CN107902479B - Winding and arranging system capable of adjusting incoming line angle - Google Patents

Winding and arranging system capable of adjusting incoming line angle Download PDF

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Publication number
CN107902479B
CN107902479B CN201711355384.9A CN201711355384A CN107902479B CN 107902479 B CN107902479 B CN 107902479B CN 201711355384 A CN201711355384 A CN 201711355384A CN 107902479 B CN107902479 B CN 107902479B
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China
Prior art keywords
angle
wire
winding
wire spool
lifting
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CN201711355384.9A
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CN107902479A (en
Inventor
于平平
尹宏权
王鲁杰
吴洪增
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Orange Cloud Internet Design Co ltd
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Orange Cloud Internet Design Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/28Traversing devices; Package-shaping arrangements
    • B65H54/2884Microprocessor-controlled traversing devices in so far the control is not special to one of the traversing devices of groups B65H54/2803 - B65H54/325 or group B65H54/38
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/32Optical fibres or optical cables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/34Handled filamentary material electric cords or electric power cables

Abstract

The invention relates to a winding and arranging system capable of adjusting a wire inlet angle, which comprises a main frame and lifting guide rail screws, wherein the upper parts of the lifting guide rail screws are connected with lifting servo motors, a cross rod is arranged at the lower parts of the two lifting guide rail screws, an edge-seeking laser sensor is connected in series on the cross rod, a wire spool lifting motor is arranged at the lower part of the cross rod, the wire spool lifting motor is connected with a wire spool and controls the wire spool to reciprocate up and down, one end of the wire spool is positioned at the outer side of the wire spool and is further provided with a clamping shaft, and an angle laser sensor is further arranged on the cross rod. The winding and arranging system provided by the invention is stable and durable, low in cost, high in precision and high in automation degree, can completely replace manual operation, reduces the cost of people for enterprises, and meets the production requirement.

