CN104860132A - Three-position drip irrigation pipe winding device - Google Patents
Three-position drip irrigation pipe winding device Download PDFInfo
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- CN104860132A CN104860132A CN201510161465.XA CN201510161465A CN104860132A CN 104860132 A CN104860132 A CN 104860132A CN 201510161465 A CN201510161465 A CN 201510161465A CN 104860132 A CN104860132 A CN 104860132A
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- winding
- drip irrigation
- irrigation pipe
- rolling
- wound around
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Abstract
A three-position drip irrigation pipe winding device comprises a main frame, an electromagnetic power loss brake motor-reduction gearbox, a rotary main shaft, a three-position rotary winding arm, a winding device, a pipe poking device, a rotary conductive slip ring, a ball screw wire arranging device, a winding tightness control device, and a man-machine control device, wherein the three-position rotary winding arm adopts a Y-shaped structure and comprises three winding plates which are respectively equipped with winding servo motors; the angles among the three winding arm bodies of the three-position rotary winding arm are 120 DEG C; the ball screw wire arranging device and the servo motors are adopted for pipe racking; a grating scale is adopted for controlling winding tightness. The three-position drip irrigation pipe winding device has the advantages that waste products generated during production can be collected independently; the operation process is simplified; the equipment working reliability is improved obviously; the work efficiency is improved. Therefore, the three-position drip irrigation pipe winding device is more applicable to application in a drip irrigation pipe production line.
Description
Technical field
The present invention relates to a kind of plastic product Fabricating machinery, a kind of drip irrigation pipe wrap-up applied in drip irrigation pipe is produced, belongs to technical field of plastic processing machinery specifically.
Background technology
Drip irrigation is the water saving irrigating technology of a kind of advanced person, and a kind of special drip irrigation pipe is laid on field pouring crops by it.Drip irrigation pipe is made up of plastic hose, its structure glues pressure water dropper equably on the inwall of common plastics flexible pipe, water dropper is provided with water channel and leads to the weeper outside pipe, enter the root that water channel on water dropper of water in drip irrigation pipe and weeper directly drip to plant, its water consumption of this irrigation method, well below traditional broad irrigation mode, can also improve the output of crops effectively.
In drip irrigation pipe manufacturing line, there is one important operation to be wrapped on packaging tray by the drip irrigation pipe of extrusion molding according to packing requirements, how to realize this purpose, make it meet need of production, at this moment just need to process accurately drip irrigation pipe wrap-up, to ensure the qualification rate of packing.
Summary of the invention
The invention provides a kind of special purpose device being applicable to drip irrigation pipe rolling.
The present invention is solved by following technical scheme:
A kind of drip irrigation pipe wrap-up, its special feature is: it comprises mainframe, electromagnetism dead electricity braking motor-drop-gear box, live spindle, three station rotary rolling arms, rolling wind, tube pulling unit, tube pulling cylinder, main shaft rotation air guide joint, rotary conductive slip ring, ball-screw bus cable device, is wound around tightness-controlling device, Human-machine Control device.
