CN110451335B - Wheel type winding displacement rolling machine for permanent magnet motor machining - Google Patents
Wheel type winding displacement rolling machine for permanent magnet motor machining Download PDFInfo
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- CN110451335B CN110451335B CN201910756015.3A CN201910756015A CN110451335B CN 110451335 B CN110451335 B CN 110451335B CN 201910756015 A CN201910756015 A CN 201910756015A CN 110451335 B CN110451335 B CN 110451335B
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- winding
- wire
- lifting
- roller
- lifting platform
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- 238000004804 winding Methods 0.000 title claims abstract description 111
- 238000006073 displacement reaction Methods 0.000 title claims abstract description 20
- 238000005096 rolling process Methods 0.000 title description 10
- 238000003754 machining Methods 0.000 title description 2
- 230000007246 mechanism Effects 0.000 claims abstract description 20
- 230000008859 change Effects 0.000 abstract description 2
- 229910052761 rare earth metal Inorganic materials 0.000 description 7
- 150000002910 rare earth metals Chemical class 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000005284 excitation Effects 0.000 description 2
- 238000012271 agricultural production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/10—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/46—Package drive drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
- B65H54/72—Framework; Casings; Coverings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The wheel type winding machine for processing the permanent magnet motor comprises a winding mechanism and a winding mechanism, wherein the winding mechanism comprises a lifting platform, a fixed supporting seat, a movable seat, a clamping hydraulic cylinder and a winding roller, the lifting platform is arranged on a winding rack through a lifting sliding rail, the lifting sliding rail is fixedly arranged on the winding rack, a sliding groove matched with the lifting sliding rail is arranged at the rear side of the lifting platform, and the sliding groove is embedded on the lifting sliding rail of the lifting platform; the top of the lifting platform is connected with a lifting hydraulic cylinder; the winding roller is arranged between the fixed supporting seat and the movable seat, and the fixed supporting seat is fixedly arranged on the lifting platform; the wire arranging mechanism comprises a wire arranging roller, a wire arranging roller frame, a wire poking device, a wire poking frame, a first motor and a second motor; the wheel type winding displacement winding machine for processing the permanent magnet motor is provided with the lifting platform to support the winding roller, so that the winding roller is convenient to change; the winding displacement mechanism can enable the wire body to be uniformly wound on the winding roller.
Description
Technical Field
The invention relates to the technical field of permanent magnet motors, in particular to a wheel type winding displacement machine for processing a permanent magnet motor.
Background
Because the rare earth permanent magnet material has excellent magnetic property, a strong permanent magnetic field can be established without external energy after magnetizing, and the rare earth permanent magnet material is used for replacing the rare earth permanent magnet motor manufactured in the traditional motor electric excitation place, and has the advantages of high efficiency, simple structure, reliable operation, small volume and light weight. The high performance (such as ultra-high efficiency, ultra-high speed and ultra-high response speed) which is incomparable with the traditional electric excitation motor can be achieved, and the special motor which can meet specific operation requirements, such as an elevator traction motor, a special motor for an automobile and the like, can be manufactured. The rare earth permanent magnet motor is combined with the power electronic technology and the microcomputer control technology, so that the performance of the motor and a transmission system is improved to a brand new level. Thereby improving the performance and the level of the matched technical equipment and being an important development direction for adjusting the industrial structure in the motor industry.
The rare earth permanent magnet motor has extremely wide application range and almost extends to various fields of aviation, aerospace, national defense, equipment manufacturing, industrial and agricultural production and daily life. The motor comprises a permanent magnet synchronous motor, a permanent magnet generator, a direct current motor, a brushless direct current motor, an alternating current permanent magnet servo motor, a permanent magnet linear motor, a special permanent magnet motor and a related control system, and almost covers the whole motor industry.
Along with the development of technology, MW-level rare earth permanent magnet motor has entered the market, and high-power rare earth permanent magnet motor's winding wire needs the rolling machine to roll when carrying out the lapping or plastic-coated insulation processing, and the rolling machine among the prior art is comparatively inconvenient at the upper roller when rolling the wind-up roll that weight and volume are great, needs portal frame or crane's assistance, and because wind-up roll length is great, needs to adjust the line position in order to the even winding of line body on the wind-up roll moreover.
