CN104003252A - A winding system for air-covered yarn machine - Google Patents
A winding system for air-covered yarn machine Download PDFInfo
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- CN104003252A CN104003252A CN201410264142.9A CN201410264142A CN104003252A CN 104003252 A CN104003252 A CN 104003252A CN 201410264142 A CN201410264142 A CN 201410264142A CN 104003252 A CN104003252 A CN 104003252A
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Abstract
Description
技术领域technical field
本发明涉及一种空气包覆纱机,尤其涉及一种用于空气包覆纱机上的绕线系统。The invention relates to an air-covered yarn machine, in particular to a winding system used on the air-covered yarn machine.
背景技术Background technique
空气包覆纱机是一种纱线加工机器,它把从氨纶喂入装置中输送出来的氨纶以一定的牵伸比与无捻长丝(锦纶/涤纶DTY)经过空气包覆装置在压缩空气作用下网络包缠,使两根或更多根具有不同物性的纤维交缠形成一根纱线——空气包覆纱。空气包覆中有一个重要的工艺即卷装。卷装的形成由卷绕机构和横动排线机构两大部分组成,通过两者的共同作用,纱线得以按照一定的规律铺放在卷筒的表面,卷绕成具有一定形状和容量的圆柱形卷装。The air-covered yarn machine is a kind of yarn processing machine. It passes the spandex delivered from the spandex feeding device with a certain draft ratio and the untwisted filament (nylon/polyester DTY) through the air covering device in compressed air. Under the action of network wrapping, two or more fibers with different physical properties are intertwined to form a yarn—air-covered yarn. An important process in air wrapping is package. The formation of the package is composed of two parts: the winding mechanism and the traversing wire arrangement mechanism. Through the joint action of the two, the yarn can be laid on the surface of the reel according to certain rules and wound into a package with a certain shape and capacity. Cylindrical rolls.
当前市面上的卷绕机构主要可分为摩擦式和锭轴式两类。摩擦式卷绕机构主动驱动的是摩擦辊,卷筒由摩擦辊的接触摩擦力驱动,一般用在低速的场合。这种摩擦式卷绕机构易出现打滑、发热、起皱、胀边、卷装内层变形、凸边,影响纤维分子取向和沿纤维长度的物理性能;锭轴式高速卷绕机构是由电机直接驱动锭轴,电机的转速随着卷装直径的增大而逐渐减慢,根据接触辊转速变化来反馈控制锭轴转速。目前最常用的方式是根据接触辊转速变化来反馈控制锭轴的转速,它克服了摩擦式的缺点,但因接触辊由锭轴摩擦传动的,故锭轴的转速控制精度也不是很高。The winding mechanisms currently on the market can be mainly divided into two types: friction type and spindle type. The friction winding mechanism actively drives the friction roller, and the reel is driven by the contact friction of the friction roller, which is generally used in low-speed situations. This kind of friction winding mechanism is prone to slipping, heating, wrinkling, edge swelling, inner layer deformation of the package, and convex edges, which affect the molecular orientation of the fiber and the physical properties along the fiber length; the spindle type high-speed winding mechanism is driven by a motor The spindle is directly driven, and the motor speed gradually slows down with the increase of the package diameter, and the spindle speed is feedback-controlled according to the change of the contact roller speed. At present, the most commonly used method is to feedback the speed of the spindle shaft according to the change of the speed of the contact roller, which overcomes the shortcomings of the friction type, but because the contact roller is driven by the friction of the spindle shaft, the speed control accuracy of the spindle shaft is not very high.
发明内容Contents of the invention
本发明的目的在于提供一种用于空气包覆纱机上的绕线系统,该卷绕系统结构简单,精度高,控制准确,卷绕质量高。The object of the present invention is to provide a winding system for an air-covered yarn machine, which has a simple structure, high precision, accurate control and high winding quality.
上述目的是通过如下技术方案来实现的:The above-mentioned purpose is achieved through the following technical solutions:
一种用于空气包覆纱机上的绕线系统,其特征在于,包括:基座;转架,其一端可转动地安装在基座上;接触棍,可转动地安装在基座上;用于收卷纱线的卷筒,可转动地安装在转架的另一端,且该卷筒支承于接触棍上,在收卷纱线时,接触棍通过卷绕在卷筒上的纱线将卷筒顶起而驱使转架转动;卷绕电机,安装在转架上,卷绕电机与卷筒之间设有传动机构,卷绕电机通过传动机构带动卷筒转动;用于测量转架所转角度的转角测量器,设于基座与转架之间;控制器,接收转角测量器发出的转角信号并根据该转角信号控制卷绕电机的转速。A winding system for an air-covered yarn machine, characterized in that it includes: a base; a turntable, one end of which is rotatably mounted on the base; The yarn reel is rotatably installed on the other end of the turntable, and the reel is supported on the contact roller. When the yarn is rewound, the contact roller passes the yarn wound on the reel to the The reel is lifted to drive the turntable to rotate; the winding motor is installed on the turntable, and a transmission mechanism is set between the winding motor and the reel, and the winding motor drives the reel to rotate through the transmission mechanism; it is used to measure the position of the turntable The rotation angle measuring device is arranged between the base and the turntable; the controller receives the rotation angle signal sent by the rotation angle measuring device and controls the rotation speed of the winding motor according to the rotation angle signal.
