CN107910230A - A kind of automotive fuse full-automatic assembler - Google Patents
A kind of automotive fuse full-automatic assembler Download PDFInfo
- Publication number
- CN107910230A CN107910230A CN201711401784.9A CN201711401784A CN107910230A CN 107910230 A CN107910230 A CN 107910230A CN 201711401784 A CN201711401784 A CN 201711401784A CN 107910230 A CN107910230 A CN 107910230A
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- China
- Prior art keywords
- fuse
- unit
- station
- rivet
- shell
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H69/00—Apparatus or processes for the manufacture of emergency protective devices
- H01H69/02—Manufacture of fuses
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Automatic Assembly (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a kind of automotive fuse full-automatic assembler, it includes the first rotating disk that surface is angularly provided with some first bearing fixtures, the lower housing shell set around first rotating disk inputs station, fuse loads work, position upper shell loads station, rivet is pressed into station, output of products station and the detection unit being arranged between each station, docking is provided with lower housing shell assembling detection line at the lower housing shell input station, the upper shell loads docking at station and is provided with upper shell assembling detection line, docking is provided with fuse and cuts detection device at the fuse loading station, docking is provided with riveting assembling detection line at the rivet press-in station, docking is provided with mark lower stockline at the output of products station.The present invention realizes the full-automatic assembling of automobile fuse, and packaging efficiency is high, assembly precision is high.
Description
【Technical field】
The present invention relates to automation equipment, more particularly to a kind of automotive fuse full-automatic assembler.
【Background technology】
Automobile fuse is an essential part in car electrics safety, and demand measurer is big, as security appliance
The last ring of element, therefore the quality conformance requirement to product is also high.The assembling of lower casing on product, error requirements will
Within 0.05mm, traditional unit or man-made assembly, it is difficult to meet the requirement of each product quality, time-consuming and quality is difficult
With control.Therefore it is particularly important that developing the equipment of a brand-new automatic assembling.
【The content of the invention】
It is a primary object of the present invention to provide a kind of automotive fuse full-automatic assembler, the complete of automobile fuse is realized
Automatic assembling, packaging efficiency is high, assembly precision is high.
The present invention is achieved through the following technical solutions above-mentioned purpose：A kind of automotive fuse full-automatic assembler, it includes
Surface be angularly provided with some first bearing fixtures the first rotating disk, around first rotating disk set lower housing shell it is defeated
Enter station, fuse loads work, position upper shell loads station, rivet is pressed into station, output of products station and is arranged on each
Detection unit between station, the lower housing shell input docking at station and are provided with lower housing shell assembling detection line, the upper shell
Load docking at station and be provided with upper shell assembling detection line, the fuse, which loads docking at station and is provided with fuse, to be cut
Detection device, the rivet are pressed into docking at station and are provided with riveting assembling detection line, dock and set at the output of products station
It is equipped with mark lower stockline.
Further, the upper shell assembling detection line includes shell feeder list with lower housing shell assembling detection line
First flow that member, the material that dock with the shell feeder unit, which dock unit, unit is docked with the material docks, along institute
State the positive and negative detection that first flow sets and stretches into the material transfer mechanism in the first flow, set along the first flow
Mechanism, the positive and negative correcting mechanism for correcting the horizontal positioned direction of housing, hot stamping mechanism, the upset for being overturn the positive and negative of housing
Mechanism and silica gel part pressing mechanism.
Further, the material transfer mechanism include the 3rd cylinder, by the 3rd cylinder driving perpendicular to described the
First connecting plate of one runner movement, the 4th cylinder being fixed on first connecting plate, driven by the 4th cylinder and put down
Row in first flow movement the second connecting plate, be equidistantly positioned on second connecting plate some stretch into described the
Backgauge pawl in one runner.
Further, the positive and negative correcting mechanism includes the 5th cylinder, is moved up and down by the 5th cylinder driving
The 3rd connecting plate, be fixed on the 3rd connecting plate lower part the second actuator, by second actuator driving revolved
The first supporting block turn and through the first flow supporing shell, the 6th gas for being fixed on the 3rd connecting plate top
Cylinder, moved up and down and be used for by the 6th cylinder driving compression bar for pushing down surface of shell.
Further, the material that the silica gel part pressing mechanism includes the second vibrating disk, docked with second vibrating disk
Docking unit, silica gel part is positioned positioning unit, by silica gel part from the material docking unit on grab it is described fixed
Bit location grabs the placement unit in the first flow from the positioning unit at the same time.
Further, the fuse cut detection device include discharging device, carry fuse material strip second flow channel,
Feed unit that fuse material strip is fed forward one by one, fuse material strip cuts into single fuse cut unit, right
Fuse carries out the resistance test unit of voltage-withstand test and fuse is captured and is pressed into down from the resistance test unit
Press device in housing.
Further, the resistance test unit includes the first bearing seat and the second bearing seat, positioned at the described first carrying
The 12nd cylinder that voltage turn-on probe, the driving voltage turn-on probe of seat top move up and down, hold positioned at described second
The camera of seat top and side is carried, captures fuse and is driven its feeding clip mechanism moved and be arranged on second carrying
The waste product box in seat downstream.
Further, the riveting assembling detection line includes angularly being provided with the second rotation of some second bearing fixtures
Upper-lower casing, grabbed from first bearing fixture shell transfer unit on second bearing fixture, surrounded by disk
Shell detection unit that second rotating disk is set, rivet discharging unit, rivet press-in unit, rivet press-in detection unit with
And the rivet automatic feed mechanism being connected with the rivet discharging unit.
