A kind of new walnut shell-breaking device
Technical field
The present invention relates to a kind of hulling machine, especially a kind of new walnut shell-breaking device.
Background technology
Walnut is one of four big nut of the world, and the walnut kernel in walnut shell contains abundant nutrient, and fat is more, contains
Various trace elements and the multivitamins such as mineral matter and carrotene, riboflavin such as calcium needed by human, phosphorus, iron, to human body
It is beneficial, it is deep to be liked by common people.Walnut has hard shell, and it is difficult to take away its shell to depend merely on manpower, therefore people commonly use
Hammer or walnut cracker break walnut shell, even if being to be also required to expend a large amount of labours using walnut cracker, and imitate
For rate than relatively low, broken shell is not thorough enough, thus we need it is a kind of it is easy to operate, very laborsaving, shell-breaking efficiency is high, broken shell is more thorough
The walnut shell-breaking device at bottom.
The content of the invention
Present invention seek to address that the above problem, there is provided a kind of new walnut shell-breaking device, it stirs sheave by driver plate
So that driven shaft drives turntable and block to make intermittent rotation, coordinate and put walnut, longitudinal shell-breaking mechanism, horizontal broken shell manually
Mechanism, shedding mechanism complete do action, it is easy to operate, very laborsaving, shell-breaking efficiency is high, broken shell ratio more thoroughly, what it was used
Technical solution is as follows:
A kind of new walnut shell-breaking device, including fixed beam, support frame, fixed frame, turntable, block, support cabinet, discharging
Mechanism, rewinding box, baffle, longitudinal shell-breaking mechanism, horizontal shell-breaking mechanism, driven shaft, driver plate, driving shaft, fixed seat, the second tooth
Wheel, upper bracket, cushion block, sheave, first gear, lower carriage, motor, the fixed beam are connected on the support frame, the support
Frame is connected in the upper end of support cabinet, and the fixed frame is connected in the lower face of fixed beam, and the driven shaft sequentially passes through support
Non-rotatably it is connected with the lower end of turntable after the through hole on through hole, support frame bottom plate on cabinet top plate, the gear
The side of block is bonded with the lateral surface of turntable, and the shedding mechanism is fixed on one end of fixed frame, and the longitudinal direction shell-breaking mechanism is consolidated
One end of fixed frame is scheduled on, the transverse direction shell-breaking mechanism is fixed on the middle part of fixed frame, and the rewinding box is fixed on support cabinet
Side, the baffle are inserted in rewinding box, and the driven shaft is interference fitted with the through hole at sheave center, the sheave and driver plate
Coordinate, the driving shaft is interference fitted with the hole on driver plate, and the second gear passes through key connection, second tooth with driving shaft
Wheel is engaged with first gear, and the output shaft of the first gear and motor is fixed by key connection, the lower carriage by screw
On support bottom of cabinet face, the upper bracket is welded on support bottom of cabinet face, and the lower face and the bottom surface of support cabinet of the cushion block are pasted
Close, upper surface is bonded with the lower face of motor, and the fixed seat is bolted on upper bracket, the center of the fixed seat
Place is equipped with bearing, and the lower end of the driven shaft is caught in the inner ring of bearing, and the fixed seating is on the outer ring of bearing, the active
Axis is caught in the inner ring of bearing.
Preferably, the turntable includes turntable main body, turntable arm, turntable arc sections, turntable spring eye, turntable catch, institute
Turntable arm is stated equipped with four, is uniformly arranged in turntable main body, side and the turntable arm of the turntable arc sections are connected, opposite side
On be symmetrically provided with two turntable spring eyes, the turntable arc sections are welded with turntable catch, the bottom surface of the turntable arc sections and
The bottom surface of turntable catch is concordant.
Preferably, longitudinal shell-breaking mechanism includes first support, the first broken shell cylinder, binder head, the first support
Logical to be welded on fixed frame, the first broken shell cylinder is fixed in first support, and the binder head includes upper cylinder and lower circle
Column, the diameter of the upper cylinder are less than the telescopic shaft of the diameter of lower cylinder, the upper cylinder of the binder head and the first broken shell cylinder
Interference fit, the lower end of the lower cylinder of the binder head is provided with circular hole.
Preferably, the block includes stop body, block through hole, stopper spring hole, gear being provided with the stop body
Block through hole, the side of the stop body are provided with symmetrically arranged two stopper spring holes, and the aperture of the block through hole is more than
The diameter of cylinder under binder head, the stopper spring hole is equal with the aperture of turntable spring eye, the width of the stop body with
The width of turntable arc sections is equal, and the stop body is provided with the side in stopper spring hole and turntable arc sections are provided with turntable spring
The side fitting in hole.
