CN210456923U - Winding wire winder of high-power rare-earth permanent magnet motor - Google Patents
Winding wire winder of high-power rare-earth permanent magnet motor Download PDFInfo
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- CN210456923U CN210456923U CN201921153303.1U CN201921153303U CN210456923U CN 210456923 U CN210456923 U CN 210456923U CN 201921153303 U CN201921153303 U CN 201921153303U CN 210456923 U CN210456923 U CN 210456923U
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Abstract
A winding wire winder of a high-power rare-earth permanent magnet motor comprises a base, a swing arm, a rotary arm hydraulic cylinder, a winding mechanism and a wire arranging mechanism, wherein the swing arm and the rotary arm hydraulic cylinder are arranged on the base; the front end of the swing arm is connected with a winding mechanism, the winding mechanism comprises a supporting seat, a movable seat, a clamping hydraulic cylinder and a winding roller, the winding roller is arranged between the supporting seat and the movable seat, the rear end of the supporting seat extends upwards to form a guide seat, a vertical slide rail is arranged on the front side of the guide seat, a chute matched with the vertical slide rail is arranged on the rear side of the movable seat, and the chute is embedded on the vertical slide rail; the winding mechanism is arranged on the front side of the winding mechanism; the utility model discloses be convenient for roll change can make the line body evenly wind on the wind-up roll moreover, is worth wideling popularize.
Description
Technical Field
The utility model belongs to the technical field of the permanent-magnet machine technique and specifically relates to a high-power tombarthite permanent-magnet machine winding wire rolling machine.
Background
Because the rare earth permanent magnet material has excellent magnetic performance, a strong permanent magnetic field can be established without external energy after the rare earth permanent magnet material is magnetized, and the rare earth permanent magnet motor manufactured by replacing the electric excitation field of the traditional motor has high efficiency, simple structure, reliable operation, small volume and light weight. The special motor can not only achieve the high performance (such as ultra-high efficiency, ultra-high speed and ultra-high response speed) which can not be compared with the traditional electric excitation motor, but also be made into the special motor which can meet the specific operation requirement, such as an elevator traction motor, a special motor for an automobile and the like. The rare-earth permanent magnet motor is combined with power electronic technology and microcomputer control technology, so that the performances of the motor and a transmission system are improved to a brand-new level. Therefore, the performance and the level of matched technical equipment are improved, and the method is an important development direction for adjusting the industrial structure in the motor industry.
The rare earth permanent magnet motor has a wide application range, and almost extends to various fields of aviation, aerospace, national defense, equipment manufacturing, industrial and agricultural production and daily life. The permanent magnet synchronous motor comprises a permanent magnet synchronous motor, a permanent magnet generator, a direct current motor, a brushless direct current motor, an alternating current permanent magnet servo motor, a permanent magnet linear motor, a special permanent magnet motor and a related control system, and almost covers the whole motor industry.
Along with the development of the technology, the rare earth permanent magnet motor at MW level has already entered the market, and the winding wire of high-power rare earth permanent magnet motor needs the rolling machine to roll when carrying out the package or plastic-coated insulation processing, and the top roll is comparatively inconvenient when the rolling machine among the prior art rolls the wind-up roll that weight and volume are great, needs the assistance of portal frame or loop wheel machine, and because wind-up roll length is great, need adjust the position of going into the line so that the line body is even around on the wind-up roll moreover.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a high-power tombarthite permanent-magnet machine winding wire rolling machine convenient to roll change just sets up the winding displacement.
