CN107597486A - One kind spraying spraying method - Google Patents

One kind spraying spraying method Download PDF

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Publication number
CN107597486A
CN107597486A CN201711086856.5A CN201711086856A CN107597486A CN 107597486 A CN107597486 A CN 107597486A CN 201711086856 A CN201711086856 A CN 201711086856A CN 107597486 A CN107597486 A CN 107597486A
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China
Prior art keywords
spraying
support arm
spray
support
base
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CN201711086856.5A
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CN107597486B (en
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不公告发明人
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Wenling Daxu Machinery Co ltd
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Individual
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Abstract

The invention discloses a kind of spraying spraying method using novel atomizing spray equipment, the spraying spray equipment includes the base for being provided with liquid reserve tank and vertical slide, the aerosol valve of connection lance head is installed on liquid reserve tank, the first servomotor of connection and the first power transmission shaft of first support arm are installed on vertical slide, the axis of first power transmission shaft is consistent with the bearing of trend of first support arm, the end of first support arm is provided with the second driving shaft of connection second support arm, and lance head is installed on the end of second support arm;The first locking structure is provided between first support arm and vertical slide, the second locking structure is provided between first support arm and second support arm, is additionally provided with connector, spray channel and closure ring of unique design etc..Methods described is by using Unique physical design and many improved spraying spray equipments, so as to achieve many beneficial technique effects, is had a good application prospect and promotion potential in multiple fields.

Description

One kind spraying spraying method
Technical field
The present invention relates to a kind of workpiece surface processing method, more particularly to a kind of spraying spraying method, belong to spraying, The technical fields such as spraying method.
Background technology
Spraying spraying refers to by spray gun or dish-style atomizer, by means of pressure or centrifugal force, and will be to be sprayed or to be painted Spray film body is dispersed into uniform and fine droplet, so as to which homogenous application is in the coating process on coated article surface.
Spray spraying operation it is highly efficient in productivity, be highly suitable for handwork and industrial automation production, using model Enclose extensively, such as can be applied to multiple technical fields such as hardware, plastic cement, family property, military project, ship, automobile making, machine-building, be A kind of application mode the most universal is applied now.
Just because of the spraying extensive use of spraying operation and essential, people are carried out to spraying spray equipment or equipment Substantial amounts of further investigation, and achieve many achievements in research, such as:
CN102784735A discloses a kind of automobile brake disc automatic spray apparatus, belongs to automatic spraying device field, By workpiece chassis, workpiece motor, workpiece support bar, swing motor plate, swing motor, spray gun, fagging of drawing money on credit, short coupling spindle, short Supporting plate, preceding spindle motor, rear spindle motor, motor support plate, long coupling spindle, bottom plate composition, it is characterised in that:Workpiece motor In workpiece chassis, workpiece support bar is installed on workpiece motor, brake disc can be placed on workpiece support bar;Motor support plate is led to Long coupling spindle and bottom plate connecting, the leading screw of preceding spindle motor are arranged in the feed screw nut of short supporting plate lower end, rear leading screw electricity The leading screw of machine is arranged in the feed screw nut for fagging lower end of drawing money on credit, and short supporting plate and fagging of drawing money on credit are connected in one by short coupling spindle Rise, swing motor is arranged on swing motor plate, and swing motor plate is arranged on the upper end for fagging of drawing money on credit, and spray gun is arranged on and waves electricity On the axle of machine.The device can realize the automatic spraying to automobile brake disc.
CN103639087A discloses a kind of Pneumatic manipulator type linear spray equipment, including support and spray equipment, is propping up Frame upper end is provided with push rod cylinder, and the tracheae of push rod cylinder connects with push rod cylinder, and spray equipment is arranged on the end of push rod cylinder Portion, the materail tube of spray equipment connect with spray equipment, and the magnetic valve on magnetic valve and materail tube on tracheae is and controller Connection.Control push rod cylinder to be moved ahead to mould direction by controller, reach the shower nozzle ejecta of spray equipment behind precalculated position Material, and this device can also carry out automated production with mold rotation mechanical engagement, reduce labor intensity, spray-coating surface can cover Lid by hand spray less than place.And shower nozzle is adjusted according to different moulds, spray-coating surface is uniform, stable and reliable in work.
CN105772293A discloses a kind of synchronous spray equipment of big machinery, including some mobile bases (1), every Six axis joint robots are fitted with mobile base (1), the six axis joints robot end is provided with spray gun;The movement Base (1) front end has steel plate (2), and mobile base (1) front end is also horizontally disposed piston cylinder (3), the piston cylinder (3) Piston rod retraction when piston rod outer end and steel plate (2) on the outside of be flush, mobile base (1) rear end has automatically controlled magnetic dress Put (4);Mobile base (1) attracted each other by steel plate (2) and automatically controlled magnetic attracting device (4), be sequentially connected in series move integrally it is flat Platform.Described device has what some mobile bases were sequentially connected in series to move integrally platform, it is possible to achieve all six axis joints machines Device people synchronously sprays, and interference problem is not present, and can ensure the uniformity of the coating quality of large-sized mechanical components.
CN106733345A discloses a kind of rust preventive oil spraying device, more particularly to a kind of machine components antirust oil quickly sprays Coating device.The technical problem to be solved in the present invention is to provide a kind of spraying uniformly, save material, easy to operate machine components and prevent Become rusty oily fast spraying device.In order to solve the above-mentioned technical problem, the invention provides such a machine components antirust oil is quick Spray equipment, include bottom plate, left frame, casing, water pipe, the first check valve, cylinder body, piston, flexible pipe, processing block, right shelf, net Plate, shower nozzle, the second check valve, top plate etc.;Bottom plate top left side is welded with left frame, and left frame right upper portion is welded with the first fixation Bar, motor is connected with by bolted connection in the first fix bar.Described device reached spraying uniformly, save material, Easy to operate effect, and manufacturing cost is low, rational in infrastructure, maintenance easy to maintain, it is easy to use, reduce the throwing of manpower and materials Enter, improve operating efficiency.