Described mainframe has square tubes soldering to form, and its outside is rectangular structure, and its indoor design has live spindle mount pad, electromagnetism dead electricity braking motor-drop-gear box mount pad, strand oscillator mount pad, tube pulling cylinder mount pad;
Described live spindle is arranged on mainframe by bearing seat, and live spindle is provided with main shaft from back to front successively and rotates air guide joint, rotary conductive slip ring, head sprocket, rolling arm dowel disc, bearing seat, three station rotary rolling arms;
Described rolling arm dowel disc outer ring is designed with three locating pieces, and the angle between each locating piece is 120 degree;
Described three station rotary rolling arms are arranged on live spindle front end, three station rotary rolling arms are Y-shaped structure, angle between each rolling arm is 120 degree, is all designed with rolling wind in the front end of each rolling arm, in the middle of adjacent rolling arm, be all designed with tube pulling unit;
Described rolling wind is designed with three covers altogether, be arranged on each rolling arm of three station rotary rolling arms respectively, by winding disc servomotor-drop-gear box subpanel, the subpanel of winding main shaft, winding main shaft is fixed on each rolling arm, is wound around main shaft and winding rotation air guide joint, winding disc servomotor-drop-gear box, winding disc servomotor-drop-gear box subpanel is installed from back to front successively, is wound around main shaft subpanel, is wound around large block plate, is wound around little block plate, lock sleeve;
The large block plate of described winding is arranged on and is wound around on main shaft, and the large block plate of winding is designed with clamp mechanism and balance block;
Described tube pulling unit is arranged on three station rotary rolling arms, is made up of tube pulling tooth bar and tube pulling gear pole;
Described tube pulling cylinder is arranged on by live spindle mount pad, and the jacking block of front end is corresponding with tube pulling tooth bar;
Described ball-screw bus cable device is arranged on the strand oscillator mount pad of mainframe, be made up of winding displacement servomotor, ball-screw strand oscillator, winding displacement bar, rice counting wheel, winding displacement proximity switch, its drive end is provided with winding displacement servomotor, winding displacement slide block is provided with winding displacement bar, rice counting wheel, the distance between two winding displacement proximity switches can according to the width adjustment of packaging paper disc;
Described winding tightness-controlling device is made up of swing link bracket, fork, fixed wheel, clump weight, grating scale;
One end of described air guide tracheae 11 is connected to main shaft and rotates air guide joint 5 place, the other end passes the inside of live spindle 3 and three station rotary rolling arms 12, and be divided into three tunnels and be connected with the rotation air guide joint 13 be wound around on main shaft 19, be wound around rotation air guide joint 13 pressurized air to be communicated with air extractor duct by live spindle 19 endoporus, air extractor duct is connect by air guide tracheae 11 and the cylinders in clamp mechanism 17;
The present invention is directed to the problem of drip irrigation pipe drip irrigation pipe rolling aborning, devise a kind of special purpose device being applicable to drip irrigation pipe and collecting.The present invention is used in drip irrigation pipe manufacturing line, solves drip irrigation pipe when drip irrigation pipe is produced and collect the problem of difficulty, effectively can ensure the yield rate of drip irrigation pipe.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is that the A of Fig. 1 is to schematic diagram;
Attached number in the figure is expressed as follows: 1. mainframe; 2. electromagnetism dead electricity braking motor-drop-gear box; 3. live spindle; 4. rotary conductive slip ring; 5. main shaft rotates air guide joint; 6. head sprocket; 7. output chain gear; 8. rolling arm dowel disc; 9. locate proximity switch; 10. bearing seat; 11. air guide tracheaes; 12. 3 station rotary rolling arms; 13. are wound around rotation air guide joint; 14. winding disc servomotor-drop-gear boxs; 15. winding disc servomotor-drop-gear box subpanels; 16. are wound around main shaft subpanel; 17. clamp mechanisms; 18. are wound around large block plate; 19. are wound around main shaft; 20. are wound around little block plate; 21. lock sleeves; 22. tube pulling cylinders; 23. tube pulling tooth bars; 24. tube pulling gear poles; 25. winding displacement servomotors; 26. ball-screw strand oscillators; 27. winding displacement bars; 28. rice counting wheels; 29. winding displacement proximity switches; 30. swing link brackets; 31. forks; 32. fixed wheels; 33. clump weights; 34. Human-machine Control devices; 35. balance blocks; 36. drip irrigation pipe; 37. packaging paper discs; 38. grating scales.