In order to achieve the above object, the utility model provides a following technical scheme: a winding wire winder of a high-power rare-earth permanent magnet motor comprises a base, a swing arm, a rotary arm hydraulic cylinder, a winding mechanism and a wire arranging mechanism, wherein the swing arm and the rotary arm hydraulic cylinder are arranged on the base; a cylinder body of the rotary arm hydraulic cylinder is connected with a bearing seat through a cylinder body rotating shaft, the cylinder body rotating shaft is rotatably connected with the bearing seat, the cylinder body of the rotary arm hydraulic cylinder is fixedly connected with a cylinder body rotating shaft, a piston rod of the rotary arm hydraulic cylinder is connected with the middle part of a swing arm through a lever rotating shaft, the lever rotating shaft penetrates through an ear ring at the front end of the piston rod of the rotary arm hydraulic cylinder, and a bearing is arranged between the lever rotating shaft and;
the front end of the swing arm is connected with a winding mechanism, the winding mechanism comprises a supporting seat, a movable seat, a clamping hydraulic cylinder and a winding roller, the winding roller is arranged between the supporting seat and the movable seat, the rear end of the supporting seat extends upwards to form a guide seat, a vertical slide rail is arranged on the front side of the guide seat, a chute matched with the vertical slide rail is arranged on the rear side of the movable seat, and the chute is embedded on the vertical slide rail; the movable seat is connected with a piston rod of the clamping hydraulic cylinder through a connecting block, one end of the connecting block is fixedly connected with the top end of the piston rod of the clamping hydraulic cylinder, the other end of the connecting block is fixedly connected with the movable seat, and a cylinder body of the clamping hydraulic cylinder is fixedly arranged on the supporting seat through a cylinder seat; the top of supporting seat and the bottom of sliding seat all be equipped with wind-up roll complex semicircular groove, the both ends of wind-up roll inlay between the semicircular groove of supporting seat and sliding seat.
One end of the winding roller is fixedly provided with a first driven belt wheel, the first driven belt wheel is located on the outer side of the supporting seat and is connected with a second driving belt wheel on an output shaft of a first driving motor through a belt, and the first driving motor is installed on the ground through a motor base. The first driving motor drives the second driving belt wheel to rotate, and the second driving belt wheel drives the first driven belt wheel to rotate through the belt, so that the wind-up roll is driven to rotate. The belt transmission mechanism is adopted as transmission, so that the belt is removed to remove transmission connection when the winding roller is replaced, and the belt is sleeved on the winding roller after a new winding roller is replaced to realize connection transmission.
Winding mechanism's front side is located to winding mechanism, this winding mechanism includes the winding displacement frame, the lead screw, the slide, the winding displacement roller, guide arm and second driving motor, the winding displacement frame is connected through the bearing in the both ends of lead screw, the one end of lead screw extends to the outside of winding displacement frame, and the second driven pulleys of fixed connection, connect through the belt between this second driven pulleys and the second driving pulley on second driving motor's the output shaft, the cover has the nut on the lead screw, nut and slide fixed connection, the slide is all observed to lead screw and guide arm, be equipped with on the slide with lead screw and guide arm clearance fit's through-hole, the top of slide is equipped with the winding displacement roller, the winding displacement roller frame is connected through the bearing in the both ends of winding displacement roller frame, the bottom fixed connection slide.
As a further aspect of the present invention: the cross sections of the sliding groove and the vertical sliding rail are both rectangular or dovetail.
As a further aspect of the present invention: and bearings are arranged at two ends of the winding roller. The bearing is arranged between the support seat and the semicircular groove of the movable seat. The winding roller is more smoothly connected with the supporting seat and the movable seat in a rotating way.
As a further aspect of the present invention: the swing arm is equipped with two, and bilateral symmetry sets up, and the supporting seat is provided with two equally, connects the front end of two swing arms respectively. Still further, the lever rotating shafts of the two swing arms are connected into a whole. The two swing arms are driven to rotate around the swing arm rotating shaft through the same rotating arm hydraulic cylinder.
As a further aspect of the present invention: the boom hydraulic cylinder is connected with the hydraulic station through a pipeline and a valve.
As a further aspect of the present invention: the clamping hydraulic cylinder is connected with the hydraulic station through a pipeline and a valve.
As a further aspect of the present invention: and proximity switches are arranged at the positions of the guide rods close to the two ends.
Compared with the prior art, the beneficial effects of the utility model are that: the winding wire winder of the high-power rare-earth permanent magnet motor drives the swing arm to swing through the rotary arm hydraulic cylinder to realize the lifting of the winding mechanism, so that the winding roller can be conveniently replaced;
the utility model relates to a winding displacement mechanism is qualified for the next round of competitions to the rolling and carries out the winding displacement, makes line body route even movement, makes the line body evenly wind on the wind-up roll.