以上技术方案可通过以下措施作进一步改进:The above technical scheme can be further improved through the following measures:
该卷绕系统还包括一可使纱线按照一定的规则卷绕在卷筒上的排线机构,该排线机构安装在基座上。The winding system also includes a thread-discharging mechanism that can wind the yarn on the reel according to certain rules, and the thread-discharging mechanism is installed on the base.
该转角测量器为一编码器,编码器安装在基座上,转架的一端上设置有传动轴,转架通过该传动轴可转动的安装在基座上,该编码器与传动轴相连。The rotation angle measuring device is an encoder, the encoder is installed on the base, a transmission shaft is arranged on one end of the turntable, the turntable is rotatably installed on the base through the transmission shaft, and the encoder is connected with the transmission shaft.
该转架包括左夹臂、右夹臂以及连接在左夹臂与右夹臂之间的横向支承杆,左夹臂的一端和右夹臂的一端分别设有传动轴;左夹臂的另一端上安装有气缸,气缸的活塞杆可伸缩地穿过左夹臂,气缸的活塞杆的外端上可转动地安装有一左固定件;右夹臂的另一端可转动安装有小轴,小轴的内端固定安装有一右固定件,传动机构设置在小轴的外端与卷绕电机的输出轴之间;卷筒被夹持在左固定件与右固定件之间并且卷筒跟随右固定件转动。The turret includes a left clamp arm, a right clamp arm and a transverse support rod connected between the left clamp arm and the right clamp arm. One end of the left clamp arm and one end of the right clamp arm are respectively provided with transmission shafts; the other end of the left clamp arm A cylinder is installed on one end, and the piston rod of the cylinder telescopically passes through the left clamping arm, and a left fixing part is rotatably installed on the outer end of the piston rod of the cylinder; The inner end of the shaft is fixedly equipped with a right fixing piece, and the transmission mechanism is arranged between the outer end of the small shaft and the output shaft of the winding motor; the reel is clamped between the left fixing piece and the right fixing piece and the reel follows the right The fixed part rotates.
该左固定件和右固定件的端部周壁上均设有可供卷筒端部塞入的锥面。The end peripheral walls of the left fixing part and the right fixing part are all provided with tapered surfaces into which the ends of the reel can be inserted.
该传动机构包括主动同步带轮、从动同步带轮和同步带,主动同步带轮安装在卷绕电机的输出轴上,从动同步带轮安装在小轴的外端上,同步带套装在主动同步带轮和从动同步带轮上。The transmission mechanism includes a driving synchronous pulley, a driven synchronous pulley and a synchronous belt. The active synchronous pulley is installed on the output shaft of the winding motor, the driven synchronous pulley is installed on the outer end of the small shaft, and the timing belt is set on the On the driving synchronous pulley and the driven synchronous pulley.
该基座包括一水平板、一设于水平板端部并垂直于水平板的支承板;排线机构包括一主动绳轮、两从动绳轮、一绳索、摆梭、横向导杆以及排线电机;横向导杆固定在支承板上且横向导杆的走向平行于接触棍的轴线,摆梭可滑动地安装在横向导杆上,主动绳轮和两从动绳轮均布置在支承板的外侧面上且呈三角形状布置,两从动绳轮可转动地安装在支承板上,两从动绳轮的轴线是平行相隔的,排线电机固定在支承板上,主动绳轮安装在排线电机的输出轴上,绳索同时绕在主动绳轮和两从动绳轮上,摆梭的下端固定在绳索于两从动绳轮之间的水平段上,排线电机的正转或者反转而驱动摆梭沿横向导杆方向往复滑移。The base includes a horizontal plate, a supporting plate arranged at the end of the horizontal plate and perpendicular to the horizontal plate; Wire motor; the transverse guide rod is fixed on the support plate and the direction of the transverse guide rod is parallel to the axis of the contact rod, the shuttle is slidably installed on the transverse guide rod, the driving sheave and the two driven sheaves are arranged on the support plate It is arranged in a triangular shape on the outer surface of the outer surface, and the two driven sheaves are rotatably installed on the support plate. The axes of the two driven sheaves are parallel and spaced apart. On the output shaft of the wire arranging motor, the rope is wound on the driving sheave and the two driven sheaves at the same time, and the lower end of the shuttle is fixed on the horizontal section between the rope and the two driven sheaves. Reversed to drive the shuttle to slide back and forth along the direction of the transverse guide bar.
该支承板上设有可调节绳索张紧度的张紧机构,横向导杆的端部设有控制摆梭的行程的限位开关和回零开关。The support plate is provided with a tension mechanism that can adjust the tension of the rope, and the end of the transverse guide rod is provided with a limit switch and a zero return switch for controlling the stroke of the shuttle.
该接触棍的轴线与第一传动轴的轴线处于同一水平面上。The axis of the contact rod is on the same level as the axis of the first transmission shaft.
该控制器根据该转角信号计算卷筒的直径和卷绕在卷筒上的纱线的厚度以确定卷绕电机的转速。The controller calculates the diameter of the drum and the thickness of the yarn wound on the drum according to the rotation angle signal to determine the rotation speed of the winding motor.
以上各技术措施可择一使用,也可组合使用,只要彼此之间未构成冲突。The above technical measures can be used one by one or in combination, as long as there is no conflict between them.