CN107225065A discloses a kind of spray equipment, more particularly to a kind of agricultural machinery is sprayed with parts coating and filled Put.It includes support etc.;Support upper left side is connected with spraying box, and portion on the lower side is connected with filter screen, the right side of spraying box in spraying box Middle side part is connected with rabbling mechanism, and the right side of rabbling mechanism and the left wall of support connect, and the top of spraying box is provided with spray body, The front left of spraying box is connected with chamber door by way of hinge connection.The device is uniform, quick etc. multiple excellent with spraying Different effect.
CN201768885U discloses a kind of servo spraying device, and it is made up of spraying control device and spray body, institute The spray body stated, it includes frame, and install one in frame drives horizontally slidable horizontal mechanical arm by servomotor, The front end of horizontal mechanical arm install one by servomotor driving can vertical sliding motion longitudinal direction mechanical arm, in the lower end of longitudinal mechanical arm The shower nozzle sprayed to two side molds is installed.The course of work of described horizontal mechanical arm, longitudinal mechanical arm and shower nozzle is controlled by spraying By programme-control, automaticity is high for mechanism processed, mechanical action accurately and reliably, to the shower nozzle that two side molds are sprayed by program and Solenoid valve control, spraying quality and quantity are unanimously controllable.
CN203830214U discloses a kind of mechanical workpieces spray equipment, including base, and spray booth is provided with base, spray Apply room top and be provided with feed flow chamber, the side position of feed flow chamber two is provided with fuel feed tube, and feed flow chamber top is provided with feed chamber;Oil plant Blast pipe is provided with pipe, blast pipe top is connected with blowing branch pipe, and blowing branch pipe centre position is provided with duct collar;Airduct Interface bottom is connected with air blower;Air blower bottom is provided with blowing mouth;Fuel feed tube side is provided with feed pipe, and feed pipe is another End is connected with spraying chamber, and spraying chamber side is provided with shower nozzle.Described device can be sprayed effectively for mechanical workpieces, thing Material is supplied using pipeline from top to down, and is sprayed using compressed air blowout, while is provided with blower fan at the top of spray booth and is blown Wind accelerates spraying drying effect, and is provided with the material that reclaiming chamber is reclaimed spraying drippage in the base, realizes and recycles, Reduce the cost of spraying
CN205628369U discloses a kind of robotic manipulator spray equipment, including fixed plate, fixed plate are provided with Disk is sprayed, fixed plate is provided with support column, and spraying disk is arranged on the end of support column;Fixed plate is provided with supporting pipeline, branch Spraying pipeline is provided between the end in stay tube road, the inside for spraying pipeline is cavity structure, sprays the bottom of pipeline provided with some Spray hole;Spraying pipeline is provided with supporting plate, and fixed plate is provided between the end of supporting plate, and fixed plate is provided with flush coater, spray The bottom of painting machine is connected with spray pipe, and spray pipe is provided with controlling switch, lower end and the spraying pipeline communication of spray pipe.The spray Spraying paint can be transported in spraying pipeline by painting machine by spray pipe, and it is man-machine that the spraying hole by spraying pipeline is ejected into machine On the outer surface of tool arm, fast spraying processing is carried out to robotic manipulator so as to convenient;And can be with by controlling switch It is convenient that spray pipe is controlled, convenient operation.
CN205253448U discloses a kind of machining product environment-friendly spray coating device, including bottom support chamber, bottom branch Left spraying chamber and right spraying chamber are respectively arranged with left and right sides of support chamber top, left spraying chamber and right spraying chamber bottom are respectively arranged with Left filter and right filter, left filter and right filter bottom are respectively arranged with left fluid collection chamber and right fluid collection chamber, left hydrops Chamber and right fluid collection chamber bottom are connected to left collector tube and right liquid collecting tube, are connected with the right side of left collector tube with right liquid collecting tube left side Sap cavity is reclaimed, recovery sap cavity bottom is connected with recovery liquid pipe;Cushion block, cushion block are provided between left spraying chamber and right spraying chamber top Top is provided with spraying sap cavity, and spraying sap cavity top is connected with feed pipe.The device effectively can enter for machining product The processing of row environment-friendly spray coating, it is convenient that environment-friendly spray coating mode is provided, spray coating liquor is blown out using blower fan, and conveniently collect unnecessary spraying Liquid, realize that energy-conserving and environment-protective recycle, using effect is good.
As described above, disclosing a variety of spraying spray equipments and spraying spraying method in the prior art, it can be applied to more Individual specific production field.
But on the other hand, in multiple fields, such as automobile making, hardware manufacture, Large industrial sized machines manufacture etc. In field, mechanical surface or inside story covering are required for carrying out spraying spray treatment, because yield is larger and painting environments are severe, So mostly produced using industrial automation.When spraying spraying operation, it usually needs covering is positioned in frock, spray gun It is positioned over part side or top linearly or vertical direction is sprayed, the blowing direction of spray gun is generally perpendicular to covering Part surface.However, the surface configuration of many machine components and out-of-flatness, when running into bending or curved surfaces position, spray gun Blowing direction just can not vertical covering material surface, lacquer painting is in uneven thickness after causing spraying, influences to use and actual effect.
Therefore, for developing a kind of new versatile spraying spraying method, not only with urgent researching value, With good economic benefit and commercial application potentiality, this is exactly where the power that the present invention is accomplished and basis.
The content of the invention
In order to seek new spraying spray equipment and the spraying spraying method using the device, and overcome above-mentioned meaning The defects of existing spraying spray equipment and method for going out, the present inventor has carried out deeply and dived to this to be studied deeply, big paying After measuring creative work, so as to complete the present invention.
Specifically, the technical problems to be solved by the invention are:A kind of spraying spraying method, the spraying spraying are provided Method is by using new spraying spray equipment, and so as to improve spraying spraying effect, (certainly, it also has described below Many other advantages in addition).
