CN107381225A - A kind of fully automatic multipurpose plastic pipe winding apparatus - Google Patents
A kind of fully automatic multipurpose plastic pipe winding apparatus Download PDFInfo
- Publication number
- CN107381225A CN107381225A CN201610321477.9A CN201610321477A CN107381225A CN 107381225 A CN107381225 A CN 107381225A CN 201610321477 A CN201610321477 A CN 201610321477A CN 107381225 A CN107381225 A CN 107381225A
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- China
- Prior art keywords
- winding displacement
- winding
- ball
- screw
- fixed
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/22—Automatic winding machines, i.e. machines with servicing units for automatically performing end-finding, interconnecting of successive lengths of material, controlling and fault-detecting of the running material and replacing or removing of full or empty cores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H61/00—Applications of devices for metering predetermined lengths of running material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/112—Section geometry
- B65H2701/1121—Section geometry shape
- B65H2701/11214—Section geometry shape tube
Landscapes
- Storing, Repeated Paying-Out, And Re-Storing Of Elongated Articles (AREA)
Abstract
A kind of fully automatic multipurpose plastic pipe winding apparatus,Composition includes mainframe,Winding displacement running gear,Ball-screw bus cable device,Pipe cutting apparatus,Wind coiler device,Tension force meter control device,Safety device,Human-machine Control device,Two line slideways are fixed with rear side of the walking fixed plate of winding displacement running gear,Both ends are fixed with movable motor,Driven synchronizing wheel,Ball-screw bus cable device is arranged on winding displacement running gear,Servomotor is connected by shaft coupling with ball-screw strand oscillator,The distance between two proximity switches of winding displacement spacing adjustment frame can be adjusted freely according to package-width,Pipe cutting apparatus is arranged between two sets of winding coiler devices,By the winding displacement bar for changing different in width,The plastic flexible pipe of different tube diameters can be collected,Soft ribbons,So as to realize collecting for fully automatic multipurpose plastic pipe,The purpose of a tractor serves several purposes is reached.
Description
Technical field
It is specifically a kind of applied in plastic pipe production the present invention relates to a kind of plastic pipe process equipment
High-speed winding equipment, belong to technical field of plastic processing machinery.
Background technology
Plastic pipe is the chemical building material that high-tech is combined, and chemical building material be after steel, timber, cement,
Contemporary emerging the fourth-largest class New Building Materials, the pipeline such as plastic pipe and traditional cast iron pipe, coating steel pipe, pipe of cement
Compare, there is energy-saving material-saving, environmental protection, high-strength light, corrosion-resistant, inner wall smooth non-scaling, construction and maintenance simplicity, make
The advantages that with long lifespan, it is widely used in building water supply and drainage, town and country plumbing, gas, electric power and cable jacket, work
Construction industry, municipal administration, industry and the agriculture fields such as the conveying of industry fluid, agricultural irrigation, the production of plastic tube should with plastic pipe
With the continuous expansion in field, the kind of plastic pipe is also being continuously increased, and mainly has farmland discharging-irrigating tubing, combustion gas polyethylene
Tubing, PE tubing, double-wall corrugated pipe etc..
Plastic pipe is divided into hard tube, flexible pipe, soft ribbons again, plastic flexible pipe, soft ribbons production process in, have one of weight
The process wanted is to be wrapped in the plastic flexible pipe of extrusion molding, soft ribbons on packaging tray according to packaging, rice number requirement, how to be realized
This purpose, it is met production needs, at this moment just need accurately to process tubing coiler device, to ensure to pack
Qualification rate.
The content of the invention
The present invention provides a kind of plastic flexible pipe, soft ribbons high-speed winding device suitable for plurality of specifications.
The present invention is that solved by following technical scheme：
A kind of fully automatic multipurpose plastic pipe winding apparatus, its special feature are：It includes mainframe, winding displacement is walked
Device, ball-screw bus cable device, pipe cutting apparatus, winding coiler device, tension force meter control device, security protection
Device, Human-machine Control device.
The mainframe is formed by square tubes soldering, and its support is rectangular parallelepiped structure, and its upper part of the frame is designed with winding main shaft
Mounting seat, winding motor mounting seat, winding displacement walking mounting seat, pipe cutting apparatus mounting seat.