Description

Winding and arranging system capable of adjusting incoming line angle
Technical Field
The invention relates to the auxiliary field of cable processing, in particular to a winding and arranging system capable of adjusting an incoming line angle, which is an automatic arranging device capable of adapting to cables with different wire diameters.
Background
Optical cables and cables are currently widely used in social infrastructure construction, power systems, communication systems, etc., and occupy a considerable proportion in industrial production. Winding is the last step in production, whether it be fiber optic cable or cable, and the purpose is to wind the cable in the form of a wire roll, making it convenient for packaging, transportation, and use. Because the hardness of the optical cable and the cable is high, the controllability in the wire arrangement process is poor, the quality is difficult to control, and the winding quality influences the cost and the efficiency of the cable laying.
The traditional winding displacement mechanism mainly comprises a motor driving a transmission device to reciprocate so as to achieve the purpose of uniformly arranging cables, but the cables are difficult to enter a winding reel after coming out of a wire guide wheel in the arrangement process, so that the phenomenon of advance or delay in the edge replacement process is caused, and the conditions of non-uniformity, wire pressing and the like in the whole winding displacement process can be caused, so that the use quality and the processing cost of the cables are influenced. Therefore, an automatic wire arrangement device which is stable and durable, low in cost, high in precision and high in automation degree is required to replace manpower, the cost is reduced, and the production requirement is met.
Disclosure of Invention
In order to overcome the defects of the technical problems, the invention provides a winding and arranging system capable of adjusting the incoming line angle, and the technical problems can be completely solved.
The technical scheme for solving the technical problems is as follows:
the utility model provides a winding displacement system that can adjust incoming line angle, which comprises a main frame, the both sides of main frame all vertically set up lift guide rail lead screw, lift guide rail lead screw upper portion is connected with lift servo motor and is controlled its up-and-down reciprocating motion by lift servo motor, two lift guide rail lead screws are connected by a horizontal lead screw, have mobile device on this horizontal lead screw, mobile device front end is fixed a cylinder, be equipped with on the cylinder and seek limit laser sensor, the lower part of horizontal lead screw is located and sets up a wire reel elevator motor on the main frame, this wire reel elevator motor is connected with the wire reel, the wire reel is connected with the reel, the one end of reel is located the outside of wire reel and still sets up a clamping axle for fixed reel, still set up an angle laser sensor on the horizontal lead screw, angle laser sensor's height keeps unanimous with the reel, one side of main frame still sets up an electric cabinet, be provided with the host computer operation screen on the electric cabinet.
Further, the main frame is installed on a ground rail, and the ground rail is two straight rails which are arranged in parallel.
Further, an encoder is integrated at the clamping shaft, and the work and stop of the clamping shaft are controlled through the operation setting on the operation screen of the upper computer.
Further, the inner diameter of the wire spool is 400-900mm, the width of the wire spool is 500-1000mm, and the specification of the spool is 600-1600mm.
The beneficial effects of the invention are as follows:
the invention provides a winding and arranging system capable of adjusting an incoming line angle, which can meet the use requirements of various diameter gauge cables of 4-20 mm. The winding and arranging system provided by the invention is stable and durable, low in cost, high in precision and high in automation degree, can completely replace manual operation, reduces the cost of people for enterprises, and meets the production requirement.
The invention will be described in further detail with reference to the drawings and the detailed description.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic rear view of the structure of FIG. 1;
in the figure: the automatic wire winding machine comprises a main frame 1, a lifting guide rail screw rod 2, a lifting servo motor 3, a horizontal screw rod 4, a side-finding laser sensor 5, a cylinder 6, a wire spool lifting motor 7, a wire spool 8, a wire spool 9, a winding wheel 10, a clamping shaft 11, an angle laser sensor 12, an electric cabinet 13, an upper computer operation screen 13 and a ground rail 14.
Detailed Description
Example 1:
as shown in fig. 1 and 2: the utility model provides a winding displacement system that can adjust incoming line angle, including main frame 1, the both sides of main frame 1 all vertically set up lift guide lead screw 2, lift guide lead screw 2 upper portion is connected with lift servo motor 3 and receive lift servo motor 3 control its up-and-down reciprocating motion, two lift guide lead screws 2 are connected by a horizontal lead screw 4, have mobile device on this horizontal lead screw 4, a cylinder 6 is fixed to mobile device front end, be equipped with on the cylinder and seek limit laser sensor 5, the lower part of horizontal lead screw 4 is located main frame 1 and is set up a wire reel elevator motor 7, this wire reel elevator motor 7 is connected with wire reel 8, wire reel 8 is connected with reel 9, the one end of reel 9 is located the outside of wire reel 8 and still sets up a clamp shaft 10, be used for fixed reel 9, still set up an angle laser sensor 11 on the horizontal lead screw 4, the height and the reel 9 keep unanimous, one side of main frame 1 still sets up an electric cabinet 12, be provided with host computer operation screen 13 on the electric cabinet 12. The main frame 1 is mounted on a ground rail 14, which is two straight rails arranged in parallel. An encoder (not shown) is also integrally arranged at the clamping shaft 10, and the operation and stop of the clamping shaft 10 are controlled through the operation setting on the upper computer operation screen 13. The inner diameter of the wire spool 8 is 400mm, the width is 500mm, and the specification of the spool is 600mm.