In order to solve the above technical problems, the technical scheme is that:A kind of spraying spraying method, the spraying spray are provided Coating method is included base, is provided with liquid reserve tank on the base, institute using a kind of spraying spray equipment, the spraying spray equipment State and aerosol valve is installed on liquid reserve tank, the aerosol valve connects lance head by bellows, and installation is slid vertically on the base There is the vertical slide driven by the first power set, be rotatablely equipped with the first power transmission shaft on the vertical slide, described first passes Moving axis one end connects the first servomotor, and the other end is fixedly connected with first support arm, the axis of first power transmission shaft and described the The bearing of trend of one support arm is consistent, and the end of the first support arm is rotatablely equipped with the second transmission by the driving of the second servomotor Axle, the second driving shaft are fixedly connected with second support arm, and the axis of the second driving shaft is perpendicular to first power transmission shaft Axis, the lance head are fixedly installed in the end of the second support arm;The is provided between the first support arm and vertical slide One locking structure, the second locking structure is provided between the first support arm and second support arm;
The liquid reserve tank is provided with two, and the lance head is provided with two, and two lance heads are mounted on described The end of second support arm;
Two lance heads are plugged in a connector, have two lance heads of receiving on the connector Spray channel, two spray channels run through the connector, and two spray channels are not attached to lead to;
Due in actual use, sometimes only needing a kind of coating, now just need to disconnect another and spray to lead to Road, common practice is that the port of export of the aerosol valve is closed at present, but from the aerosol valve to the distance of the lance head It is longer, another coating is also remained in this segment distance to the bellows, this causes that during spraying aberration can be caused, and influences to spray Effect.
Currently used convention resolution method is to be continually fed into coating to be sprayed for a period of time, until the another kind of residual is applied Material is completely exhausted out, and then carries out the spraying of coated object to be painted again.
But consequently, it is possible to one is to waste coating (amount accumulated over a long period is very big, causes serious waste), second, raw Producing efficiency reduces, and can not realize serialization, automation mechanized operation, increase production cost.
Therefore, the present inventor has carried out further further investigation to this, so as to be made that further brand-new improvement, solution Determine drawbacks described above, it is specific as follows:
In the spraying spraying method of the present invention, further improved as a kind of, and independent as one, Preferable improved technology means (can use above-mentioned convention resolution method completely, although there is certain paint waste with Productivity ratio reduces), it is specific as follows:
One closure ring is set in the connector, and the closure ring is rotatably installed in the connector, and described Closure ring disconnects two spray channels, and the closure ring is provided with two sprayings being adapted with the spray channel Hole, one through hole of setting in the symmetrical center line in two spraying holes, the through hole are identical with the spraying bore dia.
By structure design so, when two spraying holes connect with two spray channels, clockwise Or 90 degree (90 °) are rotated counterclockwise, the closure ring seal will be caused to block a wherein spray channel 1, and connect Another spray channel, it is achieved thereby that in the tail end plugs of the lance head, remaining coating pollution is avoided, without entering Row coating pre-flush process to be sprayed of the prior art, avoids the waste of coating, improves production efficiency.
Wherein, the structure and mounting means of the liquid reserve tank and the aerosol valve can use any of the prior art corresponding Device, such as may be referred to the structure and mounting means of the specific liquid reserve tank and aerosol valve in Publication No. CN104209202A (can also refer to other particular contents of the prior art certainly), is no longer described in detail herein.
Wherein, by installing the aerosol valve on the liquid reserve tank, it is achieved thereby that coating is atomized, and gas can be adjusted Spray painting goes out pressure, has more preferable applicability and popularity.
Wherein, the concrete structure of the lance head has been very known prior art, and those skilled in the art can join The concrete structure of what known lance head of the prior art is appointed by examination, is equally no longer described in detail herein.
Wherein, the aerosol valve connects lance head by bellows, and can change institute by the connection of the bellows The distance between lance head and the aerosol valve are stated, and is not susceptible to bend phenomenon, there is more preferable adaptability.
Wherein, it is consistent with the bearing of trend of the first support arm by the axis of first power transmission shaft, it is achieved thereby that The first support arm rotates around the axis of first power transmission shaft.
Wherein, the second support arm is fixedly connected with by the second driving shaft, the axis of the second driving shaft is vertical In the axis of first power transmission shaft, the lance head is fixedly installed in the end of the second support arm, it is achieved thereby that described Second support arm rotates around the axis of the second driving shaft, and then the lance head can not only be swung, Er Qieke To realize the regulation of upper lower angle.So as to which in spraying process, the lance head can be adjusted with workpiece surface bending fluctuation Whole spray angle, and then improve spraying effect.
Wherein, by setting first locking structure, realize between the first support arm and the vertical slide Locking.
Wherein, by setting the second locking structure, the locking between the first support arm and the second support arm is realized, Stability of the lance head in spraying process is ensure that, improves spraying effect.
Wherein, by setting two lance heads, it is achieved thereby that described two lance heads are simultaneously operable, spraying is improved Efficiency, and different coating can also be contained in described two liquid reserve tanks, realize the effect of the double-colored spraying of workpiece surface.
Wherein, by the setting of connector and spray channel, not only effectively two lance heads are fixed together, and And also make it that two spray channels are non-interference, and then improve spraying effect and stability.
In the spraying spraying method of the present invention, as a kind of further improvement, first power set are The screw-nut body of motor driving.
In the spraying spraying method of the present invention, first locking structure and second locking structure can be adopted With any one in any of conventional locking structure, such as eccentric lock, friction lock, set pincers lock, taper lock etc., this area Technical staff can select suitable locking structure according to specific needs, no longer be described in detail herein.
But furtherd investigate present inventor has performed further, so as to have developed a kind of the first brand-new locking structure, It is specific as follows:
In the spraying spraying method of the present invention, further improved as a kind of, and independent as one, Preferable improved technology means (above-mentioned known existing locking structure can be used completely), the first brand-new locking structure It is as follows:
First locking structure includes the first mounting seat being fixedly installed on the vertical slide, first installation The first support base is installed with seat, first mounting seat and first support base are run through in described first power transmission shaft one end And connection first servomotor, the other end of first power transmission shaft is through the vertical slide and described first of connection Arm, first support base are provided with the first hydraulic cavities, are slidably fitted with first piston in first hydraulic cavities, and described first The first friction plate group is provided between piston and first mounting seat.
