CN202220007U - Hose winding machine - Google Patents
Hose winding machine Download PDFInfo
- Publication number
- CN202220007U CN202220007U CN2011202797138U CN201120279713U CN202220007U CN 202220007 U CN202220007 U CN 202220007U CN 2011202797138 U CN2011202797138 U CN 2011202797138U CN 201120279713 U CN201120279713 U CN 201120279713U CN 202220007 U CN202220007 U CN 202220007U
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- comb
- flexible pipe
- plate
- driving wheel
- winding
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Abstract
The utility model relates to a hose winding machine which is characterized by comprising a box body, a touch screen, a control button, a winding mechanism and a pipe arranging mechanism. The winding machine comprises a hose winding shaft which is installed on the upper portion of the box body and connected with a speed reducer and a winding motor. The pipe arranging mechanism comprises an upper fixing plate and a lower fixing plate. A screw shaft and a plurality of linear shafts are arranged between the upper fixing plate and the lower fixing plate, a pipe arranging motor is installed at the bottom of the lower fixing plate, a pipe arranging mounting plate is installed on the screw shaft and the linear shafts, and a first guide wheel group, a metering encoder, a pressure wheel cylinder and a pressure wheel are installed on the pipe arranging mounting plate. Moving wheel mounting plates are installed on the lower portions of the linear shafts, moving wheels are installed on the moving wheel mounting plates, a second guide wheel group is installed on the lower portion of the upper fixing plate, a balance wheel is arranged on the top surface of the upper fixing plate, and photoelectric controllers are installed at the upper end and the lower end of a pipe arranging support rod. The hose winding machine has the advantages of being accurate in pipe arranging and transmission ratio, high in work efficiency, wide in adapting range to specifications of hoses and capable of avoiding abnormal winding, avoiding bulging, edge protruding and extrusion of plastic hoses, and guaranteeing quality of the hoses.
Description
Technical field
The utility model belongs to the body processing technique field, particularly relates to a kind of flexible pipe wrapping machine.
Background technology
In the process of producing the plastic hose section bar, need the half-blank plastic hose of different size be twined or rolling to reel, promptly through bus cable device layer that the flexible pipe section bar is neat on reel provide convenience so that use for road manufacturing procedure down.Existing plastic hose canoe is artificial winding displacement and simply twines pallet through motor-driven and twine; When twining; The winding displacement rotating speed adopts artificial adjustment with the rotating speed that twines part, but As time goes on, because the cooling diameter of the plastic hose of winding displacement part becomes smaller; The delivery volume of time per unit interior diameter plastic hose becomes less, causes the plastic hose linear velocity slack-off.And the plastic hose diameter on the winding pallet is increasing, and the twining amount of the plastic hose in the time per unit becomes bigger, and the plastic hose linear velocity that causes twining on the pallet becomes very fast.Therefore twining under ultra-fine plastic hose or the similar material situation; Because its tension force or speed slightly change; The plastic hose that twines mal can occur and twine; Cause bulge, chimb phenomenon easily, even the extruding that can produce plastic hose, the quality of plastic hose and the normal use of next procedure influenced.
Summary of the invention
The utility model provides a kind of simple in structure, flexible pipe wrapping machine of improving the plastic hose winding mass for solving the technical matters that exists in the known technology.
The technical scheme that the utility model is taked for the technical matters that exists in the solution known technology is:
The flexible pipe wrapping machine is characterized in that: comprise casing, be installed in winding mechanism and comb mechanism on the casing, said winding mechanism comprises: be equipped with and reductor and winding motor bonded assembly flexible pipe winding axle through twining axle pallet and motor flange on casing top; Said comb mechanism comprises: be positioned at flexible pipe and twine axle one side and be fixed with upper mounted plate and bottom plate through fastener and comb strut bar; Be provided with screw shaft and a plurality of linear axis between upper mounted plate and the bottom plate successively; Be equipped with and screw shaft one end bonded assembly comb motor through motor mounting plate in said bottom plate bottom; Comb adapter plate moving up and down is housed on said screw shaft and linear axis; First guide wheel group, metering coder, pinch roller cylinder and the pinch roller that are used for delivery hose are housed on the said comb adapter plate, and the driving wheel adapter plate is equipped with in said wherein two linear axis bottoms, on the driving wheel adapter plate, driving wheel is housed; Second guide wheel group is equipped with through support in said upper mounted plate bottom; On the upper mounted plate end face, be provided with balance wheel, photoelectric controller all be housed, also be provided with touch-screen and control button at said casing one end at comb post upper and lower end.