Example 2
The utility model provides a winding displacement system that can adjust incoming line angle, including main frame 1, the both sides of main frame 1 all vertically set up lift guide lead screw 2, lift guide lead screw 2 upper portion is connected with lift servo motor 3 and receive lift servo motor 3 control its up-and-down reciprocating motion, two lift guide lead screws 2 are connected by a horizontal lead screw 4, have mobile device on this horizontal lead screw 4, a cylinder 6 is fixed to mobile device front end, be equipped with on the cylinder and seek limit laser sensor 5, the lower part of horizontal lead screw 4 is located main frame 1 and is set up a wire reel elevator motor 7, this wire reel elevator motor 7 is connected with wire reel 8, wire reel 8 is connected with reel 9, the one end of reel 9 is located the outside of wire reel 8 and still sets up a clamp shaft 10, be used for fixed reel 9, still set up an angle laser sensor 11 on the horizontal lead screw 4, the height and the reel 9 keep unanimous, one side of main frame 1 still sets up an electric cabinet 12, be provided with host computer operation screen 13 on the electric cabinet 12. The main frame 1 is mounted on a ground rail 14, which is two straight rails arranged in parallel. An encoder (not shown) is also integrally arranged at the clamping shaft 10, and the operation and stop of the clamping shaft 10 are controlled through the operation setting on the upper computer operation screen 13. The spool 8 has an inner diameter of 900mm, a width of 1000mm and a specification of 1600mm.
Example 3:
the utility model provides a winding displacement system that can adjust incoming line angle, including main frame 1, the both sides of main frame 1 all vertically set up lift guide lead screw 2, lift guide lead screw 2 upper portion is connected with lift servo motor 3 and receive lift servo motor 3 control its up-and-down reciprocating motion, two lift guide lead screws 2 are connected by a horizontal lead screw 4, have mobile device on this horizontal lead screw 4, a cylinder 6 is fixed to mobile device front end, be equipped with on the cylinder and seek limit laser sensor 5, the lower part of horizontal lead screw 4 is located main frame 1 and is set up a wire reel elevator motor 7, this wire reel elevator motor 7 is connected with wire reel 8, wire reel 8 is connected with reel 9, the one end of reel 9 is located the outside of wire reel 8 and still sets up a clamp shaft 10, be used for fixed reel 9, still set up an angle laser sensor 11 on the horizontal lead screw 4, the height and the reel 9 keep unanimous, one side of main frame 1 still sets up an electric cabinet 12, be provided with host computer operation screen 13 on the electric cabinet 12. The main frame 1 is mounted on a ground rail 14, which is two straight rails arranged in parallel. An encoder (not shown) is also integrally arranged at the clamping shaft 10, and the operation and stop of the clamping shaft 10 are controlled through the operation setting on the upper computer operation screen 13. The inner diameter of the wire spool 8 is 600mm, the width is 800mm, and the specification of the spool is 1000mm.
The working principle of the invention is as follows:
the winding and arranging system capable of adjusting the incoming line angle is applied to, but not limited to, industries such as cables, optical cables and the like. Before the equipment operates, the whole wire arrangement system can automatically move by clicking the edge searching start-up through the upper computer operation screen 13, the edge searching laser sensor 5 can detect two edges of the wire reel 8 and record values into the system, when the wire reel 8 is started up, the clamping shaft (including the encoder) 10 can start to calculate the rotating speed of the wire reel in real time, meanwhile, the wire reel lifting motor 7 is started up at a speed of moving one cable diameter distance per rotation, the angle laser sensor 11 always detects the wire outlet angle of the cable in the whole system operation process, and when the wire arrangement is deviated, the angle can correspondingly change. The wire reel lifting motor 7 can adjust the angle in a fast-forward or slow-running mode on the basis of the original speed, so that the angle of the cable entering the roller is always kept constant, the aim of uniform arrangement is fulfilled, and meanwhile, the lifting servo motor 3 can correspondingly change the height along with the increase of the number of winding layers. The edge reversing signal is a signal obtained by adding a series of compensation values such as an offset value of the angle sensor 11 and a cable diameter to a position value recorded by the edge-seeking laser sensor 5 at the beginning.
The tension on the winding cable is kept constant, and the rotating speed of the winding motor can be adjusted through the tension; the winding displacement speed is proportional to the angular speed of winding, namely the winding motor rotates for one circle, and the winding displacement motor moves by a distance of one diameter; the angle sensor is a laser line scanning type area sensor, the area of the area shielded in the middle of the angle sensor is different through a cable, and the offset angle of the line is calculated through a formula. The operation angle can be set, and the wire arranging servo can be adjusted along with the angle offset according to the set value. The cable winding and arranging system disclosed by the invention is matched with production line winding equipment for use, when the production line enters an automatic production state, the arranging system automatically adjusts the arranging speed along with the speed of the winding system, and the edge replacement is detected by an automatic sensor, so that the manual intervention assistance is not needed.
The foregoing description is only a preferred embodiment of the present invention, and is not intended to limit the invention in any way, but any simple modification or equivalent variation of the above embodiment according to the technology of the present invention falls within the scope of the present invention.

