle component.
Preferably, the nozzle component includes two groups of spray heads, and two groups of spray heads pass through connection hose and store up respectively with colored paint
Case is deposited to connect with varnish storage bin.
Preferably, the inner cavity of the rotating disk mechanism is fixedly installed with the rotating electric machine being electrically connected with control device, described
The top output shaft of rotating electric machine is connect with driving wheel, and the driving wheel is engaged with runner, and the runner is fixedly mounted on turntable
Bottom, the left and right ends bottom of the turntable is also symmetrically installed with directive wheel, and directive wheel described in two groups is respectively positioned on rotating disk mechanism
On limiting slot in.
Preferably, the circumferential outer edge of the driving wheel is evenly distributed with four groups of engaging tooths, and between two adjacent groups engaging tooth
Angle be 90 °.
Preferably, the paint spray booth is sandwich, is equipped with electric heating tube, and electric heating in the internal layer of the paint spray booth
Pipe is electrically connected with control device.
Compared with prior art, the beneficial effects of the present invention are: the present apparatus mainly by robot arm, computer, turntable,
The corresponding control system composition such as paint spray booth, robot arm use 6DOF articulated structure, and the moving radius of arm is
2.5 meters, and complicated track movement can be done, the multiple freedom degrees of wrist, can flexible motion, degree of flexibility is extremely strong, both can be to each
Direction bending, and can be rotated, the wrist of similar people is acted, combines with turntable, paint spray booth and realizes the paint spray of body of a motor car surface
It applies, baking overall process.The present apparatus using robot can five, surface face to automobile, 13 die joints carry out free choosings
Point spraying, the present apparatus is flexible big, and working range is big, improves coating quality and materials'use rate, easily operated and maintenance, equipment benefit
With rate height, spraying profile is accurate, improves the uniformity of film, saves labour turnover, but also working efficiency can be improved, can
The spray coating operations of colored paint, varnish are disposably completed inside paint spray booth, environmental-protecting performance improves, while reducing hazard to person.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention；
Fig. 2 is guide rail walking mechanism schematic diagram of the present invention；
Fig. 3 is robot arm component structure diagram of the present invention；
Fig. 4 is rotating disk mechanism schematic diagram of the present invention；
Fig. 5 is the connection structure diagram of driving wheel of the present invention and runner.
In figure: 1 paint spray booth, 2 guide rail walking mechanisms, 21 mounting plates, 22 support frames, 23 guide rail beams, 24 Mobile bases, 25 electricity
Dynamic telescopic rod, 3 robot arm components, 31 pedestals, 32 turntables, 33 adjust cylinders, 34 connecting shafts, 35 arm beams, 36 steering shafts,
37 crossbeams, 4 nozzle components, 5 connection hoses, 6 varnish storage bins, 7 colored paint storage bins, 8 infrared heating components, 9 rotating disk mechanisms, 91
Rotating electric machine, 92 driving wheels, 93 runners, 94 turntables, 95 directive wheels, 96 limiting slots, 10 blowers, 11 control devices.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Fig. 1-5 is please referred to, the present invention provides a kind of technical solution: a kind of automotive paints paint-spray robot component, including spray
Japanning room 1, the intracavity bottom of the paint spray booth 1 are provided with guide rail walking mechanism 2, the fixed peace in the top of the guide rail walking mechanism 2
Equipped with robot arm component 3, the right end of the robot arm component 3 is equipped with nozzle component 4, and the nozzle component 4 is logical
It crosses two groups of connection hoses 5 to connect with colored paint storage bin 7 and varnish storage bin 6 respectively, and colored paint storage bin 7 and varnish storage bin 6
It is fixedly mounted on the outside of paint spray booth 1, the right end of the guide rail walking mechanism 2 is equipped with rotating disk mechanism 9, and turn of rotating disk mechanism 9
Disk is concordant with the intracavity bottom of paint spray booth 1, is also symmetrically installed with infrared heating on wall at left and right sides of the inner cavity of the paint spray booth 1
Component 8, the outside of the paint spray booth 1 are fixedly installed with two groups of blowers 10, are also equipped with control on the lateral wall of the paint spray booth 1
Device 11, and control device 11 respectively with guide rail walking mechanism 2, robot's component 3, infrared heating component 8, rotating disk mechanism
9 and blower 10 be electrically connected.