Further, the rivet automatic feed mechanism includes the 20th cylinder, is driven progress by the 20th cylinder
Four rivet discharge units of synchronous swing, four discharge ports of four rivet discharge units by pipeline respectively with two pairs
Rivet discharging unit connection, rotation axis that the rivet discharge unit includes being waved, the stationary backplate of fixed setting,
Fixation is set in the rotation axis and is internally formed the sub-material rotating disc of storing cavity, around described with the stationary backplate
Annular enclosing that sub-material rotating disc circumferential edge is set and that rivet runner is formed with the sub-material rotating disc periphery.
Further, what the fuse that the mark lower stockline is included after assembling was captured from first rotating disk
The transfer of rotating and clamping device, blanking runner, the detection unit being detected to the fuse after assembling, equidistant mobile material
Device, marking device, the material collecting device and waste product box positioned at the blanking flow field end that mark is carried out to shell.
Compared with prior art, a kind of beneficial effect of automotive fuse full-automatic assembler of the present invention is：Realize
The automatic assembling process of silica gel part inside fuse upper shell, fuse lower housing shell；Realize upper shell, lower housing shell and insurance
The automatic assembling of silk three；Realize the automatic riveting of fuse shell；Whole assembling process realizes full-automatic manufacture, greatly
Production efficiency is improved greatly, the stability of product quality is improved, reduces labor intensity.
【Brief description of the drawings】
Fig. 1 is the structure diagram of the embodiment of the present invention；
Fig. 2 is the structure diagram that lower housing shell assembles detection line in the embodiment of the present invention；
Fig. 3 is the portion body structure diagram that lower housing shell assembles detection line in the embodiment of the present invention；
Fig. 4 is the structure diagram of middle casing feed unit of the embodiment of the present invention；
Fig. 5 is the structure diagram that material docks unit in the embodiment of the present invention；
Fig. 6 is the structure diagram of material transfer mechanism in the embodiment of the present invention；
Fig. 7 is the structure diagram of positive and negative correcting mechanism in the embodiment of the present invention；
Fig. 8 is the structure diagram of hot stamping mechanism in the embodiment of the present invention；
Fig. 9 is the part-structure schematic diagram in hot stamping mechanism in the embodiment of the present invention；
Figure 10 is the structure diagram of switching mechanism in the embodiment of the present invention；
Figure 11 is the structure diagram of silica gel part pressing mechanism in the embodiment of the present invention；
Figure 12 is the structure diagram of positioning unit and placement unit in the embodiment of the present invention；
Figure 13 is the structure diagram of waste discharge mechanism in the embodiment of the present invention；
Figure 14 is the structure diagram that fuse cuts detection device in the embodiment of the present invention；
Figure 15 is the structure diagram of resistance test unit in the embodiment of the present invention；
Figure 16 is the structure diagram of press device in the embodiment of the present invention；
Figure 17 is the structure diagram that riveting assembles detection line in the embodiment of the present invention；
Figure 18 is the structure diagram of shell transfer unit in the embodiment of the present invention；
Figure 19 is the structure diagram of rivet discharging unit in the embodiment of the present invention；
Figure 20 is the structure diagram that rivet is pressed into unit in the embodiment of the present invention；
Figure 21 is the structure diagram of rivet automatic feed mechanism in the embodiment of the present invention；
Figure 22 is the structure diagram of rivet discharge unit in the embodiment of the present invention；
Figure 23 is the structure diagram of mark lower stockline in the embodiment of the present invention；
Figure 24 is the structure diagram of shifting apparatus and pusher in the embodiment of the present invention；
Digital representation in figure：
100 automotive fuse full-automatic assemblers；1 first rotating disk, 1,101 first bearing fixtures；2 lower housing shells input work
Position；3 fuses load station；4 upper shells load station；5 rivets are pressed into station；6 output of products stations；
7 lower housing shells assemble detection line, and 71 shell feeder units, 711 workbench, 713 the 14th connecting plates, 714 first shake
Moving plate, 715 material storage tubes, 72 materials docking unit, 721 stents, 722 conveying flow passages, 723 first actuators, 724 cylindric conveyings
Band, 725 convex grooves, 726 block limiting plate, 727 sensors, 728 splicing plates, 729 second cylinders, 73 first flows, 74 things
Expect transfer mechanism, 741 the 3rd cylinders, 742 first connecting plates, 743 the 4th cylinders, 744 second connecting plates, 745 backgauge pawls, 75 just
Anti- testing agency, 76 positive and negative correcting mechanisms, 761 the 5th cylinders, 762 the 3rd connecting plates, 763 second actuators, 764 first supports
Block, 765 the 6th cylinders, 766 compression bars, 77 hot stamping mechanisms, 771 second supporting blocks, 772 rollers, 773 voussoirs, 774 the 7th cylinders,
775 guide pads, 776 hot stamping pressure heads, 777 heat-conducting blocks, 778 the 3rd actuators, 779 put belt wheel, 7710 take-up pulleys, 7711 guiding
Bearing up pulley, 7712 support column bodies, 7713 straight slots, 7714 tensioning blocks, 7715 rubber rings, 78 switching mechanisms, 781 fourth drive members,
782 the 4th connecting plates, 783 bearing material grooves, 784 baffles, 785 binder rollers, 786 stoppers, 79 silica gel part pressing mechanisms, 791
Two vibrating disks, 792 materials docking unit, 793 positioning units, 7931 the 3rd supporting blocks, 7932 limited blocks, 7933 the 8th cylinders,
794 placement units, 7941 vacuum intake components, 7100 hot stamping testing agencies, 7101 silica gel part position detecting mechanisms, 7102 waste discharges