本发明与现有技术相比具有如下优点:Compared with the prior art, the present invention has the following advantages:
(1)本发明通过转角测量器实时监测转架的转角以控制卷绕电机的转速,其原理可依据通过转角测量器测量卷筒的直径以及卷绕在卷筒上的纱线的厚度的大少以此为依据控制改变卷绕电机的转速以保证恒线速度收卷纱线,保证卷绕的质量,且本发明的卷绕系统完全自动化,卷筒的直径以及卷绕纱线的厚度是通过转角测量器测量的,测量精度高,其结构简单,卷绕效率高,卷绕质量好,生产成本低廉;(1) The present invention monitors the rotation angle of the turret in real time through the angle measuring device to control the rotating speed of the winding motor. Seldom use this as a basis to control and change the rotating speed of the winding motor to ensure constant linear speed winding yarn, to ensure the quality of winding, and the winding system of the present invention is fully automated, the diameter of the reel and the thickness of the winding yarn are Measured by the angle measuring device, the measurement accuracy is high, the structure is simple, the winding efficiency is high, the winding quality is good, and the production cost is low;
(2)该卷绕系统还包括一可使纱线按照一定的规则卷绕在卷筒上的排线机构,该排线机构安装在基座上,排线机构可保证收卷顺利进行并达到卷装要求;(2) The winding system also includes a wire arranging mechanism that can wind the yarn on the reel according to certain rules. The wire arranging mechanism is installed on the base. Package requirements;
(3)该转角测量器为一编码器,编码器安装在基座上,转架的一端上设置有传动轴,转架通过该传动轴可转动的安装在基座上,该编码器与传动轴相连,通过编码器测量转架转动的角度,测量精度高,更能准确地控制卷绕电机的转速;(3) The rotation angle measuring device is an encoder, the encoder is installed on the base, a transmission shaft is arranged on one end of the turntable, the turntable is rotatably installed on the base through the transmission shaft, the encoder and the transmission The shafts are connected, and the angle of rotation of the turret is measured by the encoder, which has high measurement accuracy and can more accurately control the speed of the winding motor;
(4)该转架包括左夹臂、右夹臂以及连接在左夹臂与右夹臂之间的横向支承杆,左夹臂的一端和右夹臂的一端分别设有传动轴;左夹臂的另一端上安装有气缸,气缸的活塞杆可伸缩地穿过左夹臂,气缸的活塞杆的外端上可转动地安装有一左固定件;右夹臂的另一端可转动安装有小轴,小轴的内端固定安装有一右固定件,传动机构设置在小轴的外端与卷绕电机的输出轴之间;卷筒被夹持在左固定件与右固定件之间并且卷筒跟随右固定件转动,卷筒采用可夹持可拆装式结构,结构简单,设计合理,利用气缸将卷筒夹紧,可以自动装夹,便于更换卷筒;(4) The turret includes a left clamp arm, a right clamp arm, and a transverse support rod connected between the left clamp arm and the right clamp arm. One end of the left clamp arm and one end of the right clamp arm are respectively provided with transmission shafts; The other end of the arm is equipped with a cylinder, the piston rod of the cylinder telescopically passes through the left clamping arm, and a left fixture is rotatably installed on the outer end of the piston rod of the cylinder; the other end of the right clamping arm is rotatably mounted with a small The inner end of the small shaft is fixed with a right fixing piece, and the transmission mechanism is arranged between the outer end of the small shaft and the output shaft of the winding motor; the reel is clamped between the left fixing piece and the right fixing piece and rolled The cylinder rotates with the right fixing part. The cylinder adopts a clampable and detachable structure, which is simple in structure and reasonable in design. The cylinder is used to clamp the cylinder, which can be automatically clamped and easy to replace the cylinder;
(5)该左固定件和右固定件的端部周壁上均设有可供卷筒端部塞入的锥面,便于更换不同直径的卷筒;(5) The end peripheral walls of the left fixing part and the right fixing part are provided with tapered surfaces for the end of the reel to be plugged in, so as to facilitate the replacement of reels of different diameters;
(6)该排线机构包括一主动绳轮、两从动绳轮、一绳索、摆梭、横向导杆以及排线电机,其结构简单,生产成本低廉;(6) The wire arranging mechanism includes a driving sheave, two driven sheaves, a rope, a shuttle, a transverse guide rod and a wire arranging motor, and has a simple structure and low production cost;
(7)该控制器根据该转角信号计算卷筒的直径和卷绕在卷筒上的纱线的厚度以确定卷绕电机的转速,控制方法简单有效且准确,实现实时监测并进行实时调节,更能准确地控制卷绕电机的转速,使卷绕质量更好。(7) The controller calculates the diameter of the reel and the thickness of the yarn wound on the reel according to the rotation angle signal to determine the speed of the winding motor. The control method is simple, effective and accurate, and real-time monitoring and real-time adjustment are realized. It can control the speed of the winding motor more accurately, so that the winding quality is better.