By structure design so, when needing locking, hydraulic oil is filled with first hydraulic cavities so that described One piston holds out against the first friction plate group, and the first friction plate group is pressed together with first mounting seat, locking The rotation of first power transmission shaft, so as to by the position locking of the first support arm.
The present inventor has also carried out further further investigation to second locking structure, a kind of complete so as to have developed The second new locking structure, it is specific as follows:
In the spraying spraying method of the present invention, further improved as a kind of, and independent as one, Preferable improved technology means (above-mentioned known existing locking structure can be used completely), the second brand-new locking structure It is as follows:
Second locking structure includes the second mounting seat being fixedly installed in the first support arm, second installation The second support base is installed with seat, described second driving shaft one end is rotatablely installed in the first support arm, and the other end passes through Wear second mounting seat and second support base and connection second servomotor, second support base is provided with the Two hydraulic cavities, second piston are slidably fitted with second hydraulic cavities, between the second piston and second mounting seat Provided with the second friction plate group.
By structure design so, when needing locking, hydraulic oil is filled with second hydraulic cavities so that described Two pistons hold out against the second friction plate group, and the second friction plate group is pressed together with second mounting seat, locking The rotation of the second driving shaft, so as to by the position locking of the second support arm.
It should be noted that:In the spraying spraying method of the present invention, following assembled scheme can be used completely:
1st, first locking structure and second locking structure all use any conventional known locking structure.
2nd, first locking structure is using above-mentioned the first brand-new locking structure, and second locking structure is used and appointed What conventional known locking structure.
3rd, first locking structure uses any conventional known locking structure, and second locking structure is using upper State the second brand-new locking structure.
4th, first locking structure and second locking structure be respectively adopted above-mentioned the first brand-new locking structure and Above-mentioned the second brand-new locking structure.
One of all these combinations can be the protection domain of the concrete technical scheme of the present invention.
In the spraying spraying method of the present invention, as a further improvement, the base longitudinal sliding motion is installed on On long rails, the base is provided with roller, and the base connects the second power set.
By structure design so, the roller rolls on the long rails, so as to drive the base to occur Vertically move.
Wherein, second power set can be any one in cylinder, hydraulic cylinder or screw-nut body.
In the spraying spraying method of the present invention, as an improvement, the vertical slide, which slides vertically, to be installed on In vertical supports, the vertical supports, which slide laterally, to be installed on cross track, and the cross track is fixedly installed in the bottom On seat, the vertical supports connect the 3rd power set.
Wherein, as an improvement, the cross track is line slideway, and the vertical supports are provided with and the straight line The sliding block that guide rail is adapted.
Wherein, the 3rd power set can be any one in cylinder, hydraulic cylinder or screw-nut body, this area Technical staff can carry out appropriately selected, no longer be described in detail herein.
In the spraying spraying method of the present invention, as a further improvement, the base is provided with and moved by the 4th The support wheel that power apparatus drives and slid vertically, the outer peripheral face of the support wheel are provided with the support slot for accommodating the bellows.
In the spraying spraying method of the present invention, as a further improvement, the base is provided with and moved by the 5th The transition wheel that power apparatus drives and slid vertically, the outer peripheral face of the transition wheel are provided with the lead-over groove for accommodating the bellows, The transition wheel shifts to install with the support wheel.
In the spraying spraying method of the present invention, as a further improvement, the support wheel and the transition wheel It is all mounted on bearings.
As described above, by the setting of the support slot and the lead-over groove, the bellows can be inlaid in described In support slot and the lead-over groove, avoid the bellows and deviate the support wheel or the transition in telescopic process Wheel, so as to stable operation.
By the way that the support wheel and the transition wheel is all mounted on bearings, so as to may be such that the support wheel and described Transition wheel is easy to the rotation of itself, and then is easy to the elongation or shortening of the bellows, has preferably spraying adaptability.
Wherein, the 4th power set and the 5th power set can be cylinder, hydraulic cylinder or screw-nut body In any one, those skilled in the art can carry out appropriately selected, no longer be described in detail herein.
By moving up and down for the support wheel and the transition wheel, it is achieved thereby that the lance head and the aerosol valve The distance between adjustment.
The present invention the spraying spraying method in, as a further improvement, the bellows along S-shaped track successively Support wheel described in pile warp and transition wheel.
By structure design so, not only make it that the adjustment of the bellows is more convenient, and gone back during adjusting It effectively prevent the possibility that the bellows is bent so that aerosol circulation is more smooth, and then improves spraying effect.
In the spraying spraying method of the present invention, improved as further, the connector, which is provided with, to be run through The newel at the closure ring center, the closure ring are rotatably installed on the newel, are offered on the closure ring Semicircular locating slot, alignment pin is installed on the connector, the alignment pin is adapted with the locating slot.
It is when two spraying holes connect with two spray channels, then described by structure design so Alignment pin is located at the centre position of the locating slot.And when the closure ring seal blocks up a wherein spray channel, it is described Alignment pin is then located just at one end of the locating slot, so as to serve position-limiting action.
As described above, the invention provides a kind of spraying spraying method using novel atomizing spray equipment, the spraying Spray equipment by uniqueness structure design and many improvement so that it is described spraying spraying method achieve it is many beneficial , following at least one technique effect (also including the above-mentioned many effects referred to), such as:
1st, because lance head is arranged on vertical slide by first support arm and second support arm, lance head can not only be adjusted Height and position, but also right position and the angle position of lance head can be adjusted, so that lance head not only can be with Swing, and the regulation of lower angle can be realized, in spraying process, lance head can be bent with workpiece surface Lie prostrate and adjust spray angle, and then improve spraying effect.
