CN210619831U

CN210619831U - Wheel type winding displacement winding machine for processing permanent magnet motor

Info

Publication number: CN210619831U
Application number: CN201921327432.8U
Authority: CN
Inventors: 黄亮亮
Original assignee: JIANGXI LEIYUAN PERMANENT MAGNETIC MATERIALS CO Ltd
Current assignee: JIANGXI LEIYUAN PERMANENT MAGNETIC MATERIALS CO Ltd
Priority date: 2019-08-16
Filing date: 2019-08-16
Publication date: 2020-05-26
Anticipated expiration: 2029-08-16

Abstract

A wheel type winding machine for processing a permanent magnet motor comprises a winding mechanism and a winding mechanism, wherein the winding mechanism comprises a lifting platform, a fixed supporting seat, a movable seat, a clamping hydraulic cylinder and a winding roller; the top of the lifting platform is connected with a lifting hydraulic cylinder; the winding roller is arranged between the fixed supporting seat and the movable seat, and the fixed supporting seat is fixedly arranged on the lifting platform; the wire arranging mechanism comprises a wire arranging roller, a wire arranging roller frame, a wire poking device, a wire poking frame, a first motor and a second motor; the wheel-type flat cable winding machine for processing the permanent magnet motor is provided with the lifting platform to support the winding roller, so that the roller is convenient to change; the utility model discloses a winding displacement mechanism can make the line body evenly wind on the wind-up roll.

Description

Wheel type winding displacement winding machine for processing permanent magnet motor

Technical Field

The utility model belongs to the technical field of the permanent-magnet machine technique and specifically relates to a permanent-magnet machine processing is with wheeled winding displacement rolling machine.

Background

Because the rare earth permanent magnet material has excellent magnetic performance, a strong permanent magnetic field can be established without external energy after the rare earth permanent magnet material is magnetized, and the rare earth permanent magnet motor manufactured by replacing the electric excitation field of the traditional motor has high efficiency, simple structure, reliable operation, small volume and light weight. The special motor can not only achieve the high performance (such as ultra-high efficiency, ultra-high speed and ultra-high response speed) which can not be compared with the traditional electric excitation motor, but also be made into the special motor which can meet the specific operation requirement, such as an elevator traction motor, a special motor for an automobile and the like. The rare-earth permanent magnet motor is combined with power electronic technology and microcomputer control technology, so that the performances of the motor and a transmission system are improved to a brand-new level. Therefore, the performance and the level of matched technical equipment are improved, and the method is an important development direction for adjusting the industrial structure in the motor industry.

The rare earth permanent magnet motor has a wide application range, and almost extends to various fields of aviation, aerospace, national defense, equipment manufacturing, industrial and agricultural production and daily life. The permanent magnet synchronous motor comprises a permanent magnet synchronous motor, a permanent magnet generator, a direct current motor, a brushless direct current motor, an alternating current permanent magnet servo motor, a permanent magnet linear motor, a special permanent magnet motor and a related control system, and almost covers the whole motor industry.

Along with the development of the technology, the rare earth permanent magnet motor at MW level has already entered the market, and the winding wire of high-power rare earth permanent magnet motor needs the rolling machine to roll when carrying out the package or plastic-coated insulation processing, and the top roll is comparatively inconvenient when the rolling machine among the prior art rolls the wind-up roll that weight and volume are great, needs the assistance of portal frame or loop wheel machine, and because wind-up roll length is great, need adjust the position of going into the line so that the line body is even around on the wind-up roll moreover.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a be convenient for upper and lower roll, and the winding displacement makes the line body evenly wind the processing of permanent-magnet machine on the wind-up roll with wheeled winding displacement rolling machine.

In order to achieve the above object, the utility model provides a following technical scheme: a wheel type winding machine for processing a permanent magnet motor comprises a winding mechanism and a winding mechanism, wherein the winding mechanism comprises a lifting platform, a fixed supporting seat, a movable seat, a clamping hydraulic cylinder and a winding roller; and the top of the lifting platform is connected with a lifting hydraulic cylinder, the lifting hydraulic cylinder is fixedly installed on the winding rack, and the lower end of a piston rod of the lifting hydraulic cylinder is fixedly connected with the top of the lifting platform. The lifting hydraulic cylinder drives the lifting platform to lift along the lifting slide rail, so that the height of the wind-up roll is adjusted, and the wind-up roll is convenient to roll.