附图说明Description of drawings
图1为本发明应用的立体结构图;Fig. 1 is the three-dimensional structural diagram of application of the present invention;
图2和图3为本发明隐藏壳罩后的两个不同角度立体结构图;Fig. 2 and Fig. 3 are three-dimensional structure diagrams of two different angles behind the concealed casing of the present invention;
图4和图5为本发明隐藏壳罩后的两个不同角度立体分解图;Fig. 4 and Fig. 5 are three-dimensional exploded views of two different angles after hiding the shell cover of the present invention;
图6为本发明隐藏壳罩后的主视图;Fig. 6 is the front view of the present invention after hiding the casing;
图7为本发明隐藏壳罩后的左视图;Fig. 7 is the left side view of the present invention after hiding the casing;
图8为图6的A-A剖视图;Fig. 8 is A-A sectional view of Fig. 6;
图9为图8的C部局部放大图;Fig. 9 is a partially enlarged view of part C of Fig. 8;
图10为图8的B-B剖视图,其中卷筒上未收卷纱线;Fig. 10 is a B-B sectional view of Fig. 8, wherein the yarn is not wound on the reel;
图11为图8的B-B剖视图,其中卷筒上已收卷一定厚度的纱线;Fig. 11 is the B-B sectional view of Fig. 8, wherein the yarn of certain thickness has been wound on the reel;
图12至图14为应用于本发明上的测量卷筒直径和卷绕在卷筒上的纱线的厚度的方法的原理图,其中,图12中转架未装上卷筒,图13中转架已装上卷筒,图14中转架已装上卷筒且卷筒上收卷有一定厚度的纱线。Fig. 12 to Fig. 14 are the schematic diagrams of the method for measuring the diameter of the reel and the thickness of the yarn wound on the reel applied to the present invention, wherein, the reel is not installed on the reel in Fig. 12, and the reel in Fig. 13 The reel has been installed, and the reel has been installed on the reel in Figure 14 and the yarn with a certain thickness is wound on the reel.
附图标记:1转架、11传动轴、12左夹臂、13右夹臂、14支承杆、15左固定件、16小轴、17右固定件、151锥面;2接触棍;3卷筒、31线圈;4卷绕电机、41主动同步带轮、42从动同步带轮;5转角测量器、51支座;6气缸、61气缸的活塞杆;7水平板、71支承板、72主动绳轮、73从动绳轮、74绳索、75横向导杆、76水平段、77限位开关和回零开关、78壳罩;8摆梭;9排线电机;M直线。Reference signs: 1 turret, 11 transmission shaft, 12 left clamp arm, 13 right clamp arm, 14 support rod, 15 left fixing part, 16 small shaft, 17 right fixing part, 151 cone surface; 2 contact stick; 3 volume barrel, 31 coils; 4 winding motors, 41 driving synchronous pulleys, 42 driven synchronous pulleys; 5 angle measuring devices, 51 supports; 6 cylinders, piston rods of 61 cylinders; 7 horizontal plates, 71 support plates, 72 Active sheave, 73 driven sheave, 74 rope, 75 transverse guide rod, 76 horizontal section, 77 limit switch and zero return switch, 78 shell cover; 8 shuttle; 9 cable motor; M straight line.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1至图14所示,一种用于空气包覆纱机上的绕线系统,包括:基座;As shown in Figures 1 to 14, a winding system for an air-covered yarn machine includes: a base;
转架1,其一端可转动地安装在基座上;接触棍2,可转动地安装在基座上;Turntable 1, one end of which is rotatably mounted on the base; contact rod 2, rotatably mounted on the base;
用于收卷纱线的卷筒3,可转动地安装在转架1的另一端,且该卷筒3支承于接触棍2上,在收卷纱线时,接触棍2通过卷绕在卷筒3上的纱线将卷筒3顶起而驱使转架1转动;The reel 3 for winding up the yarn is rotatably installed on the other end of the turntable 1, and the reel 3 is supported on the contact roller 2. When the yarn is rewound, the contact roller 2 passes through The yarn on the drum 3 lifts the drum 3 and drives the turntable 1 to rotate;
卷绕电机4,安装在转架1上,卷绕电机4与卷筒3之间设有传动机构,卷绕电机4通过传动机构带动卷筒3转动;卷绕电机4可以是无刷直流伺服电机,控制精度高;The winding motor 4 is installed on the turret 1, a transmission mechanism is arranged between the winding motor 4 and the reel 3, and the winding motor 4 drives the reel 3 to rotate through the transmission mechanism; the winding motor 4 can be a brushless DC servo Motor, high control precision;
用于测量转架1所转角度的转角测量器5,设于基座与转架1之间;A rotation angle measuring device 5 for measuring the rotation angle of the turntable 1 is arranged between the base and the turntable 1;
控制器(图中未示出),接收转角测量器5发出的转角信号并根据该转角信号控制卷绕电机4的转速。The controller (not shown in the figure) receives the rotation angle signal sent by the rotation angle measuring device 5 and controls the rotation speed of the winding motor 4 according to the rotation angle signal.
该卷绕系统还包括一可使纱线按照一定的规则卷绕在卷筒3上的排线机构,该排线机构安装在基座上。The winding system also includes a wire-discharging mechanism that can wind the yarn on the reel 3 according to certain rules, and the wire-discharging mechanism is installed on the base.