Mechanism, 7121 the 9th cylinders, 7122 supporting plates, 7123 mandrils, 7124 the tenth cylinders, 7125 waste product boxes, 7103 materials docking unit,
7104 grabbing devices；
8 upper shells assemble detection line；
9 fuses cut detection device, 91 second flow channels, 92 feed units, 921 the 11st cylinders, 922 the 5th connections
Plate, 923 screw rods, 924 the 6th connecting plates, 925 the 5th actuators, 926 copying feed rollers, 93 cut unit, 94 resistance tests
Unit, 941 first bearing seats, 942 second bearing seats, 943 voltage turn-on probes, 944 the 12nd cylinders, 945 cameras, 946
Feeding clip mechanism, 9461 the 7th connecting plates, 9462 the 14th cylinders, 9463 the 8th connecting plates, 9464 the 15th cylinders, 9465 folders
Pawl, 947 waste product boxes, 948 the 6th actuators, 95 press devices, 951 the 7th actuators, 952 the 9th connecting plates, 953 the 16th gas
Cylinder, 954 the tenth connecting plates, 955 suction nozzles, 956 the 17th cylinders, 957 compression bars, 96 first screw rods, 97 drives, 98 second spiral shells
Bar；
10 rivetings assemble detection line, 101 second rotating disks, 102 shell transfer units, 1021 the 8th actuators, and 1,022 the
11 connecting plates, 1023 the 18th cylinders, 1024 clamping jaws, 1025 limited blocks, 103 shell detection units, 104 rivets go out material list
Member, 1041 the 19th cylinders, 1042 the 12nd connecting plates, 1043 the 13rd connecting plates, 1044 rivets import block, and 1045 import stream
Road, 105 rivets press-in unit, riveting cylinder on 1051,1052 times riveting cylinders, thimble on 1053,1054 times thimbles, 106 rivetings
Nail press-in detection unit, 107 rivet automatic feed mechanisms, 1071 the 20th cylinders, 1072 rivet discharge units, 1073 rotations
Axis, 1074 stationary backplates, 1075 sub-material rotating discs, 1076 annular enclosings, 1077 rivet runners, 1078 arced flow paths, 1079 points
Expect catch, 10710 sub-material stop cylinders, 10711 rivets supply funnel, 10712 head rods, 10713 connecting rods, 10,714 the
Two connecting rods, 10715 Swing Arm bars；
11 mark lower stocklines, 111 rotating and clamping devices, 1111 the 9th actuators, 1112 the 15th connecting plates, 1113 rotations
Gripper cylinder, 1114 clamping jaws, 112 blanking runners, 1121 baffles, 113 detection units, 114 shifting apparatus, 1141 backing boards,
1142 the 21st cylinders, 1143 the 22nd cylinders, 115 marking devices, 116 material collecting devices, 1161 automatic conveyor lines, 1162
Rewinding case, 1163 pushers, 117,118 waste product boxes.
【Embodiment】
Embodiment：
Fig. 1 is refer to, the present embodiment is automotive fuse full-automatic assembler 100, it includes carrying out rotating first rotation
Turntable 1, the lower housing shell input station 2, the fuse that are set around the first rotating disk 1 load station 3, upper shell loads station 4, riveting
Nail press-in station 5, output of products station 6 and the detection unit being arranged between each station, at lower housing shell input station 2 pair
Connect and be provided with lower housing shell assembling detection line 7, upper shell loads docking at station 4 and is provided with upper shell assembling detection line 8, fuse
Load docking at station 3 and be provided with fuse and cut detection device 9, at rivet press-in station 5 docking is provided with riveting assembling inspection
Survey line 10, at output of products station 6 docking be provided with mark lower stockline 11.
Some the first bearing fixtures 1101 being angularly distributed are provided with first rotating disk 1.
It refer to Fig. 2-Fig. 3, lower housing shell assembling detection line 7 includes shell feeder unit 71, right with shell feeder unit 71
The material connect docks unit 72, the first flow 73 of the docking of unit 72 is docked with material, is set along first flow 73 and stretches into institute
State the material transfer mechanism 74 in first flow 73, the positive and negative testing agency 75 along the setting of first flow 73, correction housing level
Positive and negative correcting mechanism 76, hot stamping mechanism 77, the switching mechanism 78 and silicon for being overturn the positive and negative of housing of placement direction
Glue part pressing mechanism 79.
Fig. 4 is refer to, shell feeder unit 71 includes workbench 711, the first cylinder being fixed on workbench 711 (figure
In do not identify), by the first cylinder driving slid back and forth the 14th connecting plate 713, be fixed on the 14th connecting plate 713
Two the first vibrating disks 714, be arranged on workbench 711 and with the material storage tube of two 714 position correspondences of the first vibrating disk
715.By setting double-station Automatic-feeding, reduce the frequency of artificial loading, avoid the problem of shutdown waits feeding, significantly
Production efficiency is improved, reduces labor intensity.
Refer to Fig. 5, material docking unit 72 includes stent 721, be fixed on stent 721 and with the first vibrating disk
714 outlet docking conveying flow passage 722, be fixed on stent 721 the first actuator 723, by the first actuator 723 drive into
The cylindric conveyer belt 724 of row shuttling movement, the middle part of conveying flow passage 722 are provided with convex groove 725, cylindric conveyer belt 724
It is arranged in convex groove 725, the upper surface of the upper surface protrusion convex groove 725 of cylindric conveyer belt 724.Conveying flow passage
722 top, which is provided with, to be limited conveying flow passage 722 spatial altitude scope and blocks limiting plate 726, and the both sides of conveying flow passage 722 are set
It is equipped with the sensor 727 that monitoring material whether there is.The end of conveying flow passage 722 is provided with the splicing plate docked with conveying flow passage 722
728th, the second cylinder 729 for driving splicing plate 728 to be moved perpendicular to conveying flow passage 722,728 surface of splicing plate is provided with splicing groove
(not identified in figure).Second cylinder 729 driving splicing plate 728 catches the housing exported in conveying flow passage 722, then moves to the
The head end of one runner 73, then each station is moved to by material transfer mechanism 74 and is processed.