Preferably, a kind of new walnut shell-breaking device of the present invention, further includes spring, one end of the spring is fixed on turntable
The bottom hole face of spring eye, the other end are fixed on the bottom hole face in stopper spring hole, the stopper spring hole and the hole of turntable spring eye
Footpath is slightly larger than the maximum gauge of spring.
Preferably, it is broken to include second support, the second broken shell cylinder, the 3rd broken shell cylinder, transverse direction for the horizontal shell-breaking mechanism
Shell column, the second support are welded on fixed frame, and the second broken shell cylinder is fixed on the secondary support bracket, the 3rd broken shell
The flexible axis connection of cylinder and the second broken shell cylinder, the transverse direction broken shell column and the telescopic shaft of the 3rd broken shell cylinder are connected, described
Horizontal broken shell column is in regular triangular prism shape, and the face for the turntable arm that is connected behind regular triangular prism with turntable arc sections is parallel, with positive trigone
The center of opposite rib face turntable behind column.
Preferably, the shedding mechanism includes the 3rd stent, horizontal discharging cylinder, vertical discharging cylinder, elastic cylinder, institute
The 3rd stent is stated to be welded on fixed frame, the horizontal discharging cylinder is fixed on the 3rd stent, the vertical discharging cylinder with
The flexible axis connection of horizontal discharging cylinder, the telescopic shaft of the elastic cylinder and vertical discharging cylinder are connected, the elastic cylinder
It is made of elastic material.
Preferably, the rewinding box includes rewinding box body, vertical rectangular through-hole, hangers, horizontal rectangular through hole, the receipts
The bottom surface of magazine body is provided with vertical rectangular through-hole, and the side of the rewinding box body is arranged with two hangers, the rewinding
The side of box body is provided with horizontal rectangular through hole, and the position of the horizontal rectangular through hole is higher than rewinding box body bottom surface, the gear
Vertical rectangular through-hole is all blocked in plate insertion horizontal rectangular through hole.
The invention has the advantages that:It is easy to operate, easy to use;Driver plate stir sheave by driven shaft drive turntable and
Block is made intermittence and is rotated, and coordinates manual walnut, longitudinal shell-breaking mechanism, transverse direction shell-breaking mechanism, the shedding mechanism put to complete circulation and move
Make, it is very laborsaving;Turntable and block are connected by spring, it is closer that the elastic force of spring makes block be bonded with turntable;Unloader
The walnut clipped is pushed into rewinding box by structure, is conducive to collect the walnut of broken shell, and rewinding box is equipped with hangers, is inserted with baffle,
It is convenient that the walnut clipped in rewinding box is loaded into food bag;Longitudinal shell-breaking mechanism carries out walnut longitudinal extruding, horizontal broken shell
Mechanism carries out transverse shear stress to walnut so that walnut shell-breaking is more abundant, and efficiency is higher.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is attached drawing needed in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, without having to pay creative labor, may be used also
To obtain other attached drawings according to these attached drawings.
Fig. 1:A kind of overall structure diagram of new walnut shell-breaking device of the present invention;
Fig. 2:A kind of dimensional structure diagram of new walnut shell-breaking device of the present invention;
Fig. 3:A kind of support cabinet internal structure schematic diagram of new walnut shell-breaking device of the present invention;
Fig. 4:A kind of rewinding box structure diagram of new walnut shell-breaking device of the present invention;
Fig. 5:Structure diagram at a kind of shedding mechanism of new walnut shell-breaking device of the present invention;
Fig. 6:A kind of binder head sectional view of new walnut shell-breaking device of the present invention;
Fig. 7:Structure diagram at a kind of horizontal shell-breaking mechanism of new walnut shell-breaking device of the present invention;
Fig. 8:A kind of operating diagram of new walnut shell-breaking device of the present invention;
Fig. 9:A kind of turntable structure schematic diagram of new walnut shell-breaking device of the present invention;
Figure 10:A kind of stop block structure schematic diagram of new walnut shell-breaking device of the present invention;
Figure 11:Structure diagram at a kind of horizontal broken shell column of new walnut shell-breaking device of the present invention.