转角测量器5为一编码器,编码器安装在基座上,转架1的一端上设置有传动轴11,转架1通过该传动轴11可转动的安装在基座上,该编码器与传动轴11相连。编码器通过一支座51固定安装在基座上。Rotation angle measuring device 5 is an encoder, and encoder is installed on the base, and one end of turntable 1 is provided with transmission shaft 11, and turntable 1 is rotatably installed on the base by this transmission shaft 11, and this encoder and Transmission shaft 11 is connected. The encoder is fixedly installed on the base through a support 51 .
转架1包括左夹臂12、右夹臂13以及连接在左夹臂12与右夹臂13之间的横向支承杆14,左夹臂12的一端和右夹臂13的一端分别设有传动轴11;The turntable 1 comprises a left clamp arm 12, a right clamp arm 13 and a transverse support rod 14 connected between the left clamp arm 12 and the right clamp arm 13, and one end of the left clamp arm 12 and one end of the right clamp arm 13 are respectively provided with a transmission axis 11;
左夹臂12的另一端上安装有气缸6,气缸的活塞杆61可伸缩地穿过左夹臂12,气缸的活塞杆61的外端上可转动地安装有一左固定件15;左夹臂12与右夹臂13均是一块带圆角的三角形板;Cylinder 6 is installed on the other end of left clamping arm 12, and the piston rod 61 of cylinder telescopically passes through left clamping arm 12, and a left fixture 15 is rotatably installed on the outer end of the piston rod 61 of cylinder; 12 and the right jig arm 13 are all a triangular plate with rounded corners;
右夹臂13的另一端可转动安装有小轴16,小轴16的内端固定安装有一右固定件17,传动机构设置在小轴16的外端与卷绕电机4的输出轴之间;The other end of the right jig arm 13 is rotatably equipped with a small shaft 16, the inner end of the small shaft 16 is fixedly mounted with a right fixture 17, and the transmission mechanism is arranged between the outer end of the small shaft 16 and the output shaft of the winding motor 4;
卷筒3被夹持在左固定件15与右固定件17之间并且卷筒3跟随右固定件17转动。The reel 3 is clamped between the left fixing part 15 and the right fixing part 17 and the reel 3 follows the right fixing part 17 to rotate.
左固定件15和右固定件17的端部周壁上均设有可供卷筒端部塞入的锥面151。左固定件15和右固定件17均是一个回转体。The end peripheral walls of the left fixing part 15 and the right fixing part 17 are provided with tapered surfaces 151 for the end of the reel to be inserted into. Both the left fixture 15 and the right fixture 17 are a body of revolution.
传动机构包括主动同步带轮41、从动同步带轮42和同步带(图中未示出),主动同步带轮41安装在卷绕电机4的输出轴上,从动同步带轮42安装在小轴16的外端上,同步带套装在主动同步带轮41和从动同步带轮42上。Transmission mechanism comprises driving synchronous belt pulley 41, driven synchronous belt pulley 42 and synchronous belt (not shown in the figure), and driving synchronous belt pulley 41 is installed on the output shaft of winding motor 4, and driven synchronous belt pulley 42 is installed on On the outer end of the small shaft 16, the synchronous belt is sleeved on the driving synchronous pulley 41 and the driven synchronous pulley 42.
基座包括一水平板7、一设于水平板7端部并垂直于水平板7的支承板71;The base comprises a horizontal plate 7, a supporting plate 71 which is located at the end of the horizontal plate 7 and is perpendicular to the horizontal plate 7;
排线机构包括一主动绳轮72、两从动绳轮73、一绳索74、摆梭8、横向导杆75以及排线电机9;绳索74可以是钢丝绳,其转动惯量小;The wire arranging mechanism includes a driving sheave 72, two driven sheaves 73, a rope 74, a shuttle 8, a transverse guide rod 75 and a wire arranging motor 9; the rope 74 can be a steel wire rope, and its moment of inertia is small;
横向导杆75固定在支承板71上且横向导杆75的走向平行于接触棍2的轴线,摆梭8可滑动地安装在横向导杆75上,主动绳轮72和两从动绳轮73均布置在支承板71的外侧面上且呈三角形状布置,两从动绳轮73可转动地安装在支承板71上,两从动绳轮73的轴线是平行相隔的,排线电机9固定在支承板71的内侧面上,主动绳轮72安装在排线电机9的输出轴上,绳索74同时绕在主动绳轮72和两从动绳轮73上,摆梭8的下端固定在绳索于两从动绳轮之间的水平段76上,排线电机9的正转或者反转而驱动摆梭8沿横向导杆75方向往复滑移实现排线的功能。基座的支承板上还安装有一罩设于排线机构外的壳罩78以保护排线机构。The horizontal guide rod 75 is fixed on the support plate 71 and the trend of the lateral guide rod 75 is parallel to the axis of the contact rod 2. The shuttle 8 is slidably installed on the lateral guide rod 75. The driving sheave 72 and the two driven sheaves 73 They are all arranged on the outer surface of the support plate 71 and arranged in a triangular shape. Two driven sheaves 73 are rotatably mounted on the support plate 71. The axes of the two driven sheaves 73 are parallel and separated, and the cable motor 9 is fixed. On the inner side of the support plate 71, the driving sheave 72 is installed on the output shaft of the cable motor 9, the rope 74 is wound around the driving sheave 72 and the two driven sheaves 73 at the same time, and the lower end of the shuttle 8 is fixed on the rope. On the horizontal section 76 between the two driven sheaves, the normal rotation or reverse rotation of the wire-drawing motor 9 drives the shuttle 8 to reciprocate and slide along the direction of the transverse guide bar 75 to realize the function of cable-drawing. A housing cover 78 is also mounted on the support plate of the base to protect the cable mechanism.