Drawings
Fig. 1 is a schematic structural diagram of the present invention in the first embodiment;
fig. 2 is a schematic structural view of a winding mechanism according to the first embodiment of the present invention;
fig. 3 is a schematic structural view of a movable seat according to a first embodiment of the present invention;
fig. 4 is a schematic structural diagram of a cable arranging mechanism according to an embodiment.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example one
Referring to fig. 1-4, in an embodiment of the present invention, a winding wire winder for a high-power rare-earth permanent magnet motor includes a base 1, a swing arm 2, a swing arm hydraulic cylinder 3, a winding mechanism 4, and a wire arranging mechanism 5, where the swing arm 2 and the swing arm hydraulic cylinder 3 are disposed on the base 1, the rear end of the swing arm 2 is connected to the base 1 through a swing arm rotating shaft, the swing arm rotating shaft is fixedly connected to the base 1, and a bearing is disposed between the swing arm 2 and the swing arm rotating shaft; a cylinder body of the rotary arm hydraulic cylinder 3 is connected with a bearing seat 6 through a cylinder body rotary shaft, the cylinder body rotary shaft is rotatably connected with the bearing seat 6, the cylinder body of the rotary arm hydraulic cylinder 3 is fixedly connected with a cylinder body rotary shaft, a piston rod of the rotary arm hydraulic cylinder 3 is connected with the middle part of the swing arm 2 through a lever rotary shaft 7, the lever rotary shaft 7 penetrates through an ear ring at the front end of the piston rod of the rotary arm hydraulic cylinder 3, and a bearing is arranged between the lever rotary shaft 7 and the;
the front end of the swing arm 2 is connected with a winding mechanism 4, the winding mechanism 4 comprises a supporting seat 8, a movable seat 9, a clamping hydraulic cylinder 10 and a winding roller 11, the winding roller 11 is arranged between the supporting seat 8 and the movable seat 9, the rear end of the supporting seat 8 extends upwards to form a guide seat 12, a vertical slide rail is arranged on the front side of the guide seat 12, a slide groove matched with the vertical slide rail is arranged on the rear side of the movable seat 9, and the slide groove is embedded in the vertical slide rail; the movable seat 9 is connected with a piston rod of the clamping hydraulic cylinder 10 through a connecting block, one end of the connecting block is fixedly connected with the top end of the piston rod of the clamping hydraulic cylinder 10, the other end of the connecting block is fixedly connected with the movable seat 9, and a cylinder body of the clamping hydraulic cylinder 10 is fixedly arranged on the supporting seat 8 through a cylinder seat; the top of supporting seat 8 and the bottom of sliding seat 9 all be equipped with 11 complex semicircular grooves of wind-up roll, the both ends of wind-up roll 11 inlay between the semicircular grooves of supporting seat 8 and sliding seat 9.
One end of the wind-up roll 11 is fixedly provided with a first driven belt wheel, the first driven belt wheel is positioned outside the supporting seat 8, the first driven belt wheel is connected with a second driving belt wheel on an output shaft of a first driving motor 13 through a belt, and the first driving motor 13 is installed on the ground through a motor base. The first driving motor 13 drives the second driving pulley to rotate, and the second driving pulley drives the first driven pulley to rotate through the belt, so as to drive the wind-up roll 11 to rotate. The belt transmission mechanism is adopted as transmission, so that the belt is removed to remove transmission connection when the winding roller 11 is replaced, and the belt is sleeved on the winding roller 11 after a new winding roller is replaced to perform connection transmission.
The winding mechanism 5 is arranged on the front side of the winding mechanism 4, the winding mechanism 5 comprises a winding displacement frame 14, a lead screw 15, a sliding seat 16, a winding displacement roller 17, a guide rod 18 and a second driving motor 19, two ends of the lead screw 15 are connected with the winding displacement frame 14 through bearings, one end of the lead screw 15 extends to the outer side of the winding displacement frame 14 and is fixedly connected with a second driven belt pulley, the second driven belt pulley is connected with a second driving belt pulley on an output shaft of the second driving motor 19 through a belt, a nut is sleeved on the lead screw 15 and is fixedly connected with the sliding seat 16, the sliding seat 16 is observed by the lead screw 15 and the guide rod 18, a through hole in clearance fit with the lead screw 15 and the guide rod 18 is formed in the sliding seat 16, the winding displacement roller 17 is arranged at the top of the sliding seat 16, two ends of the winding displacement roller 17 are connected.