Material docking unit 72 is used cooperatively with shell feeder unit 71, when sensor 727 detects no material, then
The first vibrating disk 714 that the driving of first cylinder has material is docked with material flow path 722, and nothing is realized to lower housing shell assembling detection line 7
It is interrupted continuous feeding.Material flow path 722 in material docking unit 72, its middle part uses bulge-structure, and conveyer belt is set
Into cylindrical band structure, on the one hand, the conveyer belt of its cylindrical band can more easily protrude the upper table of convex groove 725
Face, realizes the friction conveying function to housing, on the other hand, the conveyer belt of cylindrical band structure to the support strength of housing more
It is high；The material that the material docking unit 72 that the present embodiment is set extends downwardly boss structure especially suitable for surface of shell is defeated
Send, by the convex groove 725 set in material flow path 722, coordinate the cylindric conveyer belt being housed in convex groove 725
724, the lower surface of material is lifted up so that the bulge-structure of prominent lower surface is maked somebody a mere figurehead, will not in course of conveying by
To damage, and easy to conveying；Limiting plate 726 is blocked by being set above conveying flow passage 722 so that the conveying of housing is more suitable
Smooth and safety.
Fig. 6 is refer to, material transfer mechanism 74 includes the 3rd cylinder 741, driven by the 3rd cylinder 741 perpendicular to first-class
The first connecting plate 742 that road 73 moves, the 4th cylinder 743 being fixed on the first connecting plate 742, driven by the 4th cylinder 743
The second connecting plate 744 for being moved parallel to first flow 73, be equidistantly positioned on the second connecting plate 744 some stretch into first
Backgauge pawl 745 in runner 73.
Fig. 7 is refer to, positive and negative correcting mechanism 76 includes the 5th cylinder 761, moved up and down by the driving of the 5th cylinder 761
The 3rd connecting plate 762, be fixed on 762 lower part of the 3rd connecting plate the second actuator 763, by the second actuator 763 drive into
Row is rotating and passes through the first supporting block 764 of 73 supporing shell of first flow, is fixed on the 6th of 762 top of the 3rd connecting plate
Cylinder 765, moved up and down and be used for by the driving of the 6th cylinder 765 compression bar 766 for pushing down surface of shell.When positive and negative detection machine
When structure 75 detects the poor direction of housing, the 5th cylinder 761 drives the first supporting block 764 to jack up housing, the second driving
763 drive shell of part is rotated by 90 °, and the 5th cylinder 761 bounces back downwards, and the first supporting block 764 is docked with first flow 73 at this time,
Housing is moved to next station by material transfer mechanism 74.
Fig. 8-Fig. 9 is refer to, hot stamping mechanism 77 includes the second supporting block 771 through 73 supporing shell of first flow, sets
Put the 7th cylinder moved forward and backward in the roller 772 of 771 bottom of supporting block, the voussoir 773 of back-up roller wheel 772, driving voussoir 773
774 and it is set in supporting block 771 is outer and guide support block 771 moves up and down guide pad (not identified in figure), positioned at support
The hot stamping pressure head 776 of the top of block 771 and pressing housing upper surface, be fixed on hot stamping pressure head 776 above and to hot stamping pressure head 776 into
The heat-conducting block 777 of row heating, the 3rd actuator 778 of the driving up and down motion of heat-conducting block 777, be arranged on 776 both sides of hot stamping pressure head
Put belt wheel 779, take-up pulley 7710 and it is some guiding tensioning wheel 7711.
The guide pad is internally provided with the port of up/down perforation, and supporting block 771 is housed in the port and stretches into institute
State above guide pad.773 surface of voussoir is inclined-plane, and the fortune up and down of supporting block 771 is changed into by the back-and-forth motion of voussoir 773
It is dynamic.The horizontal rectilinear motion of voussoir 773 is converted to the up and down motion of supporting block 771 by the present embodiment so that as support when by
Power is converted into the stress between hard parts, when improving hot stamping, to the support degree of material, also protects actuator, improves
Service life, also further saves space, and easy to maintain.
Fig. 9 is refer to, it is identical with the structure of take-up pulley 7710 to put belt wheel 779, and inner radial is provided with straight slot
7713 support column body 7712, be housed in straight slot 7713 and by elastic component connect two tensioning blocks 7714, be arranged
Rubber ring 7715 in 7714 outer surface of support column body 7712 and tensioning block.The present embodiment by cleverly utilize elastic component and
Rubber ring 7715 so that tensioning block 7714 remains the pretightning force to material strip, so that fixed material strip.