Symbol description:
1st, fixed beam, 2, support frame, 3, fixed frame, 4, turntable, 5, block, 6, support cabinet, 7, shedding mechanism, 8, rewinding
Box, 9, baffle, 10, longitudinal shell-breaking mechanism, 11, horizontal shell-breaking mechanism, 12, driven shaft, 13, driver plate, 14, driving shaft, 15, fixed
Seat, 16, second gear, 17, upper bracket, 18, cushion block, 19, sheave, 20, first gear, 21, lower carriage, 22, motor, 23, bullet
Spring, 401, turntable main body, 402, turntable arm, 403, turntable arc sections, 404, turntable spring eye, 405, turntable catch, 501, gear
Block main body, 502, block through hole, 503, stopper spring hole, the 701, the 3rd stent, 702, horizontal discharging cylinder, 703, vertical discharging
Cylinder, 704, elastic cylinder, 801, rewinding box body, 802, vertical rectangular through-hole, 803, hangers, 804, horizontal rectangular through hole,
1001st, first support, the 1002, first broken shell cylinder, 1003, binder head, 1101, second support, the 1102, second broken shell cylinder,
1103rd, the 3rd broken shell cylinder, 1104, horizontal broken shell column.
Embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other without making creative work
Embodiment, belongs to the scope of protection of the invention.
Term " first ", " second " in description and claims of this specification and above-mentioned attached drawing, etc. be to be used for area
Not similar object, without for describing specific order or precedence.It should be appreciated that the data so used are appropriate
In the case of can exchange, so that the embodiment of the present invention described herein for example can be with that except illustrating or describing herein
Order beyond a little is implemented.In addition, term " comprising " and " having " and their any deformation, it is intended that covering is non-exclusive
Include, be not necessarily limited to clearly arrange for example, containing the process of series of steps or unit, method, system, product or equipment
Those steps or unit gone out, but may include not list clearly or consolidate for these processes, method, product or equipment
The other steps or unit having.
The invention will be further described with example below in conjunction with the accompanying drawings:
As shown in Figures 1 to 3, a kind of new walnut shell-breaking device of the present invention, including fixed beam 1, support frame 2, fixed frame
3rd, turntable 4, block 5, support cabinet 6, shedding mechanism 7, rewinding box 8, baffle 9, longitudinal shell-breaking mechanism 10, horizontal shell-breaking mechanism 11,
Driven shaft 12, driver plate 13, driving shaft 14, fixed seat 15, second gear 16, upper bracket 17, cushion block 18, sheave 19, first gear
20th, lower carriage 21, motor 22, the fixed beam 1 are connected in support frame 2, and the support frame 2 is connected in support cabinet 6
Upper end, the fixed frame 3 are connected in the lower face of fixed beam 1, and the driven shaft 12 sequentially passes through logical on support 6 top plate of cabinet
Non-rotatably be connected with the lower end of turntable 4 after through hole on hole, 2 bottom plate of support frame, the side of the block 5 with
The lateral surface fitting of turntable 4, the shedding mechanism 7 are fixed on one end of fixed frame 3, and the longitudinal direction shell-breaking mechanism 10 is fixed on
Determine one end of frame 3, the transverse direction shell-breaking mechanism 11 is fixed on the middle part of fixed frame 3, and the rewinding box 8 is fixed on support cabinet 6
Side, the baffle 9 are inserted in rewinding box 8, and the driven shaft 12 is interference fitted with the through hole at 19 center of sheave, the sheave
19 coordinate with driver plate 13, and the driving shaft 14 is interference fitted with the hole on driver plate 13, and the second gear 16 is logical with driving shaft 14
Key connection is crossed, the second gear 16 is engaged with first gear 20, and the first gear 20 and the output shaft of motor 22 pass through key
Connection, the lower carriage 21 are fixed by screws on 6 bottom surface of support cabinet, and the upper bracket 17 is welded on 6 bottom surface of support cabinet,
The lower face of the cushion block 18 is with supporting the bottom surface of cabinet 6 to be bonded, and upper surface is bonded with the lower face of motor 22, the fixed seat 15
It is bolted on upper bracket 17, bearing is equipped with the center of the fixed seat 15, the lower end of the driven shaft 12 is caught in
The inner ring of bearing, the fixed seat 15 are sleeved on the outer ring of bearing, and the driving shaft 14 is caught in the inner ring of bearing.
As shown in figure 9, the turntable 4 includes turntable main body 401, turntable arm 402, turntable arc sections 403, turntable spring eye
404th, turntable catch 405, the turntable arm 402 are equipped with four, are uniformly arranged in turntable main body 401, the turntable arc sections
403 side is connected with turntable arm 402, and two turntable spring eyes 404, the turntable arc sections 403 are symmetrically provided with opposite side
Welded with turntable catch 405, the bottom surface of the turntable arc sections 403 is concordant with the bottom surface of turntable catch 405.