Disclosure of Invention
The invention aims to provide a wheel type winding machine for processing a permanent magnet motor, which is convenient for the upper roller and the lower roller, and the winding machine can lead a wire body to be uniformly wound on a winding roller.
In order to achieve the above purpose, the present invention provides the following technical solutions: the wheel type winding machine for processing the permanent magnet motor comprises a winding mechanism and a winding mechanism, wherein the winding mechanism comprises a lifting platform, a fixed supporting seat, a movable seat, a clamping hydraulic cylinder and a winding roller, the lifting platform is arranged on a winding rack through a lifting sliding rail, the lifting sliding rail is fixedly arranged on the winding rack, a sliding groove matched with the lifting sliding rail is arranged at the rear side of the lifting platform, and the sliding groove is embedded on the lifting sliding rail of the lifting platform; the top of the lifting platform is connected with a lifting hydraulic cylinder, the lifting hydraulic cylinder is fixedly arranged on the winding frame, and the lower end of a piston rod of the lifting hydraulic cylinder is fixedly connected with the top of the lifting platform. The lifting hydraulic cylinder drives the lifting platform to lift along the lifting sliding rail, so that the height of the wind-up roll is adjusted, and the wind-up roll is convenient to go up.
The wind-up roll is arranged between the fixed supporting seat and the movable seat, the fixed supporting seat is fixedly arranged on the lifting platform, the rear end of the fixed supporting seat extends upwards to form a guide seat, the front side of the guide seat is provided with a vertical sliding rail, the rear side of the movable seat is provided with a sliding groove matched with the vertical sliding rail, and the sliding groove is embedded on the vertical sliding rail; the movable seat is connected with a piston rod of the clamping hydraulic cylinder through a connecting block, one end of the connecting block is fixedly connected with the top end of the piston rod of the clamping hydraulic cylinder, the other end of the connecting block is fixedly connected with the movable seat, and a cylinder body of the clamping hydraulic cylinder is fixedly arranged on the fixed supporting seat through a cylinder seat; the top of the fixed supporting seat and the bottom of the movable seat are respectively provided with a semicircular groove matched with the winding roller, and two ends of the winding roller are embedded between the semicircular grooves of the fixed supporting seat and the movable seat. The wind-up roll is placed on the fixed supporting seat, then the movable seat is driven to move downwards by the action of the clamping hydraulic cylinder to press the fixed supporting seat, the wind-up roll is limited to move, and the movable seat is driven to move upwards by the clamping hydraulic cylinder when the wind-up roll is pulled down.
The winding displacement mechanism comprises winding displacement rollers, a winding displacement roller frame, winding reels, a first motor and a second motor, wherein the left end and the right end of each winding displacement roller are connected with the winding displacement roller frame through bearings, two winding reels are arranged between the two winding displacement rollers and are respectively positioned at the left side and the right side of each winding displacement roller, one winding displacement roller is positioned at the front side of the other winding displacement roller, each winding reel comprises a shaft barrel and winding reel, two winding reels are fixedly arranged on the shaft barrel and are arranged in a central symmetry mode, the shaft barrels are sleeved on a rotating shaft, two ends of the rotating shaft are connected with the winding reels through bearings, one end of the rotating shaft extends to the outer side of each winding reel and is fixedly provided with a winding reel driven pulley, the winding reel driven pulley on the rotating shaft on the rear side of each winding reel is connected with a winding reel driving pulley on an output shaft of the first motor through a belt, and the winding reel driven pulley on the rotating shaft on the front side of each winding reel is connected with a winding reel driving pulley on an output shaft of the second motor through a belt. The two motors respectively drive the two wire pulling devices to reversely rotate, the wire pulling device at the rear side pulls the wire body on the winding displacement roller to the left side, so that the wire body on the winding roller is gradually wound to the left side, when the wire pulling device reaches the left end of the winding roller, the wire pulling rod rotates to the horizontal, the wire pulling device at the front side continuously rotates, the wire body on the winding displacement roller is pulled to the right side, so that the wire body on the winding roller is gradually wound to the right side, the wire pulling rod at the front side rotates to the horizontal when the wire pulling rod reaches the right end of the winding roller, then the wire pulling rod at the rear side continuously rotates to take off the wire body, and the wire pulling rod at the moment rotates to start pulling the wire body to reciprocate.