Refer to Figure 10, due to be when housing is come out from vibrating disk inner surface downward, the face-up state of appearance, and insure
Need to be inserted into a silica gel part inside the upper-lower casing of silk, therefore, when being inserted into silica gel part, it is necessary to which housing is overturn, make
Inner surface is obtained to place upward.Therefore, the present embodiment is provided with switching mechanism 78 in the upstream of silica gel part pressing mechanism 79, it includes
Fourth drive member 781, by the driving of fourth drive member 781 carried out rotating 4th connecting plate 782, center symmetric setting connects the 4th
Two housings on fishplate bar 782 are to connection module, bearing material groove 783, the covering for including docking with first flow 73 to connection module
In the top of bearing material groove 783 and the baffle 784 of 783 height of bearing material groove is limited, is arranged on baffle 784 and stretches into bearing material groove
The binder roller 785 of 783 inner spaces.The middle part of 4th connecting plate 782 is provided with a stopper 786, the both sides of stopper 786
Surface has sealed one end of bearing material groove 783.The operation principle of the switching mechanism 78 of the present embodiment is：Inner surface shell directed downwardly first
Body is flowed into bearing material groove 783 from first flow 73, and the upper surface of housing is pushed down by binder roller 785, can effectively be prevented
Only material departs from rotary course；Fourth drive member 781 drives the 4th connecting plate 782 to rotate 180 degree counterclockwise, at this time, interior
Surface housing movement directed downwardly is moved to left side by right side, while becomes the state of inner surface upward downward by inner surface；Then
It is moved to from bearing material groove 783 in the first flow 73 on right side by material transfer mechanism 74, meanwhile, material transfer mechanism 74
Housing in the first flow 73 in left side is moved in the bearing material groove 783 in left side, substantially increases material upset efficiency and thing
The mobile efficiency of material.
Figure 11-Figure 12 is refer to, silica gel part pressing mechanism 79 includes the second vibrating disk 791, docked with the second vibrating disk 791
Material docking unit 792, silica gel part is positioned positioning unit 793, by silica gel part from material docking unit 792 on grab
Get positioning unit 793 while the placement unit 794 in first flow 73 is grabbed from positioning unit 793.Positioning unit 793 wraps
The 3rd supporting block 7931 for including support silica gel part, the limited block 7932 set on four sides around the 3rd supporting block 7931, driving are spacing
The 8th cylinder 7933 that block 7932 outwardly or inwardly stretches at the same time.Placement unit 794 includes carrying out two up and down and moved back and forth
A vacuum intake component 7941.By setting positioning unit 793 to be positioned into row position, it ensure that silica gel part can be grabbed accurately
Go and be accurately installed to enclosure interior, ensure that the assembly precision of each parts of fuse.
Lower housing shell assembling detection line 7, which further includes, to be arranged on the hot stamping testing agency 7100 in 77 downstream of hot stamping mechanism, is arranged on
The silica gel part position detecting mechanism 7101 in 79 downstream of silica gel part pressing mechanism and the device for removing waste for being arranged on 73 end of first flow
Structure 7102.Figure 13 is refer to, waste discharge mechanism 7102 includes the 9th cylinder 7121, stretched into first flow by the driving of the 9th cylinder 7121
In 73 and hold the supporting plate 7122 of housing bottom, the mandril 7123 above supporting plate 7122, drive mandril 7123 to move up and down
The tenth cylinder 7124.The lower section of supporting plate 7124 is provided with waste product box 7125.Any one inspection in detection line 7 is assembled when lower housing shell
After survey mechanism detects defective work, then supporting plate 7122 exits first flow 73 so that lower housing portion hollow out can fall into lower section
Waste product box 7125 in, in order to ensure that defective work is fallen into waste product box 7125, mandril 7123 can decline to defective work carry out
Pressing, ensures its whereabouts.
Fig. 1 is refer to, lower housing shell assembling detection line 7 is further included docks unit with the material of 73 end on of first flow
The 7103rd, material is grabbed to the grabbing device 7104 in the first rotating disk 1 from material docking unit 7103.
Lower housing shell assembling 7 major function of detection line is to realizing the Automatic-feeding of housing, conveying, positive and negative detection, positive and negative entangling
Just, hot stamping, hot stamping detection, upset, being automatically inserted into of silica gel part, silica gel part detection and waste discharge a whole set of automation mechanized operation, so
Afterwards with other station automatic butts set around the first rotating disk 1, the full automation production of whole assembling process is realized, greatly
Production efficiency is improved greatly, improves the degree of automation.
The basic principle and structure of upper shell assembling detection line 8 and lower housing shell assembling detection line 7 are essentially identical, it, which is distinguished, exists
In：It is additionally provided with upper shell assembling detection line 8 between the silica gel part position detecting mechanism and the waste discharge mechanism described
Switching mechanism, inner surface is turned into downward by housing, is assembled to be realized with lower housing shell.
Figure 14 is refer to, fuse, which cuts detection device 9, includes discharging device (not identified in figure), carrying fuse material strip
Second flow channel 91, by feed unit 92 that fuse material strip is fed forward one by one, by fuse material strip cut into single insurance
The resistance test unit 94 for cutting unit 93, voltage-withstand test being carried out to fuse of silk and by fuse from resistance test unit
Captured in 94 and be pressed into the press device 95 in lower housing shell.
Feed unit 92 includes the 11st cylinder 921, the 5th connection to be moved up and down by the driving of the 11st cylinder 921
Plate 922, the 6th connecting plate 924 being connected by screw rod 923 with the 5th connecting plate 922, be fixed on the 6th connecting plate 924
Five actuators 925 and carried out rotating copying feed roller 926 by the driving of the 5th actuator 925.Can by rotary screw 923
To adjust the distance between the 5th connecting plate 922 and the 6th connecting plate 924, so as to fulfill the height to copying feed roller 926
Adjustment.