Furthermore, the cross sections of the sliding groove and the vertical sliding rail are both rectangular or dovetail.
Further, bearings are arranged at two ends of the winding roller 11. The bearing is arranged between the semicircular grooves of the supporting seat 8 and the movable seat 9. The rotating connection of the winding roller 11, the supporting seat 8 and the movable seat 9 is smoother.
Further, the swing arms 2 are arranged in two, are arranged in a bilateral symmetry mode, and the supporting seat 8 is also arranged in two and is respectively connected with the front ends of the two swing arms 2. Further, the lever rotating shafts 7 of the two swing arms 2 are connected into a whole. The two swing arms 2 are driven to rotate around the swing arm rotating shafts by the same rotating arm hydraulic cylinder 3.
Further, the boom cylinder 3 is connected to a hydraulic station through a pipe and a valve.
Further, the clamping cylinder 10 is connected to the hydraulic station through a pipe and a valve.
Further, the first driving motor 13 is an ac motor, and is connected to a power supply through a switch or a potentiometer.
Further, both ends of the winding roller 11 are provided with sliding keys, the sliding keys extend to the end of the winding roller 11 to form an opening, the sliding keys of the winding roller 11 are provided with pin holes, and the first driven belt wheel is connected with the winding roller 11 through the sliding keys. The first driven belt wheel can be sleeved on the winding roller 11 through the sliding key after a new winding roller 11 is replaced, then the first driven belt wheel is inserted into the pin hole through the pin shaft to limit the axial movement of the first driven belt wheel, then the belt transmission is sleeved, and the first driven belt wheel does not need to be configured on the winding roller 11.
Further, proximity switches are provided at positions of the guide bar 18 near both ends. The motor is controlled to switch and turn by triggering a proximity switch through a sliding seat 16 (a double-pole double-throw switch).
The utility model discloses a structural feature and theory of operation: a piston rod of the rotary arm hydraulic cylinder 3 extends out of the jacking swing arm 2, the swing arm 2 rotates around a swing arm rotating shaft to lift the front end of the swing arm 2, otherwise, the front end of the swing arm 2 is driven to descend, the front end of the swing arm 2 descends when an upper roll or a roll is required to be changed, then the clamping hydraulic cylinder 10 drives the movable seat 9 to move upwards along a vertical slide rail, an empty winding roll 11 is taken down, a new winding roll 11 is then replaced (the winding roll 11 can directly roll on the supporting seat 8 due to the fact that the supporting seat 8 is lower in height at the moment), the clamping hydraulic cylinder 10 drives the movable seat 9 to move downwards along the vertical slide rail to clamp the winding roll 11, then the front end of the swing arm 2 is lifted up to enable the winding roll 11 to lift off the ground, then a belt is sleeved, the first driving motor 13 is started, the first driving belt wheel is driven by the first driving motor;
in the winding process, a second driving motor 19 is started, the second driving motor 19 drives a second driving belt wheel, the second driving belt wheel drives a second driven belt wheel and a screw rod 15 to rotate through a belt, and a sliding seat 16 is driven to move along a guide rod 18 through the action of threads, so that a wire arranging roller 17 is driven to move left and right, the path of a wire body is enabled to move uniformly, and the wire body is enabled to be wound on a winding roller 11 uniformly.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (7)
1. A winding wire winder of a high-power rare-earth permanent magnet motor is characterized by comprising a base, a swing arm, a rotary arm hydraulic cylinder, a winding mechanism and a wire arranging mechanism, wherein the swing arm and the rotary arm hydraulic cylinder are arranged on the base; a cylinder body of the rotary arm hydraulic cylinder is connected with a bearing seat through a cylinder body rotating shaft, the cylinder body rotating shaft is rotatably connected with the bearing seat, the cylinder body of the rotary arm hydraulic cylinder is fixedly connected with a cylinder body rotating shaft, a piston rod of the rotary arm hydraulic cylinder is connected with the middle part of a swing arm through a lever rotating shaft, the lever rotating shaft penetrates through an ear ring at the front end of the piston rod of the rotary arm hydraulic cylinder, and a bearing is arranged between the lever rotating shaft and;