2nd, because liquid reserve tank, lance head are provided with two, two lance heads is realized while are worked, improve spraying effect Rate, and different coating can also be contained in two liquid reserve tanks, realize the effect of the double-colored spraying of workpiece surface.
3rd, because bellows is along S-shaped track successively pile warp support wheel and transition wheel, not only make it that bellows adjustment is more square Just, it and during adjusting also effectively prevent bellows bending so that aerosol circulation is more smooth, and then improves spraying effect Fruit.
As described above, the invention provides a kind of spraying spraying method using novel atomizing spray equipment, the spraying Structure design and many improvement of the spray equipment by uniqueness, so that the spraying spraying method achieves many beneficial skills Art effect, has a good application prospect and promotion potential in multiple specific industrial circles.
Brief description of the drawings
Fig. 1 is the structural representation of the spraying spray equipment of present invention spraying spraying method embodiment;
Fig. 2 be the present invention spraying spraying method embodiment spraying spray equipment in the first locking structure structural representation Figure;
Fig. 3 be the present invention spraying spraying method embodiment spraying spray equipment in the second locking structure structural representation Figure;
Fig. 4 be the present invention spraying spraying method embodiment spraying spray equipment in connector structural representation;
Fig. 5 is the structural representation that ring is blocked in the spraying spray equipment of present invention spraying spraying method embodiment;
Wherein, in Fig. 1 into Fig. 5, each number designation refers to following concrete meaning, element and/or part respectively.
In figure:1st, base, 2, liquid reserve tank, 3, aerosol valve, 4, bellows, 5, lance head, 6, vertical slide, 7, first Arm, 8, second support arm, the 9, first locking structure, the 901, first mounting seat, 902, first piston, the 903, first hydraulic cavities, 904, First power transmission shaft, the 905, first servomotor, the 906, first support base, the 907, first friction plate group, the 10, second locking structure, 1001st, the second mounting seat, 1002, second piston, the 1003, second hydraulic cavities, 1004, second driving shaft, the 1005, second servo electricity Machine, the 1006, second support base, the 1007, second friction plate group, 11, long rails, 12, vertical supports, the 13, first power set, 14th, support wheel, 15, transition wheel, 16, closure ring, 1601, spraying hole, 1602, through hole, 1603, locating slot, 17, connector, 1701st, spray channel, 1702, newel, 1703, alignment pin.
Embodiment
The present invention is further described with reference to the accompanying drawings and examples.But the purposes and mesh of these exemplary embodiments Be only used for enumerate the present invention, any type of any restriction not is formed to the real protection scope of the present invention, it is more non-to incite somebody to action this The protection domain of invention is confined to this.
As shown in figure 1, a kind of spraying spraying method provided by the present invention, the spraying spraying method is sprayed using a kind of Spray equipment, the spraying spray equipment include base 1, are provided with liquid reserve tank 2 on base 1, aerosol valve is provided with liquid reserve tank 2 3, aerosol valve 3 connects lance head 5 by bellows 4, slides vertically to be provided with base 1 and is erected by what the first power set 13 drove To slide 6, the first power transmission shaft 904 is rotatablely equipped with vertical slide 6, the one end of the first power transmission shaft 904 connects the first servomotor 905, the other end is fixedly connected with first support arm 7, and the axis of the first power transmission shaft 904 is consistent with the bearing of trend of first support arm 7, and first The end of support arm 7 is rotatablely equipped with the second driving shaft 1004 driven by the second servomotor 1005, and second driving shaft 1004 is solid Surely second support arm 8 is connected, perpendicular to the axis of the first power transmission shaft 904, lance head 5 is fixedly mounted for the axis of second driving shaft 1004 In the end of second support arm 8;It is provided with the first locking structure 9 between first support arm 7 and vertical slide 6, first support arm 7 and second The second locking structure 10 is provided between arm 8;
Liquid reserve tank 2 is provided with two, and lance head 5 is provided with two, and two lance heads 5 are mounted on the end of second support arm 8 Portion;
As Fig. 4 and Fig. 5 are jointly shown, two lance heads 5 are plugged in a connector 17, are had on connector 17 and are accommodated The spray channel 1701 of two lance heads 5, two spray channels 1701 run through connector 17, and two spray channels 1701 It is not attached to lead to;
Due in actual use, sometimes only needing a kind of coating, now just need to disconnect another and spray to lead to Road 1701, at present common practice be by the closing of the port of export of aerosol valve 3, but from aerosol valve 3 to lance head 5 to distance compared with It is long, also retain another coating in this segment distance to bellows 4, aberration can be caused during spraying, influence spraying effect.
Currently used convention resolution method is to be continually fed into coating to be sprayed for a period of time, until the another kind of residual is applied Material is completely exhausted out, and then carries out the spraying of coated object to be painted again.
But consequently, it is possible to one is to waste coating (amount accumulated over a long period is very big, causes serious waste), second, raw Producing efficiency reduces, and can not realize serialization, automation mechanized operation, increase production cost.
Therefore, the present inventor has carried out further further investigation to this, so as to be made that further brand-new improvement, solution Determine drawbacks described above, it is specific as follows:
Improved as a kind of further, and independent as one, preferable improved technology means (can adopt completely With above-mentioned convention resolution method, to be reduced although there is certain paint waste and productivity ratio), it is specific as follows:
One closure ring 16 is set in connector 17, and closure ring 16 is rotatably installed in connector 17, and blocks ring 16 Two spray channels 1701 are disconnected, closure ring 16 is provided with two spraying holes 1601 being adapted with spray channel 1701, One through hole 1602 is set in the symmetrical center line that two spray hole 1601, and the through hole 1602 is with spraying the diameter phase of hole 1601 Together.
By structure design so, when two, which spray holes 1601, is connected with two spray channels 1701, clockwise Or 90 degree (90 °) are rotated counterclockwise, it will make it that blocking ring 16 blocks a wherein spray channel 1701, and connect another Spray channel 1701, it is achieved thereby that in the tail end plugs of lance head 5, remaining coating pollution is avoided, without carrying out existing skill Coating pre-flush process to be sprayed in art, avoids the waste of coating, improves production efficiency.