Figure 15 is refer to, resistance test unit 94 includes the first bearing seat 941 and the second bearing seat 942, held positioned at first
Carry the voltage turn-on probe 943 of the top of seat 941, the 12nd cylinder 944 that driving voltage conducting probe 943 moves up and down, be located at
The camera 945 of the top of second bearing seat 942 and side, crawl fuse simultaneously drive the feeding clip mechanism 946 of its movement and set
Put the waste product box 947 in 942 downstream of the second bearing seat.The feeding clip mechanism 946 include the 13rd cylinder (not identified in figure), by
13rd cylinder drives the 7th connecting plate 9461 moved parallel to second flow channel 91, is fixed on the 7th connecting plate 9461
The 14th cylinder 9462, by the 14th cylinder 9462 driving move up and down the 8th connecting plate 9463, be fixed on the 8th
Two the 15th cylinders 9464 of 9463 both sides of connecting plate, opened or pinching action is pressed from both sides by the driving of the 15th cylinder 9464
Pawl 9465.The feeding clip mechanism 946, which is realized, grabs fuse on the first bearing seat 941 from cutting on unit 93, at the same time will
Fuse is grabbed in waste product box 947 from the second bearing seat 942.Resistance test unit 94 realizes the pressure-resistant survey to fuse
Examination, and detect automatically, and can be discharged underproof fuse according to testing result.
Second bearing seat 942 is arranged on the round end of the 6th actuator 948, is driven and realized by the 6th actuator 948
The direction of fuse is adjusted.
Figure 16 is refer to, press device 95 is including the 7th actuator 951, by the 7th actuator 951 parallel to second flow channel
9th connecting plates 952 of 91 movements, the 16th cylinder 953 being fixed on the 9th connecting plate 952, driven by the 16th cylinder 953
Dynamic the tenth connecting plate 954 to move up and down, 955 and the 17th cylinder 956 of suction nozzle being fixed on the tenth connecting plate 954,
The compression bar 957 to be moved up and down by the driving of the 17th cylinder 956.Suction nozzle 955 captures fuse from the second bearing seat 942
1101 position of the first bearing fixture on to the first rotating disk 1, and be put into lower housing shell, pass through the secondary lower general who has surrendered of compression bar 957
Fuse is compressed and is caught in lower housing shell.
Figure 17 is refer to, riveting assembling detection line 10 (is not marked including being angularly provided with some second bearing fixtures in figure
Know) the second rotating disk 101, the shell that grabs from the first bearing fixture 1101 upper-lower casing on the second bearing fixture moves
Carrier unit 102, the shell detection unit 103 set around the second rotating disk 101, rivet discharging unit 104, rivet press-in unit
105th, rivet press-in detection unit 106 and the rivet automatic feed mechanism 107 being connected with rivet discharging unit 104.
Figure 18 is refer to, shell transfer unit 102 includes the 8th actuator 1021, driven progress by the 8th actuator 1021
Rotating 11st connecting plate 1022, four shell grip units being angularly fixed on the 11st connecting plate 1022,
The shell grip unit includes being fixed on the 18th cylinder 1023 on the 11st connecting plate 1022, by the 18th cylinder 1023
Driving opened or clamp clamping jaw 1024, between two clamping jaws 1024 and push down the limited block of upper surface of outer cover
1025th, it is arranged on limited block 1025 and senses the sensor (not identified in figure) of upper surface of outer cover pressure.Pass through limited block
1025 can effectively prevent upper-lower casing dislocation from tilting when clamping jaw 1024 is gripping shell.Revolved by four shell grip units
Turn circulation crawl material action, realize the fuse that will do not driven the rivets and grab in the second rotating disk 101, and second is rotated
The fuse that riveting in disk 101 crosses rivet is put back into the first rotating disk 1, and four shell grip units coordinate realization to grab
Take, substantially increase production efficiency.
Figure 19 is refer to, rivet discharging unit 104 includes the 19th cylinder 1041, driven progress by the 19th cylinder 1041
The 12nd connecting plate 1042 to move up and down, the 13rd connecting plate being connected to by screw rod on the 12nd connecting plate 1042
1043rd, the rivet being fixed on the 13rd connecting plate 1043 imports block 1044, and rivet importing block 1044 is internally provided with two pairs and leads
Air stream enter runner 1045.
Figure 20 is refer to, rivet press-in unit 105 includes upper riveting cylinder 1051 and lower riveting cylinder 1052, by upper riveting
Cylinder 1051 drives the upper thimble 1053 to move up and down, the lower thimble to be moved up and down by the driving of lower riveting cylinder 1052
1054。
Figure 21-Figure 22 is refer to, rivet automatic feed mechanism 107 includes the 20th cylinder 1071, by the 20th cylinder
1071 drivings synchronize the four rivet discharge units 1072 waved, and four discharge ports of four rivet discharge units 1072 lead to
Piping is connected with two pairs of guiding in channel 1045 respectively.It is rotation axis 1073 that rivet discharge unit 1072 includes being waved, solid
Surely the stationary backplate 1074 that sets, fixation are set in rotation axis 1073 and are internally formed storing cavity with stationary backplate 1074
Sub-material rotating disc 1075, around 1075 circumferential edge of sub-material rotating disc set and with 1075 a part of periphery of sub-material rotating disc
The annular enclosing 1076 of rivet runner 1077 is formed, annular 1076 lower surface of enclosing sets and has the gap as rivet runner 1077
Extension.Some rivet card slots 10751 passed through for rivet are angularly provided with the periphery of sub-material rotating disc 1075.Rivet
Runner 1077 further includes the arced flow path 1078 docked with the gap in annular enclosing 1076, the afterbody of arced flow path 1078
The sub-material catch 1079 for blocking rivet and moving downward, the sub-material stop cylinder 10710 of 1079 movement of driving sub-material catch are provided with,
The end of arced flow path 1078 is fixedly connected with pipeline, the other end connection rivet discharging unit 104 of pipeline by pipeline contiguous block
In guiding in channel 1045.