the front end of the swing arm is connected with a winding mechanism, the winding mechanism comprises a supporting seat, a movable seat, a clamping hydraulic cylinder and a winding roller, the winding roller is arranged between the supporting seat and the movable seat, the rear end of the supporting seat extends upwards to form a guide seat, a vertical slide rail is arranged on the front side of the guide seat, a chute matched with the vertical slide rail is arranged on the rear side of the movable seat, and the chute is embedded on the vertical slide rail; the movable seat is connected with a piston rod of the clamping hydraulic cylinder through a connecting block, one end of the connecting block is fixedly connected with the top end of the piston rod of the clamping hydraulic cylinder, the other end of the connecting block is fixedly connected with the movable seat, and a cylinder body of the clamping hydraulic cylinder is fixedly arranged on the supporting seat through a cylinder seat; semicircular grooves matched with the winding roller are formed in the top of the supporting seat and the bottom of the movable seat, and two ends of the winding roller are embedded between the supporting seat and the semicircular grooves of the movable seat;
a first driven belt wheel is fixedly arranged at one end of the winding roller and positioned outside the supporting seat, the first driven belt wheel is connected with a second driving belt wheel on an output shaft of a first driving motor through a belt, and the first driving motor is arranged on the ground through a motor base;
winding mechanism's front side is located to winding mechanism, this winding mechanism includes the winding displacement frame, the lead screw, the slide, the winding displacement roller, guide arm and second driving motor, the winding displacement frame is connected through the bearing in the both ends of lead screw, the one end of lead screw extends to the outside of winding displacement frame, and the second driven pulleys of fixed connection, connect through the belt between this second driven pulleys and the second driving pulley on second driving motor's the output shaft, the cover has the nut on the lead screw, nut and slide fixed connection, the slide is all observed to lead screw and guide arm, be equipped with on the slide with lead screw and guide arm clearance fit's through-hole, the top of slide is equipped with the winding displacement roller, the winding displacement roller frame is connected through the bearing in the both ends of winding displacement roller frame, the bottom fixed connection slide.
2. The winding machine of the high-power rare-earth permanent magnet motor winding wire according to claim 1, wherein the cross sections of the sliding groove and the vertical sliding rail are rectangular or dovetail-shaped.
3. The high-power rare-earth permanent magnet motor winding wire winder according to claim 1, wherein bearings are arranged at two ends of the winding roller.
4. The winding wire winder for the high-power rare-earth permanent magnet motor according to claim 1, wherein two swing arms are arranged symmetrically left and right, and two supporting seats are also arranged and respectively connected with the front ends of the two swing arms.
5. The high-power rare-earth permanent magnet motor winding wire winder according to claim 1, wherein the boom cylinder is connected to the hydraulic station through a pipe and a valve.
6. The high-power rare-earth permanent magnet motor winding wire winder according to claim 1, wherein the clamping hydraulic cylinder is connected with the hydraulic station through a pipeline and a valve.
7. The winder for winding wires of high-power rare-earth permanent magnet motors according to claim 1, wherein proximity switches are arranged at positions of the guide rod near the two ends.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921153303.1U CN210456923U (en) | 2019-07-22 | 2019-07-22 | Winding wire winder of high-power rare-earth permanent magnet motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921153303.1U CN210456923U (en) | 2019-07-22 | 2019-07-22 | Winding wire winder of high-power rare-earth permanent magnet motor |
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| Publication Number | Publication Date |
|---|---|
| CN210456923U true CN210456923U (en) | 2020-05-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921153303.1U Active CN210456923U (en) | 2019-07-22 | 2019-07-22 | Winding wire winder of high-power rare-earth permanent magnet motor |
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| CN (1) | CN210456923U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111731904A (en) * | 2020-05-11 | 2020-10-02 | 莫国伟 | Pneumatic loading and unloading membrane roll mechanism of printing machine |
-
2019
- 2019-07-22 CN CN201921153303.1U patent/CN210456923U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111731904A (en) * | 2020-05-11 | 2020-10-02 | 莫国伟 | Pneumatic loading and unloading membrane roll mechanism of printing machine |
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