Detailed description of the invention
Referring to Fig. 1-2, the present invention is made up of mainframe 1, electromagnetism dead electricity braking motor-drop-gear box 2, live spindle 3, three station rotary rolling arm 12, rolling wind, tube pulling unit, tube pulling cylinder 22, main shaft rotation air guide joint 5, rotary conductive slip ring 4, ball-screw strand oscillator 26, winding tightness-controlling device, Human-machine Control device 34.Mainframe 1 has square tubes soldering to form, and its outside is rectangular structure, and its indoor design has live spindle mount pad, electromagnetism dead electricity braking motor-drop-gear box mount pad, strand oscillator mount pad, tube pulling cylinder mount pad;
Referring to Fig. 1-2, live spindle 3 is arranged on mainframe 1 by bearing seat 10, and live spindle 3 is provided with main shaft from back to front successively and rotates air guide joint 5, rotary conductive slip ring 4, head sprocket 6, rolling arm dowel disc 8, bearing seat 10, three station rotary rolling arm 12; Outer ring is designed with three locating pieces to rolling arm dowel disc 8, and the angle between each locating piece is 120 degree; Three station rotary rolling arms 12 are arranged on live spindle 3 front end, three station rotary rolling arms 12 are Y-shaped structure, angle between three rolling arms is 120 degree, is all designed with rolling wind in the front end of each rolling arm, in the middle of adjacent rolling arm, be all designed with tube pulling unit;
Referring to Fig. 1-2, rolling wind is designed with three covers altogether, be arranged on each rolling arm of three station rotary rolling arms 12 respectively, by winding disc servomotor-drop-gear box subpanel 15, winding main shaft subpanel 16, winding main shaft 19 is fixed on each rolling arm, is wound around main shaft 19 and winding rotation air guide joint 13, winding disc servomotor-drop-gear box 14, winding disc servomotor-drop-gear box subpanel 15 is installed from back to front successively, is wound around main shaft subpanel 16, is wound around large block plate 18, is wound around little block plate 20, lock sleeve 21; The large block plate 18 of winding is designed with clamp mechanism 17 and balance block 35;
Referring to Fig. 1-2, tube pulling unit is arranged on three station rotary rolling arms 12, is made up of tube pulling tooth bar 23 and tube pulling gear pole 24; Tube pulling cylinder 22 is arranged on by live spindle 3 mount pad, and the jacking block of front end is corresponding with tube pulling tooth bar 23;
Referring to Fig. 1-2, ball-screw bus cable device is arranged on the strand oscillator mount pad of mainframe 1, be made up of winding displacement servomotor 25, ball-screw strand oscillator 26, winding displacement bar 27, rice counting wheel 28, winding displacement proximity switch 29, its drive end is provided with winding displacement servomotor 25, winding displacement slide block is provided with winding displacement bar 27, rice counting wheel 28; Distance between two winding displacement proximity switches 29 can according to the width adjustment of packaging paper disc 37;
Referring to Fig. 1-2, be wound around tightness-controlling device and be made up of swing link bracket 30, fork 31, fixed wheel 32, clump weight 33, grating scale 38;
Referring to Fig. 1, one end of air guide tracheae 11 is connected to main shaft and rotates air guide joint 5 place, the other end passes the inside of live spindle 3 and three station rotary rolling arms 12, and be divided into three tunnels and be connected with the rotation air guide joint 13 be wound around on main shaft 19, be wound around rotation air guide joint 13 pressurized air to be communicated with air extractor duct by live spindle 19 endoporus, air extractor duct is connect by air guide tracheae 11 and the cylinders in clamp mechanism 17;
Referring to Fig. 1-2, three empty packaging paper discs 37 before use, are first installed to the paper disc fixed bit place being wound around main shaft 19, according to the spacing of paper disc width adjustment two winding displacement proximity switches 29 by the present invention, set packaging parameter by Human-machine Control device 34, now just complete dead work.