支承板71上设有可调节绳索张紧度的张紧机构,横向导杆75的端部设有控制摆梭8的行程的限位开关和回零开关77。The supporting plate 71 is provided with a tensioning mechanism that can adjust the tension of the rope, and the end of the transverse guide rod 75 is provided with a limit switch and a return-to-zero switch 77 for controlling the stroke of the shuttle 8 .
接触棍6的轴线与第一传动轴11的轴线处于同一水平面上。The axis of the contact roller 6 is on the same level as the axis of the first transmission shaft 11 .
控制器根据该转角信号计算卷筒的直径和卷绕在卷筒上的纱线的厚度以确定卷绕电机4的转速。The controller calculates the diameter of the drum and the thickness of the yarn wound on the drum according to the rotation angle signal to determine the rotation speed of the winding motor 4 .
本发明的工作原理如下:转架未装卷筒时,转架基本水平的(当然也可以是倾斜的),此时编码器具有一起始值,待转架装上卷筒后,由于卷筒支承在接触辊上而使转架转动了一定的角度并被编码器测得该角度的大小即测得∠O3O1O2=θ0,,控制器根据该角度计算出卷筒的直径d0,未收卷纱线时,卷筒与接触棍相切;收卷纱线时,随着卷绕在卷筒上的纱线的厚度增加等同于卷筒的外径增加即接触棍与卷筒的中心距增大,接触辊通过纱线顶起卷筒而使转架旋转一定的角度,通过编码器再次测量转架旋转的角度即∠O4O1O2=θ而计算出卷绕在卷筒上的纱线的厚度h。The working principle of the present invention is as follows: when the turret is not equipped with a reel, the turret is basically horizontal (of course it can also be inclined). At this time, the encoder has an initial value. Supported on the contact roller, the turret rotates a certain angle and the angle is measured by the encoder, that is, ∠O 3 O 1 O 2 = θ 0 , and the controller calculates the diameter of the reel according to the angle d 0 , when the yarn is not wound, the reel is tangent to the contact roller; when the yarn is wound, the increase of the thickness of the yarn wound on the reel is equivalent to the increase of the outer diameter of the reel, that is, the contact roller and the contact roller The center distance of the reel increases, and the contact roller lifts the reel by the yarn to make the turntable rotate at a certain angle, and the encoder measures the rotation angle of the turntable again, that is, ∠O 4 O 1 O 2 = θ to calculate the roll The thickness h of the yarn wound on the drum.
所述的限位开关和零位开关,摆梭左右来回摆动,每次排线启动之前,摆梭都要先回零点,再开始来回摆动。限位开关是控制摆梭的运动范围,如果摆梭左右摆动超过了限位开关的范围,控制器发出命令使该卷绕系统停机。For the limit switch and zero switch, the shuttle swings back and forth from side to side, and before the cable is started each time, the shuttle will return to the zero point first, and then start to swing back and forth. The limit switch is to control the range of motion of the shuttle. If the swing of the shuttle exceeds the range of the limit switch, the controller sends an order to stop the winding system.
如图12至图14所示,应用于本发明的一种测量空气包覆纱机卷筒直径及卷筒上纱线厚度的方法,包括如下步骤:As shown in Figures 12 to 14, a method for measuring the diameter of the reel of an air-covered yarn machine and the thickness of the yarn on the reel, which is applied to the present invention, includes the following steps:
步骤1:提供一个转架1,该转架1具有相距为R的第一铰接点O1和第二铰接点O2,该转架通过第一铰接点O1被可旋转支承,第二铰接点O2用于安装卷筒3,第一铰接点O1和第二铰接点O2的连线与一条直线M共线,本实施例中,直线M是一条水平直线相当于转架在未装卷筒前是水平的,转架绕第一铰接点O1转动时,第一铰接点O1始终落于直线M上;第二铰接点O2即为左固定件15与右固定件17处。Step 1: Provide a turntable 1, the turnframe 1 has a first hinge point O1 and a second hinge point O2 at a distance R, the turnframe is rotatably supported by the first hinge point O1, and the second hinge point O2 is rotatably supported by the second hinge point O1. The point O2 is used to install the reel 3, and the connection line between the first hinge point O1 and the second hinge point O2 is collinear with a straight line M. It is horizontal before loading the reel. When the turret rotates around the first hinge point O1 , the first hinge point O1 always falls on the straight line M; the second hinge point O2 is the left fixing part 15 and the right fixing part 17 place.