The winding displacement running gear is synchronous by walking fixed plate, line slideway, walking sliding panel, movable motor, driving
Wheel, driven synchronizing wheel, timing belt gripping block, timing belt are formed.
The ball-screw bus cable device by winding displacement servomotor, shaft coupling, ball-screw strand oscillator, winding displacement bar support,
Fixed wheel, winding displacement bar, winding displacement roller, winding displacement spacing adjustment frame, proximity switch are formed.
The pipe cutting apparatus is by Pipe Cutting cylinder, propulsion rack, rack-and-pinion fixed seat, turning gear, pipe cutter
Frame is formed.
The winding coiler device is designed with two sets altogether, by winding motor, winding main shaft, winder belt pulley, motor
Belt pulley, polywedge bet, the big block plate of winding, winding front apron, quick cutting ferrule, spring tube gripper, balancing weight are formed.
The tension force meter control device by tension force metering support, metering roller, torsion transmitter, import roller, lead
Positive roller, proximity switch are formed.
The safety device is made up of safety barrier, fixing axle, limit shaft, optoelectronic switch.
The Human-machine Control device is made up of electric cabinet, man-machine interactive system, alarm lamp.
The present invention for plastic flexible pipe, soft ribbons in high-speed production can not auto reeling the problem of, devise a kind of suitable
The special purpose device collected for plastic flexible pipe, soft ribbons, the present invention is used in plastic tube product line, solves a variety of calibers
Flexible pipe, soft ribbons high-speed production when the problem of collecting difficulty, can effectively ensure that the yield rate of tubing.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is Fig. 1 side schematic view.
Fig. 3 is Fig. 1 top view.
Label represents as follows in accompanying drawing：1. mainframe；2. fixed plate of walking；3. line slideway；4. sliding panel of walking；
5. movable motor；6. drive synchronizing wheel；7. driven synchronizing wheel；8. timing belt gripping block；9. timing belt；10. winding displacement servo is electric
Machine；11. shaft coupling；12. ball-screw strand oscillator；13. winding displacement bar support；14. fixed wheel；15. winding displacement bar；16. winding displacement
Roller；17. winding displacement spacing adjustment frame；18. proximity switch；19. Pipe Cutting cylinder；20. promote rack；21. rack-and-pinion is fixed
Seat；22. turning gear；23. Pipe Cutting knife rest；24. winding motor；25. winding main shaft；26. winder belt pulley；27. electricity
Machine belt pulley；28. polywedge bet；29. the big block plate of winding；30. wind front apron；31. quick cutting ferrule；32. spring clamp device；
33. balancing weight；34. tension force metering support；35. metering roller；36. torsion transmitter；37. import roller；38. correcting is rolled
Post；39. proximity switch；40. safety barrier；41. fixing axle；42. limited post；43. optoelectronic switch；44. electric cabinet；45.
Man-machine interactive system；46. alarm lamp；47. side guard plate；48. plastic tube.
Embodiment
Referring to Fig. 1-3, the present invention is cut off by mainframe 1, winding displacement running gear, ball-screw bus cable device, tubing
Device, winding coiler device, tension force meter control device, safety device, Human-machine Control device composition, mainframe 1
Formed by square tubes soldering, its support is rectangular parallelepiped structure, and its upper part of the frame is designed with winding main shaft mounting seat, winding motor peace
Fill seat, winding displacement walking mounting seat, pipe cutting apparatus mounting seat.
Referring to Fig. 1-3, winding displacement running gear is bolted in the winding displacement walking mounting seat of main engine bed 1, by going
Walk fixed plate 2, line slideway 3, walking sliding panel 4, movable motor 5, driving synchronizing wheel 6, driven synchronizing wheel 7, synchronization
Band gripping block 8, timing belt 9 are formed, and the walking bottom of fixed plate 2 is connected with main engine bed 1, and the rear side of walking fixed plate 2 is solid
Surely there are two line slideways 3, movable motor 5 is fixed on walking fixed plate 2 both sides with driven synchronizing wheel 7, sliding panel 4 of walking
It is fixed on the supporting linear bearing of line slideway 3, driving synchronizing wheel 6 is arranged on the motor shaft of movable motor 5, passes through tune
The position of whole driven synchronizing wheel 7 can make timing belt 9 be in tensioned state, and timing belt gripping block 8 can tightly press from both sides timing belt 9
In the bottom of ball-screw strand oscillator 12.