The present invention in use, manually drip irrigation pipe 36 is passed fixed wheel 32 successively, rice counting wheel 28, winding displacement bar 27, be wrapped on packaging paper disc 37, start the wrapup routine in Human-machine Control device 34, now be arranged in the winding main shaft 19 quick rolling under the drive of winding disc servomotor-drop-gear box 14 below the winding displacement bar of figure right side, ball-screw strand oscillator 26 setting in motion under the driving of winding displacement servomotor 25, when the slide block on ball-screw strand oscillator 26 arrives the winding displacement proximity switch 29 of front end, winding displacement proximity switch 29 sends the contrarotation of signal control winding displacement servomotor 25, band movable slider moves to the back-end, send signal control winding displacement servomotor 25 when arriving the proximity switch place of rear end to rotate forward, move the winding displacement bar 27 back and forth comb that both can make to be arranged on above slide block and so forth, because drip irrigation pipe 36 is through rice counting wheel 28, thus drive rice counting wheel 28 to rotate, the parameter feedback calculated according to rice counting wheel 28, to Human-machine Control device 34, demonstrates the rice number collected on a display screen,
In the process be wound around, when slide block crank motion on ball-screw strand oscillator 26, drip irrigation pipe 36 between fixed wheel 32 and rice counting wheel 28 there will be the inconsistent situation of degree of tightness, cause the drip irrigation pipe elasticity of packing in paper disc 37 also can be inconsistent, and now drip irrigation pipe 36 can drive fork 31 to swing up and down under the effect of clump weight 33, fork 31 can drive the indication grating of grating scale 38 to move back and forth, and then grating scale 38 just sends signal to Human-machine Control device 34, Human-machine Control device 34 is according to the speed of wrap of the signal control winding disc servomotor-drop-gear box 14 of the continuous change fed back to, speed of wrap also follows signal to carry out corresponding increasing or decreasing, can realize being wound around degree of tightness automatically to control,
When the drip irrigation pipe 36 in packaging paper disc 37 reaches the rice number of setting, Human-machine Control device 34 sends signal, control electromagnetism dead electricity braking motor-drop-gear box 2 to work, output chain gear 7 is by chain-driving head sprocket 6, and then driven rotary main shaft 3 rotates, when the locating piece on rolling arm dowel disc 8 arrives proximity switch 9 place, location, location proximity switch 9 sends the power-off of signal control electromagnetism dead electricity braking motor-drop-gear box 2, three station rotary rolling arms 12 can complete the conversion of station, now tube pulling cylinder 22 promotes tube pulling tooth bar 23, in the clamp mechanism 17 driving tube pulling gear pole 24 drip irrigation pipe 36 to be dialled in be wound around large block plate 18, pinch off drip irrigation pipe 36 makes it continue to collect in new station, workman's releasable lock tightly overlaps 21 and unloads collecting full packaging paper disc 37,
When normal production, three stations get final product alternation, as drip irrigation pipe manufacturing line generation drip head, dripper spacing is forbidden, the rotten hole of pin hole, during the faults such as punching sideslip, manufacturing line fails to shut down in time to produce a lot of waste product, easily with not yet collect full finished product drip irrigation pipe and be intertwined, cause the confusion of finished product and waste product, inconvenient waste product removing, now Human-machine Control device 34 of the present invention just can when receiving breakdown signal, control motor immediately and carry out change of lap, all waste products are collected in a blank panel, switch to next station after fault handling is complete to continue to collect drip irrigation pipe, the paper disc being tied with waste product only need unload by workman, waste product is pulverized.
Claims (5)
1. a station drip irrigation pipe wrap-up, formation comprises mainframe, be arranged on the electromagnetism dead electricity braking motor-drop-gear box on mainframe, live spindle, three station rotary rolling arms, rolling wind, tube pulling unit, rotary conductive slip ring, ball-screw bus cable device, be wound around tightness-controlling device, Human-machine Control device, it is characterized in that live spindle is arranged on mainframe by bearing seat, live spindle is provided with main shaft from back to front successively and rotates air guide joint, rotary conductive slip ring, head sprocket, rolling arm dowel disc, bearing seat, three station rotary rolling arms, rolling arm dowel disc is designed with three locating pieces, angle between three locating pieces is 120 degree.
2. three station drip irrigation pipe wrap-ups according to claim 1, it is characterized in that: described three station rotary rolling arms are Y-shaped structure, angle between three rolling arms is 120 degree, all be designed with rolling wind in the front end of each rolling arm, in the middle of adjacent rolling arm, be all designed with tube pulling unit.