As shown in Fig. 5~6, the longitudinal direction shell-breaking mechanism 10 includes first support 1001, the first broken shell cylinder 1002, binder
First 1003, the first support 1001 is logical to be welded on fixed frame 3, and the first broken shell cylinder 1002 is fixed on first support
On 1001, the binder first 1003 includes upper cylinder and lower cylinder, and the diameter of the upper cylinder is less than the diameter of lower cylinder, described
The telescopic shaft of the upper cylinder of binder first 1003 and the first broken shell cylinder 1002 is interference fitted, the lower cylinder of the binder first 1003
Lower end is provided with circular hole.
As shown in Figure 10, the block 5 includes stop body 501, block through hole 502, stopper spring hole 503, the gear
Block through hole 502 is provided with block main body 501, the side of the stop body 501 is provided with symmetrically arranged two stopper spring holes
503, the aperture of the block through hole 502 is more than the diameter of the first 1003 times cylinders of binder, the stopper spring hole 503 and turntable bullet
The aperture in spring hole 404 is equal, and the width of the stop body 501 is equal with the width of turntable arc sections 403, the stop body
The side that 501 sides for being provided with stopper spring hole 503 are provided with turntable spring eye 404 with turntable arc sections 403 is bonded.
As shown in figure 8, a kind of new walnut shell-breaking device of the present invention, further includes spring 23, one end of the spring 23 is consolidated
The bottom hole face of turntable spring eye 404 is scheduled on, the other end is fixed on the bottom hole face in stopper spring hole 503 so that stop body 501 is opened
Have a side in stopper spring hole 503 and turntable arc sections 403 be provided with turntable spring eye 404 side be bonded it is closer, it is described
Stopper spring hole 503 and the aperture of turntable spring eye 404 are slightly larger than the maximum gauge of spring 23 so that spring 23 can be in block bullet
Spring hole 503 in turntable spring eye 404 with flexibly stretching.
As shown in Fig. 5, Fig. 6, Fig. 8, in practical applications, the turntable of the turntable 4 of longitudinal lower section of shell-breaking mechanism 10 is moved to
Walnut to be pressed from both sides is had been placed in the space that the block through hole 502 of catch 405 and block 5 surrounds, the first broken shell cylinder 1002
Telescopic shaft drives binder first 1003 to be displaced downwardly to walnut extruding in block through hole 502, and the top of walnut is positioned at pressure in extrusion process
In the circular hole of 1003 times cylinder lower ends of material head, can increase the stability of walnut can prevent Cortex walnut from being squeezed by binder first 1003 again
Splash around during pressure, the telescopic shaft of the first broken shell cylinder 1002 drives binder first 1003 to move up after extruding, until binder
First 1003 lower face completely disengages block through hole 502.
As shown in Fig. 7, Figure 11, the transverse direction shell-breaking mechanism 11 includes second support 1101, the second broken shell cylinder 1102, the
Three broken shell cylinders 1103, horizontal broken shell column 1104, the second support 1101 is welded on fixed frame 3, the second broken shell gas
Cylinder 1102 is fixed in second support 1101, and the telescopic shaft of the 3rd broken shell cylinder 1103 and the second broken shell cylinder 1102 connects
Connect, the telescopic shaft of the transverse direction broken shell column 1104 and the 3rd broken shell cylinder 1103 is connected, and the transverse direction broken shell column 1104 is in positive three
Prism-shaped, the face for the turntable arm 402 that is connected with turntable arc sections 403 behind regular triangular prism is parallel, with phase behind regular triangular prism
To rib face turntable 4 center.
As shown in Figure 7, Figure 8, in practical applications, it is moved to the turntable catch of the turntable 4 of the horizontal lower section of shell-breaking mechanism 11
The walnut extruded through longitudinal shell-breaking mechanism 10 is had been placed in 405 spaces surrounded with the block through hole 502 of block 5.3rd is broken
The telescopic shaft of sheath gas cylinder 1103 drives and moves up into block through hole 502 under horizontal broken shell column 1104, at this time horizontal 1104, broken shell column
In the side of the remote second support 1101 of block through hole 502, then the telescopic shaft of the second broken shell cylinder 1102 drives the 3rd to break
Sheath gas cylinder 1103, horizontal broken shell column 1104 are moved to close to the direction at 4 center of turntable, while with horizontal broken shell column 1104 and just
Opposite rib walnut extruding and walnut is laterally squeezed behind triangular prism, after walnut is squeezed, the second broken shell cylinder 1102
Drive the 3rd broken shell cylinder 1103, horizontal broken shell column 1104 to return to the side of the remote second support 1101 of block through hole 502, connect
The 3rd broken shell cylinder 1103 drives horizontal broken shell column 1104 to move up until horizontal 1104 lower face of broken shell column completely disengages block
Through hole 502.