The winding roller is arranged between the fixed supporting seat and the movable seat, the fixed supporting seat is fixedly arranged on the lifting platform, the rear end of the fixed supporting seat extends upwards to form a guide seat, a vertical sliding rail is arranged on the front side of the guide seat, a sliding groove matched with the vertical sliding rail is arranged on the rear side of the movable seat, and the sliding groove is embedded in the vertical sliding rail; the movable seat is connected with a piston rod of the clamping hydraulic cylinder through a connecting block, one end of the connecting block is fixedly connected with the top end of the piston rod of the clamping hydraulic cylinder, the other end of the connecting block is fixedly connected with the movable seat, and a cylinder body of the clamping hydraulic cylinder is fixedly arranged on the fixed supporting seat through a cylinder seat; the top of fixed bolster and the bottom of sliding seat all be equipped with wind-up roll complex semicircular groove, the both ends of wind-up roll inlay between the semicircular groove of fixed bolster and sliding seat. The wind-up roll is placed on the fixed supporting seat, then the movable seat is driven to move downwards through the action of the clamping hydraulic cylinder to press the fixed supporting seat, the wind-up roll is limited to move, and the clamping hydraulic cylinder drives the movable seat to move upwards when the lower roll is pressed.

The wire arranging mechanism comprises wire arranging rollers, a wire arranging roller frame, wire poking devices, a wire poking frame, a first motor and a second motor, wherein the left end and the right end of each wire arranging roller are connected with the wire arranging roller frame through bearings, two wire poking devices are arranged between the two wire arranging rollers and are respectively positioned on the left side and the right side of each wire arranging roller, one of the wire arranging rollers is positioned at the front side of the other wire arranging roller, the wire poking device comprises a shaft cylinder and wire poking rods, two wire poking rods are fixedly arranged on the shaft cylinder, the two wire poking rods are arranged in central symmetry, the shaft barrel is sleeved on the rotating shaft, two ends of the rotating shaft are connected with the wire poking frame through bearings, one end of the rotating shaft extends to the outer side of the wire poking frame, and a wire shifting driven belt wheel is fixedly installed, the wire shifting driven belt wheel on the rotating shaft on the wire shifting frame on the rear side is connected with a wire shifting driving belt wheel on the output shaft of the first motor through a belt, and the wire shifting driven belt wheel on the rotating shaft on the wire shifting frame on the front side is connected with a wire shifting driving belt wheel on the output shaft of the second motor through a belt. Two motors drive two and dial line ware antiport respectively, the line body on the winding roll is stirred to the left side to the line ware of rear side to make the line body on the winding roll progressively wind left, when reacing the left end of winding roll, dial the line pole this moment and rotate to the level, continue to rotate again, the line body can break away from group line pole, the line ware of front side is stirred the line body on the winding roll to the right side, thereby make the line body on the winding roll progressively wind right, the dial line pole of front side rotates to the level when reacing the right-hand member of winding roll, then continue to rotate and break away from the line body, the dial line pole of rear side rotates this moment and begins to stir the line body, with this is reciprocal.

As a further aspect of the present invention: the cross sections of the lifting slide rail and the vertical slide rail are both rectangular or dovetail.

As a further aspect of the present invention: and bearings are arranged at two ends of the winding roller.

As a further aspect of the present invention: one end of the winding roller is provided with a winding driven belt wheel, and the winding driven belt wheel is connected with a winding driving belt wheel on an output shaft of a winding motor through a belt. And after the upper roller is finished, the belt is sleeved on a driven belt wheel of the winding roller, and then a winding motor is started to drive the winding roller to wind.

As a further aspect of the present invention: the wire poking rod of the front side wire poking device is perpendicular to the wire poking rod of the rear side wire poking device and distributed in a cross shape.

Compared with the prior art, the beneficial effects of the utility model are that: the wheel-type flat cable winding machine for processing the permanent magnet motor is provided with the lifting platform to support the winding roller, so that the roller is convenient to change;

the utility model discloses a winding displacement mechanism can make the line body evenly wind on the wind-up roll.