Claims (3)

1. The winding and arranging system capable of adjusting the wire inlet angle comprises a main frame, wherein lifting guide rail screws are longitudinally arranged on two sides of the main frame, the upper parts of the lifting guide rail screws are connected with lifting servo motors and are controlled by the lifting servo motors to reciprocate up and down, the two lifting guide rail screws are connected by a horizontal screw rod, a moving device is arranged on the horizontal screw rod, an air cylinder is fixed at the front end of the moving device, an edge-seeking laser sensor is arranged on the air cylinder, a wire spool lifting motor is arranged on the main frame at the lower part of the horizontal screw rod, the wire spool lifting motor is connected with a wire spool, the wire spool is connected with a wire reel, the inner diameter of the wire spool is 400-900mm, the width of the wire spool is 500-1000mm, the specification of the wire spool is 600-1600mm, one end of the wire spool is positioned at the outer side of the wire spool and is used for fixing the wire spool, an angle laser sensor is further arranged on the horizontal screw rod, the height of the angle laser sensor is consistent with the wire spool, an electric control box is further arranged on one side of the main frame, and an upper computer operation screen is arranged on the electric control box;
before the equipment operates, clicking an upper computer operation screen to start the edge searching, automatically moving the whole wire arranging system, detecting two edges of the wire reel by the edge searching laser sensor, recording values into the system, calculating the rotating speed of the wire reel in real time when the wire reel starts, starting a wire reel lifting motor according to the speed of moving one cable diameter distance every turn, detecting the wire outlet angle of the cable by the angle laser sensor in the whole system operation process, and correspondingly changing the angle when the wire arranging is deviated, adjusting the angle by the wire reel lifting motor in a fast-forward or slow-running mode on the basis of the original speed, so that the angle of the wire entering the roller is always kept constant, the aim of uniform arrangement is fulfilled, and meanwhile, the lifting servo motor is correspondingly changed in height along with the increase of the number of winding layers;
the edge reversing signal is obtained by adding a series of compensation values such as an offset value of an angle sensor, a cable diameter and the like to a position value recorded by an edge searching laser sensor at the beginning to perform reversing operation;
the tension on the winding cable is kept constant, and the rotating speed of the winding motor can be adjusted through the tension; the winding displacement speed is proportional to the angular speed of winding, namely the winding motor rotates for one circle, and the winding displacement motor moves by a distance of one diameter;
the angle sensor is a laser type line scanning area sensor, the area of the area shielded in the middle of the angle sensor is different through a cable, the offset angle of a line is calculated through a formula, the running angle can be set, and the line arranging servo can be adjusted along with the angle offset according to a set value.
2. The winding displacement system capable of adjusting the incoming line angle as recited in claim 1, wherein: the main frame is arranged on a ground rail, and the ground rail is two straight rails which are arranged in parallel.
3. The winding displacement system capable of adjusting the incoming line angle as recited in claim 1, wherein: and an encoder is integrally arranged at the clamping shaft, and the work and stop of the clamping shaft are controlled through the operation setting on the operation screen of the upper computer.
CN201711355384.9A 2017-12-16 2017-12-16 Winding and arranging system capable of adjusting incoming line angle Active CN107902479B (en)

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