步骤2:提供一用于测量转架1绕第一铰接点O1所转角度的转角测量器5;Step 2: provide a rotation angle measuring device 5 for measuring the rotation angle of the turntable 1 around the first hinge point O1;
步骤3:卷筒以其中心可旋转地安装在第二铰接点O2上,使卷筒3与直线M相切且卷筒3与直线M相切于一第一切点O3,具体地,可以使卷筒3支承在直线M上或者使卷筒3支承在过直线M的水平面上或者使卷筒支承在某一物体上,这样通过顶起卷筒而使转架发生转动,转架转动过程中,第一铰接点O1始终落于直线M上,此时第一铰接点O1和第二铰接点O2的连线偏离直线M,转角测量器测得转架绕第一铰接点旋转的角度为θ0,即∠O3O1O2=θ0;Step 3: The reel is rotatably mounted on the second hinge point O 2 with its center, so that the reel 3 is tangent to the line M and the reel 3 is tangent to the line M at a first tangent point O 3 , specifically , the reel 3 can be supported on the straight line M or the reel 3 can be supported on the horizontal plane passing the straight line M or the reel can be supported on an object, so that the turret can be rotated by jacking up the reel, and the turret During the rotation, the first hinge point O 1 always falls on the straight line M, at this time, the line connecting the first hinge point O 1 and the second hinge point O 2 deviates from the straight line M, and the rotation angle measuring device measures that the turret rotates around the first hinge point The point rotation angle is θ 0 , that is, ∠O 3 O 1 O 2 = θ 0 ;
步骤4:根据测量的角度θ0和距离R,计算出卷筒的直径d0=2Rsinθ0;Step 4: According to the measured angle θ 0 and distance R, calculate the diameter d 0 of the reel = 2Rsinθ 0 ;
步骤5:纱线卷绕在卷筒后形成具有一定厚度的纱线的线圈31,使线圈31与直线M相切且线圈31与直线M相切于一第二切点O4,具体地,由于使卷筒3支承在直线M上或者使卷筒3支承在过直线M的水平面上或者使卷筒支承在某一物体上,当卷筒收卷纱线时,直线M或者过直线M的水平面或者支承卷筒的某一物体作用在线圈上并顶起线圈(包括卷筒)而使转架发生转动,转架转动过程中,第一铰接点O1始终落于直线M上,此时第一铰接点O1和第二铰接点O2的连线偏离直线M,转角测量器测得转架绕第一铰接点旋转的角度为θ,即∠O4O1O2=θ;Step 5: After the yarn is wound on the reel, a coil 31 of yarn with a certain thickness is formed, so that the coil 31 is tangent to the straight line M and the coil 31 is tangent to the straight line M at a second tangent point O 4 , specifically, Because the reel 3 is supported on the straight line M or the reel 3 is supported on the horizontal plane passing the straight line M or the reel is supported on an object, when the reel winds the yarn, the straight line M or the straight line M The horizontal plane or an object supporting the reel acts on the coil and lifts up the coil (including the reel) to make the turntable rotate. During the rotation of the turntable, the first hinge point O1 always falls on the straight line M. At this time The connecting line between the first hinge point O 1 and the second hinge point O 2 deviates from the straight line M, and the rotation angle measuring device measures the rotation angle of the turret around the first hinge point as θ, that is, ∠O 4 O 1 O 2 =θ;
步骤6:根据测量的角度θ,计算出线圈的直径d=2Rsinθ;Step 6: According to the measured angle θ, calculate the diameter of the coil d=2Rsinθ;
步骤7:根据计算的卷筒的直径d0和线圈的直径d,计算出卷绕在卷筒上纱线的厚度
在步骤1中,转架于第一铰接点O1处设有传动轴11,该转架通过传动轴被可旋转支承;In step 1, the turret is provided with a transmission shaft 11 at the first hinge point O1 , and the turret is rotatably supported by the transmission shaft;
在步骤2中,该转角测量器5为编码器,尤其是旋转编码器,该编码器与传动轴相连;In step 2, the rotation angle measuring device 5 is an encoder, especially a rotary encoder, which is connected to the transmission shaft;
在步骤3中,转架绕第一铰接点O1旋转时,编码器输出的脉冲数为n0,则θ0=n0×λ,其中λ为编码器的精度其包括控制器接受编码器信号的处理;In step 3, when the turret rotates around the first hinge point O 1 , the number of pulses output by the encoder is n 0 , then θ 0 =n 0 ×λ, where λ is the accuracy of the encoder, which includes the controller accepting the encoder signal processing;
在步骤5中,转架绕第一铰接点O1旋转时,编码器输出的脉冲数为n,则θ=n×λ。In step 5, when the turret rotates around the first hinge point O1 , the number of pulses output by the encoder is n, then θ=n×λ.
该编码器与一控制器建立通信连接,控制器接收编码器输出的脉冲信号并计算出θ0、d0、θ、d以及h。The encoder establishes a communication connection with a controller, and the controller receives the pulse signal output by the encoder and calculates θ 0 , d 0 , θ, d and h.
在步骤1中,该转架通过第一铰接点被一基座可旋转支承。In step 1, the turntable is rotatably supported by a base through a first hinge point.
在步骤1中,该基座上可转动地安装有一接触棍;In step 1, a contact rod is rotatably installed on the base;
在步骤3中,卷筒支承在接触棍上并且卷筒与接触棍是相切的,第一切点O3落在卷筒与接触棍相切处;In step 3, the reel is supported on the contact roller and the reel is tangent to the contact roller, and the first tangent point O3 falls on the tangent between the reel and the contact roller;
在步骤5中,线圈支承在接触棍上并且线圈与接触棍是相切的,第二切点O4落在线圈与接触棍相切处。In step 5, the coil is supported on the contact rod and the coil is tangent to the contact rod, and the second point of tangency O 4 falls at the point where the coil is tangent to the contact rod.