Drawings

Fig. 1 is a schematic structural diagram of the present invention in the first embodiment;

fig. 2 is a schematic structural view of a wire arranging mechanism according to a first embodiment of the present invention;

fig. 3 is a schematic structural view of a fixing support seat according to the first embodiment of the present invention;

fig. 4 is a schematic structural view of a movable seat according to the first embodiment of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Example one

Referring to fig. 1-4, in an embodiment of the present invention, a wheel type winding displacement winding machine for processing a permanent magnet motor includes a winding mechanism and a winding displacement mechanism, where the winding mechanism includes a lifting platform 1, a fixed support seat 2, a movable seat 3, a clamping hydraulic cylinder 4 and a winding roller 5, the lifting platform 1 is mounted on a winding frame 6 through a lifting slide rail, the lifting slide rail is fixedly mounted on the winding frame 6, a chute matched with the lifting slide rail is arranged at the rear side of the lifting platform 1, and the chute is embedded on the lifting slide rail of the lifting platform 1; lifting hydraulic cylinder 7 is connected at the top of lift platform 1, and lifting hydraulic cylinder 7 fixed mounting is on rolling frame 6, and the lower extreme fixed connection lift platform 1's of lifting hydraulic cylinder 7's piston rod top. The lifting hydraulic cylinder 7 drives the lifting platform 1 to lift along the lifting slide rail, so that the height of the wind-up roll 5 is adjusted, and the wind-up roll is convenient to roll.

The winding roller 5 is arranged between the fixed supporting seat 2 and the movable seat 3, the fixed supporting seat 2 is fixedly arranged on the lifting platform 1, the rear end of the fixed supporting seat 2 extends upwards to form a guide seat, a vertical sliding rail is arranged on the front side of the guide seat, a sliding groove matched with the vertical sliding rail is arranged on the rear side of the movable seat 3, and the sliding groove is embedded on the vertical sliding rail; the movable seat 3 is connected with a piston rod of the clamping hydraulic cylinder 4 through a connecting block, one end of the connecting block is fixedly connected with the top end of the piston rod of the clamping hydraulic cylinder 4, the other end of the connecting block is fixedly connected with the movable seat 3, and a cylinder body of the clamping hydraulic cylinder 4 is fixedly arranged on the fixed supporting seat 2 through a cylinder seat; the top of fixed bolster 2 and the bottom of sliding seat 3 all be equipped with wind-up roll 5 complex semicircular groove, the both ends of wind-up roll 5 inlay between the semicircular groove of fixed bolster 2 and sliding seat 3. The wind-up roll 5 is placed on the fixed support seat 2, and then drives the sliding seat 3 to move downwards through the action of the clamping hydraulic cylinder 4 to press on the fixed support seat 2, so that the wind-up roll 5 is limited to move, and the clamping hydraulic cylinder 4 drives the sliding seat 3 to move upwards when the lower roll is moved.

The winding displacement mechanism comprises a winding displacement roller 8, a winding displacement roller frame 9, a winding poking device 10, a winding poking frame 11, a first motor 12 and a second motor 13, the winding displacement roller frame 9 is connected with the left end and the right end of the winding displacement roller 8 through bearings, two wire poking devices 10 are arranged between the two winding displacement rollers 8 and are respectively positioned on the left side and the right side of the winding displacement roller 8, one winding displacement roller 8 is positioned on the front side of the other winding displacement roller 8, each wire poking device 10 comprises a shaft barrel 14 and a wire poking rod 15, two wire poking rods 15 are fixedly arranged on the shaft barrel 14, the two wire poking rods 15 are arranged in central symmetry, the shaft barrel 14 is sleeved on a rotating shaft, the two ends of the rotating shaft are connected with the wire poking frame 11 through bearings, one end of the rotating shaft extends to the outer side of the wire poking frame 11 and is fixedly provided with a wire poking driven pulley, the wire poking driven pulley on the rotating shaft on the rear side of the wire poking frame 11 is connected with a wire poking driving pulley on the output shaft of A wire-shifting driving pulley. The two motors respectively drive the two wire poking devices 10 to rotate reversely, the wire poking device 10 at the rear side pokes the wire body on the wire arranging roller 8 to the left side, thereby the line body on the winding roller is gradually wound leftwards, when the line body reaches the left end of the winding roller, the line poking rod 15 rotates to be horizontal, then the line body continues to rotate, the line body can be separated from the line poking rod 15, the line body 10 on the front side pokes the line body on the line arranging roller 8 to the right side, thereby the wire body on the winding roller is gradually wound rightwards, the wire poking rod 15 at the front side rotates to the horizontal position when the wire body reaches the right end of the winding roller, then the wire pulling rod 15 at the rear side rotates to pull the wire body to reciprocate, therefore, the first motor 12 and the second motor 13 have the same rotating speed, which drives the two wire shifting devices 10 to have the same rotating speed, and the wire shifting rod 15 of the front wire shifting device 10 is vertical to the wire shifting rod 15 of the rear wire shifting device 10 at the beginning and is distributed in a cross shape.