Wherein, the structure and mounting means of the liquid reserve tank 2 and the aerosol valve 3 can use any phase of the prior art Device is answered, such as may be referred to the structure and mounting means of the specific liquid reserve tank and aerosol valve in Publication No. CN104209202A (can also refer to other particular contents of the prior art certainly), is no longer described in detail herein.
Wherein, by installing the aerosol valve 3 on the liquid reserve tank 2, it is achieved thereby that coating is atomized, and can adjust Aerosol sprays pressure, has more preferable applicability and popularity.
Wherein, the concrete structure of the lance head 5 has been very known prior art, and those skilled in the art can join The concrete structure of what known lance head of the prior art is appointed by examination, is equally no longer described in detail herein.
Wherein, the aerosol valve 3 connects lance head 5 by bellows 4, and can be changed by the connection of the bellows 4 Become between the lance head 5 and the aerosol valve 3 distance, and be not susceptible to bend phenomenon, there is more preferable adaptability.
Wherein, it is consistent with the bearing of trend of the first support arm 7 by the axis of first power transmission shaft 904, so as to real The axis for having showed the first support arm 7 around first power transmission shaft 904 rotates.
Wherein, the second support arm 8 is fixedly connected with by the second driving shaft 1004, the second driving shaft 1004 For axis perpendicular to the axis of first power transmission shaft 904, the lance head 5 is fixedly installed in the end of the second support arm 8, from And the axis for realizing the second support arm 8 around the second driving shaft 1004 rotates, and then the lance head 5 not only may be used To swing, and the regulation of lower angle can be realized.So as to which in spraying process, the lance head 5 can be with work Part surface curvature rises and falls and adjusts spray angle, and then improves spraying effect.
Wherein, by setting first locking structure 9, realize between the first support arm 7 and the vertical slide 6 Locking.
Wherein, by setting the second locking structure 10, realize between the first support arm 7 and the second support arm 8 Locking, stability of the lance head 5 in spraying process is ensure that, improves spraying effect.
Wherein, by setting two lance heads 5, it is achieved thereby that two lance heads 5 work simultaneously, spraying effect is improved Rate, and different coating can also be contained in two liquid reserve tanks 2, realize the effect of the double-colored spraying of workpiece surface.
Wherein, by the setting of connector 17 and spray channel 1701, two lance heads 5 are effectively not only fixed on one Rise, so that two spray channels 1701 are non-interference, and then improve spraying effect and stability.
Wherein, it is the feed screw nut machine of motor driving as a kind of further improvement, first power set 13 Structure.
Wherein, first locking structure 9 and second locking structure 10 can use any of conventional locking Structure, such as eccentric lock, friction lock, set clamp any one in lock, taper lock etc., and those skilled in the art can be according to specific need Want and select suitable locking structure, be no longer described in detail herein.
But furtherd investigate present inventor has performed further, so as to have developed a kind of the first brand-new locking structure 9, It is specific as follows:
Improved as a kind of further, and independent as one, preferable improved technology means (can adopt completely With above-mentioned known existing locking structure), the first brand-new locking structure 9 is as follows:
As shown in Fig. 2 the first locking structure 9 includes being fixedly installed in the first mounting seat 901 on vertical slide 6, first The first support base 906 is installed with mounting seat 901, the first mounting seat 901 and first are run through in the one end of the first power transmission shaft 904 Seat 906 and the first servomotor 905 of connection are supportted, the other end of the first power transmission shaft 904 is through vertical slide 6 and connection first support arm 7, the first support base 906 is provided with the first hydraulic cavities 903, is slidably fitted with first piston 902 in the first hydraulic cavities 903, and first The first friction plate group 907 is provided between the mounting seat 901 of piston 902 and first.
By structure design so, when needing locking, hydraulic oil is filled with the first hydraulic cavities 903 so that first lives Plug 902 holds out against the first friction plate group 907, the first friction plate group 907 is pressed together with the first mounting seat 901, locking first The rotation of power transmission shaft 904, so as to by the position locking of first support arm 7.
The present inventor has also carried out further further investigation to second locking structure 10, so as to have developed one kind The second brand-new locking structure, it is specific as follows:
In the spraying spraying method of the present invention, further improved as a kind of, and independent as one, Preferable improved technology means (above-mentioned known existing locking structure can be used completely), the second brand-new locking structure 10 is as follows:
As shown in figure 3, the second locking structure 10 includes the second mounting seat 1001 being fixedly installed in first support arm 7, the The second support base 1006 is installed with two mounting seats 1001, the one end of second driving shaft 1004 is rotatablely installed in first support arm 7 On, the other end is through the second mounting seat 1001 and the second support base 1006 and the second servomotor 1005 of connection, the second support base 1006 are provided with the second hydraulic cavities 1003, and second piston 1002, second piston 1002 are slidably fitted with the second hydraulic cavities 1003 The second friction plate group 1007 is provided between the second mounting seat 1001.
By structure design so, when needing locking, hydraulic oil is filled with the second hydraulic cavities 1003 so that second lives Plug 1002 holds out against the second friction plate group 1007, and the second friction plate group 1007 is pressed together with the second mounting seat 1001, locking The rotation of second driving shaft 1004, so as to by the position locking of second support arm 8.
As a further improvement, the longitudinal sliding motion of base 1 is installed on long rails 11, and base 1 is provided with roller, base 1 the second power set (not shown) of connection.
By structure design so, roller rolls on long rails 11, so as to drive base 1 to vertically move.
Wherein, the driving power as base 1, the second power set can be cylinder, hydraulic cylinder or screw-nut body In any one.
As a further improvement, vertical slide 6, which slides vertically, is installed in vertical supports 12, and vertical supports 12 are laterally sliding Dynamic to be installed on cross track, cross track is fixedly installed on base 1, and vertical supports 12 connect the 3rd power set (in figure It is not shown).