3. three station drip irrigation pipe wrap-ups according to claim 1, it is characterized in that: described rolling wind is designed with three covers altogether, install respectively on three rolling arms, be wound around main shaft and winding rotation air guide joint, winding disc servomotor-drop-gear box, winding disc servomotor-drop-gear box subpanel be installed from back to front successively, be wound around main shaft subpanel, be wound around large block plate, be wound around little block plate, lock sleeve.
4. three station drip irrigation pipe wrap-ups according to claim 1, it is characterized in that: described ball-screw bus cable device is arranged on the strand oscillator mount pad of mainframe, be made up of winding displacement servomotor, ball-screw strand oscillator, winding displacement bar, rice counting wheel, winding displacement proximity switch, the distance between two winding displacement proximity switches is according to the width adjustment of packaging paper disc.
5. three station drip irrigation pipe wrap-ups according to claim 1, is characterized in that: described winding tightness-controlling device is made up of swing link bracket, fork, fixed wheel, clump weight, grating scale, and grating scale output signal controls the speed of wrap being wound around motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510161465.XA CN104860132A (en) | 2015-04-07 | 2015-04-07 | Three-position drip irrigation pipe winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510161465.XA CN104860132A (en) | 2015-04-07 | 2015-04-07 | Three-position drip irrigation pipe winding device |
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| Publication Number | Publication Date |
|---|---|
| CN104860132A true CN104860132A (en) | 2015-08-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510161465.XA Pending CN104860132A (en) | 2015-04-07 | 2015-04-07 | Three-position drip irrigation pipe winding device |
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| CN (1) | CN104860132A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106044310A (en) * | 2016-07-29 | 2016-10-26 | 苏州拓和机电科技有限公司 | Packaging bag rolling mechanism |
| CN107902479A (en) * | 2017-12-16 | 2018-04-13 | 橙色云设计有限公司 | A kind of winding Cable Assembly system that can adjust inlet wire angle |
| CN108910575A (en) * | 2018-07-05 | 2018-11-30 | 中山市蓝德电子有限公司 | Soft light bar detects upper axis machine |
| CN109319583A (en) * | 2018-11-08 | 2019-02-12 | 浙江盛邦化纤有限公司 | A kind of chemical fiber wire volume roll-switching device |
| CN110407022A (en) * | 2019-07-26 | 2019-11-05 | 长飞光纤光缆股份有限公司 | A kind of fine disk device of automatic replacement receipts of screening machine |
-
2015
- 2015-04-07 CN CN201510161465.XA patent/CN104860132A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106044310A (en) * | 2016-07-29 | 2016-10-26 | 苏州拓和机电科技有限公司 | Packaging bag rolling mechanism |
| CN107902479A (en) * | 2017-12-16 | 2018-04-13 | 橙色云设计有限公司 | A kind of winding Cable Assembly system that can adjust inlet wire angle |
| CN107902479B (en) * | 2017-12-16 | 2023-07-04 | 橙色云互联网设计有限公司 | Winding and arranging system capable of adjusting incoming line angle |
| CN108910575A (en) * | 2018-07-05 | 2018-11-30 | 中山市蓝德电子有限公司 | Soft light bar detects upper axis machine |
| CN108910575B (en) * | 2018-07-05 | 2024-04-02 | 中山市蓝德电子有限公司 | Soft lamp area detects upper shaft machine |
| CN109319583A (en) * | 2018-11-08 | 2019-02-12 | 浙江盛邦化纤有限公司 | A kind of chemical fiber wire volume roll-switching device |
| CN110407022A (en) * | 2019-07-26 | 2019-11-05 | 长飞光纤光缆股份有限公司 | A kind of fine disk device of automatic replacement receipts of screening machine |
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Application publication date: 20150826 |
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| WD01 | Invention patent application deemed withdrawn after publication |