Rivet supply funnel 10711 is fixedly installed in stationary backplate 1074.The tailpiece of the piston rod of 20th cylinder 1071 is set
A head rod 10712 is equipped with, which is connected with flat with head rod 10712 by connecting rod 10713
The second connecting rod 10714 that row is set, the both ends of 10712 and second connecting rod 10714 of head rod pass through Swing Arm bar
10715 are connected with rotation axis 1073, and Swing Arm bar 10715 is fixedly connected with rotation axis 1073, so as to pass through head rod
10712 and second the linear motion of connecting rod 10714 be converted into the oscillating motion of rotation axis 1073.
The operation principle of rivet automatic feed mechanism 107 is：By the oscillating motion of sub-material rotating disc 1075, rivet by from
Mental and physical efforts are thrown in the circumferential edge of sub-material rotating disc 1075, are then passed through rivet card slot 10751 and are entered in rivet runner 1077, in weight
Under power effect, rivet is slided into arced flow path 1078 along rivet runner 1077, then enters rivet discharging unit by pipeline
In 104.The rivet automatic feed mechanism 107 of the present embodiment only can replace whole vibration disc mechanism with a cylinder, economical
It is practical and greatly reduce cost.
Figure 23-Figure 24 is refer to, the fuse that mark lower stockline 11 includes after assembling is captured from the first rotating disk 1
Rotating and clamping device 111, blanking runner 112, the detection unit 113 being detected to the fuse after assembling, equidistant shifting
The shifting apparatus 114 of animal material, marking device 115, the material collecting device positioned at 112 end of blanking runner that mark is carried out to shell
116 and waste product box 117.
Rotating and clamping device 111 includes the 9th actuator 1111, is moved up and down by the driving of the 9th actuator 1111
Dynamic the 15th connecting plate 1112, the rotation gripper cylinder 1113 being fixed on the 15th connecting plate 1112, by rotation clamped gas
The clamping jaw 1114 that cylinder 1113 drives.
Blanking runner 112 includes two baffles 1121 arranged in parallel, equidistant on the baffle 1121 to be provided with
Some retainer grooves (not identified in figure).The front end of blanking runner 112 is provided with waste product box 118.
Figure 24 is refer to, shifting apparatus 114 includes backing board 1141, the driving being arranged between two baffles 1121
21st cylinder 1142 of the up and down motion of backing board 1141, drive the 21st cylinder 1142 parallel to the blanking runner
22nd cylinder 1143 of 112 movements.
Material collecting device 116 includes an automatic conveyor line 1161, some rewinding casees being placed on automatic conveyor line 1161
1162nd, be arranged on 112 end of blanking runner and product is pushed into from blanking runner 112 to the pusher in rewinding case 1162
Structure 1163.
Mark lower stockline 11 captures the product after assembling from the first rotating disk 1, is then rotated by 90 °, is placed into
On blanking runner 112 or in waste product box 118；Then shifting apparatus 114 by product being fed forward one by one, first pass around detection,
Then mark marks again, is finally pushed into rewinding box, terminally positioned automatic collecting device, and set several to move automatically
Dynamic rewinding box, after rewinding box above fills the product of setting quantity, next rewinding box is moved to rewinding position, starts
Charging, substantially increases rewinding efficiency, reduces labor intensity.
The beneficial effect of the present embodiment automotive fuse full-automatic assembler 100 is：Realize fuse upper shell, protect
The automatic assembling process of silica gel part inside dangerous silk lower housing shell；Realize automatic group of upper shell, lower housing shell and fuse three
Dress；Realize the automatic riveting of fuse shell；Whole assembling process realizes full-automatic manufacture, substantially increases production effect
Rate, improves the stability of product quality, reduces labor intensity.
Above-described is only some embodiments of the present invention.For those of ordinary skill in the art, not
On the premise of departing from the invention design, various modifications and improvements can be made, these belong to the protection model of the present invention
Enclose.
Claims (10)
- A kind of 1. automotive fuse full-automatic assembler, it is characterised in that：It includes surface and is angularly provided with some first holding Carry the first rotating disk of gauge, lower housing shell input station, the fuse set around first rotating disk loads work, position upper casing Body loads station, rivet press-in station, output of products station and the detection unit being arranged between each station, the lower casing Docking is provided with lower housing shell assembling detection line at body input station, and the upper shell loads docking at station and is provided with upper shell dress With detection line, the fuse, which loads docking at station and is provided with fuse, cuts detection device, at the rivet press-in station Docking is provided with riveting assembling detection line, is docked at the output of products station and is provided with mark lower stockline.
- 2. automotive fuse full-automatic assembler as claimed in claim 1, it is characterised in that：The upper shell assembles detection line The material for include shell feeder unit with lower housing shell assembling detection line, docking with the shell feeder unit is to order First flow first, that unit docking is docked with the material, set along the first flow and stretch into the first flow Material transfer mechanism, the positive and negative testing agency set along the first flow, the positive and negative correction for correcting the horizontal positioned direction of housing Mechanism, hot stamping mechanism, the switching mechanism that the positive and negative of housing is overturn and silica gel part pressing mechanism.
- 3. automotive fuse full-automatic assembler as claimed in claim 2, it is characterised in that：The material transfer mechanism includes 3rd cylinder, by the 3rd cylinder driving perpendicular to the first flow movement the first connecting plate, be fixed on described first The 4th cylinder on connecting plate, the second connecting plate, equidistant by the 4th cylinder driving parallel to first flow movement From some backgauge pawls stretched into the first flow being arranged on second connecting plate.