Referring to Fig. 1-3, ball-screw bus cable device is arranged on by bolt on the walking sliding panel 4 of winding displacement running gear,
By winding displacement servomotor 10, shaft coupling 11, ball-screw strand oscillator 12, winding displacement bar support 13, fixed wheel 14, winding displacement bar
15th, winding displacement roller 16, winding displacement spacing adjustment frame 17, proximity switch 18 are formed, and its drive end is provided with winding displacement servomotor
10, winding displacement servomotor 10 is connected by shaft coupling 11 with ball-screw strand oscillator 12, and winding displacement spacing adjustment frame 17 is pacified
Mounted in the side of ball-screw strand oscillator 12, two elongate apertures are provided with thereon, and two winding displacement proximity switches 18 install two respectively
In individual elongated hole, the distance between two proximity switches 18 can be adjusted freely according to the width of packaging, ball-screw strand oscillator 12
Sliding shoe bottom is provided with winding displacement bar support 13, and the lower end of winding displacement bar support 13 is provided with fixed wheel 14, winding displacement bar 15, winding displacement
Bar front end is provided with winding displacement roller 16.
Referring to Fig. 1-2, pipe cutting apparatus is arranged between two sets of winding coiler devices, is sequentially installed with from the bottom up
Pipe Cutting cylinder 19, promote rack 20, rack-and-pinion fixed seat 21, turning gear 22, Pipe Cutting knife rest 23, Pipe Cutting cylinder 19
It is fixed in the pipe cutting apparatus mounting seat of mainframe 1, the cylinder rod front end of Pipe Cutting cylinder 19, which is provided with, promotes rack 20,
Turning gear 22 is welded and fixed with Pipe Cutting knife rest 23, promotes rack 20 to pass through rack-and-pinion fixed seat 21 with turning gear 22
It is fitted close, rack-and-pinion mounting seat 21 is bolted on main engine bed 1.
Referring to Fig. 1-3, winding coiler device is designed with two sets, including winding motor 24, winding main shaft 25, volume altogether
Drum belt pulley 26, motor pulley 27, polywedge bet 28, the big block plate 29 of winding, winding front apron 30, quick cutting ferrule 31,
Spring clamp device 32, balancing weight 33, winding motor 24 are bolted in the winding motor mounting seat of main engine bed 1, electricity
Machine belt pulley 27 is arranged on motor shaft, and winding main shaft 25 is separately mounted to the winding main shaft of mainframe 1 by bearing block and installed
The left and right ends of seat, winding main shaft 25 are sequentially installed with winder belt pulley 26, the big block plate 29 of winding, winding from back to front
Preceding block plate 30, quick cutting ferrule 31, spring tube gripper 32 and balancing weight 33 are installed on the big outer circumference of block plate 29 is wound,
Winder belt pulley 26 is connected with motor pulley 27 by polywedge bet 28, can by the position of mobile winding motor 24
Polywedge bet 28 is set to be in tensioned state.
Referring to Fig. 1-3, tension force note rice control device is arranged on the sliding shoe upper end of ball-screw strand oscillator 12 by bolt,
By tension force metering support 34, metering roller 35, torsion transmitter 36, importing roller 37, correcting roller 38, proximity switch
39 are formed, tension force note rice support 34 be sequentially installed with from left to right note rice roller 35, torsion transmitter 36, correcting roller 38,
Roller 37 is imported, proximity switch 39 is arranged on the rear side of note rice roller 35.
Referring to Fig. 1-3, safety device is arranged on the both sides of mainframe 1, by safety barrier 40, fixing axle 41,
Limit shaft 42, optoelectronic switch 43 are formed, and fixing axle 41 is welded on mainframe 1 with limit shaft 42, safety barrier 40
It is arranged on by bolt in fixing axle 41, optoelectronic switch 43 is arranged on the lower section of safety barrier 40.