Wherein, as an improvement, cross track is line slideway, and vertical supports 12 are provided with and are adapted with line slideway Sliding block,
Wherein, the 3rd power set can be any one in cylinder, hydraulic cylinder or screw-nut body, art technology Personnel can carry out appropriately selected, no longer be described in detail herein.
As a further improvement, base 1 is provided with the support wheel 14 for being driven and being slid vertically by the 4th power set, branch The outer peripheral face of support wheel 14 is provided with the support slot for accommodating bellows 4.
As a further improvement, base 1 is provided with the transition wheel 15 for being driven and being slid vertically by the 5th power set, mistake The outer peripheral face of ferry boat 15 is provided with the lead-over groove for accommodating bellows 4, and transition wheel 15 shifts to install with support wheel 14.
As a further improvement, support wheel 14 and transition wheel 15 are all mounted on bearings.
As described above, by the setting of support slot and lead-over groove, bellows 4 can be inlaid in the support slot and described In lead-over groove, avoid bellows 4 and deviate support wheel 14 or transition wheel 15 in telescopic process, so as to stable operation.
By the way that support wheel 14 and transition wheel 15 is all mounted on bearings, so as to may be such that support wheel 14 and transition wheel 15 just In the rotation of itself, and then it is easy to the elongation or shortening of bellows 4, there is preferably spraying adaptability.
Wherein, the 4th power set and the 5th power set can be in cylinder, hydraulic cylinder or screw-nut body Any one, though being not shown in figure, single those skilled in the art can carry out appropriately selected, no longer be described in detail herein.
Pass through moving up and down for support wheel 14 and transition wheel 15, it is possible to achieve the distance between lance head 5 and aerosol valve 3 are adjusted It is whole.
As a further improvement, bellows 4 is along S-shaped track successively pile warp support wheel 14 and transition wheel 15.
By structure design so, not only make it that the adjustment of bellows 4 is more convenient, and gone back during adjusting effective Avoid the possibility that bellows 4 is bent so that aerosol circulation is more smooth, and then improves spraying effect.
Improved as further, connector 17 is provided with the newel 1702 through closure ring 16 center, blocks ring 16 are rotatably installed on newel 1702, offer semicircular locating slot 1603 on closure ring 16, are installed on connector 17 There is alignment pin 1703, alignment pin 1703 is adapted with locating slot 1603.
Pass through structure design so, when two, which spray hole 1601, is connected with two spray channels 1701, alignment pin 1703 block a wherein spray channel 1701, alignment pin 1703 positioned at the centre position of locating slot 1603 when blocking ring 16 One end of locating slot 1603 is located just at, so as to serve position-limiting action.
As described above, the invention provides a kind of spraying spraying method using novel atomizing spray equipment, the spraying Spray equipment by uniqueness structure design and many improvement so that it is described spraying spraying method achieve it is many beneficial Technique effect, has a good application prospect and promotion potential in multiple specific industrial circles.
For read the present invention any technical staff, and for those skilled in the art, it is necessary to it is specifically intended that: Although three independent, preferable improved technology feature (i.e. improved first locking structure, improved second locks are listed above Only structure and the improvement for being related to closure ring for preventing coating residual from causing to waste and reducing production efficiency and make), and in detail Its respective Figure of description and corresponding operating instruction are listed, but these three independent, preferable improved technology features are only It is the respective advantageous modification of any one technical characteristic, is the continuation to some technical characteristic in overall technical architecture Further improvement, any one or any number of any of these three improved technology features must be used by being not meant to imply that Combination could realize technical scheme, but can use the conventional meanses being currently known (detailed above completely List and/or be illustrated) replace any one or any number of combinations in above three preferred feature.
Therefore although listing multiple independent, preferable improved technology features and corresponding Figure of description in the application, It is intended that for existing improved technology feature is described in detail, and not is limited only to include by the protection domain of the application The overall technical architectures of these independent, preferable improved technology features (the i.e. protection domain of the application and without being bound by, limitation In these improved technology features), but equally also contains not as the technical side of these independent, preferable improved technology features Case (now correspond to the corresponding instructions accompanying drawing for describing one or more preferred features and corresponding without considering and considering Specification description section, and replaced with conventional technical means, such as when the first locking structure uses conventional locking During structure, although listing the accompanying drawing 2 of improved first locking structure, the improvement first of the accompanying drawing is now not necessarily used Locking structure, but replaced using conventional locking structure, other situations are by that analogy), specific protection domain still wraps Following all possible technical scheme is included:
1st, (other two are routine techniques to any one for being related in these three independent, preferable improved technology features Means) technical scheme.
2nd, (other one are routine techniques to any two for being related in these three independent, preferable improved technology features Means) technical scheme.
3 while include the technical scheme of these three independent, preferable improved technology features.
5th, the technical scheme of all these three independent, preferable improved technology features is replaced with conventional technical means.
Specific protection domain is still defined by the claims for defining specific scope.
Those skilled in the art, can be with beyond all doubt and difficulty by using this after the technology contents of the application are read Novel atomizing spray equipment and implement the spraying spraying method (position relationship, effect of all parts etc. is described above, And describe many concrete operations principles etc.), this is its routine techniques ability that should have and understandability, and is not present Can not operate the spraying spray equipment possibility (as long as the spray equipment can be operated, then naturally without difficulty complete described in Spray spraying method), namely the spraying spraying method depends only on the new spraying spray equipment.
It should be appreciated that the purposes of these embodiments is merely to illustrate the present invention and is not intended to the protection model of the limitation present invention Enclose.In addition, it should also be understood that, after the technology contents of the present invention have been read, those skilled in the art can make each to the present invention Kind change, modification and/or variation, all these equivalent form of values equally fall within the guarantor that the application appended claims are limited Within the scope of shield.