As a further aspect of the invention: the cross sections of the lifting slide rail and the vertical slide rail are rectangular or dovetail-shaped.
As a further aspect of the invention: and bearings are arranged at two ends of the wind-up roll.
As a further aspect of the invention: one end of the winding roller is provided with a winding driven belt wheel, and the winding driven belt wheel is connected with a winding driving belt wheel on an output shaft of the winding motor through a belt. After the upper roller is completed, the belt is sleeved on the driven belt wheel of the winding roller, and then the winding motor is started to drive the winding roller to wind.
As a further aspect of the invention: the wire pulling rod of the front wire pulling device is perpendicular to the wire pulling rod of the rear wire pulling device and is distributed in a cross shape.
Compared with the prior art, the invention has the beneficial effects that: the wheel type winding displacement winding machine for processing the permanent magnet motor is provided with the lifting platform to support the winding roller, so that the winding roller is convenient to change;
the winding displacement mechanism can enable the wire body to be uniformly wound on the winding roller.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention in a first embodiment;
FIG. 2 is a schematic structural diagram of a flat cable mechanism according to the present invention in a first embodiment;
fig. 3 is a schematic structural diagram of a fixing support base according to the present invention in the first embodiment;
fig. 4 is a schematic structural diagram of a movable seat according to the present invention in a first embodiment.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1-4, in an embodiment of the present invention, a wheel type winding machine for processing a permanent magnet motor includes a winding mechanism and a winding mechanism, where the winding mechanism includes a lifting platform 1, a fixed support seat 2, a movable seat 3, a clamping hydraulic cylinder 4 and a winding roller 5, the lifting platform 1 is mounted on a winding frame 6 through a lifting slide rail, the lifting slide rail is fixedly mounted on the winding frame 6, a sliding groove matched with the lifting slide rail is provided at the rear side of the lifting platform 1, and the sliding groove is embedded on the lifting slide rail of the lifting platform 1; the top of lift platform 1 is connected lift pneumatic cylinder 7, and lift pneumatic cylinder 7 fixed mounting is in rolling frame 6, and the lower extreme fixed connection lift platform 1's of the piston rod of lift pneumatic cylinder 7 top. The lifting hydraulic cylinder 7 drives the lifting platform 1 to lift along the lifting sliding rail, so that the height of the wind-up roll 5 is adjusted, and the wind-up roll is convenient to go up.
The wind-up roll 5 is arranged between the fixed supporting seat 2 and the movable seat 3, the fixed supporting seat 2 is fixedly arranged on the lifting platform 1, the rear end of the fixed supporting seat 2 extends upwards to form a guide seat, a vertical sliding rail is arranged on the front side of the guide seat, a sliding groove matched with the vertical sliding rail is arranged on the rear side of the movable seat 3, and the sliding groove is embedded on the vertical sliding rail; the movable seat 3 is connected with a piston rod of the clamping hydraulic cylinder 4 through a connecting block, one end of the connecting block is fixedly connected with the top end of the piston rod of the clamping hydraulic cylinder 4, the other end of the connecting block is fixedly connected with the movable seat 3, and a cylinder body of the clamping hydraulic cylinder 4 is fixedly arranged on the fixed supporting seat 2 through a cylinder seat; the top of the fixed supporting seat 2 and the bottom of the movable seat 3 are respectively provided with a semicircular groove matched with the wind-up roller 5, and two ends of the wind-up roller 5 are embedded between the semicircular grooves of the fixed supporting seat 2 and the movable seat 3. The wind-up roll 5 is placed on the fixed supporting seat 2, then the movable seat 3 is driven to move downwards by the action of the clamping hydraulic cylinder 4 and is pressed on the fixed supporting seat 2, the movement of the wind-up roll 5 is limited, and the movable seat 3 is driven to move upwards by the clamping hydraulic cylinder 4 during the roll-down.