Referring to Fig. 1-3, Human-machine Control device is made up of electric cabinet 44, man-machine interactive system 45, alarm lamp 46, electricity
Control case 44 is fixed on main engine bed 1, and man-machine interactive system 45 is arranged on main frame side guard plate 47, and alarm lamp 46 is arranged on
The top of electric cabinet 44.
Referring to Fig. 1-3, the present invention connects before use, first adjusting two winding displacements according to the package-width of plastic tube 48
The spacing of nearly switch 18, sets packaging parameter by man-machine interactive system 45, now just completes preparation.
Import roller 37, correcting roller 38 in the use of the present invention, first manually to sequentially pass through plastic tube 48, turn round
Power transmitter 36, metering roller 35, fixed wheel 14, winding displacement bar 15, winding displacement roller 16, are wrapped on winding main shaft 25,
Start the wraparound program in man-machine interactive system 45, be now placed in A volumes in figure below left side winding displacement bar 15 in winding motor
Along the quick coiling counterclockwise of direction shown in arrow under 24 drive, the ball-screw winding displacement under the driving of winding displacement servomotor 10
The setting in motion of device 12, when the sliding block on ball-screw strand oscillator 12 reaches the winding displacement proximity switch 18 of front end, winding displacement approaches
Switch 18 sends signal control winding displacement servomotor 10 and reversely rotated, and band movable slider is mobile to the back-end, reaches the close of rear end
Send signal control winding displacement servomotor 10 when switching at 18 to rotate forward, and so on moving can both make to be arranged on sliding block
The 15 reciprocal comb of winding displacement bar of lower section；Because plastic tube 48 passes through metering roller 35, so as to drive metering roller 35 to rotate,
Proximity switch 39 will detect the number of turns that note rice roller 35 rotates to man-machine interactive system 45, show on a display screen by calculating
The rice number collected is shown.
During winding, when the sliding block on ball-screw strand oscillator 12 moves back and forth, roller 37 is being imported
Elastic inconsistent situation occurs in plastic tube 48 between metering roller 35, so as to cause the plastic tube 48 collected
Elasticity also can be inconsistent, and now torsion transmitter 36 can sense plastic tube 48 and act on torque value thereon and occurs
Increase and decrease, so as to which this signal is real-time transmitted into man-machine interactive system 45, man-machine interactive system is according to the continuous change fed back to
Signal control winding motor 24 winding speed, winding speed also follows signal to carry out corresponding increasing or decreasing, you can real
Existing winding tension automatically controls.
When the plastic tube 48 in A volumes is up to setting rice number, man-machine interactive system 45 sends signal, control walking
Motor 6 rotationally clockwise, because timing belt 9 has tightly been clipped in ball-screw strand oscillator 12 by timing belt gripping block 8
Bottom, and then drive ball-screw strand oscillator 12 B volume top moved to the right along line slideway 3, arrival set point position
When movable motor 6 be stopped, winding displacement bar 15 reached B volumes top specified location, plastic tube 48 is by winding displacement bar 15 with extremely
B volumes, now plastic tube 48 be not truncated, still to collecting in A volumes, man-machine interactive system 45 when reaching setting rice number
Signal is sent to B volumes of winding motor, B volumes of winding main shaft starts to rotate, and at the same time man-machine interactive system 45 is to control
The magnetic valve of Pipe Cutting cylinder 19 sends instruction, and the cylinder rod of Pipe Cutting cylinder 19 is quickly released upwards, is promoting rack 20 and is turning over
Pipe Cutting knife rest 23 quickly downwardly turns under the collective effect of rotating disk 22, and the blade on Pipe Cutting knife rest is just quick by plastic tube 48
Cut-out, while the spring clamp device 32 on B volumes clamps the plastic tube 48 blocked, B volumes of winding main shaft starts quickly to collect
Plastic tube 48, worker lift safety barrier 40, and sending preparation to man-machine interactive system by optoelectronic switch 43 unloads volume instruction,
Now A is involved in into volume guard mode is unloaded, and personnel, which can enter in A volumes of working region, to be operated, and unclamps A volumes of quick cutting ferrule 31,
Winding front apron 30 is taken, the plastic tube 48 for collecting full is unloaded, then fills winding front apron 30 and quick cutting ferrule 31
Return, put down safety barrier 40, now A is involved in into work armed state.