As shown in figure 5, the shedding mechanism 7 includes the 3rd stent 701, horizontal discharging cylinder 702, vertical discharging cylinder
703rd, elastic cylinder 704, the 3rd stent 701 are welded on fixed frame 3, and the horizontal discharging cylinder 702 is fixed on the 3rd
On stent 701, the flexible axis connection of the vertical discharging cylinder 703 and horizontal discharging cylinder 702, the elastic cylinder 704 with
The telescopic shaft of vertical discharging cylinder 703 is connected, and the elastic cylinder 704 is made of elastic material.
As shown in Figure 5, Figure 8, in practical applications, be moved to the turntable catch 405 of the turntable 4 of the lower section of shedding mechanism 7 with
The walnut squeezed through horizontal shell-breaking mechanism 11 is had been placed in the space that the block through hole 502 of block 5 surrounds.Vertical discharging cylinder
703 telescopic shaft, which moves downward, drives elastic cylinder 704 to move downwardly into block through hole 502, then horizontal discharging cylinder 702
Telescopic shaft drive elastic cylinder 704, vertical discharging cylinder 703 to away from the 3rd stent 701 direction movement at the same time pull gear
Away from turntable 4, the walnut clipped at this time in block through hole 502 can gradually be fallen into rewinding box 8 block 5, and block 5, which completely disengages, to be turned
By the flexible direction movement axially adjacent to the 3rd stent 701 of horizontal discharging cylinder 702 until block 5 is pasted with turntable 4 after disk 4
Close, then allow the telescopic shaft of vertical discharging cylinder 703 to move upwards until the lower end of elastic cylinder 704 completely disengages block through hole
502。
As Figure 1 and Figure 4, the rewinding box 8 includes rewinding box body 801, vertical rectangular through-hole 802, hangers 803, water
Flat rectangular through hole 804, the bottom surface of the rewinding box body 801 are provided with vertical rectangular through-hole 802, the rewinding box body 801
Side is arranged with two hangers 803, and the side of the rewinding box body 801 is provided with horizontal rectangular through hole 804, the horizontal square
The position of shape through hole 804 is higher than 801 bottom surface of rewinding box body, and the baffle 9 is inserted into vertical rectangle in horizontal rectangular through hole 804
Through hole 802 all blocks.When being filled with the walnut of broken shell in rewinding box 8, first food bag is hung on two hangers 803, so
Lower baffle plate 9 is taken out afterwards, and baffle 9 is reinserted horizontal rectangular after walnut all falls into food bag from vertical rectangular through-hole 802 leads to
Food bag is simultaneously removed in hole 804, and the walnut in rewinding box 8 is loaded to the process of food bag and need not stall motor, does not influence whole
The progress of work of device.
As shown in Fig. 1~11, the present invention in use, motor 22 drive first gear 20 rotate, the rotation of first gear 20
Second gear 16 is driven to rotate, the rotation of second gear 16 drives driver plate 13 to rotate by driving shaft 14, and driver plate 13 drives sheave
19 intermittent rotations, the rotation of sheave 19 drive turntable 4 and the intermittent rotation of block 5 by driven shaft 12, and cooperation puts core manually
Peach, longitudinal shell-breaking mechanism 10, horizontal shell-breaking mechanism 11, shedding mechanism 7 complete do action.Walnut to be pressed from both sides is put into branch manually
In the block through hole 502 for supportting 6 chamber door side of cabinet, turntable 4 and block 5 equipped with walnut to be pressed from both sides are turned under longitudinal shell-breaking mechanism 10
Side, the horizontal lower section of shell-breaking mechanism 11 is turned to after longitudinal direction extruding of the walnut by longitudinal shell-breaking mechanism 10 with turntable 4 and block 5,
After transverse shear stress of the walnut by horizontal shell-breaking mechanism 11 lower section of shedding mechanism 7, shedding mechanism 7 are turned to turntable 4 and block 5
The walnut clipped is pushed into rewinding box 8.
Finally it should be noted that:The above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent
Pipe is described in detail the present invention with reference to foregoing embodiments, it will be understood by those of ordinary skill in the art that:Its according to
Can so modify to the technical solution described in foregoing embodiments, either to which part or all technical characteristic into
Row equivalent substitution;And these modifications or replacement, the essence of appropriate technical solution is departed from various embodiments of the present invention technology
The scope of scheme.