The cross sections of the lifting slide rail and the vertical slide rail are rectangular or dovetail.

Above-mentioned, the both ends of wind-up roll 5 are equipped with the bearing.

Above-mentioned, the one end of wind-up roll 5 is equipped with the rolling driven pulleys, and this rolling driven pulleys passes through the rolling driving pulley on the output shaft of belt connection rolling motor. After the upper roller is finished, the belt is sleeved on a driven belt wheel of the winding roller 5, and then a winding motor is started to drive the winding roller 5 to wind.

The utility model discloses a structural feature and theory of operation: the line body gets into winding mechanism via the winding displacement ware, utilizes the winding displacement ware to make orderly the winding on the wind-up roll of line body, and the wind-up roll can drive the decline through hydraulic cylinder 7 to be convenient for go up the lower roll.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. A wheel type winding machine for processing a permanent magnet motor is characterized by comprising a winding mechanism and a winding mechanism, wherein the winding mechanism comprises a lifting platform, a fixed supporting seat, a movable seat, a clamping hydraulic cylinder and a winding roller; the top of the lifting platform is connected with a lifting hydraulic cylinder, the lifting hydraulic cylinder is fixedly arranged on the winding rack, and the lower end of a piston rod of the lifting hydraulic cylinder is fixedly connected with the top of the lifting platform;

the winding roller is arranged between the fixed supporting seat and the movable seat, the fixed supporting seat is fixedly arranged on the lifting platform, the rear end of the fixed supporting seat extends upwards to form a guide seat, a vertical sliding rail is arranged on the front side of the guide seat, a sliding groove matched with the vertical sliding rail is arranged on the rear side of the movable seat, and the sliding groove is embedded in the vertical sliding rail; the movable seat is connected with a piston rod of the clamping hydraulic cylinder through a connecting block, one end of the connecting block is fixedly connected with the top end of the piston rod of the clamping hydraulic cylinder, the other end of the connecting block is fixedly connected with the movable seat, and a cylinder body of the clamping hydraulic cylinder is fixedly arranged on the fixed supporting seat through a cylinder seat; semicircular grooves matched with the winding roller are formed in the top of the fixed supporting seat and the bottom of the movable seat, and two ends of the winding roller are embedded between the semicircular grooves of the fixed supporting seat and the semicircular grooves of the movable seat;

the wire arranging mechanism comprises wire arranging rollers, a wire arranging roller frame, wire poking devices, a wire poking frame, a first motor and a second motor, wherein the left end and the right end of each wire arranging roller are connected with the wire arranging roller frame through bearings, two wire poking devices are arranged between the two wire arranging rollers and are respectively positioned on the left side and the right side of each wire arranging roller, one of the wire arranging rollers is positioned at the front side of the other wire arranging roller, the wire poking device comprises a shaft cylinder and wire poking rods, two wire poking rods are fixedly arranged on the shaft cylinder, the two wire poking rods are arranged in central symmetry, the shaft barrel is sleeved on the rotating shaft, two ends of the rotating shaft are connected with the wire poking frame through bearings, one end of the rotating shaft extends to the outer side of the wire poking frame, and a wire shifting driven belt wheel is fixedly installed, the wire shifting driven belt wheel on the rotating shaft on the wire shifting frame on the rear side is connected with a wire shifting driving belt wheel on the output shaft of the first motor through a belt, and the wire shifting driven belt wheel on the rotating shaft on the wire shifting frame on the front side is connected with a wire shifting driving belt wheel on the output shaft of the second motor through a belt.

2. The wheel type flat cable winder for processing the permanent magnet motor according to claim 1, wherein the cross sections of the lifting slide rail and the vertical slide rail are both rectangular or dovetail-shaped.

3. The wheel type flat cable winding machine for processing the permanent magnet motor according to claim 1, wherein bearings are arranged at two ends of the winding roller.

4. The winding machine according to claim 1, wherein a winding driven pulley is provided at one end of the winding roller and connected to a winding driving pulley on an output shaft of the winding motor via a belt.