Wherein, the guide rail walking mechanism 2 includes the mounting plate 21 for being fixedly mounted on 1 intracavity bottom of paint spray booth, two groups of institutes
It states and is respectively and fixedly provided with support frame 22 on mounting plate 21, guide rail beam 23, the guide rail beam are equipped between two groups of support frames as described above 22
23 top slide is connected with Mobile base 24, and one end of the Mobile base 24 is connect with electric telescopic rod 25, and electric telescopic rod
25 are electrically connected with control device 11, and the robot arm component 3 includes pedestal 31, are fixedly installed with and turn on the pedestal 31
The left side of platform 32, the turntable 32 is connect by mounting rack with cylinder 33 is adjusted, and the right side output shaft for adjusting cylinder 33 connects
It connects on arm beam 35, is flexibly connected between the arm beam 35 and turntable 32 by connecting shaft 34, the top of the arm beam 35
Portion is flexibly connected by steering shaft 36 with crossbeam 37, and the right end of the crossbeam 37 is equipped with nozzle component 4, and the nozzle component 4 wraps
Two groups of spray heads are included, and two groups of spray heads pass through connection hose 5 and connect respectively with colored paint storage bin 7 and varnish storage bin 6, described turn
The inner cavity of disc mechanism 9 is fixedly installed with the rotating electric machine 91 being electrically connected with control device 11, the top of the rotating electric machine 91
Output shaft is connect with driving wheel 92, and the driving wheel 92 is engaged with runner 93, and the runner 93 is fixedly mounted on the bottom of turntable 94
Portion, the left and right ends bottom of the turntable 94 are also symmetrically installed with directive wheel 95, and directive wheel 95 described in two groups is respectively positioned on disk machine
In limiting slot 96 on structure 9, the circumferential outer edge of the driving wheel 92 is evenly distributed with four groups of engaging tooths, and two adjacent groups engaging tooth
Between angle be 90 °, the paint spray booth 1 is sandwich, and electric heating tube, and electricity are equipped in the internal layer of the paint spray booth 1
Heating tube and control device 11 are electrically connected.
Working principle: paint spray booth 1 is driven into through dedicated channel through pilot steering by the painted vehicle cleaned, is parked in and turns
On turntable 94 on disc mechanism 9, parking brake is tensed, all car doors is closed, posts masking paper, vacate spray-coating surface.Root is distinguished by worker
It is dissolved according to the amount that the spray-coating surface of needs estimate paint and varnish, the paint and varnish converted is respectively pivoted to colored paint storage
It deposits in case 7 and varnish storage bin 6, is connect by connection hose 5 with nozzle component 4, close 1 door of paint spray booth, worker is controlling
Selection vehicle is carried out before device 11, the face that specifically sprays is confirmed.When the start button is pressed, it is driven by rotating electric machine 91
Driving wheel 92 rotates, and the runner 93 engaged with driving wheel 92 rotates, and turntable 94 starts to rotate, and blower 10 is started to work, and turns first
Disk 94 can go to the automobile face that needs spray 3 working region of robot arm component, and robot arm component 3 starts along guide rail
The movement of crossbeam 23 is gone to predetermined distance (pedestal 31 of robot arm component 3 is fixedly mounted on Mobile base 24), perpendicular alignmnet
Required spray-coating surface carries out colored paint spraying, according to be pre-designed, spraying process requirement, first layer can stop 10 points after spraying
Clock, then carry out again the second layer colored paint spraying, again stop 10 minutes, subsequently enter varnish spraying process, spraying method with
Colored paint spraying is the same, and centre will also stop secondary.Robot arm component 3, which can return to, after a face sprays parks position
It sets, at this moment turntable 94 can go to next spray area by the driving of driving motor 91, accurately be parked in robot workspace
Domain waits robot arm component 3 to complete spraying.After all pre- spray planes are completed, 3 self-return of robot arm component
To stand, closing machine people's designated lane door, blower 10 is closed, and paint spray booth 1 passes through in infrared heating component 8 and its interlayer
Electric heating tube start heating baking, until to 65 degrees Celsius, kept for 30 minutes, entire painting process terminates.