The utility model can also adopt following technical scheme:
Said comb adapter plate is the inverted T shaped plate structure.
Said comb motor is connected with screw shaft through adapter shaft.
The said balance wheel that is arranged on the upper mounted plate connects driving wheel and bob-weight through seal wire.
Said photoelectric controller comprises comb photoelectric controller and driving wheel photoelectric controller.
Said comb photoelectric controller is designed to two, is separately positioned on the top and bottom of comb strut bar.
Said driving wheel photoelectric controller is designed to two, and one of them is provided with the linear axis lower end, and another is arranged on the upper end at the comb strut bar.
Advantage and the good effect that the utlity model has are: because the utility model adopts technique scheme; This wrapping machine can be according to actual caliber of plastic hose and flexible pipe spatial disposition size in winding process; Calculate actual winding point and the corresponding relation that twines axle in the flexible pipe winding; Strict synchronism in guaranteeing to twine; The accuracy and the numerically controlled alerting ability that are mechanical comb perfectly combine, have novel structure, economical and practical, simple and reliable, comb is accurate, transmitting ratio accurately reaches high efficiency, the specification of flexible pipe is adapted to the advantage of face width.Can be specifically designed to the accurate winding of plastic hose, also can avoid mal to twine simultaneously, prevent the phenomenon of bulge, chimb and plastic hose extruding, guarantee the quality of plastic hose and the normal use of next procedure.
Description of drawings
Fig. 1 is the structural representation of the utility model;
Fig. 2 is the birds-eye view of Fig. 1.
Among the figure: 1, casing; 2, castor; 3, touch-screen; 4, control button; 5, indicator lamp; 6, twine motor; 7, reductor; 8, motor flange; 9, twine the axle pallet; 10, flexible pipe twines axle; 11, comb motor; 12, comb motor strut bar; 13, comb motor mounting plate; 14, adapter shaft; 15, bearing frame; 16, comb adapter plate; 17, first guide wheel group; 18, metering coder; 19, pinch roller; 20, comb photoelectric controller; 21, pinch roller cylinder; 22, comb strut bar; 23, screw shaft; 24, bearing frame; 25, upper mounted plate; 26, screw rod is female; 27, first linear axis; 28, linear bearing; 29, balance wheel; 30, second guide wheel group; 31, driving wheel photoelectric controller; 32, comb motor strut bar; 33, driving wheel adapter plate; 34, driving wheel; 35, second linear axis; 36, bottom plate; 37, support.
The specific embodiment
For further understanding summary of the invention, characteristics and the effect of the utility model, the following examples of giving an example now, and conjunction with figs. specifies as follows:
See also Fig. 1 and Fig. 2, the flexible pipe wrapping machine comprises casing 1, is installed in winding mechanism and the comb mechanism on the casing and is installed in casing bottom caster wheel 2.Said winding mechanism comprises: be equipped with and reductor 7 and winding motor 6 bonded assembly flexible pipes winding axle 10 through winding axle pallet 9 and motor flange 8 on said casing top, in the present embodiment, said winding motor 6 adopts servomotors.Said comb mechanism comprises: be positioned at said flexible pipe and twine axle one side and be fixed with upper mounted plate 25 and bottom plate 36 through fastener and comb strut bar 22, be provided with screw shaft 23 and a plurality of linear axis between upper mounted plate and the bottom plate successively.In the present embodiment, said linear axis comprises first linear axis 27 and second linear axis 35 that is used for driving wheel adapter plate motion guide that is used for comb adapter plate motion 16 guiding.Be equipped with and screw shaft 23 1 end bonded assembly comb motors 11 through comb motor mounting plate 13, comb motor strut bar 12 and adapter shaft 14 in said bottom plate 36 bottoms, in the present embodiment, said comb motor 11 adopts servomotor.On the said screw shaft and first linear axis 27, comb adapter plate 16 moving up and down is housed.Said comb adapter plate 16 is the inverted T shaped plate structure, and first guide wheel group 20, metering coder 18, pinch roller cylinder 21 and the pinch roller 19 that are used for delivery hose are housed on said comb adapter plate.In the bottom of said two second linear axis 35 driving wheel adapter plate 33 is housed, driving wheel 34 is housed on the driving wheel adapter plate.Second guide wheel group 30 is equipped with through support in said upper mounted plate bottom, on the upper mounted plate end face, is provided with balance wheel 29, and said balance wheel connects driving wheel 34 and bob-weight through seal wire.At comb post upper and lower end photoelectric controller is housed all, in the present embodiment, said photoelectric controller comprises comb photoelectric controller 20 and driving wheel photoelectric controller 31.Said comb photoelectric controller 20 is designed to two; Be fixed on the top and bottom of comb strut bar respectively through support 37; Said driving wheel photoelectric controller 31 is designed to two, and one of them is provided with linear axis 35 lower ends, and another is arranged on the upper end at comb strut bar 22.Also be provided with touch-screen 3, indicator lamp 5 and control button 4 at said casing one end.