The wire arranging mechanism comprises wire arranging rollers 8, wire arranging roller frames 9, wire poking devices 10, wire poking frames 11, a first motor 12 and a second motor 13, wherein the left end and the right end of the wire arranging rollers 8 are connected with the wire arranging roller frames 9 through bearings, two wire poking devices 10 are arranged between the two wire arranging rollers 8 and are respectively positioned at the left side and the right side of the wire arranging rollers 8, one wire arranging roller 8 is positioned at the front side of the other wire arranging roller 8, each wire poking device 10 comprises a shaft barrel 14 and a wire poking rod 15, two wire poking rods 15 are fixedly arranged on the shaft barrel 14, the two wire poking rods 15 are arranged in a central symmetry mode, the shaft barrels 14 are sleeved on a rotating shaft, two ends of the rotating shaft are connected with the wire poking frames 11 through bearings, one end of the rotating shaft extends to the outer side of the wire poking frames 11, wire poking driven pulleys are fixedly arranged on the rotating shaft of the rear wire poking frames 11, the wire poking driven pulleys are connected with the wire poking driving pulleys on the output shafts of the first motor 12 through belts, and the wire poking driven pulleys on the rotating shafts on the front wire poking frames 11 are connected with the driving pulleys on the output shafts of the second motor 13 through the belts. The two motors respectively drive the two wire pulling devices 10 to reversely rotate, the wire pulling device 10 at the rear side pulls the wire body on the wire arranging roller 8 to the left side, so that the wire body on the winding roller is gradually wound leftwards, when the wire reaches the left end of the winding roller, the wire pulling rod 15 rotates to the horizontal, the wire is continuously rotated, the wire body is separated from the wire pulling rod 15, the wire pulling device 10 at the front side pulls the wire body on the wire arranging roller 8 to the right side, so that the wire body on the winding roller is gradually wound rightwards, the wire pulling rod 15 at the front side rotates to the horizontal, the wire separating device is continuously rotated, the wire pulling rod 15 at the rear side rotates at the moment to start pulling the wire body, and the wire pulling device reciprocates, therefore, the rotation speeds of the first motor 12 and the second motor 13 are the same, the rotation speeds of the two wire pulling devices 10 are the same, and the wire pulling rod 15 of the wire pulling device 10 at the front side and the wire pulling rod 15 of the wire pulling device 10 at the rear side are perpendicular to each other at the beginning, and are distributed in a cross shape.
Above-mentioned, the cross section of lift slide rail and vertical slide rail all is rectangle or dovetailed.
The bearings are arranged at the two ends of the wind-up roller 5.
Above-mentioned, the one end of wind-up roll 5 is equipped with the rolling driven pulley, and this rolling driven pulley passes through the rolling driving pulley on the output shaft of belt connection rolling motor. After the upper roller is completed, the belt is sleeved on a driven belt wheel of the winding roller 5, and then the winding motor is started to drive the winding roller 5 to wind.