转架上安装有用于驱动卷筒转动而实现收卷纱线的卷绕电机4。A winding motor 4 for driving the drum to rotate to realize winding yarn is installed on the turn frame.
本发明提供了一种测量空气包覆纱机卷筒直径及卷筒上纱线厚度的方法,当第二铰接点装上卷筒后,转架就会被抬起一定的角度,通过转角测量器可测得该角度的大小从而计算出卷筒的直径,在收卷纱线时,随着纱线的卷绕,线圈的直径不断增加,线圈将转架再次抬起使转架根据线圈的直径的变化而产生转动,利用转角测量器实时监测转架偏转的角度从而计算出线圈的直径,并根据卷筒的直径而计算出卷绕在卷筒上的纱线的厚度,根据计算的线圈的直径和/或卷绕在卷筒上的纱线的厚度来控制带动卷筒转动的卷绕电机的转速,这是一种直接测量方法,很好的避免了市面上通过接触辊转速来测量卷筒转速中,可能出现打滑导致测量不准确的缺点,本发明设计思路清晰,实用灵活,高效准确,实现较为简单,结构不容易损坏,大大提高了卷筒及纱线测量的精度,可以广泛应用与各种卷绕机。The invention provides a method for measuring the diameter of the reel of an air-covered yarn machine and the thickness of the yarn on the reel. When the reel is mounted on the second hinge point, the turntable will be lifted to a certain angle, and measured by the angle The device can measure the size of the angle to calculate the diameter of the reel. When winding the yarn, the diameter of the coil increases continuously with the winding of the yarn, and the coil lifts the turntable again so that the turnframe can Rotation is caused by the change of the diameter, and the angle of the turret deflection is monitored in real time by the angle measuring device to calculate the diameter of the coil, and the thickness of the yarn wound on the drum is calculated according to the diameter of the drum, according to the calculated coil The diameter of the drum and/or the thickness of the yarn wound on the drum is used to control the speed of the winding motor that drives the drum to rotate. This is a direct measurement method that avoids measuring the speed of the contact roller on the market. In the rotating speed of the reel, there may be the disadvantage of inaccurate measurement caused by slipping. The design of the present invention is clear, practical and flexible, efficient and accurate, and the realization is relatively simple. Application and various winding machines.
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| CN202967722U (en) * | 2012-11-01 | 2013-06-05 | 江苏高和机电股份有限公司 | Double air cylinder tip cone mechanism for wire rewinding machine |
| CN103466383A (en) * | 2013-09-29 | 2013-12-25 | 吴江福茂纺织有限公司 | Cradle device of bobbin winder |
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| US4948057A (en) * | 1987-10-12 | 1990-08-14 | Schubert & Salzer Maschinenfabrik Aktiengesellschaft | Device and process to guide, hold and convey a yarn during bobbin replacement |
| DE4025696C2 (en) * | 1990-08-14 | 1999-11-18 | Schlafhorst & Co W | Method and device for interrupting the yarn fed to a package |
| CN1113209A (en) * | 1993-10-19 | 1995-12-13 | 巴马格股份公司 | Method for controlling frequency of transverse moving in system for winding yarn |
| CN1225890A (en) * | 1998-02-14 | 1999-08-18 | 沃尔克曼股份有限公司 | Method and apparatus for winding yarn onto conic drum |
| CN101503160A (en) * | 2008-02-04 | 2009-08-12 | 欧瑞康纺织有限及两合公司 | Method and equipment for winding thread spool |
| CN101823650A (en) * | 2009-03-05 | 2010-09-08 | 欧瑞康纺织有限及两合公司 | The method of winding cross-wound spools with precision winding on double-twist twisting machine |
| CN202967722U (en) * | 2012-11-01 | 2013-06-05 | 江苏高和机电股份有限公司 | Double air cylinder tip cone mechanism for wire rewinding machine |
| CN103466383A (en) * | 2013-09-29 | 2013-12-25 | 吴江福茂纺织有限公司 | Cradle device of bobbin winder |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104401801A (en) * | 2014-11-28 | 2015-03-11 | 浙江凯成纺织机械有限公司 | Multifunctional bobbin creel system |
| CN104401801B (en) * | 2014-11-28 | 2017-02-22 | 浙江凯成纺织机械有限公司 | Multifunctional bobbin creel system |
| CN104646317A (en) * | 2015-03-06 | 2015-05-27 | 合肥安晶龙电子有限公司 | Light-transmitting roller fixing device |
| CN104646317B (en) * | 2015-03-06 | 2017-03-01 | 合肥安晶龙电子股份有限公司 | Printing opacity roller fixing device |
| CN107500041A (en) * | 2017-08-04 | 2017-12-22 | 南通欧伦嘉机械设备有限公司 | A kind of weaving loom for being used to manufacture textured yarn |
| CN110127459A (en) * | 2019-05-27 | 2019-08-16 | 深圳市居安建筑科技有限公司 | It is a kind of for spraying the high altitude anti-falling device of detection device |
| CN110127459B (en) * | 2019-05-27 | 2024-07-12 | 深圳市居安建筑科技有限公司 | High-altitude anti-falling device for spraying detection equipment |
| CN112830330A (en) * | 2021-02-19 | 2021-05-25 | 广东溢达纺织有限公司 | Yarn rewinding and stitching equipment |
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