The principle of work of the utility model is:
Plastic hose is introduced driving wheel through second group of guide wheel; Arrive pinch roller 19 positions through first group of guide wheel and metering coder 18 again; It is descending and plastic hose introduced that flexible pipe twines on the axle 10 and fixing to start pinch roller cylinder 21, starts to twine motor 6 and drive flexible pipes and twine the winding that axle rotated and realized flexible pipe.Through the run location up and down of the comb photoelectric controller 20 control comb adapter plates 16 and first guide wheel group 20, accurate, neat in winding process so that assurance comb and flexible pipe twine.Promptly when comb mechanism got into top comb photoelectric controller 20, comb mechanism began downward operation, and comb photoelectric controller 20 below comb mechanism gets into, wire-arranging mechanism make comb mechanism realize back and forth operation promptly to the top operation.
When wrap wire speed is higher than the comb linear velocity; Driving wheel 34 moves down; And drive driving wheel adapter plate 33 and move down, detecting the driving wheel adapter plate up to the driving wheel photoelectric controller 31 that is positioned at the linear axis lower end, the driving wheel photoelectric controller sends signal to control system this moment; Through the wrap wire speed that control system adjustment flexible pipe twines axle 10, make wrap wire speed and comb linear velocity keep coordinating.
Otherwise; When wrap wire speed was lower than the comb linear velocity, driving wheel 34 moved up, and moved on the drive driving wheel adapter plate 33; Driving wheel photoelectric controller 31 up to being arranged on comb strut bar 22 upper ends detects the driving wheel adapter plate; The driving wheel photoelectric controller sends signal to control system this moment, through the wrap wire speed that control system adjustment flexible pipe twines axle 10, makes wrap wire speed and comb linear velocity keep coordinating.
Wrap wire speed is set before start; But and random modification linear velocity; Twine and comb when normally moving driving wheel 34 below; When causing comb smooth (manage problem such as adhesion) driving wheel 34 quits work winding mechanism with the driving wheel photoelectric controller 31 that the driving wheel adapter plate upwards triggers on the comb strut bar 22 when comb goes wrong, treat that comb does not freely solve after, the photoelectric controller 31 that driving wheel and adapter plate trigger linear axis 35 belows downwards resumes operation winding mechanism.When promptly having some setbacks appears in plastic hose in winding process, move warning in driving wheel 34 meetings automatically, wrapping machine is out of service, and pending fault resumes operation after handling automatically.
The winding power system of this flexible pipe wrapping machine adopts the servomotor digital control approach; But and through touch-screen 3 adjustment and its running state of display system intuitive monitoring; Also can adjust working speed and relevant various technical data at any time; The linear velocity of flexible pipe wrapping machine can be set in the 0-65m scope, and it is 360mm that the comb height can be set ultimate range.
The comb caliber can set up on their own according to the condition of production; Caliber is set a rear hose winding axle moving week of revolution, and comb mechanism moves a caliber setting value, moves because the rotation of shaft angle degree is twined with flexible pipe in comb mechanism; So when twining different tube diameters, all can marshalling.
Claims (7)
1. flexible pipe wrapping machine; It is characterized in that: comprise casing, be installed in winding mechanism and comb mechanism on the casing, said winding mechanism comprises: be equipped with and reductor and winding motor bonded assembly flexible pipe winding axle through twining axle pallet and motor flange on casing top; Said comb mechanism comprises: be positioned at flexible pipe and twine axle one side and be fixed with upper mounted plate and bottom plate through fastener and comb strut bar; Be provided with screw shaft and a plurality of linear axis between upper mounted plate and the bottom plate successively; Be equipped with and screw shaft one end bonded assembly comb motor through motor mounting plate in said bottom plate bottom; Comb adapter plate moving up and down is housed on said screw shaft and linear axis; First guide wheel group, metering coder, pinch roller cylinder and the pinch roller that are used for delivery hose are housed on the said comb adapter plate, and the driving wheel adapter plate is equipped with in said wherein two linear axis bottoms, on the driving wheel adapter plate, driving wheel is housed; Second guide wheel group is equipped with through support in said upper mounted plate bottom; On the upper mounted plate end face, be provided with balance wheel, photoelectric controller all be housed, also be provided with touch-screen and control button at said casing one end at comb post upper and lower end.