- 4. automotive fuse full-automatic assembler as claimed in claim 2, it is characterised in that：The positive and negative correcting mechanism includes 5th cylinder, by the 5th cylinder driving move up and down the 3rd connecting plate, be fixed on the 3rd connecting plate lower part The second actuator, carried out by second actuator driving it is rotating and through first of the first flow supporing shell Bracer, the 6th cylinder for being fixed on the 3rd connecting plate top, by the 6th cylinder driving moved up and down and be used for Push down the compression bar of surface of shell.
- 5. automotive fuse full-automatic assembler as claimed in claim 2, it is characterised in that：The silica gel part pressing mechanism bag Include the second vibrating disk, the material docked with second vibrating disk docking unit, the positioning unit positioned to silica gel part, general Silica gel part grabs the positioning unit from material docking unit and grabs described first from the positioning unit at the same time Placement unit in runner.
- 6. automotive fuse full-automatic assembler as claimed in claim 1, it is characterised in that：The fuse cuts detection dress Put including discharging device, the second flow channel of carrying fuse material strip, the feed unit that fuse material strip is fed forward one by one, general Fuse material strip cuts into the resistance test unit for cutting unit, voltage-withstand test being carried out to fuse of single fuse and incites somebody to action Fuse captures from the resistance test unit and is pressed into the press device in lower housing shell.
- 7. automotive fuse full-automatic assembler as claimed in claim 6, it is characterised in that：The resistance test unit includes First bearing seat and the second bearing seat, the voltage turn-on probe above first bearing seat, the driving voltage turn-on The 12nd cylinder that probe moves up and down, positioned at second bearing seat above and the camera of side, capture and fuse and drive Move the feeding clip mechanism of its movement and be arranged on the waste product box in the second bearing seat downstream.
- 8. automotive fuse full-automatic assembler as claimed in claim 1, it is characterised in that：The riveting assembles detection line bag Include and be angularly provided with the second rotating disk of some second bearing fixtures, capture upper-lower casing from first bearing fixture Shell transfer unit on to second bearing fixture, the shell detection unit around second rotating disk setting, rivet Discharging unit, rivet press-in unit, rivet are pressed into detection unit and are supplied automatically with the rivet that the rivet discharging unit is connected Expect mechanism.
- 9. automotive fuse full-automatic assembler as claimed in claim 8, it is characterised in that：The rivet automatic feed mechanism Wave four rivet discharge units, four rivetings are synchronized including the 20th cylinder, by the 20th cylinder driving Four discharge ports of staple material unit are connected with two pairs of rivet discharging units respectively by pipeline, the rivet discharge unit Including waved rotation axis, the stationary backplate of fixed setting, it is fixed be set in it is in the rotation axis and with the fixation Backboard be internally formed storing cavity sub-material rotating disc, around the sub-material rotating disc circumferential edge set and with the sub-material turn Moving plate periphery forms the annular enclosing of rivet runner.
- 10. automotive fuse full-automatic assembler as claimed in claim 1, it is characterised in that：The mark lower stockline includes Fuse after assembling is captured from first rotating disk to the rotating and clamping device to get off, blanking runner, to assembling after Detection unit that fuse is detected, the shifting apparatus of equidistant mobile material, marking device, the position that mark is carried out to shell In the material collecting device and waste product box of the blanking flow field end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711401784.9A CN107910230B (en) | 2017-12-22 | 2017-12-22 | Full-automatic kludge of car fuse |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711401784.9A CN107910230B (en) | 2017-12-22 | 2017-12-22 | Full-automatic kludge of car fuse |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107910230A true CN107910230A (en) | 2018-04-13 |
| CN107910230B CN107910230B (en) | 2020-06-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711401784.9A Active CN107910230B (en) | 2017-12-22 | 2017-12-22 | Full-automatic kludge of car fuse |
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| CN109065416A (en) * | 2018-10-26 | 2018-12-21 | 江苏创源电子有限公司 | A kind of fuse fuse piece importing equipment |
| CN109166768A (en) * | 2018-10-17 | 2019-01-08 | 江苏创源电子有限公司 | A kind of fuse assembling equipment |
| CN109326489A (en) * | 2018-09-20 | 2019-02-12 | 广东中贝能源科技有限公司 | Fuse fuse piece process equipment |
| CN109808942A (en) * | 2018-12-11 | 2019-05-28 | 昆山倚天自动化科技股份有限公司 | A kind of full-automatic mounted box equipment of dental floss stick |
| CN110180921A (en) * | 2019-06-03 | 2019-08-30 | 苏州睿立汇自动化科技有限公司 | Automobile spring reed riveting bending mechanism |
| CN110260792A (en) * | 2019-08-06 | 2019-09-20 | 东莞市瑞科智能科技有限公司 | A kind of automatic detecting machine of mobile phone spare and accessory parts |
| CN112247551A (en) * | 2019-06-24 | 2021-01-22 | 上海谷森医药有限公司 | Automatic assembling device for nozzle atomization chip of soft aerosol atomizer |
| CN114227243A (en) * | 2021-12-10 | 2022-03-25 | 精英塑胶（珠海）有限公司 | Automatic assembly method |
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| CN112247551A (en) * | 2019-06-24 | 2021-01-22 | 上海谷森医药有限公司 | Automatic assembling device for nozzle atomization chip of soft aerosol atomizer |
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| CN110260792B (en) * | 2019-08-06 | 2024-03-12 | 东莞市瑞科智能科技有限公司 | Automatic detection machine for mobile phone spare and accessory parts |
| CN114227243A (en) * | 2021-12-10 | 2022-03-25 | 精英塑胶（珠海）有限公司 | Automatic assembly method |
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