When the plastic tube 48 in B volumes is up to setting rice number, man-machine interactive system 45 controls the inverse time of movable motor 6
Pin direction rotates, and then drives ball-screw strand oscillator 12 to be moved along the A volumes to the left top of line slideway 3, completes change of lap
Continue, in A volumes of winding, and so on to work, you can automatic taking is realized, by the winding displacement for changing different in width after action
Bar 15, plastic flexible pipe, the soft ribbons of different tube diameters can be collected, so as to realize collecting for fully automatic multipurpose plastic pipe, are reached
The purpose of a tractor serves several purposes is arrived.
Claims (5)
1. a kind of fully automatic multipurpose plastic pipe winding apparatus, composition includes mainframe, winding displacement running gear, ball
Leading screw bus cable device, pipe cutting apparatus, winding coiler device, tension force meter control device, safety device,
Human-machine Control device.
2. winding displacement running gear according to claim 1, it is characterised in that：The walking of the winding displacement running gear is consolidated
Two line slideways are fixed with rear side of fixed board, both ends are fixed with movable motor, driven synchronizing wheel, and walking sliding panel is fixed
On the supporting linear bearing of line slideway, driving synchronizing wheel is arranged on the motor shaft of movable motor, and timing belt clamps
Timing belt is clamped in the bottom of ball-screw strand oscillator by block.
3. ball-screw bus cable device according to claim 1, it is characterised in that：The ball-screw bus cable device
On winding displacement running gear, its drive end is provided with winding displacement servomotor, winding displacement servomotor by shaft coupling with
Ball-screw strand oscillator is connected, and winding displacement spacing adjustment frame is arranged on ball-screw strand oscillator side, two proximity switches
The distance between can freely be adjusted according to package-width, the winding displacement bar pedestal lower end of bottom be provided with fixed wheel, winding displacement bar,
Winding displacement roller.
4. pipe cutting apparatus according to claim 1, it is characterised in that：The pipe cutting apparatus is arranged on two
Set winding coiler device between, be sequentially installed with from the bottom up Pipe Cutting cylinder, promote rack, rack-and-pinion fixed seat,
Turning gear, Pipe Cutting knife rest.
5. tension force according to claim 1 remembers rice control device, it is characterised in that：The tension force remembers rice control device
Installed in ball-screw strand oscillator upper end, tension force note rice support is sequentially installed with note rice roller, torsion pick-up from left to right
Device, correcting roller, roller is imported, proximity switch is arranged on rear side of note rice roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610321477.9A CN107381225A (en) | 2016-05-17 | 2016-05-17 | A kind of fully automatic multipurpose plastic pipe winding apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610321477.9A CN107381225A (en) | 2016-05-17 | 2016-05-17 | A kind of fully automatic multipurpose plastic pipe winding apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107381225A true CN107381225A (en) | 2017-11-24 |
Family
ID=60337972
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610321477.9A Pending CN107381225A (en) | 2016-05-17 | 2016-05-17 | A kind of fully automatic multipurpose plastic pipe winding apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107381225A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109371540A (en) * | 2018-12-30 | 2019-02-22 | 泰州市姜堰区鑫汇来纺织机械有限公司 | A kind of fire hose circular weaving machine of anti-circumvolution |
| CN110948037A (en) * | 2019-12-25 | 2020-04-03 | 温州大学 | Stainless steel tubular product cutting device for pen |
| CN111591832A (en) * | 2020-06-12 | 2020-08-28 | 四川鸿洋自动化设备有限公司 | Equipment based on online rolling of hose extruding machine |
-
2016
- 2016-05-17 CN CN201610321477.9A patent/CN107381225A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109371540A (en) * | 2018-12-30 | 2019-02-22 | 泰州市姜堰区鑫汇来纺织机械有限公司 | A kind of fire hose circular weaving machine of anti-circumvolution |
| CN110948037A (en) * | 2019-12-25 | 2020-04-03 | 温州大学 | Stainless steel tubular product cutting device for pen |
| CN111591832A (en) * | 2020-06-12 | 2020-08-28 | 四川鸿洋自动化设备有限公司 | Equipment based on online rolling of hose extruding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20171124 |
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| WD01 | Invention patent application deemed withdrawn after publication |