2. flexible pipe wrapping machine according to claim 1 is characterized in that: said comb adapter plate is the inverted T shaped plate structure.
3. flexible pipe wrapping machine according to claim 1 is characterized in that: said comb motor is connected with screw shaft through adapter shaft.
4. flexible pipe wrapping machine according to claim 1 is characterized in that: the said balance wheel that is arranged on the upper mounted plate connects driving wheel and bob-weight through seal wire.
5. flexible pipe wrapping machine according to claim 1 is characterized in that: said photoelectric controller comprises comb photoelectric controller and driving wheel photoelectric controller.
6. flexible pipe wrapping machine according to claim 5 is characterized in that: said comb photoelectric controller is designed to two, is separately positioned on the top and bottom of comb strut bar.
7. flexible pipe wrapping machine according to claim 5 is characterized in that: said driving wheel photoelectric controller is designed to two, and one of them is provided with the linear axis lower end, and another is arranged on the upper end at the comb strut bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202797138U CN202220007U (en) | 2011-08-03 | 2011-08-03 | Hose winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202797138U CN202220007U (en) | 2011-08-03 | 2011-08-03 | Hose winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202220007U true CN202220007U (en) | 2012-05-16 |
Family
ID=46042037
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202797138U Withdrawn - After Issue CN202220007U (en) | 2011-08-03 | 2011-08-03 | Hose winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202220007U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102390757A (en) * | 2011-08-03 | 2012-03-28 | 天津市塑料研究所 | Hose winding machine |
| CN103213870A (en) * | 2013-02-06 | 2013-07-24 | 广州中国科学院先进技术研究所 | Automatic hose winding machine |
| CN104192638A (en) * | 2014-08-16 | 2014-12-10 | 诸暨市中汽机械零部件有限公司 | Automatic coiling device for flexible shaft lining pipe |
| CN104609252A (en) * | 2014-12-25 | 2015-05-13 | 中国科学院空间科学与应用研究中心 | Polarized wire gating automatic winding device and method |
| CN105936446A (en) * | 2016-05-31 | 2016-09-14 | 铜陵正前机械装备制造有限公司 | Wire coiling machine being stable in wire coiling |
| CN110240006A (en) * | 2019-05-07 | 2019-09-17 | 山东省田庄煤矿有限公司 | A kind of pipe automatic coil machine |
-
2011
- 2011-08-03 CN CN2011202797138U patent/CN202220007U/en not_active Withdrawn - After Issue
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102390757A (en) * | 2011-08-03 | 2012-03-28 | 天津市塑料研究所 | Hose winding machine |
| CN102390757B (en) * | 2011-08-03 | 2013-07-31 | 天津市塑料研究所 | Hose winding machine |
| CN103213870A (en) * | 2013-02-06 | 2013-07-24 | 广州中国科学院先进技术研究所 | Automatic hose winding machine |
| CN103771187A (en) * | 2013-02-06 | 2014-05-07 | 广州中国科学院先进技术研究所 | Automatic entwining system for flexible pipes |
| CN103771188A (en) * | 2013-02-06 | 2014-05-07 | 广州中国科学院先进技术研究所 | Automatic hosepipe coiling machine |
| CN103771188B (en) * | 2013-02-06 | 2016-06-15 | 广州中国科学院先进技术研究所 | A kind of inventory hose machine |
| CN103213870B (en) * | 2013-02-06 | 2016-06-15 | 广州中国科学院先进技术研究所 | Inventory hose machine |
| CN103771187B (en) * | 2013-02-06 | 2016-06-29 | 广州中国科学院先进技术研究所 | Inventory hose system |
| CN104192638A (en) * | 2014-08-16 | 2014-12-10 | 诸暨市中汽机械零部件有限公司 | Automatic coiling device for flexible shaft lining pipe |
| CN104609252A (en) * | 2014-12-25 | 2015-05-13 | 中国科学院空间科学与应用研究中心 | Polarized wire gating automatic winding device and method |
| CN105936446A (en) * | 2016-05-31 | 2016-09-14 | 铜陵正前机械装备制造有限公司 | Wire coiling machine being stable in wire coiling |
| CN110240006A (en) * | 2019-05-07 | 2019-09-17 | 山东省田庄煤矿有限公司 | A kind of pipe automatic coil machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120516 Effective date of abandoning: 20130731 |
|
| RGAV | Abandon patent right to avoid regrant |