The present apparatus is the preparation of spraying, trouble free service, more spray gun Alternative spraying movements and robot arm component 3
Baking lacquer painting movement after exiting working face, is integrated into a database, is controlled using long-range, menu mode APP interface operation,
Become simple computer click type using the hand spray technique of original complexity to operate, simplifies operation sequence, reduce operation
Difficulty not only ensure that coating quality, but also alleviate worker operation burden.
The present apparatus sprays a machine mostly using the clamping apparatus voluntarily developed, and machine multi-panel operation is once completed into working face
Multiple spraying process, are achieved.
Present apparatus paint feeding apparatus combines the pump painting mode of large area spray painting and the direct-supplying device of small area spray painting, makes
It obtains sprayed on material adequately to be saved, reduces cost, while in coating cloud discharge, being configured with waste gas treatment equipment, so that
Discharge meets environmental requirement.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (7)
1. a kind of automotive paints paint-spray robot component, including paint spray booth (1), it is characterised in that: the inner cavity of the paint spray booth (1)
Bottom is provided with guide rail walking mechanism (2), is fixedly installed with robot arm component at the top of the guide rail walking mechanism (2)
(3), the right end of the robot arm component (3) is equipped with nozzle component (4), and the nozzle component (4) passes through two groups of connections
Hose (5) is connect with colored paint storage bin (7) and varnish storage bin (6) respectively, and colored paint storage bin (7) and varnish storage bin (6)
It is fixedly mounted on the outside of paint spray booth (1), the right end of the guide rail walking mechanism (2) is equipped with rotating disk mechanism (9), and rotating disk mechanism
(9) turntable surface is concordant with the intracavity bottom of paint spray booth (1), also symmetrical peace on wall at left and right sides of the inner cavity of the paint spray booth (1)
Equipped with infrared heating component (8), the outside of the paint spray booth (1) is fixedly installed with two groups of blowers (10), the paint spray booth (1)
Be also equipped on lateral wall control device (11), and control device (11) respectively with guide rail walking mechanism (2), robot's group
Part (3), infrared heating component (8), rotating disk mechanism (9) and blower (10) are electrically connected.
2. a kind of automotive paints paint-spray robot component according to claim 1, it is characterised in that: the guide rail vehicle with walking machine
Structure (2) includes the mounting plate (21) for being fixedly mounted on paint spray booth (1) intracavity bottom, and mounting plate described in two groups is respectively and fixedly provided on (21)
Support frame (22) is equipped with guide rail beam (23) between two groups of support frames as described above (22), the top slide of the guide rail beam (23)
Be connected with Mobile base (24), one end of the Mobile base (24) is connect with electric telescopic rod (25), and electric telescopic rod (25) with
Control device (11) is electrically connected.
3. a kind of automotive paints paint-spray robot component according to claim 1, it is characterised in that: the robot arm
Component (3) includes pedestal (31), is fixedly installed with turntable (32) on the pedestal (31), passes through peace on the left of the turntable (32)
It shelves and is connect with adjusting cylinder (33), the right side output shaft for adjusting cylinder (33) is connected on arm beam (35), the hand
It is flexibly connected between arm beam (35) and turntable (32) by connecting shaft (34), passes through steering shaft at the top of the arm beam (35)
(36) it is flexibly connected with crossbeam (37), the right end of the crossbeam (37) is equipped with nozzle component (4).