The invention has the structural characteristics and the working principle that: the line body enters the winding mechanism through the line arranging device, the line body is orderly wound on the winding roller by utilizing the line arranging device, and the winding roller can be driven to descend by the lifting hydraulic cylinder 7, so that the winding roller is convenient to go up and down.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (3)
1. The wheel type winding displacement winding machine for processing the permanent magnet motor is characterized by comprising a winding mechanism and a winding displacement mechanism, wherein the winding mechanism comprises a lifting platform, a fixed supporting seat, a movable seat, a clamping hydraulic cylinder and a winding roller, the lifting platform is arranged on a winding rack through a lifting sliding rail, the lifting sliding rail is fixedly arranged on the winding rack, a sliding groove matched with the lifting sliding rail is arranged on the rear side of the lifting platform, and the sliding groove is embedded on the lifting sliding rail of the lifting platform; the top of the lifting platform is connected with a lifting hydraulic cylinder which is fixedly arranged on the winding rack, and the lower end of a piston rod of the lifting hydraulic cylinder is fixedly connected with the top of the lifting platform;
the wind-up roll is arranged between the fixed supporting seat and the movable seat, the fixed supporting seat is fixedly arranged on the lifting platform, the rear end of the fixed supporting seat extends upwards to form a guide seat, the front side of the guide seat is provided with a vertical sliding rail, the rear side of the movable seat is provided with a sliding groove matched with the vertical sliding rail, and the sliding groove is embedded on the vertical sliding rail; the movable seat is connected with a piston rod of the clamping hydraulic cylinder through a connecting block, one end of the connecting block is fixedly connected with the top end of the piston rod of the clamping hydraulic cylinder, the other end of the connecting block is fixedly connected with the movable seat, and a cylinder body of the clamping hydraulic cylinder is fixedly arranged on the fixed supporting seat through a cylinder seat; the top of the fixed supporting seat and the bottom of the movable seat are respectively provided with a semicircular groove matched with the winding roller, and two ends of the winding roller are embedded between the semicircular grooves of the fixed supporting seat and the movable seat;
the wire arranging mechanism comprises wire arranging rollers, a wire arranging roller frame, wire poking devices, wire poking frames, a first motor and a second motor, wherein the left end and the right end of the wire arranging rollers are connected with the wire arranging roller frame through bearings, two wire poking devices are arranged between the two wire arranging rollers and are respectively positioned at the left side and the right side of one wire arranging roller, one wire arranging roller is positioned at the front side of the other wire arranging roller, the wire poking devices comprise a shaft barrel and wire poking rods, the shaft barrel is fixedly provided with the two wire poking rods, the centers of the two wire poking rods are symmetrically arranged, the shaft barrel is sleeved on a rotating shaft, two ends of the rotating shaft are connected with the wire poking frames through bearings, one end of the rotating shaft extends to the outer side of the wire poking frames and is fixedly provided with wire poking driven pulleys, the wire poking driven pulleys on the rotating shaft on the rear side of the wire poking frames are connected with wire poking driving pulleys on the output shafts of the first motor through belts, and the wire poking driven pulleys on the rotating shaft on the front side of the wire poking frames are connected with the wire poking driving pulleys on the output shafts of the second motor through belts;
the cross sections of the lifting slide rail and the vertical slide rail are rectangular or dovetail-shaped;
the wire pulling rod of the front wire pulling device is vertical to the wire pulling rod of the rear wire pulling device and is distributed in a cross shape.
2. The wheel type winding machine for processing permanent magnet motors according to claim 1, wherein bearings are arranged at two ends of the winding roller.
3. The wheel type winding machine for processing the permanent magnet motor according to claim 1, wherein one end of the winding roller is provided with a winding driven belt wheel, and the winding driven belt wheel is connected with a winding driving belt wheel on an output shaft of the winding motor through a belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910756015.3A CN110451335B (en) | 2019-08-16 | 2019-08-16 | Wheel type winding displacement rolling machine for permanent magnet motor machining |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910756015.3A CN110451335B (en) | 2019-08-16 | 2019-08-16 | Wheel type winding displacement rolling machine for permanent magnet motor machining |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110451335A CN110451335A (en) | 2019-11-15 |
| CN110451335B true CN110451335B (en) | 2024-04-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910756015.3A Active CN110451335B (en) | 2019-08-16 | 2019-08-16 | Wheel type winding displacement rolling machine for permanent magnet motor machining |
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| CN (1) | CN110451335B (en) |
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| CN114274588B (en) * | 2022-01-04 | 2024-03-08 | 滕州市中合锻压机床有限公司 | Replaceable cutter of PP honeycomb panel coaming box on-line synchronous creasing machine |
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| CN110451335A (en) | 2019-11-15 |
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Denomination of invention: A wheeled wire winding machine for permanent magnet motor processing Granted publication date: 20240409 Pledgee: Ganzhou Bank Co.,Ltd. Xinfeng Sub branch Pledgor: Jiangxi Senyang Technology Co.,Ltd. Registration number: Y2024980025839 |