Claims (10)

1. one kind spraying spraying method, it is characterised in that:The spraying spraying method uses a kind of spraying spray equipment, the spray Spray painting coating device includes base, and liquid reserve tank is provided with the base, and aerosol valve, the aerosol valve are provided with the liquid reserve tank Lance head is connected by bellows, the vertical slide for being provided with and being driven by the first power set, institute are slid vertically on the base State and the first power transmission shaft is rotatablely equipped with vertical slide, described first power transmission shaft one end connects the first servomotor, and the other end is solid Surely first support arm is connected, the axis of first power transmission shaft is consistent with the bearing of trend of the first support arm, the first support arm End be rotatablely equipped with the second driving shaft driven by the second servomotor, the second driving shaft is fixedly connected with second Arm, perpendicular to the axis of first power transmission shaft, the lance head is fixedly installed in described for the axis of the second driving shaft The end of two support arms;Be provided with the first locking structure between the first support arm and vertical slide, the first support arm with second The second locking structure is provided between arm;
The liquid reserve tank is provided with two, and the lance head is provided with two, and two lance heads are mounted on described second The end of support arm;
Two lance heads are plugged in a connector, have the spraying for accommodating two lance heads on the connector Passage, two spray channels run through the connector, and two spray channels are not attached to lead to;
One closure ring is set in the connector, and the closure ring is rotatably installed in the connector, and the closure Ring disconnects two spray channels, and the closure ring is provided with two spraying holes being adapted with the spray channel, One through hole of setting in the symmetrical center line in two spraying holes, the through hole are identical with the spraying bore dia.
2. spraying spraying method as claimed in claim 1, it is characterised in that:First locking structure and second locking Structure is any one in eccentric lock, friction lock, set pincers lock, taper lock etc..
3. spraying spraying method as claimed in claim 1 or 2, it is characterised in that:First power set drive for motor Dynamic screw-nut body.
4. the spraying spraying method as described in claim any one of 1-3, it is characterised in that:The base longitudinal sliding motion is installed on On long rails, the base is provided with roller, and the base connects the second power set.
5. the spraying spraying method as described in claim any one of 1-4, it is characterised in that:The vertical slide slides vertically peace It is installed on cross track loaded in vertical supports, the vertical supports slide laterally, the cross track is fixedly installed in institute State on base, the vertical supports connect the 3rd power set.
6. spraying spraying method as claimed in claim 5, it is characterised in that:The cross track is line slideway, described perpendicular The sliding block being adapted with the line slideway is provided with to support.
7. the spraying spraying method as described in claim 5 or 6, it is characterised in that:The base is provided with to be filled by the 4th power Driving and the support wheel slid vertically are put, the outer peripheral face of the support wheel is provided with the support slot for accommodating the bellows.
8. the spraying spraying method as described in claim any one of 1-7, it is characterised in that:The base is provided with and moved by the 5th The transition wheel that power apparatus drives and slid vertically, the outer peripheral face of the transition wheel are provided with the lead-over groove for accommodating the bellows, The transition wheel shifts to install with the support wheel.
9. spraying spraying method as claimed in claim 8, it is characterised in that:The support wheel and the transition wheel are all arranged on On bearing.
10. the spraying spraying method as described in claim any one of 1-9, it is characterised in that:The bellows along S-shaped track according to Support wheel and transition wheel described in secondary pile warp.
CN201711086856.5A 2017-11-07 2017-11-07 Spray coating method Expired - Fee Related CN107597486B (en)

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Publication number Priority date Publication date Assignee Title
CN108212618A (en) * 2018-01-23 2018-06-29 浙江吉润汽车有限公司 A kind of painting dressing automobiles priming paint keeps away miscellaneous paint device and keeps away miscellaneous paint method using the device
CN109093008A (en) * 2018-09-19 2018-12-28 昆山鼎坚精密机械有限公司 The dedicated internal model spraying device of automotive hub spinning machine

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CN101664724A (en) * 2009-09-27 2010-03-10 西北农林科技大学 Self-propelled remote-control sprayer
CH701833B1 (en) * 2008-03-19 2011-03-31 Braendle Tony Ag Reeling device for use in fire-fighting vehicle for reeling fire hose, has guiding roller arranged between transport rollers, where transport rollers have surfaces that do not permit conveyance of hose without additional traction force
CN205378738U (en) * 2016-02-26 2016-07-13 陈江志 Electric sprayer
CN106925470A (en) * 2017-02-27 2017-07-07 安徽江淮汽车集团股份有限公司 A kind of car skirt glue automatic spraying system
CN206454828U (en) * 2017-01-11 2017-09-01 烟台金驰科技有限公司 A kind of robot spray painting automatic regulating apparatus
CN107186315A (en) * 2017-06-02 2017-09-22 滕佳豪 A kind of overhead welding robot

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3592387A (en) * 1969-12-24 1971-07-13 Ulysse J Pilotte Hydraulic-powered screw-driven paint sprayer
CH701833B1 (en) * 2008-03-19 2011-03-31 Braendle Tony Ag Reeling device for use in fire-fighting vehicle for reeling fire hose, has guiding roller arranged between transport rollers, where transport rollers have surfaces that do not permit conveyance of hose without additional traction force
CN101664724A (en) * 2009-09-27 2010-03-10 西北农林科技大学 Self-propelled remote-control sprayer
CN205378738U (en) * 2016-02-26 2016-07-13 陈江志 Electric sprayer
CN206454828U (en) * 2017-01-11 2017-09-01 烟台金驰科技有限公司 A kind of robot spray painting automatic regulating apparatus
CN106925470A (en) * 2017-02-27 2017-07-07 安徽江淮汽车集团股份有限公司 A kind of car skirt glue automatic spraying system
CN107186315A (en) * 2017-06-02 2017-09-22 滕佳豪 A kind of overhead welding robot

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108212618A (en) * 2018-01-23 2018-06-29 浙江吉润汽车有限公司 A kind of painting dressing automobiles priming paint keeps away miscellaneous paint device and keeps away miscellaneous paint method using the device
CN109093008A (en) * 2018-09-19 2018-12-28 昆山鼎坚精密机械有限公司 The dedicated internal model spraying device of automotive hub spinning machine

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