4. a kind of automotive paints paint-spray robot component according to claim 1, it is characterised in that: the nozzle component
(4) include two groups of spray heads, and two groups of spray heads pass through connection hose (5) respectively with colored paint storage bin (7) and varnish storage bin (6)
Connection.
5. a kind of automotive paints paint-spray robot component according to claim 1, it is characterised in that: the rotating disk mechanism
(9) inner cavity is fixedly installed with the rotating electric machine (91) being electrically connected with control device (11), the top of the rotating electric machine (91)
Portion's output shaft is connect with driving wheel (92), and the driving wheel (92) is engaged with runner (93), and the runner (93) is fixedly mounted on
The left and right ends bottom of the bottom of turntable (94), the turntable (94) is also symmetrically installed with directive wheel (95), is oriented to described in two groups
Wheel (95) is respectively positioned in the limiting slot (96) on rotating disk mechanism (9).
6. a kind of automotive paints paint-spray robot component according to claim 5, it is characterised in that: the driving wheel (92)
Circumferential outer edge be evenly distributed with four groups of engaging tooths, and the angle between two adjacent groups engaging tooth is 90 °.
7. a kind of automotive paints paint-spray robot component according to claim 1, it is characterised in that: the paint spray booth (1)
For sandwich, electric heating tube is installed, and electric heating tube electrically connects with control device (11) in the internal layer of the paint spray booth (1)
It connects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811118758.XA CN108940699A (en) | 2018-09-25 | 2018-09-25 | A kind of automotive paints paint-spray robot component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811118758.XA CN108940699A (en) | 2018-09-25 | 2018-09-25 | A kind of automotive paints paint-spray robot component |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108940699A true CN108940699A (en) | 2018-12-07 |
Family
ID=64472263
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811118758.XA Pending CN108940699A (en) | 2018-09-25 | 2018-09-25 | A kind of automotive paints paint-spray robot component |
Country Status (1)
| Country | Link |
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| CN (1) | CN108940699A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110449328A (en) * | 2019-07-02 | 2019-11-15 | 佛山汉龙智能科技有限公司 | A kind of robot lacquer spraying technique for car repair |
| CN111451067A (en) * | 2020-04-11 | 2020-07-28 | 杭州光明汽车有限公司 | Multifunctional intelligent platform for automobile maintenance and coating |
| CN112337683A (en) * | 2020-10-19 | 2021-02-09 | 卢鑫圆 | Small-size arm spraying device |
| CN113275149A (en) * | 2021-06-01 | 2021-08-20 | 丰县通亚电子科技有限公司 | Environment-friendly electric motor car paint spraying apparatus |
| CN113634463A (en) * | 2021-08-20 | 2021-11-12 | 东风汽车集团股份有限公司 | Automobile coating infrared baking system and baking method |
| CN114377869A (en) * | 2021-12-31 | 2022-04-22 | 江苏盛安信息科技有限公司 | Ionized film-coating spraying equipment for inner cavity environment of twisted soft robot |
| CN115582244A (en) * | 2022-09-27 | 2023-01-10 | 江铃汽车股份有限公司 | Coating line |
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| CN113275149A (en) * | 2021-06-01 | 2021-08-20 | 丰县通亚电子科技有限公司 | Environment-friendly electric motor car paint spraying apparatus |
| CN113634463A (en) * | 2021-08-20 | 2021-11-12 | 东风汽车集团股份有限公司 | Automobile coating infrared baking system and baking method |
| CN114377869A (en) * | 2021-12-31 | 2022-04-22 | 江苏盛安信息科技有限公司 | Ionized film-coating spraying equipment for inner cavity environment of twisted soft robot |
| CN115582244A (en) * | 2022-09-27 | 2023-01-10 | 江铃汽车股份有限公司 | Coating line |
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